WIKA BCS10 User Manual [en, de, es, fr]

Operating instructions
Betriebsanleitung
Mode d'emploi
Manual de instrucciones

Calibration system for SF6 gas density measuring
instruments model BCS10

Kalibriersystem für SF6-Gasdichtemessgeräte
Typ BCS10

Système d'étalonnage pour instruments de
mesure de la densité de gaz SF

type BCS10

6

Sistema de calibración para instrumentos de
medición de densidad del gas SF

modelo BCS10

6

GB

D

F

E

Calibration system for SF6 gas density measuring instruments

model BCS10

GB

Operating instructions model BCS10 Page 3 - 27

D

Betriebsanleitung Typ BCS10 Seite

F

Mode d‘emploi type BCS10 Page

E

Manual de instrucciones modelo BCS10 Página

© 2012 WIKA Alexander Wiegand SE & Co. KG
All rights reserved. / Alle Rechte vorbehalten.

®

WIKA

is a registered trademark in various countries.

®

WIKA

ist eine geschützte Marke in verschiedenen Ländern.

Prior to starting any work, read the operating instructions!
Keep for later use!

28 - 54

55 - 80

81 - 106

Vor Beginn aller Arbeiten Betriebsanleitung lesen!
Zum späteren Gebrauch aufbewahren!

Lire le mode d'emploi avant de commencer toute opération !
A conserver pour une utilisation ultérieure !

¡Leer el manual de instrucciones antes de comenzar cualquier trabajo!
¡Guardar el manual para una eventual consulta!

2

WIKA operating instructions calibration system, model BCS10

14051046.01 10/2012 GB/D/F/E

Contents

Contents

1. General information 4

2. Safety 5

3. Specications 9

4. Design and function 11

5. Transport, packaging and storage 13

6. Commissioning, operation 14

7. Maintenance and cleaning 25

8. Faults 25

9. Dismounting, return and disposal 26

GB

10. Accessories 27

Appendix 1: EC Declaration of conformity model BCS10 28

Declarations of conformity can be found online at www.wika.com.

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WIKA operating instructions calibration system, model BCS10

3

1. General information

1. General information

■

The pressure transmitter described in the calibration instructions has been designed
and manufactured using state-of-the-art technology. All components are subject

GB

to stringent quality and environmental criteria during production. Our management
systems are certied to ISO 9001 and ISO 14001.

■

These operating instructions contain important information on handling the instru­ment. Working safely requires that all safety instructions and work instructions are
observed.

■

Observe the relevant local accident prevention regulations and general safety regula­tions for the instrument's range of use.

■

The operating instructions are part of the product and must be kept in the immediate
vicinity of the instrument and readily accessible to skilled personnel at any time.

■

Skilled personnel must have carefully read and understood the operating instructions
prior to beginning any work.

■

The manufacturer's liability is void in the case of any damage caused by using the
product contrary to its intended use, non-compliance with these operating instruc­tions, assignment of insuciently qualied skilled personnel or unauthorised modi­cations to the instrument.

■

The general terms and conditions contained in the sales documentation shall apply.

■

Subject to technical modications.

■

Factory calibrations / DKD/DAkkS calibrations are carried out in accordance with
international standards.

■

Further information:

- Internet address: www.wika.de / www.wika.com

- relevant data sheet: SP 60.08

- application consultant:

Tel.: [phone]
Fax: [phone]
E-mail: [e-mail]

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WIKA operating instructions calibration system, model BCS10

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1. General information / 2. Safety

Explanation of symbols

WARNING!

... indicates a potentially dangerous situation that can result in serious
injury or death, if not avoided.

CAUTION!

... indicates a potentially dangerous situation that can result in light
injuries or damage to the equipment or the environment, if not avoided.

Information

... points out useful tips, recommendations and information for ecient
and trouble-free operation.

2. Safety

WARNING!

Before installation, commissioning and operation, ensure that the appro­priate calibration system has been selected in terms of measuring range,
design and specic measuring conditions.
Non-observance can result in serious injury and/or damage to the equip­ment.

GB

Further important safety instructions can be found in the individual
chapters of these operating instructions.

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WIKA operating instructions calibration system, model BCS10

5

2. Safety

2.1 Intended use

The calibration system model BCS10 serves for the inspection of SF6 gas density
measuring instruments.

The instrument has been designed and built solely for the intended use described here,
and may only be used accordingly.

GB

The technical specications contained in these operating instructions must be
observed. Improper handling or operation of the instrument outside of its techni­cal specications requires the instrument to be taken out of service immediately and
inspected by an authorised WIKA service engineer.

The manufacturer shall not be liable for claims of any type based on operation contrary
to the intended use.

Handle electronic precision measuring instruments with the required care (protect from
humidity, impacts, strong magnetic elds, static electricity and extreme temperatures,
do not insert any objects into the instrument or its openings). Plugs and sockets must be
protected from contamination.

If the instrument is transported from a cold into a warm environment, the formation of
condensation may result in instrument malfunction. Before putting it back into operation,
wait for the instrument temperature and the room temperature to equalise.

The manufacturer shall not be liable for claims of any type based on operation contrary
to the intended use.

2.2 Personnel qualication

WARNING!
Risk of injury should qualication be insucient!

Improper handling can result in considerable injury and damage to equip­ment.

■

The activities described in these operating instructions may only be
carried out by skilled personnel who have the qualications described
below.

■

Keep unqualied personnel away from hazardous areas.

Skilled personnel

Skilled personnel are understood to be personnel who, based on their technical training,
knowledge of measurement and control technology and on their experience and knowl­edge of country-specic regulations, current standards and directives, are capable of
carrying out the work described and independently recognising potential hazards.

Special operating conditions require further appropriate knowledge, e.g. of aggressive
media.

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WIKA operating instructions calibration system, model BCS10

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2. Safety

2.3 Additional safety instructions for SF6 gas in switchgear

The plant operator must ensure that the handling of SF6 gas is only carried out by a
qualied company or by qualied persons which have been specially trained in accord­ance with IEC 61634, section 4.3.1 or IEC 60480, section 10.3.1.

Valid standards and guidelines for SF

Installation, assembly, commissioning:

■

IEC 61634 (Handling of the SF6 gas)

■

IEC 60376 (new SF6 gas, technical SF6 gas)

■

IEC 60480 (used SF6 gas)

■

CIGRE report 276, 2005 (Practial SF6 gas handling instructions)

Leaks during operation:

■

IEC 60376 (new SF6 gas, technical SF6 gas)

■

IEC 60480 (used SF6 gas)

■

CIGRE 2002 („SF6 gas in the electrical industry“)

Repair work and maintenance:

■

IEC 61634 (Use and handling of SF6 gas in high-voltage switchgear and controlgear)

■

CIGRE 1991 (handling of the SF6 gas)

■

CIGRE report 276, 2005 (Practical SF6 gas handling instructions)

■

CIGRE report 163, 2000 (Guide for SF6 gas mixtures)

gas

6

GB

is a colourless and odourless, chemically neutral, inert and not

SF

6

inammable gas which is approx. ve times heavier than air, not toxic and
not harmful to the ozone layer.

Detailed information is given in IEC 60376 and IEC 61634.

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7

2. Safety

2.4 Personal protective equipment

The personal protective equipment is designed to protect the skilled personnel from
hazards that could impair their safety or health during work. When carrying out the
various tasks on and with the instrument, the skilled personnel must wear personal
protective equipment.

GB

Follow the instructions, displayed in the work area, regarding personal protec­tive equipment!

The required personal protective equipment must be provided by the operating company.

Wear safety goggles!

Protect eyes from ying particles and liquid splashes.

Wear protective gloves!

Protect hands from friction, abrasion, cuts or deep injuries and also from
contact with hot surfaces.

2.5 Special hazards

WARNING!

Residual media in the pressure measuring instrument can result in a risk
to persons, the environment and equipment.
Take sucient precautionary measures.

WARNING!

The wetted parts have been designed exclusively for SF
SF

/N2 mixtures.

6

The pressure inside the test pump can be extremely high. Ensure there­fore that all connections of the calibration system are connected correctly.

8

WIKA operating instructions calibration system, model BCS10

gas and

6

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2. Safety / 3. Specications

2.6 Labelling, safety marking

Product label

Date of manufacture
Model

Article number
Serial number

Measuring range
Adapter

Explanation of symbols

Before mounting and commissioning the instrument, ensure
you read the operating instructions!

GB

CE, Communauté Européenne

Instruments bearing this mark comply with the relevant European directives.

3. Specications

Measuring range

■

Measuring range: 0 ... 20 bar relative

■

Overpressure limit: 42 bar

■

Burst pressure: 140 bar

Accuracy data

■

Accuracy: 0.05 % FS

■

Compensated temperature range: 0 ... 50 °C

■

Temperature error: 0.005 % of the span/K (outside of the compen-

sated temperature range)

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9

3. Specications

Digital indicator

■

Type of indication: 7-segment LCD

■

Digits: 5 ½-digit

■

Resolution: 0.001

■

GB

Character size: 16.53 mm (0.65")

■

Bargraph display: 20 segment bargraph, 0 ... 100 %

■

Possible pressure units: bar, psi, kg/cm2, kPa, MPa and 15 other units

Operating conditions

■

Ingress protection: IP 65

■

Ambient temperature: -10 ... +55 °C

■

Medium temperature: 0 ... +55 °C

■

Storage temperature: -20 ... +70 °C

■

Relative humidity: < 95 % r.H. (non-condensing)

Communication

■

Interface: USB, RS-232

Functions

■

Overpressure protection: Adjustable overpressure valve

■

Pressure ne-adjustment: By means of the ne-adjustment valve

■

Measuring rate: 30/min. to 10/sec. selectable

■

Memory: MIN/MAX values

■

Data logger: Cyclic data logger: automatic recording of up to 8.500

Integrated data logger

values

10

Cycle time: selectable from 1 ... 3.600 sec. in the following
steps
1 s, 2 s, 5 s, 10 s, 30 s, 1 min, 2 min, 5 min, 10 min,
30 min and 1 h

CPGLog data-logger evaluation software is needed to
use the data logger function.
The order number of the CPGlog software is given in the
data sheet SP 60.08.

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WIKA operating instructions calibration system, model BCS10

3. Specications / 4. Design and function

Voltage supply

■

Power supply: 3 x 1.5 V AA alkaline batteries

■

Battery life: approx. 1.500 ... 2.000 h

■

Battery status indication: Icon in display for low battery level

Process connection

■

Test item adapter with quick-acting coupling for G ½

■

Test item adapter with quick-acting coupling for G ¾

■

Test item adapter with quick-acting coupling for M30 x 2

CE conformity

■

EMC directive: 2004/108/EC, EN 61 326-1 emission (group 1, class B)

and interference immunity (appendix A)

Plastic case

■

Dimensions in mm: 395 x 295 x 106

■

Weight: approx. 4 kg (with contents)

For further specications see WIKA data sheet SP 60.08 and the order documentation.

4. Design and function

4.1 Short description

The modular calibration system model BCS10 serves for pressure generation and
inspection of mechanical and electronic SF
means of comparative measurements at 20 °C.
The test pump can generate a pressure of 0 ... 35 bar. Individual measuring points can
be approached with highest accuracy by means of the ne-adjustment valve.
The results of the measurements can be displayed in one of the 21
customer units using the built-in digital pressure gauge.

gas density measuring instruments by

6

measuring units or in

GB

4.2 Scope of delivery

■

Precision digital pressure gauge model CPG1000 with attached pneumatic test
pump model CPP30

■

Test item adapter with quick-acting coupling for G ½

■

Test item adapter with quick-acting coupling for G ¾

■

Test item adapter with quick-acting coupling for M30 x 2

■

Adjustable overpressure valve

■

Metal flexible hose for connecting the test item, length 2 m

■

Plastic case, incl. foam insert nad operating instructions

Cross-check scope of delivery with delivery note.

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11

4. Design and function

4.3 Design of the calibration system

1) Digital pressure gauge

2) Fine-adjustment valve

GB

3) Pressure relief valve

4) Switching between pressure or
vacuum generation

1

8

5) Pump handles

6) Adjustable knurled nut for
setting the pump performance

2

3

(overpressure protection)

7) Metal protection hose for

7

4

connecting the test item, with
quick-acting coupling on both
sides, length 2 m

8) Adjustable overpressure valve

5

6

4.4 Battery life time

The battery life time amounts to approx. 1.500 hours of operation (without backlighting).
In the upper left corner of the digital indicator you will nd a symbol of the battery capac­ity. This symbol appears when the battery voltage is too low.
For instructions on batteries see chapter 3 "Specications".

For battery replacement see chapter 6.8 "Battery replacement".

4.5 Serial interface

The digital pressure gauge has as standard a serial interface. The serial data transmis­sion can be used for conguration, calibration and transmission of measured values of
the measuring instrument.

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WIKA operating instructions calibration system, model BCS10

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5. Transport, packaging and storage

5. Transport, packaging and storage

5.1 Transport

Check the calibration system for any damage that may have been caused by transport.
Obvious damage must be reported immediately.

5.2 Packaging

Do not remove packaging until just before mounting.
Keep the packaging as it will provide optimum protection during transport (e.g. change
in installation site, sending for repair).

5.3 Storage

Permissible conditions at the place of storage:

see chapter 3 "Specications"

Avoid exposure to the following factors:

■

Direct sunlight or proximity to hot objects

■

Mechanical vibration, mechanical shock (putting it down hard)

■

Soot, vapour, dust and corrosive gases

■

Potentially explosive environments, ammable atmospheres

Store the calibration system in its original packaging in a location that fulls the condi­tions listed above. If the original packaging is not available, pack and store the instru­ment as described below:

1. Wrap the instrument in an antistatic plastic lm.

2. Place the instrument, along with the shock-absorbent material, in the packaging.

3. If stored for a prolonged period of time (more than 30 days), place a bag containing a
desiccant inside the packaging.

GB

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13

6. Commissioning, operation

6. Commissioning, operation

Commissioning may only be carried out by trained and qualied personnel. The calibra­tion system was comprehensively checked ex works for tightness.

GB

WARNING!

Only connect or disconnect test and calibration installations once the
system has been depressurised!

6.1 Switching on and o

To switch on the calibration system,
press the Power key (1). Press the
Power key again to switch o the
calibration system.

After switching on the version of the
rmware is indicated on the display for
approx. 1 second.

6.2 Zero point adjustment

To set the displayed value as zero
point, simply press the ZERO key (3).
The display changes immediately to the
0 value.

6.3 MIN/MAX value

The digital pressure gauge saves the
minimum and maximum pressure.

If the MAX/MIN key (4) is pressed once,
the maximum pressure from the memory is displayed. If the MAX/MIN key is pressed
again, the minimum pressure is displayed from the memory.

1

2

5

4

3

After 2 seconds, the display switches back to the operating mode. To clear the MAX/MIN
memory, press the MAX/MIN key (4) for at least 2 seconds until the message "CLr" is
displayed.

The bargraph display at the bottom of the display indicates the applied pressure relative
to the total measuring range.

Due to a possible Tare setting, the displayed pressure value can dier
from the applied pressure.

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WIKA operating instructions calibration system, model BCS10

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6. Commissioning, operation

6.4 Backlighting

The backlighting makes it easier to read the values of the digital indicator. Press the
ENTER key (5) to turn the backlighting on and o.

6.5 Conguration

The calibration system model BCS10 functions in two dierent modes, the operating
mode and the conguration mode.

In the operating mode, the digital pressure gauge measures the pressure and shows it
on the digital indicator.

The conguration mode is used for the setting of the system.
The following setting can be modied:

■

Units

■

Automatic disconnection

■

Damping

■

Sampling rate

■

Tare function

■

Function locking

For the detailed description of the individual points see chapter 6.6 "Functions".

Conguration menu

To call up the conguration menu of the digital pressure gauge, press the CONFIG key
(2).

GB

The individual menu items are set via the ZERO key (3) and the MAX/MIN key (4). Hold
down the key to scroll faster.

To save all changes and exit the conguration menu, press the ENTER key (5).

You can exit the conguration menu at any time by pressing the ENTER
key. That will save all changes and the calibration system will return to the
operating mode.

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15

6. Commissioning, operation

Menu navigation

Operating mode

GB

Unit selection

UNITS SET

Automatic
disconnection

SET AUTO-

Battery status

Temperature display

OFF

BAR
PSI
MPA ...

OFF

1 ... 30 min

°C

°F

Damping

SET DAMP

next page

16

ON

OFF

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WIKA operating instructions calibration system, model BCS10

6. Commissioning, operation

Sampling rate

SET RATE

Tare function

SET TARE

Function locking

LOCK

FUnC

Operating mode

0.5/SEC
1/SEC
3/SEC

10/SEC

Values are
dependent on
the selected unit

Password
request:
enter 101

Zero point adjustment
(ZERO key)
lock/unlock

GB

The password 101 is factory-set and
cannot be changed.

UnLOC

LOC

Unit selection
lock/unlock

Automatic
disconnection
lock/unlock

next page

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WIKA operating instructions calibration system, model BCS10

UnLOC

LOC

UnLOC

LOC

17

6. Commissioning, operation

GB

Damping
lock/unlock

Sampling rate
lock/unlock

Tare function
lock/unlock

User-dened unit
(enter scaling)

SET FACTR

UnLOC

LOC

UnLOC

LOC

UnLOC

LOC

Setting see
chapter 6.7

18

Operating mode

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WIKA operating instructions calibration system, model BCS10

6. Commissioning, operation

6.6 Description of the menu items

Pressure units

The calibration system is factory set (see delivery note).
For the list of the available units see chapter 3 "Specications".
For conguration details of the user-dened units see chapter 6.7 "Conguration of the
function locking".

Automatic disconnection

The automatic disconnection can be adjusted in minute steps in the range from
1 ... 30 minutes. For continuous operation of the instrument, deactivate this menu item
with "OFF".

Battery voltage display

The current battery status is displayed as a voltage value and progress bar indication.

Temperature display

This menu item displays the temperature measured by the internal sensor. The value
can be displayed in °F or °C.

Damping

With enabled damping the measured values are smoothed by the pulsating pressure
sources.

GB

Sampling rate

Species the interval in which the pressure is measured and the display updated.

0.5 measurements per second correspond to 30 measurements per minute.

TARE (tare function)

In this menu item, a constant oset value can be set, which will be subtracted from the
measured pressure.

The TARE value depends on the selected values and can be set on the maximum scale
range.

The progress bar indication always indicates the actual pressure depending on the
entire measuring range, irrespective of the Tare setting. This is done for safety to
indicate that even if "0" is displayed that pressure is being applied to the calibration
system.

Example:
If, for example, TARE is set to 30 bar and the measured pressure is 37 bar, the measured
value displayed will be 7 bar. The pressure of 27 bar would then be displayed as -3 bar.

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19

6. Commissioning, operation

Function locking

The calibration system model BCS10 is delivered from the factory with unlocked access
to all settings and they can be changed.

The access to the adjustable parameters can be limited or completely prohibited to
prevent unauthorized changes of the conguration.

GB

This is achieved by the function locking.
In addition, user dened units can be scaled here.

For conguration of the function locking see chapter 6.7 "Conguration of the function
locking".

6.7 Conguration of the function locking

Scroll to the menu item "FUnC
appears the message "0PWRD". Enter the password "101". The password is factory set
and cannot be changed.

The functions that can be locked or unlocked:

- zero point adjustment (ZERO button)

- setting the units

- auto Power-O Settings

- setting of the damping

- setting of the sampling rate

- tare setting

The command LOC locks the respective function and UnLOC unlocks it again.

Locked functions are not displayed in the conguration menu any more and therefore
cannot be changed.

Setting of a user-dened unit or a user-dened measuring range:

In the menu item SET FACTOR, a multiplier between 0.001 and 100 can be set for
a user-dened measuring range. The dened factor is multiplied by the measured
pressure value in psi. The result is displayed.

Example: 40 psi correspond to 1.000 g of a product in a tank. The weight of the product
should appear on the display.

If 25 is dened as the multiplicator, the pressure of 40 psi corresponds to the value

1.000 (40 x 25). „CUST“ is displayed on the instrument as a technical unit.

LOCK

" and press the ENTER key. On the digital indicator

20

WIKA operating instructions calibration system, model BCS10

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6. Commissioning, operation

6.8 Battery replacement

1. Turn the orice plate of the digital pressure gauge approx. 90° to the right and
remove it.

2. Remove the front panel of the digital pressure gauge. This will give you access to
the battery compartment.

3. Replace the batteries. Use 1.5 V AA alkaline batteries only.

4. Close the instrument again. Ensure that the front is properly aligned.

6.9 Measurement setup and adjustment

WARNING!

Only connect or disconnect test and calibration installations once the
system has been depressurised!

1) Turn the instrument on and o

2) Perform a zero-point adjustment

1

3) Fine-adjustment valve

8

4) Pressure relief valve

2

5) Switching valve pressure/vacuum

3

4

generation

6) Pump handles

7) Adjustable knurled nut for

9

5

setting the pump performance
(overpressure protection)

GB

6

7

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WIKA operating instructions calibration system, model BCS10

8) Adjustable overpressure valve

9) Metal exible hose for connecting
the test item, with quick-acting
coupling on both sides, length 2 m

21

6. Commissioning, operation

GB

Select an appropriate adapter and
screw it together with the test item.

Connect the test item via the quick­acting coupling to the metal exible
hose.

Connect the other side of the metal exible hose via
the quick-acting coupling to the calibration system.

Check that the switching for pressure or vacuum
generation (arrow) is set to pressure.
The calibration system is suitable for pressure
generation only.

22

WARNING!

The construction of the calibration system is not designed for vacuum
generation. Always set the switching valve to pressure generation.

Never adjust the switching valve when the system is under pressure,
switch only when the release valve is open.

Close the pressure relief valve.

Turn the pressure relief valve clockwise until the valve
is closed. No hard stop can be felt.

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WIKA operating instructions calibration system, model BCS10

6. Commissioning, operation

Switch on the calibration system.

The measurement setup shall be now as in the gure.

Actuate the pump handles several times until the
desired pressure is slightly exceeded.

To achieve the maximum pumping capacity, the spring above the knurled
nut must be relaxed.
For test items with low measuring ranges, the stroke path can be reduced
by turning the knurled nut. This will reduce the pressure increase per
stroke and minimize the risk of the overpressure.

GB

Set the desirede pressure via the ne-adjustment
valve (arrow).

Normally, the test is carried out when the pressure falls
because the gas density measuring instruments are
generally specied and adjusted in such a way.

To reduce the pressure, turn the ne-adjustment valve
counterclockwise.
Further reduction of the pressure is possible by means
of the pressure relief valve.

To increase the pressure, turn the ne-adjustment
valve clockwise.

Use the digital pressure gauge to read the set pressure.

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23

6. Commissioning, operation

GB

To improve the readability of the display, the backlighting can be activated
by means of the ENTER key.

Compare and record the displayed value of the test
item with the displayed value of the digital pressure
gauge.

Open the pressure relief valve after calibration to
depressurize the system.

The test item can be separated from the calibration
system.

24

The calibration system can be dismount now in the
reverse order.

WARNING!

Only disconnect once the system has been depressurised!

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WIKA operating instructions calibration system, model BCS10

7. Maintenance and cleaning / 8. Faults

7. Maintenance and cleaning

7.1 Maintenance

Repairs must only be carried out by the manufacturer.

7.2 Cleaning

CAUTION!

■

Clean the instrument with a moist cloth.

■

Electrical connections must not come into contact with moisture.

■

Residual media on the calibration system can result in a risk to
persons, environment and equipment. Take sucient precautionary
measures.

For information on returning the instrument see chapter 9.2 "Return".

7.3 Recalibration

DKD/DAkkS certicate - Ocial certicates:

We recommend that the calibration system is regularly recalibrated by the manufacturer,
with time intervals of approx. 12 months. Every factory recalibration includes, addition­ally, an extensive free-of-charge check of all system parameters with respect to their
compliance with the specication. The basic settings will be corrected if necessary.

8. Faults

8.1 Digital pressure gauge fault

Display indication Causes Measures

OL

-OL
No display or undenable

characters

Low battery voltage
functioning is only guaranteed for a
short period of time

Reading above or below the
measuring range

Battery at

Power supply unit is set incorrectly
or the polarity is revered

System error

Instrument faulty

Replace alkaline batteries

Adjust the line pressure to the
admissible range

Replace alkaline batteries

Set the power supply unit
correctly and ensure correct
polarity

Switch o the instrument, wait
for a short period of time and
switch on again

GB

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WIKA operating instructions calibration system, model BCS10

Send to the manufacturer for
repair.

25

8. Faults / 9. Dismounting, return and disposal

CAUTION!

If faults cannot be eliminated by means of the measures listed above,
shut down the calibration system immediately, and ensure that pressure
and/or signal are no longer present, and secure the instrument from being
put back into operation inadvertently.

GB

8.2 Test pump fault

Problem Causes Measures

The test pump is leaking Pressure relief valve is open

In this case, contact the manufacturer.
If a return is needed, please follow the instructions given in chapter 9.2
"Return".

Close the pressure relief valve

The pump handles are sti
to operate

The pressure and vacuum switch­ing is not switched correctly
(The switching is in the middle
position)

The pump has not been used for a
long time

Turn the shift lever to pressure
generation.

Actuate the pump until it
functions smoothly

CAUTION!

If faults cannot be eliminated by means of the measures listed above,
shut down the calibration system immediately, and ensure that pressure
and/or signal are no longer present, and secure the instrument from being
put back into operation inadvertently.
In this case, contact the manufacturer.
If a return is needed, please follow the instructions given in chapter 9.2
"Return".

9. Dismounting, return and disposal

WARNING!

Residual media on submersible calibration system can result in a risk to
persons, the environment and equipment.
Take sucient precautionary measures.

9.1 Dismounting

Only dismount measurement setups once the system has been depressurized!

26

WIKA operating instructions calibration system, model BCS10

14051046.01 10/2012 GB/D/F/E

9. Dismounting, return and disposal / 10. Accessories

9.2 Return

WARNING!
Strictly observe the following when shipping the instrument:

All instruments delivered to WIKA must be free from any kind of hazard­ous substances (acids, bases, solutions, etc.).

When returning the instrument, use the original packaging or a suitable transport
package.

To avoid damage:

1. Wrap the calibration system in an antistatic plastic lm.

2. Place the calibration system, along with shock-absorbent material, in the packaging.
Place shock-absorbent material evenly on all sides of the transport packaging.

3. If possible, place a bag containing a desiccant inside the packaging.

4. Label the shipment as carriage of a highly sensitive measuring instrument.

Information on returns can be found under the heading "Service" on our
local website.

9.3 Disposal

Incorrect disposal can put the environment at risk.
Dispose of instrument components and packaging materials in an environmentally
compatible way and in accordance with the country-specic waste disposal regulations.

GB

This marking on the instruments indicates that they must not be disposed
of in domestic waste. The disposal is carried out by return to the manufac­turer or by the corresponding municipal authorities (see EU directive
2002/96/EC).

10. Accessories

For use of the calibration system model BCS10 with the CPGlog data-logger evaluation
software see instruction manual "Data-logger software" at www.wika.de.

The order number of the CPGlog data-logger is given in the data sheet SP 60.08.

14051046.01 10/2012 GB/D/F/E

WIKA operating instructions calibration system, model BCS10

27

Appendix 1: Declaration of conformity for model BCS10

GB

28

WIKA operating instructions calibration system, model BCS10

14051046.01 10/2012 GB/D/F/E

Inhalt

Inhalt

1. Allgemeines 30

2. Sicherheit 31

3. Technische Daten 35

4. Aufbau und Funktion 37

5. Transport, Verpackung und Lagerung 39

6. Inbetriebnahme, Betrieb 40

7. Wartung und Reinigung 51

8. Störungen 51

9. Demontage, Rücksendung und Entsorgung 52

D

10. Zubehör 53

Anlage 1: EG-Konformitätserklärung Typ BCS10 54

Konformitätserklärungen nden Sie online unter www.wika.de.

14051046.01 10/2012 GB/D/F/E

29WIKA Betriebsanleitung Kalibriersystem, Typ BCS10

1. Allgemeines

1. Allgemeines

■

Das in der Betriebsanleitung beschriebene Kalibriersystem wird nach dem aktuellen
Stand der Technik konstruiert und gefertigt.
Alle Komponenten unterliegen während der Fertigung strengen Qualitäts- und
Umweltkriterien. Unsere Managementsysteme sind nach ISO 9001 und ISO 14001
zertiziert.

■

Diese Betriebsanleitung gibt wichtige Hinweise zum Umgang mit dem Gerät. Voraus­setzung für sicheres Arbeiten ist die Einhaltung aller angegebenen Sicherheitshin-

D

weise und Handlungsanweisungen.

■

Die für den Einsatzbereich des Gerätes geltenden örtlichen Unfallverhütungsvor­schriften und allgemeinen Sicherheitsbestimmungen einhalten.

■

Die Betriebsanleitung ist Produktbestandteil und muss in unmittelbarer Nähe des
Gerätes für das Fachpersonal jederzeit zugänglich aufbewahrt werden.

■

Das Fachpersonal muss die Betriebsanleitung vor Beginn aller Arbeiten sorgfältig
durchgelesen und verstanden haben.

■

Die Haftung des Herstellers erlischt bei Schäden durch bestimmungswidrige Verwen­dung, Nichtbeachten dieser Betriebsanleitung, Einsatz ungenügend qualizierten
Fachpersonals sowie eigenmächtiger Veränderung am Gerät.

■

Es gelten die allgemeinen Geschäftsbedingungen in den Verkaufsunterlagen.

■

Technische Änderungen vorbehalten.

■

Werkskalibrierungen / DKD/DAkkS-Kalibrierungen erfolgen nach internationalen
Normen.

■

Weitere Informationen:

- Internet-Adresse: www.wika.de / www.wika.com

- zugehöriges Datenblatt: SP 60.08

- Anwendungsberater:

Tel.: [phone]
Fax: [phone]
E-Mail: [e-mail]

30 WIKA Betriebsanleitung Kalibriersystem, Typ BCS10

14051046.01 10/2012 GB/D/F/E