White Rodgers 90 User Manual

WHITE-RODGERS
INSTALLATION
DESCRIPTION
COMFORT-SET® 90 SERIES
MULTI-STAGE/HEAT PUMP INSTALLATION/CONFIGURATION
This White-Rodgers Automatic Setback Digital Thermostat uses microcomputer technology to provide precise time and temperature control. This thermostat offers
SPECIFICATIONS
cial applications
ELECTRICAL DATA
Electrical Rating:
20 to 30 VAC, 50/60 Hz with common
0.05 to 1.5 Amps per terminal
2.5 Amps maximum total load (all terminals combined)
PRECAUTIONS
WARNING
!
Do not short out terminals on gas valve or primary control to test. Short or incorrect wiring will damage thermostat and could cause personal injury and/or property damage.
Do not use on circuits exceeding specified voltage. Higher voltage will damage thermostat and could cause shock or fire hazard.
Thermostat installation and all compo­nents of the system shall conform to Class II circuits per the NEC code.
the flexibility to design heating and cooling programs that fit building needs. This thermostat is adaptable to most 24 volt
Standard Systems:
Multi-stage gas, oil, electric.
Single-stage or two-stage compressor
heat pump.
THERMAL DATA
Setpoint Temperature Range:
45° to 99°F (7° to 37°C)
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electric power to system at main fuse or circuit breaker box until installation is complete.
NOTE
Read all instructions thoroughly before beginning installation.
commercial forced air multi-stage or heat pump systems with electric or fossil fuel auxiliary.
Operating Ambient Temperature:
32° to 110°F (0° to 43°C)
Operating Humidity Range:
90% non-condensing max.
Shipping Temperature Range:
-4° to 149°F (-20° to 65°C)
This thermostat is intended for use with a low voltage system. Do not use on a line voltage system.
Do not exceed ratings shown in the Specifi­cations section, above. If in doubt about the electrical ratings of your heating/cooling system, have it inspected by a qualified heating and air conditioning contractor or licensed electrician.
All wiring must conform to local and national electrical codes and ordinances.
This control is a precision instrument, and should be handled carefully. Rough handling or distorting components could cause the control to malfunction.
Part No. 37-6066B
Replaces 37-6066A
0120
INSTALLATION
ATTENTION!
This product does not contain mercury. However, this product may replace a unit which contains mercury.
Do not open mercury cells. If a cell becomes damaged, do not touch any spilled mercury. Wearing nonabsorbent gloves, take up the spilled mercury and place into a container which can be sealed. If a cell becomes damaged, the unit should be discarded.
Mercury must not be discarded in household trash. When the unit this product is replacing is to be discarded, place in a suitable container and return to White-Rodgers at 9797 Reavis Road, St. Louis, MO, 63123­5398 for proper disposal.
REMOVE OLD THERMOSTAT
Shut off electricity at main fuse or circuit breaker box until installation is complete AND the new thermostat is configured properly.
Remove the front cover of the old thermo­stat. With wires still attached, remove wall plate from the wall.
Identify each wire attached to the thermo­stat using one of the labels enclosed with the
new thermostat. Disconnect the wires from the old thermostat
one at a time. DO NOT let the wires fall back into the wall.
Install the new thermostat using the follow­ing procedures.
ATTACH BASE TO WALL
Remove packing material from the thermo­stat. Place fingers of one hand on the center top and bottom portion of the thermostat. Grasp the base in the other hand on top and bottom center and gently pull straight out. Forcing or prying on the thermostat will cause damage to the unit.
Place the base over the hole in the wall where the wires come out and mark mounting hole locations using the base as a template.
3
16” pilot holes, and install screw
Drill anchors in the wall.
Run wires through hole in base and attach base to wall (see fig. 1).
Insert the wires into the terminals on the base using the appropriate wiring diagram and tighten the terminal screws.
CONFIGURING AND PROGRAM­MING
Before the power is turned on, the thermostat must be configured to operate properly with the system. See the CON­FIGURATION section of this manual.
This thermostat can be programmed for automatic temperature control. Refer to Operating Instructions for programming.
1
Mounting screws
1
Pull wires through this opening
2
Insert wires into terminal holes, then tighten screws
3
Screw anchors
4
Jumper connections for remote sensor power
5
(Do not remove)
4
2
PH D SASBSCOTL
3
1
R C
W3A1E2
RC
EW2W1Y2Y1BOG
P
5
Figure 1. Thermostat base and terminals
2
MULTI-STAGE TERMINAL OUTPUTS
Refer to equipment manufacturers’ instruc­tions for specific system wiring information.
You can configure the thermostat for use with either multi-stage electric heat systems or multi-stage gas systems. When configured for electric heat, the G terminal (blower/fan) will be energized on a call for heat.
THERMOSTAT TERMINALS (Upper)
L PH D SA SB SC O T
Malfunction Light X-10 Module Input Not Used Remote Sense A Remote Sense B Remote Sense C Outdoor Sensor
SYSTEM
Multi-Stage No Function
E C R W3/A1 W2 E2/P W1 Y2 Y1 B O G
24 Volt
(Hot)
Damper terminal
energized in
occupied mode
24 Volt
(Common)
This thermostat is designed to operate a single-transformer system. If you have a two­transformer system, cut and tape off one transformer. If transformer safety circuits are in only one of the systems, remove the transformer of the system with NO safety circuits. If required, replace remaining transformer with a 75VA Class II transformer. After disconnecting one transformer, the two commons must be jumpered together.
THERMOSTAT TERMINALS (Lower)
Heat mode 2nd
stage
No function
Heat mode
1st stage
HEAT PUMP TERMINAL OUTPUTS
Cool mode
2nd stage
Use the terminal output information below to help you wire the thermostat properly for your multi-stage system. After wiring, see CONFIGURATION section for proper thermostat configuration.
Cool mode
1st stage
Energized in
Heat and Off
Mode
Energized in
Cool Mode
Blower/Fan Energized
on call for Cool (and Heat if confgured to
Electric Heat).
Refer to equipment manufacturers’ instruc­tions for specific system wiring information.
You can configure the thermostat for use with the following heat pump system types:
HEAT PUMP TYPE 1. Single-stage compressor system; gas or electric backup.
HEAT PUMP TYPE 2. Multi-stage or two­compressor system; gas or electric backup.
HEAT PUMP TYPE 3. System requiring
This thermostat is designed to operate a single-transformer system. If you have a two­transformer system, cut and tape off one transformer. If transformer safety circuits are in only one of the systems, remove the transformer of the system with NO safety circuits. If required, replace remaining transformer with a 75VA Class II transformer. After disconnecting one transformer, the two commons must be jumpered together.
separate signals for heat (W1, W2) and cool (Y1); gas or electric backup.
THERMOSTAT TERMINALS (Upper)
L PH D SA SB SC OT
Malfunction Light X-10 Module Input Not Used Remote Sense A Remote Sense B Remote Sense C Outdoor Sensor
THERMOSTAT TERMINALS (Lower)
SYSTEM
Single-stage compressor system; gas or electric backup
Heat Pump 1*
Multi-stage or two compressor system; gas or electric backup
Heat Pump 2*
E C R W3/A1 W2 E2/P W1 Y2 Y1 B O G
Heat mode
1st stage.
Emergency
mode 1st
stage.
Emergency
mode 1st
stage
24 Volt
(Common)
24 Volt
(Common)
24 Volt
(Hot)
24 Volt
(Hot)
Damper terminal
energized in
occupied mode
Damper terminal
energized in
occupied mode
Heat mode 3rd
stage.
Emergency mode
2nd stage
Emergency mode
2nd stage
E2 - Emergency
mode constant
output.
P - All other modes
constant output.
E2 - Emergency
mode constant
output.
P - All other modes
constant output.
Heat mode
2nd stage
Heat mode
3rd stage
No Output
Heat and cool
modes 2nd
stage
(compressor 2)
Use the terminal output information below to help you wire the thermostat properly for your heat pump system type. After wiring, see CONFIGURATION section for proper thermostat configuration.
Heat and cool
modes 1st
stage
(compressor)
Heat and cool
modes 1st
stage
(compressor 1)
Energized in
Heat, Off,
Emergency
Mode
Energized in
Heat, Off,
Emergency
Mode
Energized in
Cool Mode
Energized in
Cool Mode
Blower/Fan Energized
on call for Heat and
Cool
Blower/Fan Energized
on call for Heat and
Cool
System requiring separate signals for heat (W1, W2) and cool (Y1); gas or electric backup
Heat Pump 3**
* If system does not provide connection to E, jumper W1 to E to provide Aux heating in emergency mode. ** If system does not provide connection to E, jumper W2 to E to provide Aux heating in emergency mode.
Emergency
mode 1st
stage
24 Volt
(Common)
24 Volt
(Hot)
Damper terminal
energized in
occupied mode
Heat mode 2nd
stage.
Emergency mode
2nd stage.
E2 - Emergency
mode constant
output.
P - All other modes
constant output.
3
Heat mode
1st stage
No Output
Cool mode
1st stage
Energized in
Heat, Off,
Emergency
Mode
Energized in
Cool Mode
Blower/Fan Energized
on call for Heat and
Cool
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