White Rodgers 50E47 User Manual

Page 1
50E47
WHITE-RODGERS
Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
The White Rodgers 50E47 is an automatic gas inter­rupted ignition control employing a microprocessor to continually monitor, analyze, and control the proper op­eration of the gas burner.
Signals interpreted during continual surveillance of the thermostat and flame sensing element initiate automatic ignition of the burner, sensing of the flame and system shut-off during normal operation.
System fault analysis, which quickly shuts off the gas flow, coupled with automatic re-ignition upon sensing a fault correction, highlight the control’s capabilities.
Hot Surface Ignition Control
INST ALLA TION INSTRUCTIONS
DESCRIPTION
GENERAL PRECAUTION
!
Application of this type of control may cause flame rollout on initial startup and could cause personal injury and/or property damage.
Replace only with exact model number, includ­ing dash number. Failure to use exact replace­ment control could cause personal injury and/or property damage.
If in doubt about whether your wiring is millivolt, line, or low voltage, have it inspected by a qualified heating and air conditioning contractor or licensed electrician.
codes and ordinances. This control is a precision instrument, and should be
handled carefully. Rough handling or distorting compo­nents could cause the control to malfunction.
CONTENTS
Description......................................................... 1
Precautions........................................................ 1
Specifications..................................................... 2
Installation.......................................................... 3
Mounting & Wiring
Operation ............................................................ 4
PRECAUTIONS
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electric power to system at main fuse or circuit breaker box until installation is complete.
Label all wires prior to disconnection when ser­vicing controls. Wiring errors can cause im­proper and dangerous operation.
This control is not intended for use in locations where it may come in contact with water. Suit­able protection must be provided to shield the control from exposure to water (dripping, spray­ing, rain, etc.).
WARNING
!
Do not use on circuits exceeding specified volt­age. Higher voltage will damage control and could cause shock or fire hazard.
Do not short out terminals on gas valve or pri­mary control to test. Short or incorrect wiring will damage thermostat and could cause personal injury and/or property damage.
WHITE-RODGERS DIVISION
EMERSON ELECTRIC CO. 9797 REAVIS ROAD ST. LOUIS, MISSOURI 63123-5398
R
Printed in U.S.A.
PART NO. 37-4836B
Replaces 37-4836A
9541
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SPECIFICATIONS
60 Hz 50 Hz
Flame Establishing Time
Standard 4.0 sec 4.8 sec Optional 7.0 sec 8.4 sec
Flame failure Response time: 0.8 sec 0.96 sec
ELECTRICAL RATINGS: Input Voltage: 25 VAC 50/60 Hz Current: 0.2 amp Relay Contact Ratings:
Valve Relay: 1.5 amp @ 25 VAC 50/60 Hz 0.6 pf Ignitor Relay: 6.0 amp @ 120 VAC 50/60 Hz-
resistive
Flame Current Requirements:
Minimum current to insure flame detection: 2 µa DC* Maximum current for non-detection: 0.2 µa DC* Maximum allowable leakage resistance: 100 M ohms
* Measured with a DC microammeter in the flame
probe lead
OPERATING TEMPERATURE RANGE:
-40° to 175°F (-40° to 80°C)
(all times in seconds unles otherwise noted)
Ignitor
Warmup
Period Dash Number Pre-purge Retries
-1 thru -9 0 17 4 1 0 4 0 21
-10 thur -19 0 45 4 1 0 4 0 49
-20 thru -29 30 17 4 1 0 4 0 51
-30 thru -39 30 45 4 1 0 4 0 79
-40 thru -49 30 17 4 1 2 12 90 293
-50 thru -59 30 45 4 1 2 12 90 377
-60thru -69 0 17 4 1 2 12 60 203
-70 thru -79 0 45 4 1 2 12 60 287
-101 thru -109 0 17 7 4 0 7 0 24
-110 thru -119 0 45 7 4 0 7 0 52
-120 thru -129 30 17 7 4 0 7 0 54
-130 thru -139 30 45 7 4 0 7 0 82
-140 thru -149 30 17 7 4 2 21 90 302
-150 thru -159 30 45 7 4 2 21 90 386
-160 thru -169 0 17 7 4 2 21 60 212
-170 thru -179 0 45 7 4 2 21 60 296
-201 thru -209 0 17 4 1 0 4 0 21
-210 thru -219 0 45 4 1 0 4 0 49
-220 thru -229 30 17 4 1 0 4 0 51
-230 thru -239 30 45 4 1 0 4 0 79
-240 thru -249 30 17 4 1 2 12 90 293
-250 thru -259 30 45 4 1 2 12 90 377
-260 thru -269 0 17 4 1 2 12 60 203
-270 thru -279 0 45 4 1 2 12 60 287
-301 thru -309 0 17 7 4 0 7 0 24
-310 thru -319 0 45 7 4 0 7 0 52
-320 thru -329 30 17 7 4 0 7 0 54
-330 thru -339 30 45 7 4 0 7 0 82
-340 thru -349 30 17 7 4 2 21 90 302
-350 thru -359 30 45 7 4 2 21 90 386
-360 thru -369 0 17 7 4 2 21 60 212
-370 thru -379 0 45 7 4 2 21 60 296
NOTE: All times are in nominal seconds at 60 Hz. Multiply all timings by 120% at 50 Hz.
Reset time is 2.3 seconds max. at power-up.
2
On controls with retry option, ignitor warm-up time is increased by 10 seconds on retry
HUMIDITY RANGE:
To 95% relative humidity (non-condensing)
MOUNTING:
Surface mount or 4" x 4" junction box
Timing Specs (see table below for variable timings):
maximum
Recycle Time: Immediate, or equal to prepurge time
on models with prepurge option.
Gases Approved: Natural, Manufactured, Mixed,
Liquid Petroleum, and LP Gas Air Mixtures are all approved for use.
TIMING SPECIFICATIONS
Trial for Ignition
Period
Ignition
Activation
Period
Valve
Sequence
Period Interpurge
Lockout
Time
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INSTALLATION
MOUNTING AND WIRING
WARNING
!
Do not use on circuits exceeding specified volt­age. Higher voltage will damage control and could cause shock or fire hazard.
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electric power to system at main fuse or circuit breaker box until installation is complete. Failure to earth ground the appli­ance or reversing the neutral and hot wire con­nection to the line can cause shock hazard.
Shut off main gas to heating system until instal­lation is complete.
Route and secure all wiring as far from flame as practical to prevent fire and/or equipment damage.
NOTE
WIRING
The two terminals identified as MV connect to the 36E model gas valve. Both solenoids in the valve will be in parallel across these two terminals.
The TH terminal must be connected to the switched 24 volt wire from the thermostat (TH is the same as the W terminal on most low voltage thermostat systems).
The TR terminal is connected to the 24 volt transformer return. TR may be grounded either at the transformer
or by a ground wire extended from the terminal TR (TR
is the same as the C terminal on most low voltage thermostat systems).
The L1 terminal and IGN terminal are connected with a two-terminal connector on the ignitor leads.
The FP terminal is connected to the flame probe. Maxi­mum recommended wire length to the flame probe is 36 inches.
The GND terminal is a ground and return path for the flame sensor probe. GND must be reliably connected
to the burner chassis ground.
Replace 50E47 control as a unit - no user serviceable parts.
All wiring should be installed according to local and national electrical codes and ordinances.
The 50E47 control may be mounted on any convenient surface using two #6 x 5/8 sheet metal screws. If desired, it is designed to be mounted on a 4" x 4" junction box using two #8-32 x 5/8" machine screws.
The control must be secured to an area that will experi­ence a minimum of vibration and remain below the maxi­mum ambient temperature rating of 175°F. The control is approved for minimum ambient temperatures of -40°F.
Any orientation is acceptable. Refer to the wiring diagram and wiring table when con-
necting the 50E47 control to other components of the system.
UL approved, 105°C rated 18 gauge min., stranded, 2/64" thick insulation wire is recommended for all low voltage safety circuit connections. Refer to 50E47 specification sheet for recommended terminals to mate with those on the control.
UL approved 105°C rated 16 gauge min., stranded, 4⁄64” thick insulation wire is recommended for all line voltage connections. Refer to 50#47 specification sheet for rec­ommended terminals to mate with those on the control.
Following installation or replacement, follow appliance manufacturer's recommended installation/service instruc­tions to insure proper operation.
HOT NEUTRAL
LINE VOLTAGE
Limit
Transformer
24 VAC
60 Hz
Class II
Main
Valve
Flame Sensor
Probe
50E47
MV
MV TR TH
FP
GND
L1
IGN
Common (C)
Silicon Carbide
Ignitor
BLACK
WR
Thermostat
Redundant
Valve
LINE VOLTAGE LOW VOLTAGE
WHITE
3
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OPERATION
TYPICAL FURNACE INSTALLATION
In a typical system, a call for heat is initiated by closing the thermostat contacts. This will energize the 50E47 control. If the system is equipped with prepurge, the prepurge fan or interfacing relay is also energized through the thermo­stat contacts. In the prepurge mode, the 50E47 control will delay 30 seconds before applying power to the 767A silicon carbide ignitor. If prepurge is not an option, the ignitor is powered within one second.
The ignitor is then allowed to warm up for 17 or 45 seconds depending on the 50E47 control dash number being used (see Timing Specifications table). Various ignitors on the market must use the 45-second option to allow them to fully attain ignition temperatures at low voltage condi­tions. The W-R 15-second ignitor is especially designed to heat up quickly at a low voltage condition without overheating at a high voltage condition. Thus, the W-R 15­second ignitor may also be used with a 45-second warm­up time without detrimental effects.
At the end of the ignitor warm-up time, both valves in the 36E manifold gas valve are opened. The ignitor will remain on for an additional one second (ignition activation period). A four-second ignition activation period is also available. Flame must be detected within four seconds (a seven-second trial for ignition period is available as a separate type). If flame is not detected, both valves are de-energized, the ignitor is turned off, and the 50E47 control goes into lockout.
If the control is locked out, it may be reset by momentary power interruption of 1⁄20 second or longer. Either the 24 volt thermostat or line voltage may be interrupted.
The 50E47 control may also be equipped with a retry option, depending on the dash number (see Timing Specifications table). This provides a 60-second wait following an unsuccessful ignition attempt (flame not detected). If the prepurge option is used, the waiting time becomes 90 seconds (30-second prepurge plus 60-sec­ond wait).
After this wait, the ignition sequence is restarted. An additional 10 seconds is added to the ignitor warm-up time, so a module with a 17-second warm-up time will have 27 seconds of ignitor warm-up or a module with a 45-second warm-up time will have 55 seconds of ignitor warm-up. If this ignition attempt is unsuccessful, one more retry will be made before lockout.
All 50E47 controls will repeat the ignition sequence for a total of five recycles if flame is lost within the first 10 seconds of establishment.
If flame is established for more than 10 seconds after ignition, the 50E47 controller will clear the ignition attempt (retry) counter. If flame is lost after 10 seconds, it will restart the ignition sequence. This can occur a maximum of five times.
During burner operation, a momentary loss of power of 50 milliseconds or longer will de-energize the main gas valve. When power is restored, the gas valve will remain de-energized and a restart of the ignition sequence will begin immediately.
A momentary loss of gas supply, flame blowout, or a shorted or open condition in the flame probe circuit will be sensed within 0.8 seconds. The gas valve will de-ener­gize and the control will restart the ignition sequence after waiting 60 seconds. Recycles will begin and the burner will operate normally if the gas supply returns, or the fault condition is corrected, before the last ignition attempt. Otherwise, the control will go into system lockout.
If you need further information about this product, please write to
White-Rodgers Division, Emerson Electric Co. 9797 Reavis Road St. Louis, MO 63123-5398 Attention: Technical Service Department
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