White Rodgers 1F94-71 User Manual

Page 1
WHITE-RODGERS
CAUTION
!
WARNING
!
Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
This wall-mounted, low voltage thermostat maintains room temperature by controlling the operation of multi­stage systems. Use this thermostat for applications requiring up to three stages of heat and up to two stages of cool. Indicator lights show the system status. The user may program up to four time/temperature settings per 24 hour period. The thermostat stores programs for seven independent days. The thermostat will store both heating and cooling programs simultaneously. A 9 volt Energizer battery will maintain the stored program for approximately one week, if incoming power should fail. If power failure is extensive and the program is lost, after power restora­tion, the thermostat will automatically maintain a factory preprogrammed heating temperature of 64°F or a cooling temperature of 82°F.
1F94-71
Multi-stage Electronic Digital Thermostat
INSTALLATION INSTRUCTIONS
DESCRIPTION
W H I T E - R O D G E R S
DIGITAL COMFORT SET
PRECAUTIONS
II
If in doubt about whether your wiring is millivolt, line, or low voltage, have it inspected by a qualified heating and air conditioning contractor, electrician, or someone familiar with basic electricity and wiring.
Do not exceed the specification ratings.
CONTENTS
Description......................................................... 1
Precautions........................................................ 1
Specifications..................................................... 2
Installation.......................................................... 2
New Installation
Select Thermostat Location Route Wires to Location
Replacement Installation
Remove Old Thermostat Attach Subbase to Wall Attach Thermostat to Subbase
Operation ........................................................... 5
System Configuration
Set Option Switches
Check Thermostat Operation
Fan Operation Heating System Cooling System
Troubleshooting
All wiring must conform to local and national electrical codes and ordinances.
This control is a precision instrument, and should be handled carefully. Rough handling or distorting compo­nents could cause the control to malfunction.
To prevent electrical shock and/or equipment damage, disconnect electric power to system, at main fuse or circuit breaker box, until installation is complete.
Do not use on circuits exceeding specified volt­age. Higher voltage will damage control and could cause shock or fire hazard.
Do not short out terminals on gas valve or pri­mary control to test. Short or incorrect wiring will burn out thermostat and could cause personal injury and/or property damage.
WHITE-RODGERS DIVISION
EMERSON ELECTRIC CO. 9797 REAVIS ROAD ST. LOUIS, MISSOURI 63123-5398
R
Printed in U.S.A.
PART NO. 37-4744B
Replaces 37-4744A
9310
Page 2
SPECIFICATIONS
THIS CONTROL IS DESIGNED FOR USE WHERE BOTH SIDES OF THE TRANSFORMER ARE PRESENT TO THE THERMOSTAT (both the hot and common sides of the 24vAC end of the transformer.)
ELECTRICAL DATA Electrical Rating:
20 to 30v AC 50/60 Hz.
0.01 to 1.5 Amps (Load per terminal)
2.5 Amps Maximum Total Load (All terminals combined)
Anticipation:
Heating 4 to 40 Cooling 4 to 40 Reference Values Auxiliary 4 to 40
}
STAGING DATA
Up to three heating stages Up to two cooling stages
INSTALLATION
NEW INSTALLATION
YOU SHOULD PROGRAM THE THERMOSTAT WITH BATTERY INSTALLED BEFORE ATTACHING ON SUBBASE. SEE OPERATION GUIDE FOR PROGRAM­MING INSTRUCTIONS.
SELECT THERMOSTAT LOCATION
Proper location insures that the thermostat will provide a comfortable building temperature. Observe the following general rules when selecting a location:
1. Locate thermostat about 5 ft. above the floor.
2. Install thermostat on a partitioning wall, not on an outside wall.
3. Never expose thermostat to direct light from lamps, sun, fireplaces or any temperature radiating equip­ment.
4. Avoid locations close to windows, adjoining outside walls, or doors that lead outside.
5. Avoid locations close to air registers or in the direct path of air from them.
6. Make sure there are no pipes or duct work in that part of the wall chosen for the thermostat location.
7. Never locate thermostat in a room that normally warmer or cooler than the rest of the building.
8. Avoid locations with poor air circulation, such as behind doors or in alcoves.
THERMAL DATA Setpoint Temperature Range:
40° F to 99°F (4°C to 37° C)
Operating Ambient Temperature Range:
32°F to 105°F
Operating Humidity Range:
0 to 90% RH (non-condensing)
Shipping Temperature Range:
-40°F to 150°F
ACCESSORIES
Remote Sense Kit W. R. Part No. F145-1049 Thermostat Guard W. R. Part No. F29-0198 (clear) or
F29-0238 (opaque)
ROUTE WIRES TO LOCATION
All wiring must conform with local and national electrical codes and ordinances.
1. Probe for obstructions in partition before drilling 1/2" hole in wall at selected location. Take up quarter round and drill a small guide hole for sighting (see fig.
1). From basement, drill 3/4" hole in partition floor next to guide hole. In buildings without basements, drill 1/ 2" hole through ceiling and into partition from above (see fig. 1).
2. Through this hole drop a light chain, or 6" chain attached to a strong cord. nag cord in basement with hooked wire. In buildings without basements, drop cord through hole in ceiling and down partitioning; snag cord at the thermostat location.
3. Attach thermostat wires to cord and pull wires through hole in wall so that 6" of wire protrudes.
1/2" hole for
thermostat wire
Stout cord with 6"
chain attached
Approximately
Baseboard
strip moulding
Quarter round
removed
1/4" guide hole
for sighting
5 feet from floor
3/4" hole in floor of partition
Hooked wire for snagging chain
Figure 1. Routing thermostat wires
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REPLACEMENT INSTALLATION
REMOVE OLD THERMOSTAT
1. Shut off electricity at the main fuse box until installa­tion is complete. Verify power is off with a voltmeter.
2. Remove the front cover of the old thermostat. With wires still attached, remove wall plate from the wall.
3. If the old thermostat has a wall mounting plate, remove the thermostat and the wall mounting plate as an assembly.
4. Use the Cross Reference Guide to find the thermostat type you are replacing.
5. Identify each wire attached to the old thermostat
using the labels enclosed with the new thermo­stat. Record the identification of the wire on the corresponding blank in Table 2.
6. Disconnect the wires from old thermostat one at a time. Pull at least 6 inches of wire out of the wall. DO
NOT LET WIRES FALL BACK INTO THE WALL.
7. Install new thermostat using the following proce­dures.
PULL STRAIGHT OUT
Figure 2. Removing thermostat from subbase
TABLE 1. WIRE IDENTIFICATION LABELS
1
G G
1 9
Y1 Y1
9
2
C C
2
10
Y2 Y2
10
3 L
L 3
11
W1 W1
11
4
R R
4
12
W2 W2
12
5
O O
5
13
W3 W3
13
6 B
B 6
14 S1
S1 14
7
E1 E1
7
15 S2
S2 15
8
E2 E2
8
16 S3
S3 16
ATTACH SUBBASE TO WALL
1. Remove the packing material from the thermostat. Place the fingers of one hand on the center top and bottom portion of the thermostat. Grasp the subbase in the other hand on the top and bottom center, and gently pull straight out (see fig. 2). The thermostat has pin and socket connectors. Forcing or prying on the thermostat will cause damage to the unit.
TABLE 2. TERMINAL REFERENCE
LABEL
NUMBER
(1) (2) (3) (4) (5) (6) (7)
(8) E2 Emergency Heat Relay (continually
(9) (10) (11) (12) (13)
NEW THERMOSTAT
TERMINAL
DESIGNATION FUNCTION
G C
L R O B
E1
Y1
Y2 W1 W2 W3
Fan Output Transformer 24v AC Common Malfunction Light Transformer 24v AC Hot Changeover Output (cool) Changeover Output (hot) Emergency Heat Relay (cycles on first
stage in emergency mode) energized in emergency mode)
Stage 1 Cool Stage 2 Cool Stage 1 Heat (compressor) Stage 2 Heat (compressor) Stage 3 Heat (auxiliary)
NOTE
THIS THERMOSTAT REQUIRES BOTH THE HOT AND COMMON SIDES OF THE 24vAC TRANSFORMER TO BE PRESENT TO THE THERMOSTAT FOR OPERA­TION.
OLD THERMOSTAT
TERMINAL
DESIGNATION
3
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2. Connect wires beneath terminal screws on sub-
CAUTION
!
base using appropriate wiring schematic (see figs. 3 through 6).
3. Place subbase over hole in wall and mark mounting hole locations on wall using subbase as a template.
4. Move subbase out of the way. Drill mounting holes.
5. Fasten subbase loosely to wall, as shown in fig. 3, using two mounting screws. Place a level against bottom of subbase, adjust until level, and then tighten screws. (Leveling is for appearance only and will not affect thermostat operation.) If you are using existing mounting holes, or if holes drilled are too large and do not allow you to tighten subbase snugly, use plastic expansion plugs to secure subbase.
6. Push excess wire into wall and plug hole with a fire­resistant material (such as fiberglass insulation) to prevent drafts from affecting thermostat operation.
WARNING
!
DO NOT EXCEED MAXIMUM VOLTAGE OR CUR­RENT RATINGS. FIRE, PERSONAL INJURY, AND/ OR EQUIPMENT DAMAGE COULD RESULT.
Expansion
plugs
Mounting
hole
9-pin connector
Pull wires through
this opening
Connect wires under
terminal screws
S3
S2
S1
O
W1
B
E1 Y1 Y2
C G
4-pin connector
E2
L
R W2 W3
Figure 3. Subbase
To prevent electrical shock and/or equipment damage, disconnect electrical power at the main fuse box until installation is complete. Verify power is off with a voltmeter.
Mounting
hole
O
Changeover
Energized
In Cool
B
Changeover
Energized
In Heat
The following wiring diagram shows typical terminal iden­tification and wiring. For proper installation, refer to the original manufacturers' instructions.
Y1 Y2 W1
Compressor
Contactor
Stage 2
Compressor
Contactor
Stage 1
G
Fan
Relay
E2
Emergency
Relay
Constant
Output
E1
Emergency
Relay
Switched
Output
NOTE
Heat
Relay
Stage 1
W2
Heat
Relay
Stage 2
W3
Heat
Relay
Stage 3
Thermostat
Control
Circuit
Malfunction
Light
C R
System Monitor
Switch
L
24vAC
THERMOSTAT
SYSTEM
Hot
120vAC
Neutral
TRANSFORMER
Figure 4. Typical wiring diagram for single transformer systems
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NOTE
CAUTION
!
IF SAFETY CIRCUITS ARE IN ONLY ONE OF THE SYSTEMS, REMOVE THE TRANSFORMER OF THE SYSTEM WITH NO SAFETY CIRCUITS.
CUT AND
TAPE OFF!
Hot
Neutral
TRANSFORMER
24vAC120vAC
O
Changeover
Energized
In Heat
Changeover
Energized
In Cool
Y1 Y2
B
Compressor
Contactor
Stage 2
Compressor
Contactor
Stage 1
HEAT PUMP SYSTEM
TWO COMMONS MUST
BE JUMPERED TOGETHER!
G
Fan
Relay
W1
Heat
Relay
Stage 1
Figure 5. Typical wiring diagram for two-transformer system with NO safety circuits
NOTE
Relay contacts shown are thermostatically operated. The accessory relay scheme is required when safety circuits exist in both systems.
Control
Circuit
C
Malfunction
Light
System Monitor
Switch
L
Limit or
Safety
Switches
TRANSFORMER
24vAC
DEPENDING ON SYSTEM
E1
Emergency
Emergency
Relay
Switched
Output
Thermostat
E2
W2
W3
Relay
Constant
Output
AUXILIARY HEATING SYSTEM
Heat
Relay
Stage 3
Heat
Relay
Stage 2
REQUIREMENTS, REPLACE
WITH A 75VA TRANS­FORMER, IF NEEDED
Polarity must be observed. If the HOT side of the second transformer is jumpered to the COMMON side of the first transformer, a short will be made. Damage to equipment will occur when power is restored.
THERMOSTAT
R
SYSTEM
Hot
120vAC
Neutral
Limit or
Safety
Switches
O
Changeover
Energized
Changeover
Energized
In Cool
Malfunction
Light
C R
System Monitor
Switch
L
Limit or
Switches
Limit or
Safety
Switches
Safety
24vAC
Accessory
Relay N.O.
Contact
24vAC
24vAC
AUXILIARY
TRANSFORMER
Hot
120vAC
Neutral
HEAT PUMP
TRANSFORMER
HEATING
B
Y1 Y2
Compressor
In Heat
HEAT PUMP SYSTEM
Contactor
Stage 2
Compressor
Contactor
Stage 1
TWO COMMONS MUST
BE JUMPERED TOGETHER!
G
Fan
Relay
W1
Heat
Relay
Stage 1
E2
Relay
Output
W2
Heat
Relay
Stage 3
Heat
Relay
Stage 2
E1
Emergency
Constant
Emergency
Relay
Switched
Output
AUXILIARY HEATING SYSTEM
W3
Thermostat
Control
Circuit
Figure 6. Typical wiring diagram for two-transformer system with safety circuits in BOTH systems
THERMOSTAT
SYSTEM
Limit or
Hot
Switches
120vAC
Neutral
Limit or
Safety
Switches
Safety
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ATTACH THERMOSTAT TO SUBBASE
)
)
)
WE RECOMMEND THAT YOU SET OPTION SWITCHES TO DESIRED POSITION BEFORE ATTACHING ON SUBBASE (see OPERATION). WE ALSO RECOM­MEND THAT YOU PROGRAM THE THERMOSTAT WITH BATTERY INSTALLED BEFORE ATTACHING ON SUBBASE (see OPERATION GUIDE for program-
ming instructions). POWER TO THERMOSTAT MUST BE OFF BEFORE
ATTACHING THERMOSTAT TO WALL. FAILURE TO TURN OFF POWER BEFORE ATTACHING THERMO­STAT MAY CAUSE EQUIPMENT DAMAGE DUE TO RAPID COMPRESSOR CYCLING.
To attach thermostat to subbase, line up the plastic snap guides at the top of the thermostat and the 4 connector pins on the thermostat with the connectors near the top right section of the subbase (when viewed from the front). Gently pivot the thermostat down until the 9-pin connec-
OPERATION
tors and the plastic snaps lock into place (see fig. 7). Be gentle when attaching thermostat. If the thermostat
does not seem to be attaching to the subbase easily, make sure that the connector pins and plastic snaps are properly aligned, and that excess wire is pushed into the wall. Damage to the thermostat may occur if force is
used.
ENGAGE TWO UPPER GUIDES;
PIVOT DOWN
Figure 7. Attaching thermostat to subbase
SYSTEM CONFIGURATION
NOTE
ANY TIME OPTION SWITCHES #1, #2, OR #4 ARE CHANGED, THE 9 VOLT BATTERY MUST BE RE­MOVED FOR A MINIMUM OF 2 MINUTES. DO NOT REMOVE THE BATTERY WHEN CHANGING OPTION SWITCH #3.
SET OPTION SWITCHES
1. Single Stage Compressor Heat Pump System — with reversing valve energized through B or O termi­nals
W1 Y1
ON
1234
2. Two Compressor (Split) or Two Speed Compres­sor System
W1 Y1
W2 Y2
ON
1234
Field jumper W1 & Y1 Switch #1
Switch #2 Switch #3 (see step 5) Switch #4 (see step 6)
Field jumper W1 & Y1 Field jumper W2 & Y2
Switch #1 Switch #2 Switch #3 (see step 5) Switch #4 (see step 6
OFF OFF
OFF ON
4-pin connector
Battery
Option switches 9-pin connector
Figure 8. Back of thermostat
3. Multi-stage System with Electric Auxiliary Heat­ing System — up to 3 heat stages and 2 cool stages
ON
1234
Switch #1 Switch #2 Switch #3 (see step 5) Switch #4 (see step 6
ON ON
4. Multi-stage System — up to 3 heat stages and 2 cool stages
ON
1234
Switch #1 Switch #2 Switch #3 (see step 5) Switch #4 (see step 6
ON OFF
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5. Keypad Lockout
)
CAUTION
!
HEATING SYSTEM
NOTE
Option switches #1, #2, and #4 should be changed (if required), programming should be completed, and bat­tery should be installed before changing option switch #3.
ON
1234
Switch #1 (see steps 1-4) Switch #2 (see steps 1-4) Switch #3 Switch #4 (see step 6
ON
6. Automatic Changeover from Heat to Cool
ON
1234
Switch #1 (see steps 1-4) Switch #2 (see steps 1-4) Switch #3 (see step 5) Switch #4 ON
NOTE
The battery maintains the stored program in the event of a power failure. When attached to the wall with 24v AC power applied, the thermostat will function normally with­out the battery. However, the program will be lost in the event of a power interruption or failure if the battery is not installed. When power is restored, the thermostat will automatically maintain a heating temperature of 64°F or a cooling temperature of 82°F (factory preprogrammed) as needed.
CHECK THERMOSTAT OPERATION
NOTE
When checking thermostat, option switch #4 for auto­matic changeover must be in the OFF position. This will allow temporary setting of heat setpoints above cool setpoints. After system checkout, reset option switch #4 to ON position if automatic changeover is desired (see
SET OPTION SWITCHES).
FAN OPERATION
1. Press
SYSTEM
until HEAT is displayed (it may al-
SWITCH
ready be displayed).
2. Press to adjust thermostat to 99°F. All stages of the heating system should begin to operate within approximately five minutes. However, if the PUMP LED is flashing, the compressor lockout feature is operating (see Lockout Bypass Option to tempo­rarily override the compressor lockout feature during testing).
COOLING SYSTEM
To prevent compressor and/or property damage, if power to the compressor has been off or interrupted for more than 1 hour and the outdoor temperature is below 50°F, DO NOT operate the system for at least the amount of time the com­pressor was off! This will allow the compressor heaters to warm the compressor oils to avoid damage due to slugging.
1. Press
2. Press to adjust thermostat to 40°F. All stages of the cooling system should begin to operate within approximately five minutes. However, if the PUMP LED is flashing, the compressor lockout feature is operating (see Lockout Bypass Option to tempo­rarily override the compressor lockout feature during testing).
FOR QUALIFIED SERVICE TECHNICIANS’ USE ONLY. OPERATORS SHOULD NOT USE THIS FEATURE DUE TO POSSIBILITY OF EQUIPMENT OR PROPERTY DAMAGE, OR PERSONAL INJURY.
SYSTEM
until COOL is displayed.
SWITCH
LOCKOUT BYPASS OPTION
1. Turn on power to the system. If the auxiliary heat source has a standing pilot, be sure to light it.
2. Press
FAN
until FAN ON is displayed. The blower
SWITCH
should begin to operate.
3. Press
FAN
until FAN AUTO is displayed. The
SWITCH
blower should stop operating within approximately one minute.
COMPRESSOR SHORT TERM
CYCLE PROTECTION
This thermostat has a built-in short term (5-minute) time delay. During this 5-minute period, the thermo­stat will lock out the compressor to allow head pres­sure to stabilize. If you want to override this feature
while testing thermostat operation, simply press
VIEW
and
buttons at the same time at initial startup.
TEMP
VIEW
PRGM
DO NOT USE THE LOCKOUT BYPASS OPTION UNLESS THE COMPRESSOR OIL HEATERS HAVE BEEN OPERATIONAL FOR 6 HOURS AND THE SYSTEM HAS NOT BEEN OPERATIONAL FOR AT LEAST 5 MINUTES.
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EMERGENCY MODE OPERATION
1. Press EMER LED should be lit continuously (non-flashing),
regardless of system cycling.
2. Press to adjust thermostat about 5°F above room temperature. Any systems (such as electric strip heaters, fossil fuel systems, etc.) that are wired or jumpered to the emergency circuit (thermostat terminal E1) should begin to cycle.
SYSTEM
until EMER is displayed. The red
SWITCH
If you need further information about this product, please write to
White-Rodgers Division, Emerson Electric Co. 9797 Reavis Road St. Louis, MO 63123-5398 Attention: Technical Service Department
After the system has been checked and is running prop­erly, determine if automatic changeover is desired (see SYSTEM CONFIGURATION).
Refer to the OPERATION GUIDE if you need additional information on thermostat operation.
TROUBLESHOOTING
Refer to the Question & Answer section of the OPERA- TION GUIDE for information on troubleshooting the ther-
mostat.
WARRANTY INFORMATION
THIS WARRANTY STATEMENT SUPERSEDES ALL WARRANTY STATEMENTS DATED PRIOR TO OCTOBER 1, 1991.
White-Rodgers Division of Emerson Electric Co. (“Seller”) war­rants that its products purchased for resale (the “Products”) will be free from defects in material and workmanship under normal use and service for a period of twelve (12) months from date of installation. Seller’s obligation under this warranty, and Purchaser’s exclusive remedy for the breach thereof, shall be limited to, at Seller’s option, Seller’s replacement of any defective Product F.O.B. Seller’s factory (excluding the cost of labor and any other expenses incurred in servicing the unit on which the Product is installed), or Seller’s issuance of a credit in the amount of the purchase price of such Product for resale as described below. Seller shall have the option of requiring the return of any defective Product, transportation charges prepaid, before recognizing any claim. This warranty shall not apply to any Product (1) which has been repaired or altered outside Seller’s factory by other than Seller in any manner so as, in Seller’s judgment, to affect its serviceability or proper operation; (2) which has been subjected by persons other than Seller to improper handling, operation, mainte­nance, repair or alteration; or (3) which has been subjected to misuse, negligence, or accident.
WARRANTY INFORMATION FOR CONSUMERS
When you purchase a White-Rodgers Division product, it is typi­cally for replacement of a device which has failed on existing residential or commercial equipment, or a component of new equipment purchased for modernization.
This warranty extends only to persons or organizations who purchase the Products for resale. THE FOREGOING CONSTI­TUTES SELLER’S SOLE RESPONSIBILITY UNDER THIS WAR­RANTY, AND PURCHASER’S EXCLUSIVE REMEDY FOR THE BREACH THEREOF. EXCEPT AS OTHERWISE EXPRESSLY SET FORTH IN THIS AGREEMENT, THERE ARE NO OTHER WARRANTIES, EXPRESS OR IMPLIED, WHETHER OF MER­CHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, OR OTHERWISE. SELLER SHALL NOT BE LIABLE FOR ANY SPE­CIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAM­AGES OF ANY CHARACTER IN CONNECTION WITH THE SALE, RESALE OR USE OF THE PRODUCTS.
Complete warranty information and instructions for replacing/ returning warranty products can be found in the White-Rodgers Product Catalog, or by telephoning or writing to:
White-Rodgers Division Emerson Electric Co. 9797 Reavis Road St. Louis, Missouri 63123-5398 (314) 577-1300
While our warranty does not extend to you, your contractor or dealer is protected by a one-year product warranty from White­Rodgers. Your supplier can rely on a nearby White-Rodgers wholesaler for prompt credit or replacement.
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