White Rodgers 1311 User Manual

WHITE-RODGERS
Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
These water valves provide a low cost system of zoned tem­perature control wherever hot water is the heating medium. In new construction, the heating piping system can be laid out to produce any number of independent temperature controlled zones by use of these valves.
In existing buildings, a variety of zone heating combinations can be obtained, depending on the particular piping lay-outs. Each zone requires one water valve and one thermostat, but only one circulator is required for the entire system. New con­struction properly piped, will not require flow control valves, since the water valve itself performs this function.
Existing construction, where flow control valves have been installed, will operate quite satisfactorily without removing the existing flow control valves.
TYPE 1311
HYDRONIC ZONE VALVES
(3 WIRE)
INST ALLA TION INSTRUCTIONS
DESCRIPTION
This zone valve motor is intended for use with a low voltage system; do not use this zone valve with a millivolt or line voltage system. If in doubt about whether your wiring is millivolt, line or low voltage, have it inspected by a qualified heating contractor or electrician.
Do not exceed the specification ratings. All wiring must conform to local and national electrical codes and
ordinances.
CAUTION
!
To prevent injuries from scalding always drain system before unlatching valve assembly from body.
All guarantees are void if these specifications are exceeded.
Maximum water temperature: 240°F (115°C) Maximum system pressure: 50 PSI Differential across valve: 15 PSI Electrical Rating:
Valve Motor: 25 VAC (.40 Amp.) Auxiliary Contacts: Do not exceed 2.0 Amp. at 25 VAC
(Terminals 2 and 3)
PRECAUTIONS
CAUTION
!
To prevent electrical shock and/or equipment damage, disconnect electric power to system at main fuse or circuit breaker box until installation is complete.
WARNING
!
Do not use on circuits exceeding specified voltages. Higher voltages will damage control and could cause shock or fire hazard.
SPECIFICATIONS
Timing: Approximately 45 seconds from full open to full close
or full close to full open.
Friction loss equivalents:
3/4" valve – 2-1/2 ft. copper tubing 1" valves – 4 ft. copper tubing 1-1/4" valves – 7 ft. copper tubing
PRINCIPLE OF OPERATION
position. Just before the valve reaches the full-open position, side “B” of motor switch closes (providing a low voltage auxiliary circuit for starting burner and/or circulator). The motor stops with the valve in the open position when side “A” of motor switch breaks the holding contact. (Completing a circuit through con­tact “6” and the thermostat anticipator.)
WHITE-RODGERS DIVISION
EMERSON ELECTRIC CO. 9797 REAVIS RD., ST. LOUIS, MO. 63123 (314) 577-1300, Fax (314) 577-1517
9999 HWY. 48, MARKHAM, ONT. L3P 3J3 (905) 475-4653, FAX (905) 475-4625
Printed in U.S.A.
PART NO. 37-5421B
Replaces 37-5421A
9812
PRINCIPLE OF OPERATION (Continued)
When thermostat is satisfied, the valve motor is again ener­gized. Just after the valve starts to close, side “A” of motor switch makes with holding contact providing a holding circuit. The side “B” of motor switch opens (breaking auxiliary circuit), and side “A” of motor switch makes with contact “4” then breaks the holding circuit stopping the valve in the closed position. (Fig. 2)
The contact arrangement is constructed so that when the shaft of the motor revolves 90° a new set of stationary contacts makes while the old set breaks. (Fig. 1)
WATER VALVE THERMOSTAT
5
CALL FOR
HEAT
ANTIC.
INTERNAL
WIRING EXTERNAL WIRING
6
SATISFIED
4
CLOSED
POSITION
SIDE “A” OF
MOTOR SWITCH
SIDE “B” OF
MOTOR SWITCH
Fig. 2
5
6
HOLDING
CONTACT
4
SCHEMATIC OF VALVE
SIDE “A”
OPEN
POSITION
MOTOR
2
3
1
TO AUXILIARY CIRCUIT FOR OPERATING BURNER AND/OR CIRCULATOR. (NOTE: IF SAME TRANS­FORMER POWERS BOTH THE AUXILIARY CIRCUIT AND THE WATER VALVE, CONNECT AUXILIARY CIR­CUIT TO TERMINALS 1 AND 3 INSTEAD OF 2 AND 3.)
SIDE “B”
OPEN
POSITION
TRANSFORMER
PIPING
NOTE: INTERNAL PARTS AND WIRING OF WATER VALVE.
STATIONARY CONTACTS (TERMINALS 2 , 6 & COM.)
JUMPER WIRES
LINE
MOTOR SHAFT: Revolves in 90° intervals
2
6
COMMON
STATIONARY CONTACTS (TERMINALS 2, 4 & COM.)
with each thermostat cycle.
2
4
2
ROTATING BOARDS: Each Board makes/breaks 1 set of contacts with each 90° revolution of motor shaft on thermostat demand.
STATIONARY CONTACTS
(TERMINALS 2 & 3)
3
(Valve is shown in the open position)
Fig. 1
NOTE: To check motor operation without thermostat
connected, jumper 4 to 5 to open valve; jumper 5 to 6 to close valve.
The two most commonly used piping systems are shown below. Plan 1 is popular for new installations, while plan 2 is frequently used for converting two-pipe systems.
This valve does not seal completely. A small amount of leakage through valve is permitted. The amount de­pends on valve size and pressure differential across closed valve. Do not use if your application requires
PLAN 1
Water valves installed at the boiler header to provide a separate sup­ply to each zone.
Fig. 3
complete seal off. Maximum leakage at rated differen-
tial is two, four or six gal. per hour for 3/4", 1" or 1-1/4" valves, respectively.
PLAN 2
A common main supplies all zones, with a water valve installed on the riser to each zone.
INSTALLATION
ALL GUARANTEES ARE VOID IF THE VALVE IS NOT ASSEMBLED ACCORDING TO THESE INSTRUCTIONS.
1. Remove body assembly only from shipping carton. Valve head and stem should be left in carton at this time for protective purposes. Do not assemble head to body before
attaching body into line.
2. Mount the valve body in the line in any desired position except upside down. CAUTION: Provide the necessary clearances for turning valve head sideways when assem­bling it to valve body (see fig. 3). Note that terminal end of valve head requires more clearance.
3. Be sure that any excess solder, flux, or other foreign matter is thoroughly removed from the valve bore.
4. With valve body mounted in the line, remove the head assembly from the carton, and carefully wipe stem with a soft cloth to remove any dust or grit.
5. The valve head may now be assembled to the valve body. With valve head positioned as shown in figure 5, insert valve stem into valve bore, push downward, and turn valve head until it locks to valve body.
6. Support piping with a pipe hanger on each side of valve. The valve is now ready to be wired.
729
Fig. 4
CAUTION
!
Use only silicone grease, water, or soap suds on O-ring or Valve Body to facilitate assembly. Use of vaseline or any petroleum grease or oil will cause O-ring to deterio­rate.
CAUTION
!
Be sure that bayonet lock securely latches mounting plate to body. Failure to do so could allow valve head to separate from body and result in scalding injuries and/or water damage.
2
T2
T1-V1
V2-L1
Z-L2
CAUTION
!
To prevent injuries from scalding always drain system before unlatching valve assembly from body.
Clearances required for assembling valve head to valve body.
All wiring should be done according to local and national electrical codes
VALVE
HEAD
BODY
STEM
2" MINIMUM CLEARANCE
2-3/4" MINIMUM CLEARANCE
Fig. 5
WIRING
For best connections, use #18 Thermostat wire. #16 will also work satisfactorily.
Make connections to screw terminals according to wiring dia­gram.
NOTE: To check motor operation without thermostat con­nected, jumper 4 to 5 to open valve; jumper 5 to 6 to close
Do not attempt to wire two or more zone valves in parallel to operate from a single thermostat. (If valves are wired in parallel, the motors may run continuously, due to feedback between the motor holding circuits.)
CAUTION
!
valve.
If the boiler manufacturer recommends a wiring diagram, follow his instructions. If none are available, the following diagrams show suggested circuits for Type 1311 Water Valves in conjunc­tion with other W-R controls.
A 40 VA transformer will handle up to four (4) water valves. A 20
4
56
4
56
4
56
4
56
4
VA transformer will handle up to two (2) water valves.
2
452
DIAGRAM FOR SYSTEMS WHERE BURNER AND CIRCULATOR OPERATION IS INDEPENDENT OF THERMOSTAT
Fig. 6 Using Type 1311 Zone Valve
452
123
6
ADDITIONAL
ZONES
452
123
6
452
61
61
123
HOT LINE
N
TRANSFORMER
2
3
6
DIAGRAM FOR SYSTEMS WHERE INTERNAL TRANSFORMER OF RELAY CONTROL SUPPLIES POWER FOR ZONE VALVES
Alternate Wiring for using 750 Mv. Gas Valve
TYPE 668 OIL
BURNER CONTROL
IGNITION
TRANS.
ORANGE
WHITE
BURNER
MOTOR
N
LINE
HOT
Fig. 7 Diagram for Oil-fired System using 8A03A-2
WHITE
BLACK
HIGH LIMIT
F
F
T
T
BLACK
TYPE 956
FLAME DETECTOR
TYPE 8A03A-2
RELAY CONTACTS
(24V OR 750 MV)
TRANSFORMER
RELAY CONTACTS (LINE
VOLTAGE)
ORANGE
CIRCULATOR MOTOR
TYPE 8A03A-2
V1
V2
1
2
3
RELAY COIL
V1
V2
1
2
3
HIGH LIMIT
MUST BE N.E.C. CLASS 1 WIRING
750 MV
GAS VALVE
TH
PG
TH PG
1
TO ZONE VALVES
2
}
3
4
56
123
6
Fig. 7a Diagram for Gas-Fired System
750 MV POWER GENERATOR
TO ZONE
VALVES
{
MUST BE
N.E.C. CLASS 1
WIRING
Alternate Connections For Type 8A02A Relay
4
56
452
452
6 123
6 123
123
TYPE 8A02A-1
1
2
3
TO 24 VOLT GAS VALVE
4
56
1
MUST BE N.E.C.
CLASS 1 WIRING
3
HIGH LIMIT
MUST BE N.E.C.
CLASS 1 WIRING
HOT LINE N
YELLOW
CIRCULATOR
MOTOR
4
56
6
HIGH LIMIT
452
24 VAC
GAS VALVE
452
56
452
3
3
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