White Rodgers 1050 User Manual

WHITE-RODGERS
Operator: Save these instructions for future use!
FAILURE TO READ AND FOLLOW ALL INSTRUCTIONS CAREFULLY BEFORE INSTALLING OR OPERATING THIS CONTROL COULD CAUSE PERSONAL INJURY AND/OR PROPERTY DAMAGE.
The Type 1050 Indoor-Outdoor Control is designed for use on conventional hot water heating systems where it is desired to vary boiler temperature according to outdoor weather condi­tions. These controls are not recommended for radiant panel installations because of the lower boiler temperatures required. Type 1050 has open-on-rise (SPST) switch action.
This indoor-outdoor control increases or decreases frequency of burner operation to maintain a proper balance between boiler temperature and outdoor temperature. This control should always be used with a separate high limit control.
For increased flexibility, this control has two simple adjustments that enable it to be set to meet the needs of almost any installation. The square dial is used to adjust the reset ratio from 1-1/2 to 1, up to 1 to 1-1/2. The round dial permits additional adjustment, if necessary, to raise or lower boiler water tempera­ture at all outdoor temperatures.
TYPE 1050
INDOOR - OUTDOOR
HOT WATER TEMPERATURE CONTROL
With Adjustable Reset Ratio
INSTALLATION INSTRUCTIONS
DESCRIPTION
THIS CONTROL MUST BE INSTALLED BY A QUALIFIED INSTALLER.
Do not exceed the specification ratings. All wiring must conform to local and national electrical
codes and ordinances. This control is a precision instrument, and should be
handled carefully. Rough handling or distorting compo­nents could cause the control to malfunction.
This control has been accurately calibrated at the factory. Any attempt to calibrate this control will void the White­Rodgers warranty.
ELECTRICAL DATA Switch Action: Open on Rise Switch Rating: S.P.S.T.
14F.L.A., 84L.R.A., 120V.A.C. 7F.L.A., 42L.R.A., 240V.A.C.
5.6A.,@ 25V, 120V.A.C.
2.8A.,@ 240V.A.C.
PRECAUTIONS
CAUTION
To prevent electrical shock and/or equipment damage, disconnect electric power to system at main fuse or circuit breaker box until installation is complete.
WARNING
Do not use on circuits exceeding specified volt­ages. Higher voltages will damage control and could cause shock or fire hazard.
SPECIFICATIONS
THERMAL DATA Range:Outdoor Temp.- -20° to 70°F (-24° to 21°C)
Boiler Temp.- 60° to 120°F (16° to 49°C) min. setting
-100° to 250°F (38° to 121°C) max. setting
Differential: - 10°F Fixed (5.5°C) Capillary Length: Outside - 30 Ft. (9 m)
Inside - 15 Ft. (4.5 m)
Bulb Size: Outside - 3/8" x 3-5/8"
Inside - 7/16" x 3" for 1/2" NPT well
WHITE-RODGERS DIVISION
EMERSON ELECTRIC CO. 9797 REAVIS RD., ST. LOUIS, MO. 63123 (314) 577-1300, FAX (314) 577-1517
9999 HWY. 48, MARKHAM, ONT. L3P 3J3 (905) 475-4653, FAX (905) 475-4625
Printed in U.S.A.
PART NO. 37-1640B
Replaces 37-1640, 37-9163, 37-9264
INSTALLATION
MOUNTING BRACKET
OUTDOOR BULB
CEILING
ROOF
Both the outdoor bulb and inside bulb should be installed before the control case, since capillary lengths of these bulbs will normally determine the final location for the control case.
A. INSTALLING THE OUTDOOR BULB:
Locate the outdoor bulb so that it senses actual outdoor air temperature. Attach mounting bracket supplied with control to some convenient outside part of the building so that the outdoor bulb is:
1. Exposed to circulation of air and wind.
2. Shielded from rain, snow, and direct rays of sun.
3. Not close to false sources of heat such as dryer vents, exhaust fans, melting snow or ice, etc.
4. Sufficiently above ground to prevent tampering or being covered with snow, ice, or debris.
B. INSTALLING THE WATER BULB:
The water bulb should be installed in a hot section of the boiler. It should never be installed near a return inlet to the boiler.
C. INSTALLING THE CONTROL CASE:
The case of the Indoor-Outdoor Control should be installed as follows:
1. Install it on a vertical surface such as a wall or the side of a joist.
2. Do not install it on a heated surface such as on the boiler or a hot water pipe.
3. Install it high enough so that it will be convenient to make adjustments on round dial and large screw at bottom of case.
4. Install it so end of case with electrical outlet is on top.
NOTE
Use care not to bend or dent either of the sensing bulbs
The underside of the eaves or overhang of a NORTH or NORTHWEST roof is normally a good location. It should be exposed to the circulation of air and wind.
INSTALLED ON JOIST
INSTALLED HIGH ON WALL
WIRING & OPERATION
All wiring should be done in accordance with local and national electrical codes and ordinances.
This indoor-outdoor control is designed to vary boiler temperature according to outdoor weather conditions. For this reason, it is recommended that this control only be used on systems where the domestic hot water supply is heated by a separate source from the heating boiler.
The most common method for using an indoor-outdoor control is shown in the block diagram below, and in the wiring diagrams which follow. A separate high limit control should always be used with an indoor-outdoor control.
INDOOR OUTDOOR CONTROL
HOT WATER BOILER
HIGH LIMIT CONTROL
BURNER
CIRCULATOR
ROOM THERMOSTAT
RELAY
2
WIRING & OPERATION CONT.
All wiring should be done in accordance with local and national electrical codes and ordinances.
BURNER CONNECTIONS
Burner Operation
The indoor-outdoor control cycles the burner to vary boiler temperature to outdoor weather conditions.
TYPE 668 OIL
BURNER CONTROL
T
T
BURNER MOTOR
IGNITION
TRANS.
INDOOR OUTDOOR CONTROL
HIGH LIMIT
Using Oil burner control
HOT
LINE
N
LINE
INDOOR OUTDOOR CONTROL
HOT
N
TRANSFORMER
HIGH LIMIT
Using Gas or Solenoid Gas Valve
HIGH LIMIT
24V A.C.
DIAPHRAGM
GAS VALVE
THERM PILOT TRANS
SAFETY
PILOT
INDOOR OUTDOOR CONTROL
Using diaphragm Gas Valve
24V A.C.
TRANSFORMER
SAFETY
PILOT
LOW VOLTAGE GAS VALVE OR SOLENOID GAS VALVE
HOT LINE
N
CONNECTIONS TO CIRCULATOR
Circulator Operation
1. Unzoned Systems, or Circulator-Zoned Systems — The
thermostat cycles the circulator motor (through a relay) to meet the demand for heating.
2. System Zoned with Water Valves – Auxiliary contacts of water valves cycle circulator motor (through a relay) to meet the demand for heating. (The circulator runs as long as any zone is calling for heat.)
6
4
56
452
123
ADDITIONAL
ZONES
4
56
452
123
6
4
56
452
6
123
HOT
LINE
N
4
6
123
TRANSFORMER
For Unzoned Sytems, or Systems Zoned With Circulators
4
56
452
56
452
6
123
CIRCULATOR
MOTOR
TYPE 809 RELAY
1 2 L L
THERMOSTAT
TYPE 809
RELAY
1 2 L L
CIRCULATOR
MOTOR
FIELD INSTALLED JUMPER
HOT LINE N
For Systems Zoned With Water Valves
HOT
LINE
N
3
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