Whirlpool KECS161G, RCS3004G, RCS2002G, RCS2012G, RCS3014G Owner's Manual

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WHIRLPOOL & KITCHENAID

BUILT-IN ELECTRIC

COOKTOPS

JOB AID Part No. 4317269

FORWARD

This Job Aid, “Whirlpool & KitchenAid Built-In Electric Cooktops,” (Part No. 4317269), provides the technician with information on the installation and service of Whirlpool & KitchenAid Built-In Electric Cooktops. It is to be used as a training Job Aid and Service Manual. For specific information on the model being serviced, refer to the “Use and Care Guide,” or “Tech Sheet” provided with the cooktop.

The Wiring Diagrams used in this Job Aid are typical and should be used for training purposes only. Always use the Wiring Diagram supplied with the product when servicing the unit.

GOALS AND OBJECTIVES

The goal of this Job Aid is to provide detailed information that will enable the service technician to properly diagnose malfunctions and repair Built-In Electric Cooktops.

The objectives of this Job Aid are to:

• Understand and follow proper safety precautions.

• Successfully troubleshoot and diagnose malfunctions.

• Successfully perform necessary repairs.

• Successfully return the cooktop to proper operational status.

WHIRLPOOL CORPORATION assumes no responsibility for any repair made on our products by anyone other than Authorized Factory Service Technicians.

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Table of Contents

PAGE

SPECIFICATIONS .................................................................................................................. 1-1

INSTALLATION HIGHLIGHTS................................................................................................ 2-1

Electrical Requirements ..................................................................................................... 2-1

Electrical Connections ....................................................................................................... 2-2

Installation.......................................................................................................................... 2-4

COMPONENT ACCESS ......................................................................................................... 3-1

Component Locations ........................................................................................................ 3-1

Removing The Maintop...................................................................................................... 3-2

Removing The Indicator Light, An Element Control,

A Coil Receptacle, & The T.O.D. .................................................................................... 3-4

Removing The Ceramic Glass Maintop ............................................................................. 3-6

COMPONENT TESTING ........................................................................................................ 4-1

WIRING DIAGRAMS............................................................................................................... 5-1

TECH TIPS ............................................................................................................................. 6-1

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KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER

INTERNATIONAL SALES IND. OR MARKETING CHANNEL IF PRESENT

K=KITCHENAID BRAND

PRODUCT IDENTIFICATION:

EC=ELECTRIC COOKTOPS GC=GAS COOKTOPS

MERCHANDISING SCHEME

C=CERAMIC GLASS D=DOWNDRAFT VENT G=GRILL/GRIDDLE M=MODULAR DOWNDRAFT N=INTERNATIONAL COLLECTION P=PROFESSIONAL/COMMERCIAL S=STANDARD/PORCELAIN METAL T=TEMPERED GLASS X=208 VOLT E=ELECTRONICS

CAPACITY/SIZE /SERIES/CONFIG

1ST POSITION 2ND POSITION 1=STANDARD 0=30" WIDE 2=GRILL GRIDDLE 3=33" WIDE 3=TEMPERED GLASS 6=36" WIDE 4=COMMERCIAL 2=42" OR 12" WIDE 5=CERAMIC GLASS 5=15" WIDE 8=MODULAR/DOWNDRAFT 0=2 BURNER/ELEMENT SYSTEM

KECS161 GBL 0

FEATURES

0=STANDARD ELEMENTS/BURNERS 1=RADIANT ELEMENTS 2=DUAL ELEMENTS 3= 4= 5=SEALED BURNERS/CAST ELEMENTS 6=5 BURNERS/ELEMENTS 7=HALOGEN ELEMENTS/6 BURNERS 8=TOUCH CONTROLS 9=INDUCTION

YEAR OF INTRODUCTION

G=1998 H=1999 J=2000

COLOR CODE

AL = Almond SS = Stainless BL = Black WH = White BT = Biscuit

ENGINEERING CHANGE (NUMERIC)

SERIAL NUMBER

SERIAL NUMBER X H 07 1 2 3 4 5

OXFORD

YEAR OF INTRODUCTION:

H = 1998, J = 1999, K = 2000

WEEK OF PRODUCTION (7th WEEK)

PRODUCT SEQUENCE NUMBER

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WHIRLPOOL MODEL & SERIAL NUMBER DESIGNATIONS

MODEL NUMBER

R C S 30 0 4 G N ----

MODEL NUMBER

INTERNATIONAL SALES IND. OR MARKETING CHANNEL IF PRESENT

PRODUCT GROUP:

R = ELECTRIC COOKING PRODUCTS S = GAS COOKING PRODUCTS G = WHIRLPOOL GOLD RANGE

PRODUCT IDENTIFICATION:

C = BUILT-IN COOKTOP J = GOLD ELECTRIC COOKTOP G = GOLD GAS COOKTOP

CONFIGURATION:

S = PORCELAIN / STEEL TOP T = TEMPERED GLASS TOP C = CERAMIC GLASS TOP M = MODULAR DOWNDRAFT

MODEL SIZE:

20 = 20" 30 = 30" 36 = 36"

FEATURE VARIATIONS:

0 = LOW SPEED COIL ELECTRIC / OPEN-LOW END BURNER GAS / OPEN BAYS 1 = HIGH SPEED COIL ELECTRIC / SEALED BURNERS 2 = CERAMIC RADIANT ELECTRIC 3 = CERAMIC RADIANT / DUAL 4 = MODULAR

- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 0 = NO ELEMENTS / BURNERS 2 = TWO ELEMENT / BURNER 4 = FOUR ELEMENT / BURNER 5 = FIVE ELEMENT / BURNER

YEAR OF INTRODUCTION

G = 1998 H = 1999 J = 2000

COLOR CODE

B = Black S = Stainless Steel N = Almond Z = Almond on Almond Q = White on White W = White

ENGINEERING CHANGE (NUMERIC)

SERIAL NUMBER

SERIAL NUMBER X H 07 1 2 3 4 5

OXFORD

YEAR OF INTRODUCTION:

H = 1998, J = 1999, K = 2000

WEEK OF PRODUCTION (7th WEEK)

PRODUCT SEQUENCE NUMBER

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MODEL & SERIAL NUMBER LABEL

AND WIRING DIAGRAM LOCATIONS

The Model/Serial Number label and Wiring Diagram locations are shown below.

Wiring Diagram Location

(on inside of switch box cover)

Model & Serial Number Location* (on inside rear of

burner box)

* Whirlpool models & KitchenAid Ceramic glass models located on bottom of burner box.

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IMPORTANT SAFETY INFORMATION

Your safety and the safety of others is very important.

Important safety messages have been provided in this Job Aid. Always read and obey all safety messages.

This is the safety alert symbol.

This symbol alerts you to hazards that can kill or hurt you and others.

All safety messages will be preceded by the safety alert symbol and the word “WARNING.”

All safety messages will identify the hazard, tell you how to reduce the chance of injury, and tell you what can happen if the instructions are not followed.

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— NOTES —

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SPECIFICATIONS

KITCHENAID MODEL ELECTRIC

PORCELAIN/METAL COIL COOKTOPS

KECS100G & KECS161G

WHIRLPOOL MODEL ELECTRIC

PORCELAIN/METAL COIL COOKTOPS

RCS2002G & RCS2012G

RCS3004G, RCS3014G, &

RCS3614G

1-1

KITCHENAID MODEL ELECTRIC CERAMIC COOKTOPS

KECC501G, KECC502G,

YKECC502G, KECC507G, &

YKECC507G

KECC562G, KECC567G &

YKECC567G

WHIRLPOOL MODEL ELECTRIC CERAMIC COOKTOPS

RCC3024G, GJC3034G, &

GJC3634G

1-2

20", 30", & 36" ELECTRIC PORCELAIN / METAL COIL COOKTOPS

1-3

30" & 36" ELECTRIC CERAMIC COOKTOPS

1-4

INSTALLATION HIGHLIGHTS

ELECTRICAL REQUIREMENTS

If codes permit and a separate ground wire is used, it is recommended that a qualified electrician determine that the ground path is adequate.

Do not ground to a gas pipe.

Check with a qualified electrician if you are not sure whether the cooktop is properly grounded.

Do not have a fuse in the neutral or ground circuit.

240 VOLT COOKTOP

1. A three-wire or four-wire, single phase, 240-volt, 60-Hz, AC-only electrical supply is required on a separate, 40-ampere circuit, fused on both sides of the line. A timedelay fuse or circuit breaker is recommended. The fuse size must not exceed the circuit rating of the appliance specified on the model/serial rating plate located on the bottom of the cooktop.

THE COOKTOP MUST BE CONNECTED WITH COPPER WIRE ONLY.

2. Wire sizes and connections must conform to the requirements of the National Electrical Code ANSI/NFPA 70 — latest edition**, or CSA Standards C22.1-94, Canadian Electrical Code, Part 1 and C22.2 No. 0-M91 — latest edition*** and all local codes and ordinances.

3. The cooktop should be connected directly to the fused disconnect or circuit breaker box through flexible, armored or non-metallic sheathed, copper cable. The flexible, armored cable extending from the fuse box or circuit breaker box should be connected directly to the junction box.

4. Locate the junction box to allow as much slack as possible between the junction box and the cooktop so that the cooktop can be moved if servicing is ever necessary. Do Not cut the conduit.

5. A U.L. - or C.S.A.-listed conduit connector must be provided at each end of the power supply cable (at the cooktop and at the junction box).

Copies of the standards listed above may be obtained from:

**National Fire Protection Association Batterymarch Park Quincy, Massachusetts 02269

***Canadian Standard Association 178 Rexdale Boulevard Etobicoke, Ontario M9W 1R3

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