Model No. WLEVSY29220
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Serial No.
Write the serial number in the
space above for reference.
Serial Number Decal
QUESTIONS?
As a manufacturer, we are
committed to providing complete customer satisfaction. If
you have questions, or if there
are missing parts, please call:
USER'S MANUAL
08457 089 009
Or write:
ICON Health & Fitness, Ltd.
Unit 4
Revie Road Industrial Estate
Revie Road
Beeston
Leeds, LS118JG
UK
email: csuk@iconeurope.com
CAUTION
Read all precautions and instructions in this manual before using
this equipment. Save this manual
for future reference.
TABLE OF CONTENTS
IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
CABLE DIAGRAM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
EXERCISE GUIDELINES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached in the centre of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.
WESLO is a registered trademark of ICON Health & Fitness, Inc.
2
IMPORTANT PRECAUTIONS
• Misuse of this
product may result in
serious injury.
WARNING
!
• Read user’s manual
and follow all warnings
and operating instructions prior to use.
• Replace label if
damaged, illegible,
or removed.
• Do not allow children
on or around machine.
WARNING: To reduce the risk of serious injury, read the following important precautions
before using the weight system.
1. Read all instructions in this manual and in
the accompanying literature before using the
weight system.
2. It is the responsibility of the owner to ensure
that all users of the weight system are adequately informed of all precautions.
3. The weight system is intended for home use
only. Do not use the weight system in any
commercial, rental, or institutional setting.
4. Use the weight system only on a level surface. Cover the floor beneath the weight system to protect the floor.
5. Make sure that all parts are properly tightened each time you use the weight system.
Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the weight system at all times.
7. Keep hands and feet away from moving parts.
8. Always wear athletic shoes for foot protection.
9. The weight system is designed to support a
maximum user weight of 300 pounds.
10. Always stand on a foot plate when performing an exercise that could cause the weight
system to tip.
11. Never release the press arm, butterfly arms,
leg lever, lat bar, handle, or ankle strap whilst
weights are raised. The weights will fall with
great force.
12. Make sure that the cables remain on the pulleys at all times. If the cables bind whilst you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
Always disconnect the lat bar from the
13.
weight system when performing an exercise
that does not use the lat bar.
14. If you feel pain or dizziness at any time whilst
exercising, stop immediately and begin cooling down.
15. The decal shown
here has been
placed on the
weight system in
the location shown
on page 4. If the
decal is missing or
illegible, call our
Customer Service
Department at
08457 089 009 and
order a free replacement decal. Apply
the decal in the
location shown.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
BEFORE YOU BEGIN
Thank you for selecting the versatile WESLO®GYM
2500 weight system. The WESLO
system offers a selection of weight stations designed
to develop every major muscle group of the body.
Whether your goal is to tone your body, build dramatic
muscle size and strength, or improve your cardiovascular system, the weight system will help you to
achieve the specific results you want.
For your benefit, read this manual carefully before
using the weight system.
ASSEMBLED
DIMENSIONS:
Height: 85 in.
Width: 39 in.
Length: 52 in.
®
GYM 2500 weight
If you have questions after
reading this manual, please call our Customer Service
Department at
please note the product model number and serial
number before calling. The model number is
WLEVSY29220. The serial number can be found on a
decal attached to the weight system (see the front
cover of this owner's manual).
Before reading further, please review the drawing
below and familiarise yourself with the parts that are
labelled.
08457 089 009. To help us assist you,
High Pulley Station
Lat Bar
Butterfly Arms
Right Side
Backrest
Weight Stack
Note: The terms “right side” and “left side”
are determined relative to a person sitting
on the seat; they do not correspond to right
and left on the drawings in the manual.
Warning
Decal
Left Side
Press Arm
Preacher Pad
Seat
Leg Lever
Low Pulley Station
Foot Plate
4
ASSEMBLY
Make Things Easier for Yourself
Everything in this manual is designed to ensure
that the weight system can be assembled successfully by anyone. However, it is important to
realise that the weight system has many parts
and that the assembly process will take time.
Most people find that by setting aside plenty of
time, assembly will go smoothly.
• Assembly requires two people.
• Place all parts in a cleared area and remove the
packing materials. Do not dispose of the packing
materials until assembly is completed.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
• As you assemble the weight system, make sure
all parts are oriented as shown in the drawings.
• For help identifying small parts, use the PART
IDENTIFICATION CHART at the centre of this
manual.
The following tools (not included) are required
for assembly:
• Two adjustable spanners
• One rubber mallet
• One standard screwdriver
• One Phillips screwdriver
• Lubricant, such as grease or petroleum jelly,
and soapy water.
Assembly will be more convenient if you have a
socket set, a set of open-end or closed-end
wrenches, or a set of ratchet wrenches.
Frame Assembly
1. Before beginning assembly, be sure that you
have read and understand the information in
the box above.
Press a 50mm Square Inner Cap (51) into the
end of the Base (1). Press a 50mm Square Outer
Cap (41) onto each end of the Stabiliser (2).
Insert four M10 x 65mm Carriage Bolts (56) up
through the Base (1) and the Stabiliser (2) as
shown.
Slide the bracket on the Base (1) onto the M10 x
65mm Carriage Bolts (56) in the Stabiliser (2).
Hand tighten an M10 Nylon Locknut (68) onto
each Carriage Bolt.
Locknuts yet.
Do not tighten the Nylon
1
41
2
68
1
56
Indents
56
51
41
5
2. Slide the Upright (3) onto the M10 x 65mm
Carriage Bolts (56) in the Base (1). Hand tighten
an M10 Nylon Locknut (68) onto each Carriage
Do not tighten the Nylon Locknuts yet.
Bolts.
Press a 25mm Square Inner Cap (54) into the
Upright (3).
2
3
54
68
3. Place two Weight Bumpers (19) over the indicated holes in the bracket on the Base (1). Insert the
two Weight Guides (16) into the holes and attach
them to the Base with an M10 x 155mm Bolt (76),
two 19mm Spacers (29), two M10 Washers (62),
and an M10 Nylon Locknut (68).
lock holes in the Weight Guides are closer to
the bottom.
Slide the nine Weights (18) onto the Weight
Guides (16).
the side shown.
Insert the Weight Tube Bumper (25) into the bottom of the Weight Tube (26). Insert the Weight
Tube into the centre hole in the Weights (18).
Lubricate the indicated holes in the Top Weight
(17). Slide the Top Weight onto the Weight
Guides (16).
Weight is on the bottom.
Be sure the pin grooves are on
Be sure the pin groove in the Top
Be sure the
3
16
Lock
Hole
62
76
1
56
17
Lubricate
26
25
Pin
Groove
18
62
68
19
29
29
1
Bracket
6
4. Attach the two Base Supports (22) to the
Stabiliser (2) with two M10 x 70mm Bolts (64),
two M10 Washers (62), and two M10 Nylon
Locknuts (68).
Attach the Base Supports (22) to the Base (1)
with an M10 x 73mm Bolt (80) and an M10 Nylon
Locknut (68).
4
68
68
62
64
Do not tighten the M10 Nylon Locknuts (68) yet.
5. Press two 50mm Square Inner Caps (51) into the
ends of the Top Frame (4). Press two 45mm
Square Inner Caps (52) into the crossbar on the
Top Frame.
Attach the Top Frame (4) to the Upright (3) with
the Support Plate (86), two M10 x 70mm Bolts
(64), and two M10 Nylon Locknuts (68).
Attach the Top Frame (4) between the Weight
Guides (16) with an M10 x 155mm Bolt (76), two
M10 Washers (62), two 19mm Spacers (29), and
an M10 Nylon Locknut (68).
Tighten the M10 Nylon Locknuts (68) used in
steps 1–5.
80
2
86
4
52
68
1
68
3
22
64
5
64
51
29
76
62
29
68
62
68
16
22
52
51
Arm Assembly
6. Lubricate both axles on the Top Frame (4) with
grease. Identify the Right Butterfly Arm (10) by
observing the position of the bracket. Press a
27mm x 63mm Plastic Bushing (55) into the
Butterfly Arm, and slide the Butterfly Arm onto the
right axle on the Top Frame.
upper end of the Butterfly Arm is behind the
indicated bracket on the Top Frame.
Place two 25mm Retainers (50) on top of a 25mm
Cover Cap (49), and orient them as shown in the
inset drawing.
Cap onto the right axle on the Top Frame (4).
Attach the Left Butterfly Arm (9) in the same
manner.
Press 45mm Square Inner Caps (52) into the lower
ends of the Butterfly Arms (9, 10). Wet the ends of
the Butterfly Arms with soapy water, and slide the
Large Foam Pads (73) onto them.
Tap the Retainers and the Cover
Be sure that the
6
Bracket
Lubricate
Axles
10
52
73
55
49
50
49
4
55
52
Hole
49
Bracket
9
73
50
Axle
Teeth
7
7. Press a 25mm x 22mm Plastic Bushing (81) onto
each welded spacer on the Press Frame (6).
Slide the Press Frame into place on the Base (1).
Note: This will be a tight fit. The Plastic
Bushings should fit onto the ends of the indicated tube in the Base. Be sure that the cage
is on the side shown.
Lubricate the M10 x 195mm Bolt (75) with
grease. Attach the Press Frame (6) to the Base
(1) with the Bolt and an M10 Nylon Locknut (68).
Do not overtighten the Nylon Locknut; the
Press Frame must be able to pivot easily.
7
52
74
31
7
Press a 45mm Square Inner Cap (52) into the top
of a Press Arm (7). Press a 25mm Round Inner
Cap (74) into the outer end of the handle on the
Press Arm. Slide a Handgrip (31) onto the handle.
Attach the Press Arm (7) to one side of the Press
Frame (6) with two M8 x 63mm Bolts (69) and
two M8 Nylon Locknuts (58).
Assemble the other Press Arm (7) in the same
manner.
Cable Assembly
8. During steps 8 through 26, refer to the CABLE
DIAGRAM on page 19 of this manual to verify
proper cable routing.
Locate the Medium Cable (48). Wrap the Cable
around a 90mm Pulley (44). Attach the Pulley to
the Top Frame (4) with an M10 x 90mm Bolt (83),
an M10 Washer (62), and an M10 Nylon Locknut
Be sure that the Cable is between the
(68).
Pulley and the hook, and that the end of the
Cable with the ball is on the indicated side of
the hook.
58
6
Cage
7
1
68
Tube
8
4
68
9
Welded Spacer
81
69
75
Lubricate
83
62
48
44
Hook
9. Wrap the Medium Cable (48) around a “V”-Pulley
(45). Attach the Pulley and a Long Cable Trap
(46) to the bracket on the side of the Upright (3)
with an M10 x 57mm Bolt (59) and an M10 Nylon
Locknut (68).
to hold the Cable in the groove of the Pulley.
Be sure the Cable Trap is turned
46
45
59
48
68
3
8
10. Wrap the Medium Cable (48) around a “V”-Pulley
(45). Attach the Pulley and a Long Cable Trap
(46) to the bracket on the Left Butterfly Arm (9)
with an M10 x 57mm Bolt (59) and an M10 Nylon
Locknut (68). Be sure the Cable Trap is turned
to hold the Cable in the groove of the Pulley.
10
59
59
46
45
9
Repeat this step with the Right Butterfly Arm
(10).
11. Wrap the Medium Cable (48) around a 90mm
Pulley (44). Attach the Pulley and a Cable Trap
(85) to the Pulley Bracket (20) with an M10 x
45mm Bolt (82) and an M10 Nylon Locknut (68).
Be sure the Cable Trap is turned to hold the
Cable in the groove of the Pulley.
Attach the Pulley Bracket (20) to the Top Frame
(4) with an M8 x 117mm Bolt (77) and an M8
Nylon Locknut (58). Do not overtighten the
Nylon Locknut; the Bracket must be able to
pivot easily.
12. Wrap the Medium Cable (48) around a 90mm
Pulley (44). Attach the Pulley and two Pulley
Covers (43) to the second set of holes from the
top of the two Pulley Plates (91) with an M10 x
52mm Bolt (65) and an M10 Nylon Locknut (68).
Be sure the Small Tabs on the Pulley Covers
are on top.
48
11
12
68
46
20
45
44
85
48
48
68
10
77
4
82
58
Small
Ta b
43
44
13. Wrap the Medium Cable (48) around a 90mm
Pulley (44). Attach the Pulley to the bracket on
the Top Frame (4) with an M10 x 45mm Bolt (82)
and an M10 Nylon Locknut (68).
65
82
13
68
43
68
91
48
4
44
9
14. Wrap the Medium Cable (48) around a 90mm
Pulley (44). Attach the Pulley to the bracket on
the Top Frame (4) with an M10 x 45mm Bolt (82)
and an M10 Nylon Locknut (68).
14
48
68
44
4
82
15. Attach the Medium Cable (48) to the Small “U”Bracket (24) with an M8 Nylon Locknut (58) and
an M8 Washer (60).
not overtighten the Nylon Locknut; it should
be threaded onto the end of the Cable only
two turns.
Attach the Small “U”-Bracket (24) to the Weight
Tube (26) with an M8 x 42mm Bolt (79) and an
M8 Nylon Locknut (58).
Nylon Locknut; the “U”-Bracket must be able
to pivot on the Weight Tube.
16. Locate the Short Cable (90). Wrap the Cable
around a 90mm Pulley (44). Attach the Pulley and
two Pulley Covers (43) to the bracket on the back
of the Upright (3) with an M10 x 52mm Bolt (65)
and an M10 Nylon Locknut (68).
large tabs on the Pulley Covers are on the
side shown, and that the Cable is between the
Pulley and the rod on the side of the Upright.
See the inset drawing. Do
Do not overtighten the
Be sure the
15
16
58
24
48
79
26
Large
Tabs
48
24
60
58
65
43
17. Wrap the Short Cable (90) around a 90mm Pulley
(44). Attach the Pulley and two Pulley Covers (43)
to the upper set of holes in the Long “U”-Bracket
(23) with an M10 x 52mm Bolt (65) and an M10
Nylon Locknut (68).
the Pulley Covers are on the side shown.
Be sure the small tabs on
10
17
68
43
Small
Tabs
43
68
3
90
44
90
43
44
65
23
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