Weslo Daybreak 408 User Manual

USER’S MANUAL

QUESTIONS?

As a manufacturer, we are com­mitted to providing complete
customer satisfaction. If you have
questions, or if there are missing
parts, we will guarantee complete
satisfaction through direct assis­tance from our factory.

TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
TO OUR TOLL-FREE CUSTOMER
HOT LINE. The trained techni­cians on our customer hot line
will provide immediate assis­tance, free of charge to you.

CUSTOMER HOT LINE:

1-877-897-7493

Mon.–Fri., 6 a.m.–6 p.m. MST

Model No. WLHS43082
Serial No.

The serial number decal is on the
frame behind the access cover.

CAUTION

Read all precautions and instruc­tions in this manual before using
this equipment. Save this manual
for future reference.

Serial Number Decal

Visit our website at

www.weslo.com

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2

Posting the Warning Sign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2

Important Safety Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

Before You Begin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

Choosing a Location for the Hydrotherapy Spa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7

Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

Using the Hydrotherapy Spa . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Spa Shell Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

Console Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

Maintenance Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17

Part List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18

Exploded Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

Ordering Replacement Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

The warning sign, shown below, must be posted on a wall or fence where all users of the hydrotherapy spa will
be able to see it. Whenever the spa is moved, the sign must also be moved and reposted near the spa. If the
sign becomes illegible, or if it is lost, call our toll-free Customer Hot Line at 1-877-897-7493 to obtain a replace­ment sign. Post the sign as described above.

Posting the Warning Sign

Table of Contents

WESLO®is a registered trademark of ICON Health & Fitness, Inc.

3

WARNING:To reduce the risk of drowning, electric shock, or serious injury, read the

following important precautions before using the hydrotherapy spa.

READ AND FOLLOW ALL INSTRUCTIONS

1. It is the responsibility of the owner to ensure
that all users of the hydrotherapy spa are
adequately informed of all precautions.

2. Use the hydrotherapy spa only as described
in this manual.

3. The hydrotherapy spa is intended for home
use only. Do not use the spa in any commer­cial, rental, or institutional setting.

4. Use the hydrotherapy spa only on a level
surface. Do not use the spa on carpet or
other materials that could be damaged by
moisture, or on rough or sharp surfaces
such as gravel or wood chips.

5. The hydrotherapy spa will weigh approxi­mately 1,800 pounds when it is filled with
water. Make sure the location you select for
the hydrotherapy spa will support this
weight, plus the weight of the occupants.

6. Inspect and tighten all parts regularly.
Replace any worn parts immediately.

7. DANGER—Risk of injury: Do not remove or
alter the covers on the suction fittings. Never
operate the hydrotherapy spa if the suction
guard is missing or broken. If you need to
replace a suction fitting or pump, make sure
the flow rate of the replacement is compati­ble. Keep hair and body parts away from the
suction guard. Do not allow long hair to float
freely in the water; long hair should be
restrained with a bathing cap.

8. IMPORTANT: Do not allow the hydrotherapy
spa to be exposed to direct sunlight when it
is empty. The surface of the spa shell can
reach temperatures as high as 150°F in a
matter of minutes if exposed to the sun while
it is empty. These high temperatures can
cause significant damage, such as blistering
of the shell surface and warping of the spa
shell. Any damage caused by sun exposure
is not covered under the warranty.

9. Do not bring any object into the hydrothera­py spa that could damage the spa shell.

10. Never insert any object into any opening.

11. Do not use breakable containers in or near
the hydrotherapy spa.

12. Do not sit on the spa cover or place objects
on it; it is not designed to support weight.

13. Remove any water or debris that may collect
on the spa cover.

14. Keep children under the age 12 and pets
away from the hydrotherapy spa when it is
not in use.

15. Keep all chemicals away from children and
pets.

16. The pH and chemical balance of the water
must be maintained as explained in this man­ual (see pages 10 and 14). Failure to do so
may cause injury to users or damage to the
spa, and it will void the warranty.

17. Individuals with infections and open sores or
wounds should not use the hydrotherapy
spa. Bacteria thrive in warm and hot water.
Always keep the spa disinfected and main­tain the proper chemical balance.

18. Shower before and after using the hydrother­apy spa. This will remove any deodorant,
perspiration, or body oils that could contami­nate the water. Showering after will remove
any residual chemicals and will also remove
any bacteria that may have been in the spa.

19. DANGER—When connecting the power cord
(see PLUGGING IN THE HYDROTHERAPY
SPA on page 10), plug the power cord direct­ly into a grounded circuit capable of carrying
15 or more amps. No other appliance should
be on the same circuit. Replace the power
cord immediately if damaged.

20. Do not use an extension cord with the
hydrotherapy spa. This could damage the
motor and will void the warranty.

21. DANGER—If you will be using the hydrother­apy spa outside, do not bury the power cord;

Important Safety Instructions

4

keep the power cord away from lawn mowers,
hedge trimmers, and other similar equipment.

22. WARNING—The power cord is equipped with
a Ground Fault Circuit Interrupter (GFCI),
located at the end of the power cord. The
GFCI must be tested before each use. To test
the GFCI, press the “test” button while the
hydrotherapy spa is running. The spa should
shut off. Press the “reset” button. The spa
should resume normal operation. If the spa
continues to run after the “test” button is
pressed, the GFCI is damaged. Do not use
the spa until the GFCI has been repaired or
replaced by a qualified electrician.

23. DANGER—Risk of electric shock. Keep all
electrical appliances such as radios, tele­phones, televisions, and lights at least five
feet away from the water.

24. A wire connector is provided on the pump
motor of the hydrotherapy spa to connect a
minimum No. 8 AWG (804 mm

2

) solid copper
conductor between the spa and any metal
equipment, electrical enclosure made of
metal, metal water pipes, or conduit within
five feet of the spa.

25. DANGER—Risk of electric shock: Do not set
up the hydrotherapy spa within five feet of
any metal objects or surfaces. As an alterna­tive, you may use the spa within five feet of
metal objects if each metal object is perma­nently connected to the wire connector on
the pump motor of this unit by a minimum
No. 8 AWG (804 mm

2

) solid copper conductor

(see instruction 24).

26. Do not operate the pump motor when the
hydrotherapy spa is empty. The pump motor
may be seriously damaged if it is operated
without water circulating.

27. DANGER—Risk of drowning: Exercise
extreme caution to prevent unauthorized and
unsupervised use of the hydrotherapy spa by
children. Children must always be super­vised.

28. DANGER—To reduce the risk of drowning:

• Never use the hydrotherapy spa alone.

• Children should not use the spa unless

they are supervised by an adult.

• Keep pets away from the spa at all times.

• Always replace and lock the spa cover

when the spa is not in use.

29. WARNING—To reduce the risk of injury: The

water temperature should never exceed
104°F. Temperatures between 100°F and
104°F are considered to be safe for healthy
adults. However, if you plan to remain in the
hydrotherapy spa for more than 10 to 15 min­utes, a lower temperature is recommended.
Lower temperatures are also recommended
for children. Children should not be allowed
to swim under the surface of the water in the
spa.

30. WARNING—To reduce the risk of injury:
Always use an accurate thermometer to
determine the water temperature before
using the hydrotherapy spa.

31. WARNING—To reduce the risk of injury:
Pregnant women should consult with their
physician before using the hydrotherapy spa.
Pregnant women should not use the spa if
the water temperature is above 100°F; the
unborn child could be seriously harmed. This
is especially important during the first 90
days of the pregnancy.

32. DANGER—To reduce the risk of drowning:
Prolonged immersion in the hydrotherapy
spa may cause hyperthermia, a dangerous
condition that occurs when the internal body
temperature rises several degrees above the
normal body temperature of 98.6°F. The
symptoms of hyperthermia are nausea, dizzi­ness, drowsiness, and fainting. Effects
include: a lack of awareness, inability to per­ceive heat or danger, and a greater risk of
drowning due to a loss of consciousness.
Special note: Individuals suffering from
hyperthermia may be unable to realize that
they must exit the spa, and they also may be
physically unable to do so.

33. WARNING—To reduce the risk of drowning:
Do not use the hydrotherapy spa if you are
under the influence of alcohol or drugs. Heat
from the water, in conjunction with alcohol or
drugs, can cause loss of consciousness.

34. WARNING—To reduce the risk of injury or
drowning: Consult your physician about pos­sible side-effects of any medications you
may be taking before using the hydrotherapy
spa. Heat from the water, in conjunction with
some medications may cause drowsiness
and increase the risk of drowning. Other
medications can effect blood pressure, heart
rate and circulation.

35. Do not use the hydrotherapy spa immediate­ly after strenuous exercise.

5

WARNING:Read all instructions before using the hydrotherapy spa. ICON assumes no

responsibility for personal injury or property damage sustained by or through the use of this product.

SAVE THESE INSTRUCTIONS

36. If you feel pain or dizziness at any time while
using the hydrotherapy spa, discontinue use
and contact a physician.

37. WARNING—To reduce the risk of injury: It is
especially important for persons over the age
of 35 or persons with pre-existing health
problems, such as obesity, heart disease,
high or low blood pressure, circulatory prob­lems, or diabetes to consult their physician
before using this product.

38. WARNING: The spa jets produce a stream of
water with relatively high pressure.
Prolonged exposure of a localized area of the
body may cause bruises to the skin.

39. The included warning sign must be posted
where all users of the hydrotherapy spa can
see and read it. (See POSTING THE WARN­ING SIGN on page 2.)

40. Before entering a hydrotherapy spa, the user
should measure the water temperature with
an accurate thermometer since the tolerance

of water-regulating devices varies.

41. The causes, symptoms and effects of hyper­thermia may be described as follows:
Hyperthermia occurs when the internal tem­perature of the body reaches a level of sever­al degrees above the normal body tempera­ture of 98.6˚F. The symptoms of hyperthermia
include an increase in the internal tempera­ture of the body, dizziness, lethargy, drowsi­ness, and fainting. The effects of hyperther­mia include failure to perceive heat, failure to
recognize the need to exit the spa or hot tub,
unawareness of impending hazard, fetal
damage in pregnant women, physical inabili­ty to exit the spa or hot tub, and uncon­sciousness resulting in danger of drowning.
WARNING: The use of alcohol, drugs, or
medication can greatly increase the risk of
fatal hyperthermia.

42. WARNING DECAL PLACEMENT: Locate the
decals shown below and familiarize yourself
with the information on the decals.

6

Thank you for selecting the WESLO®DAYBREAK 408
hydrotherapy spa. The DAYBREAK 408 spa offers the
features and quality of a traditional hot tub at an
affordable price, and provides the benefits of
hydrotherapy in the convenience and privacy of your
own home.

Hydrotherapy is a proven method for soothing tired
muscles after exercise or for relieving the stress of a
busy life. The warm environment stimulates blood flow,
which is essential in the healing process, and the pow­erful massage action further eases tension and stress.
The DAYBREAK 408 spa gives you the specialized
treatment you need to feel your best.

For your benefit, read this manual carefully before
using the DAYBREAK 408 spa. If you have additional

questions, please call our Customer Service Depart­ment toll-free at 1-877-897-7493, Monday through
Friday, 6 a.m. until 6 p.m. Mountain Time (excluding
holidays). To help us assist you, please mention the
product model number and serial number when call­ing. The model number is WLHS43082. The serial
number can be found on a decal attached to the frame
inside the spa (see the front cover of this manual).

Before reading further, please familiarize yourself with
the parts that are labeled in the drawing below.

Wood Panels

Suction Vents

Locking

Buckle

Access Cover

Console

Power Cord with

Ground Fault

Circuit Interrupter

(GFCI)

Spa Shell

Filter

Jets

Before You Begin

7

There are many factors to consider when choosing a location to set up the hydrotherapy spa. These factors vary
depending on whether you use the spa inside or outside. We have listed several factors you should consider as
you decide where you want to use the spa.

If you set up the hydrotherapy spa inside:

1. The hydrotherapy spa will increase the level of
humidity in your home. The location you choose
should be well ventilated. You may need to install
a ventilation fan or use a dehumidifier.

2. The location must be close to an electrical outlet.

Do not use an extension cord with the
hydrotherapy spa.

3. The hydrotherapy spa should be close to a source
of water.

4. Do not use the hydrotherapy spa on carpet or
other material that may be damaged by moisture.
We recommend that you place the spa on a
water- and stain-resistant, non-slip surface with a
floor drain for any water that may splash from the
hydrotherapy spa.

5. Be sure that the location you choose is stable. It
must be able to support the weight of the
hydrotherapy spa when it is filled with water, plus
the weight of the occupants. The hydrotherapy
spa weighs approximately 1,800 pounds when
filled with water.

6. Do not use the hydrotherapy spa above a finished
living area, due to the risk of water damage.

7. Be sure that there is room around the hydrothera­py spa to permit servicing of the unit. The dimen­sions of the spa are 70” W x 70” L x 29” H. You
should allow for this size when choosing the loca­tion.

8. The hydrotherapy spa is not designed for in-floor
installation. However, it is compatible with a deck
system that is built flush with the top of the spa,
provided you leave access to the motor for ser­vice.

9. Be sure to note any other considerations, such as
aesthetics or privacy concerns, that may affect the
safety or enjoyment of using the hydrotherapy
spa.

If you set up the hydrotherapy spa outside:

1. You should check your local building codes con­cerning the use of outdoor spas.

2. The location must be close to an electrical outlet.

Do not use an extension cord with the
hydrotherapy spa.

3. The hydrotherapy spa should be close to a source
of water.

4. We recommend that you place the hydrotherapy
spa on a water- and stain-resistant, non-slip sur­face. Do not use the spa on rough or sharp sur­faces such as gravel or wood chips.

5. Be sure that the location you choose is stable. It
must be able to support the weight of the
hydrotherapy spa when it is filled with water, plus
the weight of the occupants. The spa weighs
approximately 1,800 pounds when filled with
water.

6. Think about environmental factors, such as rain,
wind, shade, sunlight, etc.

7. You should be able to monitor the use of the
hydrotherapy spa from your home, to prevent
unauthorized use by children. You may want to
enclose the spa with a fence and self-latching
gate to prevent unauthorized use.

8. Be sure that there is room around the hydrothera­py spa to permit servicing of the unit. The dimen­sions of the spa are 70” W x 70” L x 29” H. You
should allow for this size when choosing the loca­tion.

9. The hydrotherapy spa is not designed to be
installed below ground level. However, it is com­patible with a deck system that is built flush with
the top of the spa, provided you leave access to
the motor for service.

10.Be sure to note any other considerations, such as
aesthetics or privacy concerns, which may affect
the safety or enjoyment of using the hydrotherapy
spa.

Choosing a Location for the Hydrotherapy Spa

8

2. Close the valve knob on the drain hose.
Thread the cap onto the drain hose.
Thread the Drain Plug into the Pump Motor.
Tighten the pump fittings.
Re-attach the Access Cover (2) with the four

#6 x 1 1/4” Wood Screws (7) removed in step 1.

Before beginning assembly, carefully read the
following information and instructions:

• Place all parts in a cleared area and remove the
packing materials from the spa shell. Do not dis­pose of the packing materials until assembly is
completed and the spa is in operation.

• During assembly, make sure that all parts are ori­ented as shown in the drawings.

• Read each assembly step before you begin.

• Tighten all parts as you assemble them, unless
instructed to do otherwise.

ASSEMBLY REQUIRES THE FOLLOWING
TOOLS (not included):

• One (1) phillips screwdriver

• You may also need some soap or water

A wire connector is provided on the pump
motor of the hydrotherapy spa to connect a
minimum No. 8 AWG (804 mm

2

) solid copper
conductor between the spa and any metal
equipment, electrical enclosure made of metal,
metal water pipes, or conduit within five feet of
the spa.

1. Before beginning assembly, make sure that you

have read and understand the information in the
box above and on the previous two pages.

Remove the four #6 x 1 1/4” Wood Screws (7) from
the Access Cover (2). Remove the Access Cover
from the spa by sliding the Access Cover down and
then pulling the bottom of it away from the spa.

Make sure you don’t damage the spa shell.

Remove the power cord with the GFCI from inside
the spa.

Assembly

Power Cord
with (GFCI)

Pump
Motor

Drain
Hose

Pump

Fittings

Drain

Plug

Valve
Knob

Cap

#6 x 1 1/4” Wood

Screws (7)

Access Cover (2)

2

This unit is a cord-connected spa with pump,
heater, and spa side controls.

1

9

3. Remove the two warning decals (not shown) from
the spa shell. Wipe the spa shell clean with a damp
cloth. Before filling the spa, make sure that it is in

the desired position. In addition, make sure that
the spa can be easily serviced. Once the spa is
filled, it will have to be drained to be moved.

Using a garden hose or other clean water source, fill
the spa. Do not use soft water. The spa may be
filled with cool water; however, if warm or hot water
is used, the spa will be ready to use sooner. Fill the
spa until the water is approximately one inch above
the filter assembly. Do not overfill the spa.

4. Attach the nozzle of the included air pump to the
valve on the Inflatable Cover (4). Fill the Inflatable
Cover with air. Do not overfill the Inflatable Cover.

Slide one of the straps on the inside of the Spa
Cover (11) through one of the loops on the Inflatable
Cover (4). Attach the latch on the strap to the buckle
on the other end. Make sure the cutout on the

Inflatable Cover is lined up with the warning label
on the Spa Cover. Attach the other three straps on

the inside of the Spa Cover through the loops on the
Inflatable Cover in the same manner. Place the Spa
Cover over the spa and line up the cutout in the
Inflatable Cover with the console of the spa.

5. See the inset drawing. Pull down one of the straps
on the Spa Cover (11) and hold the attached Buckle
(30) against the wood panels on the spa. (Note: It
may be easier to position the Buckle if a second per­son holds the strap on the opposite side of the Spa
Cover tight.) The Spa Cover must be tight. Do not

place the Buckle over one of the grooves in the
wood panels. Remove the latch from the Buckle

and attach the Buckle to the wood panels with two
#4 x 3/4” Screws (31). Note: It may be helpful to

use a drill with a 1/16” bit to make starter holes
in the wood panels. It may also be helpful to
apply soap or wax to the screw threads.

Attach the other five Buckles (30) to the spa in the
same manner.

Remove the Spa Cover (11) and Inflatable Cover (4)
from the spa.

3

4

Fill to Here

Loop

Buckle

Strap

Warning

Label

Cutout

Latch

4

11

5

11

30

Strap

Strap

Latch

30

31

10

The hydrotherapy spa is designed to seat four adults.
The eight jets provide a relaxing massage to sooth
away stress, and the strength of the water massage
can be adjusted by the air control. The hydrotherapy
spa holds 200 gallons of water and offers a heating
system (70°F to 104°F) and a filtration system.

The guidelines below explain how to properly use the
hydrotherapy spa. Follow these guidelines to maintain
the hydrotherapy spa for your long-term enjoyment.

PLUGGING IN THE HYDROTHERAPY SPA

Once the hydrotherapy spa is filled with water, the
power cord can be plugged in and the spa can be
turned on. Note: The first time the power cord is
plugged in, the spa will turn on automatically.

When connecting the power cord, plug the power cord
directly into a grounded circuit capable of carrying 15
or more amps. No other appliance should be on the
same circuit. Replace the power cord immediately if it
becomes damaged.

The power cord is equipped with a Ground Fault
Circuit Interrupter (GFCI), located at the end of the
power cord. You should always test the GFCI before
using the hydrotherapy spa.

First, turn on the hydrotherapy spa by pressing the
on/off button on the console. Once the spa is running,
press the GFCI “test” button. The spa should shut off.
Press the “reset” button. The spa should resume nor­mal operation. If the spa continues to run after the
“test” button is pressed, the GFCI is damaged. Do not
use the spa until the GFCI has been repaired or
replaced by a qualified electrician.

TESTING AND TREATING THE WATER

The hydrotherapy spa comes with a starter chemical
pack for maintaining the water in the spa. Disregard
the directions on the individual packages of “QUICK
pHix It DOWN” and “QUICK pHix It UP.” However, the
directions on the bottle of “Non-chlorine Shox” and
“Bromine Base” are correct. Always keep the chemi-

cals away from children and pets.

The first time you use the spa, you should test and
treat the water. You must also treat the water each
time you refill the spa. Once you have verified that
the spa is functioning properly, and have allowed the
water to circulate for a while, you should remove the
spa cover and add 1/3 of the “Bromine Base” bottle,
and 1/3 of the “Non-chlorine Shox” bottle to the water
in the spa. Allow the water to circulate for five min­utes. You should now test the pH level of the water by
using the included test strips. Refer to the test strip
packaging for instructions on using the test strips. The
pH reading should be between 7.2 and 7.8.

If the level is too low, add half of one “QUICK pHix It
UP” packet to the water. Let the water circulate
through the spa for five minutes. Test the pH level
again. Repeat until the pH level is correct.

If the level is too high, add half of one “QUICK pHix It
DOWN” packet to the water. Let the water circulate
through the spa for five minutes. Test the pHlevel
again. Repeat until the pH level is correct.

See WATER CHEMISTRY on page 14 for information
concerning proper water maintenance.

STARTING THE HYDROTHERAPY SPA

Once you have tested the GFCI, you should verify the
water flow from the pumping unit. Set the air control
on the console to the lowest setting (see USING THE
CONSOLE on page 12). The pumping unit will heat
the water as it pumps. Cover the hydrotherapy spa
with the spa cover. The spa cover must be tight
(see SECURING THE SPA COVER on page 11). The
water will heat at about 1.8°F per hour with the cover
on. If you are using the hydrotherapy spa indoors,
and the room temperature is maintained at 70°F, it will
take approximately 18 to 22 hours for the water to
reach the set temperature.

The temperature and water flow can be set or
changed using the controls on the console (see
USING THE CONSOLE on page 12).

Test and Reset

Buttons

Grounded circuit capable of

carrying 15 or more amps

GFCI

Using the Hydrotherapy Spa

11

SPA OPERATION

Refer to the diagram above. The function of each
component is explained below.

The suction vents (A) located near the floor of the
spa bring water into the pump in order to operate the
system. The suction covers should always be in place
over the suction vents. Never operate the spa with-

out the suction covers in place.

The filter (B) can be removed for cleaning and
replacement (see CHECKING AND CLEANING THE
FILTER on page 13).

The temperature probe (C) reads the current water
temperature.

Use of the console (D) is explained on page 12 of
this manual.

The hydrotherapy spa offers automatic freeze protec­tion. If the water temperature falls below 40˚F, the
pump will begin circulating the water in order to pre­vent the water from freezing.

SECURING THE SPA COVER

To secure the spa
cover, snap the latch­es on the spa cover
into the buckles on the
side panels.

To lock the buckles,
insert the key and turn
it clockwise one quar­ter turn. To unlock the
buckles, insert the key
and turn it counterclockwise one quarter turn.

Always keep the buckles locked when the spa is
not in use. Keep the keys in a safe place, out of
the reach of children.

Spa Shell Diagram

A

C

B

D

Latch

Key

Buckle

12

Console Diagram

USING THE CONSOLE

Refer to the console diagram above. The function of
each console control is explained below:

Thermostat: Controls the temperature of the water.
The water heats at about 1.8°F per hour with the
cover on. The thermostat can be set to heat the water
from 70°F to 104°F. Use a medical or other accurate
thermometer to check the temperature of the water.

On/Off Button: Turns the spa on and off. When you
first press the on/off button, the spa jet unit will run at
low speed, providing gentle hydrotherapy. Press the
button again and the spa will run at high speed, pro­viding more intense hydrotherapy. Press the button a
third time, and the spa will shut off.

The spa also features an automatic mode that heats
and filters the water when the spa is left unattended.
When the spa is first plugged in, or if the buttons on
the console have not been used for longer than twen­ty minutes, the automatic mode will begin filtering or
heating the water, as needed. Note: To keep the fil-

ter and heat cycles from running, the power cord
must be unplugged.

Air Control: Determines the amount of air that is in

the spa jet system during operation. If the control is
turned to the left, the amount of air flowing through
the jets will increase; if the control is turned to the
right, the amount will decrease.

Thermostat

On/Off Button

Air Control

13

The hydrotherapy spa is designed to provide you with
years of enjoyment. Please follow the guidelines
below to properly maintain your spa.

MAINTENANCE SCHEDULE

DAILY

• Check the water level and refill the spa to the level
shown on page 9, step 3.

• Check the pH balance and sanitizer level; adjust if
necessary (see WATER CHEMISTRY on page 14).

• Clean the surface of the water with a skimming net.

WEEKLY

• Clean the spa shell at the waterline.

• Check and thoroughly clean the filter (see CHECK­ING AND CLEANING THE FILTER on this page).

• Replace the filter if needed (see ORDERING
REPLACEMENT PARTS on the back cover).

MONTHLY

• Clean the spa cover (see MAINTAINING THE SPA
COVER on this page).

• Soak the filter for two hours in a trisodium phos­phate (TSP) solution. Rinse the filter in clean water.

• Replace the filter if needed (see ORDERING
REPLACEMENT PARTS on the back cover).

EVERY THREE MONTHS

• Drain the spa and refill with clean water. Sanitize
and test the pH of the water.

• Check for any leaks around the pump or joints in
the pipes. The seals will wear out over time; detect­ing leaks early can reduce repair costs.

• Clean the interior of the spa. Do not use solvents or
waxes.

EVERY SIX MONTHS

• Treat the exterior with a wood sealant (see MAIN­TAINING THE SPA EXTERIOR below).

MAINTAINING THE SPA EXTERIOR

The wood panel exterior has been treated with a
sealant at the factory to protect the wood from water
damage. We suggest that you treat the wood finish
twice a year with an additional coat of weather
sealant. Contact your local spa and pool supplier for
advice on which sealants work best in your climate.

CLEANING THE SPA SHELL

The spa shell should be cleaned with a mild soap
solution. Do not use solvents. The spa should always
be clean and dry before being moved or stored.

MAINTAINING THE SPA COVER

Clean the entire spa cover monthly using water and a
non-abrasive cleaner. Rinse the cover with a garden
hose to remove any cleaner residue. Dry the cover
entirely. Use a non-silicone-based vinyl conditioner on
the cover after you clean it to help protect it from sun
damage.

SANITIZING THE HYDROTHERAPY SPA

Please refer to your local pool and spa supplier for
information concerning which chemicals you should
use in your area to sanitize the spa. The most com­mon sanitizing agent is a solid bromine concentrate.
The amount required varies according to several fac­tors, such as user load, temperature, water conditions,
etc.

Proper water maintenance is a complex process. We
recommend that you contact your local pool and spa
supplier for information on how to do this.

CHECKING AND CLEANING THE FILTER

Check the filter periodically for build-up of dirt and oil.
If the filter needs to be cleaned, follow the steps
below:

1. Turn off the power.

2. Remove the two
screws from the
filter cover. Be

careful not to
strip the threads
from the holes.

Remove the filter
cover.

3. Lift the filter out of
the filter housing.

4. Check the filter for
any dirt or debris.
If the filter needs
to be cleaned,
rinse the filter with
a hose. If the filter
is still dirty, soak it
in a cleaning solu­tion obtained from
a pool and spa supply store.

5. Inspect the filter for damage. Replace the filter if
there are any signs of damage.

6. Re-insert the cleaned filter into the filter housing.

7. Re-attach the filter cover with the screws. Do not

overtighten the screws.

Maintenance

Screws

Filter

Cover

Filter

Filter

Housing

14

WATER CHEMISTRY

The hydrotherapy spa comes with a starter chemical
pack for maintaining the water in the spa. (See TEST­ING AND TREATING THE WATER on page 10.)
Additional chemicals can be purchased at a pool and
spa supply store.

CAUTION: The chemicals used to maintain the pH
balance of the water and to sanitize the water can
be dangerous. Always follow these basic guide­lines when handling the chemicals:

1. Always read and follow the directions on the
label, unless directed otherwise.

2. Never mix different chemicals.

3. Do not exceed the recommended amounts of
chemicals—follow the directions on the label
closely.

4. Keep all chemicals out of the reach of children
and pets.

5. Keep all containers closed tightly when not in
use.

6. Never add water to the chemicals—always add
the chemicals to the water as directed.

7. Always store chemicals in a cool, dry place.

MAINTAINING THE PROPER PH BALANCE

The pH factor is a measure of relative acidity or alka­linity in the water. It is measured on a scale of 1 to 14.
Pure water has a value of 7, which is neutral. Any
value above 7 is alkaline, and any value below 7 is
acidic. You should maintain a slightly alkaline pH
level, between 7.2 and 7.8, in the hydrotherapy spa.

Severe problems can occur when the pH balance is
not maintained within this range. If the pH level
exceeds 7.8, dissolved minerals can build up and clog
the plumbing in the spa jet unit. If the pH level falls
below 7.2, the acid level in the water will begin to cor­rode the metal parts in the spa jet unit. Also, the sani­tation agents in the water will not be effective if the pH
level is not properly maintained. Damage caused by
improper pH levels is not covered under the warranty.

To maintain the proper pH level, test the pH of the
water regularly. To test the water, you can either pur­chase additional test strips or purchase a pH test kit
at a pool and spa supply store. The pH reading
should be between 7.2 and 7.8. If the level is too low,
add a pH increaser (usually soda ash). If the level is
too high, add a pH reducer (usually sodium bisulfate).
Test the water again after five minutes. See the
instructions with your pH test kit for additional infor­mation about testing and adjusting the pH.

ATTACHING AND REMOVING THE ACCESS
COVER

To remove the access cover, remove the four screws
from the access cover. Slide the access cover down
and pull the bottom of it away from the spa. Be care-

ful not to damage the spa shell as you remove the
access cover.

To replace the access cover, insert the top of the
access cover under the edge of the spa shell. Slide
the cover up until the bottom of the cover will clear the
trim along the bottom of the spa unit. Slide the cover
into place and re-attach it with the four screws.

DRAINING THE HYDROTHERAPY SPA

The hydrotherapy spa should be drained at least four
times a year and refilled with clean water. You may
need to drain the spa more often, depending on the
user load. This must be done, because after repeated
chemical treatment, the water becomes chemically
saturated. Once this happens, additional chemical
treatment of the water is no longer effective. The spa
should also be drained if you will not be using it for
long periods of time. The spa must always be drained
before major repairs are made.

The hydrotherapy spa should always be covered
when it is empty. Direct sunlight can cause exten­sive damage. The surface of the spa shell can
reach temperatures as high as 150°F in a matter
of minutes if exposed to the sun while it is empty.
These high temperatures can cause significant
damage, such as blistering of the shell surface
and warping of the spa shell. Any damage caused
by sun exposure is not covered under warranty.

To drain the hydrotherapy spa, follow these steps:

1. Set the temperature control on the console to the
lowest setting.

2. Shut off the circuit breaker or GFCI.

3. Remove the access cover from the back of the spa.

Screws

Access Cover

15

4. Remove the drainage hose from the spa and
attach a garden hose to the valve on the drainage
hose.

5. Open the valve by turning the knob counterclock­wise. The water will begin to drain.

6. When the spa is empty, close the valve and
remove the garden hose. Return the drainage
hose to the clip and replace the access cover.

7. Refill the spa and treat the water with chemicals
(see pages 10 and 14).

DRAINING THE PUMP

After the hydrotherapy
spa is drained (see
DRAINING THE
HYDROTHERAPY
SPA on page 14), the
pump should also be
drained if the hydro­therapy spa will be
stored for more than
thirty days, or if it may
be exposed to freezing temperatures.

To drain the pump, remove the access cover from the
spa (see ATTACHING AND REMOVING THE
ACCESS COVER on page 14). Locate the pump
inside the spa unit. Remove the drain plug from the
pump and allow all water to drain from the pump.
Replace the drain plug.

WINTER USE AND CARE

The hydrotherapy spa is designed for year-round use.
If you decide to store the spa for the winter, store it in
a warm, dry location. Follow the steps below to winter­ize the spa.

1. Drain the spa (see DRAINING THE
HYDROTHERAPY SPA on the previous page and
this page).

2. Remove all remaining water from the spa shell.
Dry the spa shell with towels.

3. Set the air control on the console to the lowest
setting. Use a wet/dry vacuum to pull any remain­ing water from the system. To do this, place the
vacuum nozzle over each jet, starting with the
highest jet and finishing with the lowest one.

4. Set the air control on the console to the highest
setting and repeat step 3.

5. Drain the pump (see DRAINING THE PUMP on
this page). Once the water has drained from the
pump, place the vacuum nozzle over the drainage
hole in the pump and vacuum any additional water
from the pump. Note: For additional protection,

remove the pump/motor from the spa and store
it in a climate-controlled room.

6. Clean the spa shell (see page 13).

7. Clean the filter (see page 13).

8. A qualified electrician should disconnect the power
cord from the 240-volt power source, if so wired.

9. Re-attach the access cover and re-attach the spa
cover.

Drain Plug

Pump

Pump
Motor

Drain
Hose

Valve
Knob

Cap

16

Maintenance is an important part of keeping your hydrotherapy spa in top operating condition. Use the space
below to make any special notes you may want to remember for future reference, or to keep a maintenance log.

Maintenance Notes

17

1. SYMPTOM: THE SPA WILL NOT OPERATE

a. Check to see if the GFCI breaker is tripped or

was not turned on. Reset the GFCI breaker.

2. SYMPTOM: THE CIRCUIT BREAKER OR THE
GFCI TRIPS WHILE THE SPA IS OPERATING

a. Reset the circuit breaker or the GFCI. If the cir-

cuit breaker or the GFCI trips again, contact a
qualified electrician for service.

3. SYMPTOM: THE PUMP HUMS

a. The filter may be dirty or damaged. Remove

the filter cartridge from the filter housing and
clean or replace the cartridge (see page 13).

b. The pump may have a foreign object stuck in

the impeller. Contact our customer service
department.

c. The pump may have a loose wire connection.

Contact our customer service department.

4. SYMPTOM: THE PUMP HUMS, BUT DOES NOT
ROTATE

a. The pump may be jammed. Contact our cus-

tomer service department. If your spa is no
longer under warranty, contact a local spa and
pool service provider.

5. SYMPTOM: THE PUMP IS NOISY WHILE
OPERATING

a. There may be debris in the pump. Contact our

customer service department.

b. The pump may have a bad bearing. Contact

our customer service department.

6. SYMPTOM: THE WATER DOES NOT HEAT

a. Make sure that the hydrotherapy spa is fully

covered with the spa cover. The spa cover
must be tight for the water to heat. Set the
air control to low. The water will heat at a rate
of 1.8°F per hour. If you are using the spa
indoors, and the room temperature is main-

tained at 70°F, it will take approximately 24 to
36 hours for the water to reach the set temper­ature.

b. If you are using the hydrotherapy spa outdoors,

it may take longer for the water to heat. See
the table below for the approximate heating
time.

Air

Temperature Heating Time

70°F

+

24 to 36 hours
50°F–70°F 2 to 3 days
30°F–50°F 3 to 4 days

b. If the water still has not heated after four days,

contact our customer service department.

7. SYMPTOM: THE WATER IS NOT BEING
CLEANED BY THE FILTER

a. Check to see if the filter is in place. Clean the

filter if it is dirty.

b. Check the chemical balance of the water. If the

pH is incorrect, the sanitizing agents will not
function properly.

8. SYMPTOM: THE WATER PULSATES OR
THERE IS MINIMUM WATER FLOW

a. Adjust the water level. This usually occurs only

when the water level is low. Add water until the
jets are covered (see step 3 on page 9).

9. SYMPTOM: THE WATER LEVEL DROPS

a. Some water loss due to evaporation is normal.

If rapid water loss occurs, or if you notice wet­ness on the floor around the hydrotherapy spa,
the spa shell may have a leak. Contact your
local pool and spa service provider for repairs.

b. Aclamp or seal inside the pump compartment

may be loose. Check inside the pump compart­ment for excess water and watch the pump unit
while it is operating to see if water drips from
any of the plumbing. If you can identify the
location of the leak inside the spa jet unit, tight­en the clamp or replace the damaged seal.

Most problems can be solved by following the simple steps below. Find the symptom that applies, and
follow the steps listed. If further assistance is needed, call our Customer Service Department toll-free at
1-877-897-7493, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time.

Trouble-shooting

18

10. SYMPTOM: THE SPA JET UNIT CONTINUES
TO RUN AFTER IT HAS BEEN SHUT OFF

a. To turn the spa jets on low, press the on/off

button once. To turn the spa jets on high, press
the on/off button twice. To turn the spa jets off,
press the button three times. The spa jets will

remain off for three hours, at which time they
will begin running the filter cycle. At any time
after the spa jets have been shut off, the pump
will begin cycling the water if the temperature
falls below the minimum setting. Note: If the

water temperature is already below the min­imum setting, the pump will not shut off.

Part List—Model No. WLHS43082

R0401A

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.

1 1 Pressure Switch
2 1 Access Cover
3 1 Dual Temperature Probe
4 1 Inflatable Cover
5 4 #8 x 5/8” Screw
6 2 Removable Collar
7 6 #6 x 1 1/4” Wood Screw
8 1 Filter Cover

9 1 Rear Heater Gasket
10 2 Switch Cover Screw
11 1 Spa Cover
12 1 Heater Gasket
13 1 Large Switch Cover
14 1 Heater Assembly
15 2 #4 x 3/8” Screw
16 1 Filter
17 2 #10 x 1 1/4” Screw
18 2 Suction Cover
19 1 Small Switch Cover
20 1 Pump Motor
21 1 Heater Terminal Cover
22 1 Heat Controller
23 1 Heater Wire Harness
24 2 #10 Kep Nut
25 1 Electronic Control
26 1 Motor Mount Plate

27 1 Drain Plug
28 1 Drain Plug O-ring
29 1 Quick Mount Bracket
30 6 Buckle
31 12 #4 x 3/4” Screw
32 6 1/4” Flat Washer
33 1 Rubber Grommet
34 2 Rubber O-ring
35 8 1/4” x 1 1/4” Bolt
36 4 1/4” Lock Washer
37 1 Thermostat Knob
38 1 Overlay
39 1 On/Off Switch Assembly
40 1 Air Control Knob
41 1 On/Off Wire Harness
42 2 Wire Tie
43 1 Compression Fitting

# 2 Ground Wire
# 1 Water Treatment Kit
# 1 Water Test Strip
# 2 Key
# 1 User’s Manual
# 1 Large Warning Sign
# 1 Warning Sign
# 1 Foot Pump

Key No. Qty. Description Key No. Qty. Description

19

Exploded Drawing—Model No. WLHS43082

R0401A

11

23

19

6

24

35

36

36

29

4

15

7

7

2

8
16

40

39

37

38

34

28

27

26

6

12

21

24

14

5

33

20

35

36

32

35

32

13

9

10

1

5

42

7

18

31

30

18

17

41

22

25

3

43

Part No. 169633 R0401A Printed in USA © 2000 ICON Health & Fitness, Inc.

To order replacement parts, simply call our Customer Service Department toll-free at 1-877-897-7493, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be pre­pared to give the following information when calling:

1. The MODEL NUMBER of the product (WLHS43082)

2. The NAME of the product (WESLO

®

DAYBREAK 408)

3. The SERIAL NUMBER of the product (see the front cover of this manual)

4. The KEY NUMBER and DESCRIPTION of the desired part(s) (see the PART LIST and EXPLODED DRAW­ING on pages 18 and 19).

Ordering Replacement Parts

Limited Massage Spa Warranty

ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and mate­rial, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. ICON
extends a limited one (1) year warranty on the spa shell structure. ICON extends a limited ninety (90) day war­ranty on the pump and motor. This warranty extends only to the original purchaser. ICON's obligation under
this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized
service centers. All repairs for which warranty claims are made must be pre-authorized by ICON. This war­ranty does not extend to any product or damage to a product caused by or attributable to freight damage,
abuse, misuse, improper or abnormal usage, or repairs not provided by ICON authorized service personnel;
to products used for commercial or rental purposes; or to products used as store display models. Specifically
excluded are damages caused by or attributable to the following incidents: any damage resulting from improp­er winterization; damage to the spa shell resulting from improper chemical treatment, damage to the spa shell
resulting from exposure to extreme temperatures, or damage to the spa shell resulting from exposure to direct
sunlight and ultraviolet rays while the spa is empty; damage to the pump, motor, plumbing, and components
due to improper maintenance, chemical treatment, or exposure; or damage resulting from failure to properly
follow user’s manual installation, operating, or maintenance instructions. Also excluded are consumable com­ponents, including but not restricted to filter cartridges. No other warranty beyond that specifically set forth
above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection
with the use or performance of the product or damages with respect to any economic loss, loss of or damage
to property including water damage, loss of revenues or profits, loss of enjoyment or use, costs of removal,
installation or other consequential damages of whatsoever nature. Some states do not allow the exclusion or
limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of mer­chantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.
Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation
may not apply to you.

This warranty gives you specific legal rights. You may also have other rights which vary from state to state.

ICON HEALTH & FITNESS, INC., 1500 S. 1000 W., LOGAN, UT 84321-9813