Welch Allyn Insight Instruments Solarc Light Source User Manual

Insight Instruments Solarc™ Light Source

For P/N: 20002.000

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Insight Instruments
Instruments Insight
Insight Instruments, Inc. 5400 S. Bryant Ave. Sanford, FL 32773, USA Telephone: (800)-255-8354 / (407) 324-2727 Fax: (407) 324-2744
Table of Contents
Symbol Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Indications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Contraindications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
System Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Set-up And Operation. . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Lamp Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Fuse Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Maintenance And Repair . . . . . . . . . . . . . . . . . . . . . . . 13
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Ordering Information . . . . . . . . . . . . . . . . . . . . . . . . . . 14

Symbol Descriptions

Attention: Read Operating Manual for Warnings, Precautions, and Instructions for Use.
Dangerous Voltage: Refer Servicing to Qualified Personnel.
Type B Equipment
Caution — Hot
Warning: Risk of Fire. Replace Fuses as Marked.
Light; Lighting; Illumination Intensity

Indications

The Insight Instruments Light Source is specifically designed for use in ophthalmic procedures with the Insight Instruments Mini Light System MLS (P/N: 11003.000) and Wide Angle Light Pipe WALP (P/N:
11001.000) to provide high quality white light. Only qualified medical personnel may use this product.

Contraindications

The use of any endoilluminator / ophthalmic illumination system not expressly approved by Insight Instruments, Inc. may cause permanent tissue damage or blindness.
For further contraindications, the user must also consult the operating instructions for the instrument in use with the Light Source in the procedure.
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WARNING: possible explosion hazard. Do not use in the presence of flammable anesthetics. To ensure patient and operator safety, read and understand this manual before using the Insight Instruments Light Source.
Do not remove cover. Electrical shock hazard due to high internal voltage. There are no user serviceable parts inside except for the lamp and fuse, which are accessible through the bottom and back cover panels. Refer all service to Insight Instruments.
Replace fuses as marked. See Fuse Replacement Section, page 7. The high intensity light at the front of the light source and at the tip of
the Fiber Optic Bundle may give rise to high temperatures and bright light. To minimize the risk of injury, avoid direct viewing or contact with sensitive tissues. Do not use for neonate transillumination. Erythema may result. To prevent temporary blinding, always plug the fiber optic bundle into the Insight Instruments Light Source before turning the power ON. Total system risk current — including the patient applied instrument — should not exceed 100 microamps. An isolation transformer is required if total system risk current exceeds 100 microamps when accessories are interconnected. Do not sterilize the Insight Instruments Light Source. Refer to Cleaning section for cleaning instructions. Do not switch the Insight Instruments Light Source ON and OFF in rapid succession. Doing so will dramatically shorten lamp life. Allow lamp to cool down 10 to 15 seconds between uses.
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CAUTION: Only qualified medical personnel should use the Light Source. Provide adequate ventilation to prevent overheating. Do not cover or drape this Light Source. Provide a 3 inch (7.62 cm) distance between the Insight Instruments Light Source and any solid objects. Grounding reliability is achieved only when connected to hospital-use or hospital-grade receptacles. Inspect electrical plug and cord routinely. Do not use if damage is discovered. Do not use or store liquids above or on the Insight Instruments Light Source. If this light source is used during invasive surgery, the failure of a component within the system, causing loss of illumination, may indirectly cause risk to the patient. Therefore, it is recommended to have alternative means of illumination available. Since the light source uses a custom lamp, always have a spare lamp available for replacement. Use caution because lamp is hot. Allow the lamp to cool before replacing. Use only Insight Instruments supplied power cord.
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System Description

The Insight Instruments Light Source is used to supply high quality, white light for video and optical illumination systems. It accepts Insight Instruments ACMI connectors.
Fiber Optic Bundle Port
Power Switch
Fuse Drawer
Light Control Knob
FRONT BACK
Mounting Post
BOTTOM
Mounting Bracket
Fan Grill
AC Power Input
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Set-up And Operation

After a 15-second warm-up period, the light output will stabilize at its normal intensity. Plug in the fiber optic bundle to stabilize light output.
CAUTION: Verify that the supply voltage matches the voltage range indicated on the rear of the Insight Instruments Light Source.
To prevent temporary blinding, turn power on only after the fiber optic bundle is plugged in and the intensity control knob is set to the minimum position.
The fiber optic bundle port is hot when fiber optic bundle is removed.
Minimum Light Output
Maximum Light Output
On

1. Plug the Insight Instruments Light Source into a hospital-grade receptacle.

2. Turn the light-intensity control knob to its minimum position. Plug the fiber optic bundle into the illuminator port and connect the opposite end to the instrument.
3. Turn the power switch to the on position. The lamp will take 15 seconds to complete its warm-up cycle.

4. Set light intensity to desired level.

5. Turn unit off when not in use.

NOTE: Do not restart lamp immediately after turning off. The lamp may fail to start. If this occurs, turn the power switch off and wait 15 seconds before restarting the Insight Instruments Light Source.
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Fiber Optic Bundle Port
Control Knob

Mounting

Secure bracket to a flat surface with screws provided. Align mounting post on Light Source with mounting hole on bracket (View A). Slide mounting lock until it clicks into place (View B). Light Source is now securely mounted to table.
CAUTION: Do not cover or drape, Light Source generates heat. For proper ventilation, maintain a clearance of 3 inches (7.62 cm) around the unit, especially around the fan.
VIEW A
Mounting Post
Supplied Screws
VIEW B
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Mounting Bracket
Mounting Lock

Lamp Replacement

CAUTION: Lamp is hot. Allow the lamp to cool before replacing.
1. Turn unit off and unplug the power cord from both the wall outlet and the Insight Instruments Light Source.
2. Remove the lamp door from the bottom of the Insight Instruments Light Source by unscrewing the lamp access knob on the back of the lightbox.
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Lamp Access Knob
Lamp Access Door
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3. Disconnect the lamp connector assembly and remove the lamp from the holding spring assembly.

Lamp Connection Assembly
Lamp
Holding Spring
Align Pin
4. Replace with Insight Instruments replacement lamp P/N: 81502 only. Do not touch the lamp itself, or the interior reflective surface of the lamp. Skin oils on the lamp will cause premature lamp failure. Hold lamp by the outside of the reflector or the connector only. Remove any grease or fingerprints with a clean cotton swab moistened with alcohol. Do not leave any lint on the lamp.
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5. Reconnect the lamp to the lamp connector and place in the spring mechanism. Verify that the pin on the lamp is properly seated in the slot on the lamp bracket.
6. Reattach the lamp door securely. The unit will not power up unless the lamp door is seated properly.

Fuse Replacement

1. Turn the unit off and remove the power cord from both the wall outlet and the Insight Instruments Light Source.
Fuse Holder
Fuse Holder
2. Use a small screwdriver to remove the fuse holder above the power cord connector by releasing the spring-loaded snap connections.

3. Pull out the fuse holder.

4. Remove and replace with new fuses of the same type. There is no required orientation of the fuses. Verify both fuses are replaced.
Snap Connections
Fuses
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5. Reinsert the fuse holder by pressing it into the power connector until it snaps into place.

6. If the new fuse blows, immediately contact Insight Instruments Technical Service at 1-407-324-2727.

Cleaning

NOTE: Do not sterilize or immerse the Insight Instruments Light Source.
1. Prior to cleaning, turn power off and disconnect the power cord from both the wall outlet and the Insight Instruments Light Source.
2. Clean the external surfaces by wiping with a cloth dampened with mild soap and water or by using the following cleaning/disinfecting solutions. DO NOT IMMERSE.
• Cidex, CidexPlus
70% isopropyl alcohol
• 10% mild bleach solution
• Metracide
• 10% Wescodyne
• Banicide
Wavecide-01
3. Wipe clean the power cord by using the same cleaning/disinfecting solutions listed above. Wipe dry with a clean cloth. Take care not to get the plug prongs wet. DO NOT IMMERSE.

4. Do not plug the unit into a wall outlet until it is thoroughly dry.

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Specifications

Electrical

Input Voltage: 100 - 240 VAC, 50 - 60 Hz Input Current: 1A (@ 100 VAC) Output: 60 VDC @ 0.4A Leakage Current: less than 100 microamps

Dimensions

8.2" (21 cm) (L) x 3.1" (8 cm) (W) x 5.2" (13 cm) (H)

Illumination System

Insight Instruments Solarc™ Lamp Color Temperature: 5500°K Lamp: 60 Volts, 24 watts Lamp Life: 300 hours average

Dimming System

Manual Shutter: 20% to 100%

Fiber Optic Bundle Interface

Insight Instruments ACMI Connector

Approvals

UL 2601-1 IEC 801-2,3,4,5 CSA C22.2 NO 601.1-M90 EN 55011 IEC 601-1 IEC 601-1-2 CE Australia AS3200
The CE mark on this product indicates it has been tested to and conforms with the provisions noted within the 93/42/EEC Medical Device Directive.
Declarations of Conformity are held by Insight Instruments’s European Representative.
CEpartner4U BV Nijverheidsstraat5, 2624 BA Delft The Netherlands Tel: +31 15 257 66 82

Environment

Operating: 60° F (15° C) to 85° F (30° C) Storage: -13° F (-25° C) to 140° F (60° C)
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Equipment Classification

Class I, Type B, Continuous Operation

Fuses

T1.0A L250V: 1.0A, 250V, time lag (slow-blow), low
breaking capacity

Patents

This product is covered by the following patents: 5083059; 5117154; 5138228; 5144201; 5291100;
5594826
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Troubleshooting

If lamp is not illuminating and...
POSSIBLE
CAUSE
SOLUTION
fan is not operating.
Light Source is not plugged into either the wall outlet or the power cord socket.
Power switch is not turned on.
The bottom cover is not properly installed.
One or both fuses have blown.
Power cord is damaged. This may cause intermittent operation.
No power is supplied to the wall outlet.
Plug the power cord into the wall outlet and power cord socket at back of unit.
Depress the “I” side of the power switch.
Remove the bottom cover and reinstall carefully, making sure that the lip on the bottom fits into the front of the housing and that the thumbscrew is fully tightened.
Replace both fuses. Follow the instructions in the fuse replacement section. If fuses continue to blow, return Light Source to an authorized repair center.
Replace the power cord with a new Insight Instruments power cord.
Verify that the wall outlet has power by checking the circuit breaker status and by operating other equipment at that wall outlet.
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fan is operating.
The lamp was not able to “cool down” before restarting.
Wait at least 15 seconds after turning the Light Source off before turning it back on.
The Light Source has overheated.
The lamp has burned out.
Verify that all ventilation slots and the fan area are not obstructed. Mount the Light Source on the supplied mounting bracket and verify there is always at least 3­inches clearance.
Replace with a new Insight Instruments lamp. Refer to the lamp replacement section.

Maintenance And Repair

For minor trouble, refer to the troubleshooting section in this manual for possible causes and corrective action.
Only qualified personnel should make electrical inspections of the Insight Instruments Light Source.
Repair must be performed by authorized personnel. Failure to do so invalidates warranty.

Service

For Service or Repair:
Insight Instruments, Inc. 5400 S. Bryant Ave Sanford, FL 32773 Tel: (800) 255 8354 or (407) 324-2727
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Warranty

Insight Instruments warrants the Insight Instruments Solarc™ Light Source when new, to be free of defects in material and workmanship and to perform in accordance with manufacturer’s specifications when subject to normal use and service for a period of one (1) year from the date of purchase from Insight Instruments or an authorized agent. Insight Instruments will either repair or replace any components found to be defective or at variance from manufacturer’s specifications within this time at no cost to the customer. It shall be the purchaser’s responsibility to return the instrument directly to the authorized distributor, agent, or service representative.
This warranty does not cover the So to tampering, misuse, neglect, accidents, improper installation, modification, shipping, or to improper maintenance, service, and cleaning procedures. This warranty is also void if the instrument is not used in accordance with manufacturer’s recommendations or if required or serviced by other than Insight Instruments or an authorized agent. Purchase date determines warranty requirements. No other express or implied warranty is given.
larc Lamp or breakage or failure due

Ordering Information

20002.000 Insight Instruments Solarc™ 24W Light Source
100-240 VAC 50-60 Hz U.S.A. and Japan Plug Type power cord included. Order power cords for other countries separately.

Replacement Parts

81502 24W Solarc Lamp
20002.100 Power Cord U.S.A. medical
20002.200 Power Cord European
20002.400 Power Cord U.K.
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Insight Instruments
Instruments Insight

Insight Instruments, Inc.

5400 S. Bryant Ave.

Sanford, FL 32773, USA

Tel.: 1-800-255-8354 or

1-407-324-2727

Fax: 1-407-324-2744

Printed in the USA UI2002 6/2002
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