Weider X2-1 User Manual

USER’S MANUAL
home gym
s
home gym
s
QUESTIONS?
As a manufacturer, we are com­mitted to providing complete cus­tomer satisfaction. If you have questions, or find that there are missing or damaged parts, we will guarantee complete satisfac­tion through our Customer Service Department.
Please CALL: 0345-089009
or WRITE: ICON Lifestyle Ltd Greenwich House 223 North Street Sheepscar Leeds LS7 2AA West Yorkshire
Model No. X2-1 Serial No.
Serial Number Decal (Under Seat)
ORDERING REPLACEMENT PARTS
To order replacement parts, write or call: Consumer Products Distribution
Greenwich House 223 North Street Sheepscar Leeds LS7 2AA West Yorkshire
Tel: Country Code:0345-089009 Fax: 0113-2411120
To help us assist you, please be prepared to give the following information:
• The MODEL NUMBER of the product (X2-1).
• The NAME of the product (WEIDER
®
POWERGUIDE X2 HOME GYM SYSTEM).
• The SERIAL NUMBER of the product (see the front cover of this manual).
• The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST on page 18 of this user’s manual).
Part No. 123331 R0497A Weider is a registered trademark of ICON Health & Fitness, Inc. © 1997 Printed in the USA
CAUTION
Read all precautions and instruc­tions in this user’s manual before using this equipment. Save this user’s manual for future reference.
EXPLODED DRAWING—Model No. X2-1 R0497A
2
TABLE OF CONTENTS
IMPORTANTPRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
PARTLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
EXPLODED DRAWING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Back Cover
Note: APARTIDENTIFICATION CHARTis attached to the centre of this user’s manual. Remove the PART IDENTIFICATION CHARTbefore beginning assembly.
19
68
2
4
4
48
48
57
60
27
27
58
59
36
7
1
68
65
82
2
4
69
4
78
77
73
74
82
44
70
11
19
4
71
51
76
1
1
82
69
4
52
82
56
54
53
75
75
68
32
31
1
2
80
24
82
69
4
61
9
9
33
24
4
2
31
29
65
83
79
79
24
8
30
30
8
24
83
65
27
27
26
26
55
55
9
9
81
81
5
5
24
24
5
5
80
80
25
25
29
17
15 13
12
11
13
19
23
10
22
81
20
22
23
10
5
1
19
23
10
80
3
23
10
3
28
18
14
21
16
6
72
41
1
5
49
5
43
42
76
70
5
1
66
82
4
37
76
1
5
81
5
1
37
38
1
4
69
67
39
40
1
1
39
40
50
36
35
35
37
37
36
45
46
46
47
64
34
68
45
62
1
71
63
1. Read all instructions in this manual and in the accompanying literature before using the home gym system.
2. It is the responsibility of the owner to ensure that all users of the home gym system are adequately informed of all precautions.
3. If you feel pain or dizziness at any time while exercising, stop immediately and begin cool­ing down.
4. Use the home gym system only on a level surface. Place a mat beneath the home gym system to protect the floor or carpet.
5. Inspect and tighten all parts often. Replace any worn parts immediately.
6. The home gym system is designed to be used by only one person at a time.
7. Keep children and pets away from the home gym system at all times.
8. Keep hands and feet away from moving parts.
9. Always wear athletic shoes for foot protec­tion.
10. Always stand on a foot plate when perform­ing an exercise that could cause the home gym system to tip.
11. Never release the press arm, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force.
12. Make sure that the cables remain on the pul­leys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.
13. Always disconnect the lat bar from the home gym system when performing an exercise that does not use the lat bar
.
14. This home gym system is intended for in­home use only. Do not use this home gym system in any commercial, rental, or institu­tional setting.
IMPORTANT PRECAUTIONS
WARNING: To reduce the risk of serious injury, read the following important precautions before using the home gym system.
WARNING: Before beginning this or any exercise program, consult your physician. This is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.
18
PART LIST—Model No. X2-1 R0497A
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
Key No. Qty. Description
1 14 5/16” Nylon Locknut 2 5 3/8” Nylon Locknut 3 2 1/4” Nylon Locknut 4 10 3 1/2” Thin Pulley 5 10 5/16” Flat Washer 6 2 1/4” Flat Washer 7 1 5/16” x 2 3/4” Bolt 8 4 1” Retainer
9 4 1” Round Cap 10 4 3/4” Round Cap 11 8 1/4” x 1/2” Screw 12 2 1/4” x 2 1/4” Carriage Bolt 13 2 Seat Bracket 14 1 5/16” x 2 3/4” Carriage Bolt 15 1 5/16” Knob 16 2 1/4” x 2 1/2” Screw 17 1 Seat 18 1 Seat Frame 19 3 1 1/2” Inner Cap 20 1 Leg Lever 21 1 5/16” x 2” Eye Bolt 22 2 Pad Tube 23 4 Foam Pad 24 6 1 3/4” Inner Cap 25 2 7” Foam Pad 26 2 Handle 27 4 5” Grip 28 2 5/16” x 1 1/2” Fender Washer 29 2 Press Arm 30 2 1” Round Cover Cap 31 2 “U” Bracket 32 2 Small Pivot Bracket 33 1 Press Frame 34 1 Guide Tube 35 4 5/16” x 2 1/2” Carriage Bolt 36 3 2” Inner Cap 37 4 2” Outer Cap 38 1 Base 39 2 1 1/4” Tap Screw 40 2 Weight Bumper 41 1 Main Upright 42 1 “V” Brace
Key No. Qty. Description
43 2 5/16” x 3 1/4” Bolt 44 2 3/8” x 2 1/2” Bolt 45 10 Weight 46 4 Nylon Wheel 47 1 Weight Selector 48 2 “I” Plate 49 1 5/16” x 3 3/4” Bolt 50 1 4” Weight Pin 51 1 3/8” x 3 1/2” Bolt 52 1 Large Pivot Bracket 53 1 Press Cap 54 2 Press Bushing 55 2 1/2” x 13/32” Spacer 56 1 “J” Pin 57 3 Cable Clips 58 1 Chain 59 1 Nylon Strap 60 1 Lat Bar 61 2 4 1/2” “L” Pin 62 1 Weight Bracket 63 1 1/2” x 7/16” Spacer 64 1 5/16” x 2” Carriage Bolt 65 3 3/8” Flat Washer 66 1 1/2” x 1 1/4” Spacer 67 1 3/8” x 5” Bolt 68 6 3/8” x 1 3/4” Bolt 69 5 Cable Trap 70 1 Low Cable 71 1 High Cable 72 1 Backrest 73 1 Large Cable Trap 74 1 3 1/2” “V” Pulley 75 4 1/4” Jam Nut 76 3 5/16” x 3/4” Bolt 77 1 3/8” x 4 1/4” Bolt 78 1 3/8” x 2 1/4” Bolt 79 2 Plastic Bushing 80 5 5/16” x 2 1/4” Bolt 81 4 5/16” Jam Nut 82 7 3/8” Jam Nut
# 1 User ’s Manual
3
BEFORE YOU BEGIN
ASSEMBLED DIMENSIONS: Height: 195,6 cm Base: 162,6 cm x 170,2 cm
Backrest
Seat
Weight Stack
Weight Pin
Foot Plates
Leg Lever
Lat Bar
High Pulley Station
Press Arms
Low Pulley Station
Thank you for selecting the versatile WEIDER
®
POWERGUIDE X2 HOME GYM SYSTEM. The POW­ERGUIDE X2 offers a selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the POWERGUIDE X2 will help you to achieve the specific results you want.
For your benefit, read this manual carefully before using the POWERGUIDE X2. If you have additional
questions, please call our Customer Service Department at 0345-089009. To help us assist you, please note the product model number and serial number before calling. The model number is X2-1. The serial number can be found on a decal attached to the POWERGUIDE X2 (see the front cover of this user’s manual).
Before reading further, please review the drawing below and familiarise yourself with the parts that are labelled.
17
CABLE DIAGRAMS
The diagrams below show the proper routing of the Low Cable (70) and the High Cable (71). Use the diagrams to make sure that the two cables are assembled correctly. The numbers show the routing of the Cables from the starting to ending points.
4
5
6
7
LOW CABLE (70)
2
1—Low Pulley
Station
3
8—Bracket
HIGH CABLE (71)
3
4
5—High Pulley Station
1—Weight
Stack
2
ASSEMBLY
1. Press two 2” Outer Caps (37) onto the Base (38) in the indicated locations. Insert two 2” Inner Caps (36) into the ends of the Base.
Attach the two Weight Bumpers (40) to the Base (38) with the two 1 1/4” Tap Screws (39).
Insert two 5/16” x 2 1/2” Carriage Bolts (35) up through the indicated holes in the Base (38).
2. Attach the Guide Tube (34) to the two 5/16” x 2 1/2” Carriage Bolts (35) in the Base (38) with two 5/16” Nylon Locknuts (1). Be sure that the
Guide Tube is turned so the slot is on the side shown.
Insert two 5/16” x 2 1/2” Carriage Bolts (35) up through the indicated holes in the Base (38).
4
1
2
34
Slot
35
38
1
35
39
40
38
37
36
36
37
35
Before beginning assembly, carefully read the following information and instructions:
Place all parts of the POWERGUIDE X2 in a
cleared area and remove the packing materials; do not dispose of the packing materials until assembly is completed.
For help identifying the small parts used in assembly, use the PART IDENTIFICATION
CHART located in the centre of this manual.
Note: Some small parts may have been pre­attached for shipping. If a part is not in the parts bag, check to see if it has been pre-attached.
During assembly, be sure that all parts are orient­ed as shown in the drawings.
Tighten all parts as you assemble them, unless instructed to do otherwise.
The following tools (not included) are required:
• Two (2) adjustable wrenches
• One (1) phillips screwdriver
• One (1) standard screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly, and soapy water will also be needed.
Assembly will be more convenient if you have the following tools: Asocket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.
16
TROUBLE-SHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
HOW TO TIGHTEN THE CABLES
Woven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Locate the adjustment sleeve and adjustment screw near the lower end of the Low Cable (70). Loosen the adjustment screw. Pull the end of the Low Cable until there is no slack. Slide the adjustment sleeve and the ball against the indicated 3 1/2” Thin Pulley (4). Retighten the adjust­ment screw. Make sure that the cables are not too tight, or the top weight will be lifted off the weight stack.
If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this user’s manual.
70
4
Adjustment Screw
Adjustment Sleeve
Ball
5
3. Slide nine Weights (45) onto the Guide Tube (34).
Make sure that the Weights are turned so the pin grooves are on the slotted side of the Guide Tube.
4. Slide the tenth Weight (45) onto the Weight Selector (47). Make sure that the pin groove is
resting on the pin on the Weight Selector.
Find the High Cable (71) (see the PARTIDENTIFI­CATION CHART).
Hold the indicated end of the High Cable (71) inside the Weight Selector (47). Insert the 5/16” x 2” Carriage Bolt (64) into the Weight Selector and through the eyelet on the end of the High Cable. Slide the 1/2” x 7/16” Spacer (63) and the Weight Bracket (62) onto the Carriage Bolt. Thread a 5/16” Nylon Locknut (1) onto the Carriage Bolt. Do
not tighten the Nylon Locknut yet.
IMPORTANT NOTE: The cables will need to be adjusted after assembly is completed. This will be performed in step 29.
5. Make sure that the four Nylon Wheels (46) are attached to the Weight Selector (47). In addition, make sure that each Nylon Wheel is turned so the round edge is away from the Weight Selector (see the inset drawing).
3
4
5
Pin Groove
45
34
Slot
63
Pin
46
46
64
71
Rubber Stop
62
1
47
45
Pin Groove
47
46
Round Edge
46
47
15
ATTACHING THE LEG LEVER TO THE LOW PULLEY STATION
To use the Leg Lever (20), the seat must be attached to the front upright (see ATTACHING AND REMOV­ING THE SEATon page 14). Attach the Chain (58) between the Low Cable (70) and the 5/16” x 2” Eye Bolt (21) with two Cable Clips (57).
ATTACHING THE LAT BAR OR NYLON STRAP TO THE LOW PULLEY STATION
Attach the Lat Bar (60) to the Low Cable (70) with a Cable Clip (57). For some exercises, the Chain (58) should be attached between the Lat Bar and the Long Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Low Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (59) can be attached in the same manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO THE HIGH PULLEY STATION
Attach the Lat Bar (60) to the High Cable (71) with a Cable Clip (57). For some exercises, the Chain (58) should be attached between the Lat Bar and the High Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the High Cable so the Lat Bar is in the correct starting position for the exercise to be performed.
The Nylon Strap (59) can be attached in the same manner.
59
71
57
58
60
58
70
70
57
57
21
58
20
57
57
59
60
6
6. Slide the Weight Selector (47) and the Weight (45) onto the Guide Tube (34).
7. Press a 2” Inner Cap (36) into the upper end of the Main Upright (41). Press a 1 1/2” Inner Cap (19) into the indicated location on the Main Upright.
Attach the Main Upright (41) to the two 5/16” x 2 1/2” Carriage Bolts (35) in the Base (38) with two 5/16” Nylon Locknuts (1).
Attach the Main Upright (41) to the Guide Tube (34) with a 5/16” x 2 3/4” Bolt (7) and a 5/16” Nylon Locknut (1).
Insert the 4” Weight Pin (50) under the seventh Weight (45).
8. Attach the “V” Brace (42) to the Main Upright (41) with the 5/16” x 3 1/4” Bolt (43), a 5/16” Flat Washer (5), and a 5/16” Nylon Locknut (1). Do
not tighten the Nylon Locknut yet.
Attach the “V” Brace (42) to the Base (38) with two 5/16” x 3/4” Bolts (76), two 5/16” Flat Washers (5), and two 5/16” Nylon Locknuts (1).
Make sure that the Washers and Nylon Locknuts are attached inside the Base. Tighten all Nylon Locknuts used in this step.
Press two 2” Outer Caps (37) onto the Base (38).
6
45
34
Slot
Pin Groove
7
36
1
19
45
34
38
1
35
41
76
42
43
37
37
38
41
1
5
1
1
5
5
7
8
50
47
14
ADJUSTMENT
The instructions below describe how each part of the home gym system can be adjusted. Refer to the EXERCISE CHART accompanying this user’s manual to see how the home gym system should be set up for each exercise. IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments
are in the correct starting position for the exercise to be performed. If there is any slack in the cable or chain as an exercise is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
To change the weight setting, insert the 4” Weight Pin (50) under one of the Weights (45). Make sure to insert the Weight Pin until the bent end of the Weight Pin is touching the Weights, and turn the bent end downward. The weight setting can be changed from
12.5 pounds (5.675 kg) to 125 pounds (56.75 kg), in
increments of 12.5 pounds (5.675 kg). Note: Due to
the cables and pulleys, the actual amount of resistance at each exercise station will vary from the weight setting.
SWITCHING THE PRESS ARMS TO THE PRESS MODE OR THE BUTTERFLYMODE
To perform the BENCH PRESS exercise,insert the two 4 1/2” “L” Pins (61) down through the indicated holes in the Press Frame (33) and the Press Arms (29). Make sure that the “J”-Pin (56) is removed.
To perform the BUTTERFLY exercise, remove the two 4 1/2” “L” Pins (61). Insert the “J”-Pin (56) into the Main Upright (41) behind the Press Frame (33). Insert the Pin until it is locked in position around the tubing on the Press Frame.
ATTACHING AND REMOVING THE SEAT
Set the bracket on the Seat Frame (18) onto the indi­cated pins on the Main Upright (41). Attach the Seat Frame to the Main Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and the 5/16” Knob (15).
For some exercises, the Seat Frame (18) must be removed. First, make sure that the chain is not attached to the leg lever. Next, remove the 5/16” Knob (15) and the 5/16” x 2 3/4” Carriage Bolt (14) from the Seat Frame (18). Lift the Seat Frame off the Main Upright (41).
33
29
61
56
41
45
50
14
Pins
41
18
15
12
369
10
7
9. Press two 1 3/4” Inner Caps (24) and two 1” Round Caps (9) into the Press Frame (33).
Lubricate the top axle of the Press Frame (33). Place one Press Bushing (54) onto the plate on the Main Upright (41). Set the lubricated axle of the Press Frame into the groove of the Press Bushing.
The Press Frame must be turned so the bracket is on the side shown. Place the other Press
Bushing (54) on top of the lubricated axle. Attach the Press Cap (53) to the plate on the Main Upright with four 1/4” x 1/2” Screws (11) and four 1/4” Jam Nuts (75).
10. Note: The 3 1/2” Thin Pulley (4), 3/8” x 1 3/4” Bolt (68), and 3/8” Nylon Locknut (2) shown in this step have been pre-attached. Remove the parts from the Main Upright (41).
Lay the High Cable (71) in the groove of the 3 1/2” Thin Pulley (4) as shown. Attach the Pulley to the Main Upright (41) with the 3/8” x 1 3/4” Bolt (68) and the 3/8” Nylon Locknut (2).
11. Lay the end of the High Cable (71) in the groove of a 3 1/2” Thin Pulley (4). Attach the Pulley to the front of the Main Upright (41) with the 3/8” x 3 1/2” Bolt (51) and a 3/8” Jam Nut (82). Make sure that
the rubber stop is on the indicated side of the Pulley.
Lay the High Cable (71) in the groove of another 3 1/2” Thin Pulley (4). Attach the Pulley and a Cable Trap (69) to the Main Upright (41) with the 3/8” x 4 1/4” Bolt (77), a 3/8” Flat Washer (65), and a 3/8” Jam Nut (82). Make sure that the Cable
Trap is in the 10 o’clock position.
Pull down on the High Cable (71) so that all of the slack is in the indicated location.
9
51
4
Rubber Stop
77
71
Pull Down Here
69
4
65
82
41
82
75
54
75
33
Lubricate
24
Bracket
24
9
9
41
11
11
53
11
10
68
71
41
2
4
13
29. Before using the home gym system, tighten the cables (see HOW TO TIGHTEN THE CABLES on page 16 of this user’s manual). In addition, pull each cable a few times to make sure that the cables move smoothly over the pulleys. If the cables do not move smoothly, locate and correct the problem before using the home gym system
(see CABLE DIAGRAMS on page 17 of this user’s manual). IMPORTANT: If the cables are not properly routed, they may be damaged when heavy weight is used.
Next, press down firmly on the Weight Bracket (62) and securely tighten the indicated 5/16” Nylon Locknut (1).
30. Remove the decals from the decal sheet (not shown), and apply them to the home gym system in the loca­tions shown in the drawing below.
31. Make sure that all parts are properly tightened. The use of all remaining parts will be explained in ADJUST­MENT, beginning on page 14 of this user’s manual.
30
MULTI-GYM
BENCH PRESS/
200 LBS
POWERGUIDE X2
8
12. Press two 1 3/4” Inner Caps (24) into each of the Press Arms (29).
Lubricate one of the axles on the Press Frame (33). Slide a Plastic Bushing (79) and a Press Arm (29) onto the axle. Make sure that the upper end
of the Press Arm is between the Main Upright (41) and the bracket on the Press Frame. Tap
two 1” Retainers (8) and a 1” Round Cover Cap (30) onto the axle. Make sure that the teeth on
the Retainers are pointed toward the Plastic Cover Cap. (See the inset drawing.)
Attach the other Press Arm (29) in the same manner.
13. Wet the lower ends of the Press Arms (29) with soapy water. Slide a 7” Foam Pad (25) onto each Press Arm.
Attach a Handle (26) to one of the Press Arms (29) with a 5/16” x 2 1/4” Bolt (80), two 5/16” Flat Washers (5), a 1/2” x 13/32” Spacer (55), and a 5/16” Jam Nut (81) as shown.
Wet the Handle (26) with soapy water. Slide a 5” Grip (27) onto the Handle. Press a 1” Round Cap (9) into the other end of the Handle.
Attach the other Handle (26) to the other Press Arm (29) in the same manner.
14. Attach a Cable Trap (69) and two 3 1/2” Thin Pulleys (4) to the Main Upright (41) with the 3/8” x 5” Bolt (67) and a 3/8” Jam Nut (82). Do not tight-
en the Jam Nut yet.
12
13
14
29
79
33
8
30
24
24
24
24
29
Bracket
41
Lubricate
25
26
80
26
27
29
29
5
81
55
82
4
41
4
69
67
9
5
29
1
62
8
30
WEIGHT DECALS
12.5 LBS
125 LBS
25
26
27
28
81
19
18
72
41
22
20
23
23
15
10
10
14
Pins
18
41
60
27
27
16
6
Lubricate—80
20
5
1
21
12
25. Press a 1 1/2” Inner Cap (19) into the Leg Lever (20).
Lubricate a 5/16” x 2 1/4” Bolt (80). Attach the Leg Lever (20) to the Seat Frame (18) with the Bolt and a 5/16” Jam Nut (81). Do not overtight-
en the Jam Nut; the Leg Lever must be able to pivot freely.
Insert the 5/16” x 2” Eye Bolt (21) into the Leg Lever (20) from the indicated side. Attach the Eye Bolt with a 5/16” Flat Washer (5) and a 5/16” Nylon Locknut (1).
26. Set the bracket on the Seat Frame (18) onto the indicated pins on the Main Upright (41). Attach the Seat Frame to the Main Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and the 5/16” Knob (15).
Press 3/4” Round Caps (10) into the ends of both Pad Tubes (22). Insert one Pad Tube into the Seat Frame (18). Insert the other Pad Tube into the Leg Lever (20).
Slide Foam Pads (23) onto the ends of both Pad Tubes (22).
27. Attach the Backrest (72) to the Main Upright (41) with the two 1/4” x 2 1/2” Screws (16) and two 1/4” Flat Washers (6).
28. Wet the ends of the Lat Bar (60) with soapy water. Slide a 5” Grip (27) onto each end of the Lat Bar.
9
15. Route the Low Cable (70) under the indicated 3 1/2” Thin Pulley (4). Be sure that the rubber
stop is on the indicated side of the Pulley.
Slide a 5/16” Flat Washer (5) and the 1/2” x 1 1/4” Spacer (66) onto the 5/16” x 3 3/4” Bolt (49). Insert the Bolt into the Main Upright (41), under the indicated Pulley (4). Make sure that the
Cable is between the Spacer and the Pulley.
Slide another 5/16” Flat Washer (5) onto the Bolt, and tighten a 5/16” Jam Nut (81) onto the Bolt.
16. Remove the two 3/8” x 1 3/4” Bolts (68), the two 3/8” Nylon Locknuts (2), and the two 3 1/2” Thin Pulleys (4) from the “I” Plates (48).
Hold one of the 3 1/2” Thin Pulleys (4) in the indi­cated loop of the High Cable (71). Reattach the “I” Plates (48) to the Pulley with a 3/8” x 1 3/4” Bolt (68) and a 3/8” Nylon Locknut (2).
Lay the Low Cable (70) over the other 3 1/2” Pulley (4). Reattach the Pulley to the “I” Plates (48) with a 3/8” x 1 3/4” Bolt (68) and a 3/8” Nylon Locknut (2).
Route the end of the Low Cable (70) under the indicated 3 1/2” Thin Pulley (4), between the Pulley and the Cable Trap (69). Make sure that
the Cable Trap is in the 6 o’clock position.
Tighten the indicated 3/8” Jam Nut (82).
17. Note: The Large Pivot Bracket (52), the 5/16” x 3 1/4” Bolt (43), and the 5/16” Nylon Locknut (1) shown in this step have been pre-attached. Remove the parts from the Main Upright (41).
Lubricate the 5/16” x 3 1/4” Bolt (43). Re-attach the Large Pivot Bracket (52) to the Main Upright (41) with the Bolt and the 5/16” Nylon Locknut (1).
Do not overtighten the Nylon Locknut; the Large Pivot Bracket must be able to pivot freely.
12
3
6
9
16
17
70
52
41
43—Lubricate
1
4
4
48
71
68
2
69
4
82
15
70
4
49
Rubber Stop
5
5
81
41
66
10
18. Route the Low Cable (70) on the indicated side of the “V” Brace (42). Route the Low Cable into the groove in a 3 1/2” Thin Pulley (4). Attach th ePulley an d a Cable Trap (69) to the LArge Pivot Bracket (52) with a 3/8” x 1 3/4” Bolt (68) and a 3/8” Jam Nut (82). Be sure the Cable Trap is in the 1 o’clock position.
19. Attach a “U” Bracket (31) to one of the Press Arms (29) with a 3/8” x 2 1/2” Bolt (44), a 3/8” Flat Washer (65), and a 3/8” Nylon Locknut (2).
Be sure that the Cable Trap (69) is on the side shown.
Attach the other “U” Bracket (31) to the other Press Arm (29) in the same manner.
20. Lubricate a 5/16” x 2 1/4” Bolt (80). Attach a Small Pivot Bracket (32) to the indicated “U” Bracket (31) with the Bolt and a 5/16” Nylon Locknut (1).
Do not overtighten the Nylon; the Small Pivot Bracket must be able to pivot freely.
Route the Low Cable (70) up around a 3 1/2” Thin Pulley (4). Attach the Pulley and a Cable Trap (69) to the Small Pivot Bracket (32) with a 3/8” x 1 3/4” Bolt (68) and a 3/8” Jam Nut (82). Be sure the Cable Trap is in the 3 o’clock position.
12
3
6
9
18
68
52
69
82
70
42
4
19
12
3
6
9
20
31
29
29
65
65
44
44
31
2
2
32
31
1
68
11
21. Wrap the Low Cable (70) around the 3 1/2” “V” Pulley (74). Attach the Pulley and a Large Cable Trap (73) to the indicated bracket on the Main Upright (41) with a 3/8” x 2 1/4” Bolt (78) and a 3/8” Jam Nut (82). The Cable Trap must be
inside the bracket, and must be secured in the position shown.
22. Lubricate a 5/16” x 2 1/4” Bolt (80). Attach the Small Pivot Bracket (32) to tthe indicated “U” Bracket (31) with the Bolt and a 5/16” Nylon Locknut (1). Do not overtighten the Nylon
Locknut; the Small Pivot Bracket must be able to pivot freely.
Route the Low Cable (70) up around a 3 1/2” Thin Pulley (4). Attach the Pulley and the Cabel Trap (69) to the Small Pivot Bracket (32) with a 3/8” x 1 3/4” Bolt (68) and a 3/8” Jam Nut (82). Be sure the Cable Trap is in the indicated position.
23. Attach the Low Cable (70) to the indicated brack­et on the Main Upright (41) with a 5/16” x 3/4” Bolt (76) and a 5/16” Nylon Locknut (1). Do not
overtighten the Nylon Locknut; the Cable must be able to swivel freely.
24. Press a 1 1/2” Inner Cap (19) into the Seat Frame (18).
Insert a 1/4” x 2 1/4” Carriage Bolt (12) into the centre hole of each Seat Bracket (13).
Attach each Seat Bracket (13) to the Seat (17) with two 1/4” x 1/2” Screws (11).
Insert the 1/4” x 2 1/4” Carriage Bolts (12) into the Seat Frame (18). The wide end of the Seat (17)
must be facing the curved end of the Seat Frame. Tighten two 1/4” Nylon Locknuts (3), with
the two 5/16” x 1 1/2” Fender Washers (28), onto the Carriage Bolts.
1
41
70
76
17
Wide End
18
3
12
11
11
13
13
19
28
82
31
1
80–Lubricate
70
69
32
4
68
22
23
24
41
73
74
70
78
82
21
42
70
69
82
80–Lubricate
4
1” Round Cover Cap (30)–2
4” Weight Pin (50)–1
Plastic Bushing (79)–2
4 1/2” “L” Pin (61)–2
5/16” Knob (15)–1
“J” Pin (56)–1
This chart is provided to help you identify the small parts used in assembly. Note: Some parts may have been pre­assembled for shipping purposes; if you cannot find a part in the parts bags, check the frame to see if it has been pre­assembled.
REMOVE THIS PART IDENTIFICATION
CHART FROM THE MANUAL!
Weight Bumper (40)–2
3/4” Round Cap (10)–4
1” Round Cap (9)–4
1 3/4” Inner Cap (24)–6
1 1/2” Inner Cap (19)–3
2” Outer Cap (37)–4
2” Inner Cap (36)–3
PART IDENTIFICATION CHART—Model No. X2-1 R0197A
This chart is provided to help you identify the small parts used in assembly. The number in parenthesis below each part refers to the key number of the part. The second number refers to the quantity used in assembly.
1/4” Jam Nut (75)–4
1/4” Nylon Locknut (3)–2
1” Retainer (8)–4
5/16” Nylon Locknut (1)–14
3/8” Flat Washer (65)–3
5/16” Flat Washer (5)–10
1/4” Flat Washer (6)–2
3/8” Nylon Locknut (2)–5
1/2” x 1 1/4” Spacer (66)–1
5/16” x 3/4” Bolt (76)–3
5/16” x 2” Carriage Bolt (64)–1
3/8” x 4 1/4” Bolt (77)–1
3/8” x 3 1/2” Bolt (51)–1
3/8” x 2 1/4” Bolt (78)–1
3/8” x 1 3/4” Bolt (68)–6
1/4” x 1/2” Screw (11)–8
5/16” x 3 3/4” Bolt (49)–1
5/16” x 3 1/4” Bolt (43)–2
5/16” x 2 3/4” Carriage Bolt (14)–1
5/16” x 2 1/2” Carriage Bolt (35)–4
3/8” Jam Nut (82)–7
5/16” Jam Nut (81)–4
3/8” x 5” Bolt (67)–1
CABLES ARE NOT SHOWN TO SCALE
Low Cable (70)–1
High Cable (71)–1
5/16” x 2 3/4” Bolt (7)–1
5/16” x 1 1/2” Fender Washer (28)–2
5/16” x 2 1/4” Bolt (80)–5
1/4” x 2 1/2” Screw (16)–2
1/2” x 7/16” Spacer (63)–1
1/2” x 13/32” Spacer (55)–2
1 1/4” Tap Screw (39)–2
3/8” x 2 1/2” Bolt (44)–2
1/4” x 2 1/4” Carriage Bolt (12)–2
5/16” x 2” Eye Bolt (21)–1
R0497A
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