Weider WESY99300 User Manual

USER’S MANUAL

Model No. WESY99300 Serial No.

The serial number is found in the location shown below. Write the serial number in the space above.

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

Serial

Number

Decal

QUESTIONS?

We are committed to providing complete customer satisfaction. If you have questions, or if there are missing parts, we will guarantee complete satisfaction through direct assist an c e fro m our factory.

TO AVOID UNNECESSARY DELAYS, PLEASE CALL DIRECT TO OUR TOLL-FREE CUSTOMER HOT LINE. The trained technicians on our customer hot line will provide immediate assistance, free of charge.

CUSTOMER HOT LINE:

1-888-936-4266

Mon.–Fri., 8 a.m.–6:30 p.m. EST (excluding holidays)

Visit our website at

www.weiderfitness.com

LIMITED WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

ADJUSTMENT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21

TROUBLE-SHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22

WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Note: A PART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly.

TABLE OF CONTENTS

WEIDER is a registered trademark of ICON Health & Fitness, Inc.

ICON OF/DU CANADA INC., (ICON), warrants this product to be free from defects in workmanship and material, under normal use and service conditions, for a period of one (1) year days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product at one of its authorized service centers. All products for which warranty claim is made must be received by ICON at one of its authorized service centers with all freight and other transportation charges prepaid, accompanied by sufficient proof of purchase. All returns must be pre-authorized by ICON. This warranty does not extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center, to products used for commercial or rental purposes, or to products used as store display models. No other warranty beyond that specifically set forth above is authorized by ICON.

ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss of property, loss of revenues or profits, loss of enjoyment or use, costs of removal, installation or other consequential damages of whatsoever nature. Some provinces do not allow the exclusion or limitation of incidental or consequential damages. Accordingly, the above limitation may not apply to you. The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein. Some provinces do not allow limitations on how long an implied warranty lasts. Accordingly, the above limitation may not apply to you.

The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth herein.

This warranty gives you specific legal rights. You may also have other rights which vary from province to province or so specified by the retailer of your equipment.

ICON OF/DU CANADA, 900 de l’Industrie, St-Jérôme, QC J7Y 4B8

LIMITED WARRANTY

IMPORTANT PRECAUTIONS

WARNING:To reduce the risk of serious injury, read the following important precau-

tions before using the weight system.

1. Read all instructions in this manual and in the accompanying literature before using the weight system.

2. It is the responsibility of the owner to ensure that all users of the weight system are adequately informed of all precautions.

3. The weight system is intended for home use only. Do not use the weight system in a commercial, rental, or institutional setting.

4. Use the weight system only on a level surface. Cover the floor or carpet beneath the weight system to protect the floor or carpet.

5. Regularly inspect and tighten all parts. Replace any worn parts immediately.

6. Make sure that the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.

7. Keep children under the age of 12 and pets away from the weight system at all times.

8. Always wear athletic shoes for foot protection while exercising.

9. Keep hands and feet away from moving parts.

10. Always stand on the foot plate when performing an exercise that could cause the weight system to tip.

11. If you feel pain or dizziness while exercising, stop immediately and begin cooling down.

12. Never release the press arm, butterfly arms, leg lever, lat bar, or nylon strap while weights are raised. The weights will fall with great force.

13. Always disconnect the lat bar or nylon strap

from the weight system when performing an exercise that does not use the attachments.

14. The warning decals shown below have been attached to the weight system in the locations shown. If a decal is missing or illegible, please call our Customer Service Department at the number on the front cover of this manual to order a free replacement decal. Apply the new decal in the appropriate location.

WARNING:Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. ICON assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

ASSEMBLED DIMENSIONS: Height: 198 cm Width: 165 cm Depth: 86 cm

Low Pulley Station

Foot Plate

Press Arm

Backrest

Curl Pad

Adjustment Knob

Butterfly Arms

Weight Stack

Leg Press

Lever

Thank you for selecting the innovative and versatile WEIDER®PRO 9930 weight system. The WEIDER

PRO 9930 offers a unique selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the WEIDER

PRO 9930 will

help you to achieve the results you want.

For your benefit, read this manual carefully before using the weight system. If you have additional

questions, please contact our Customer Service Department toll-free at 1-888-936-4266, Mon.–Fri., 8 a.m.–6:30 p.m. EST (excluding holidays). To help us assist you, please note the product model number and serial number before calling. The model number is WESY99300. The serial number can be found on a decal attached to the weight system (see the front cover of this manual).

Please use the drawing below to familiarise yourself with the major parts of the weight system.

BEFORE YOU BEGIN

Backrest

Seat

High Pulley

Station

Lat Bar

ASSEMBLY

Make sure you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

• You will also need grease or petroleum jelly, a small amount of soapy water, and clear tape or masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly, we have included a PART IDENTIFICATION CHART in the center of this manual. Place the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have

been pre-attached. If a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that all parts are oriented exactly as shown in the drawings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call our Customer Service Department at 1-888-936-4266.

Assembly Requires Two Persons

For your convenience and safety, assemble the weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the assembly process will require about six hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly. You may want to assemble the weight system over a couple of evenings.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Unpack the Box

To make assembly as easy as possible, we have divided the assembly process into four stages. The parts needed for each stage are found in individual bags. Important: Wait until you begin each stage to open the parts bag for that stage. Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

Make Assembly Easier for Yourself

Everything in this manual is designed to ensure that the weight system can be assembled successfully by anyone. Before begin-

ning assembly, make sure to read the information on this page. This brief introduction will save you much more time than it takes to read it.

The Four Stages of the Assembly Process

Frame Assembly—You will begin by assembling

the base and the uprights that form the skeleton of the weight system.

Arm Assembly—During this stage you will assemble the arms and the leg lever.

Cable Assembly—During this stage you will attach the cables and pulleys that connect the arms to the weights.

Seat Assembly—During the final stage you will assemble the seats and the backrests.

1. Before beginning, make sure that you have read

and understood the information on page 5.

Locate and open the parts bag labelled “FRAME ASSEMBLY.”

Press a 2” Square Inner Cap (38) into the Butterfly Base (61). Press two 2” Square Inner Caps into the Press Base (60).

Insert four 5/16” x 2 1/2” Carriage Bolts (1) up through the indicated holes in the Butterfly Base (61) and the Press Base (60). Note: If the Bolts fall out,

secure them by putting a small piece of tape over the head of each Bolt. Place the Butterfly Base and

the Press Base flat on the floor. Attach the Press Base (60) to the Butterfly Base (61)

with two 5/16” x 2 3/4” Bolts (20), two 5/16” Flat Washers (19), and two 5/16” Nylon Locknuts (2).

2. Position the Butterfly Upright (62) as shown. Place the bracket on the lower end of the Butterfly Upright over the indicated 5/16” x 2 1/2” Carriage Bolts (1) in the Butterfly Base (61). Hand tighten two 5/16” Nylon Locknuts (2) onto the Bolts. Do not tighten the

Nylon Locknuts yet.

Place the bracket on the lower end of the Press Frame Upright (59) over the indicated 5/16” x 2 1/2” Carriage Bolts (1) in the Press Base (60). Hand tighten two 5/16” Nylon Locknuts (2) onto the Bolts. Do

not tighten the Nylon Locknuts yet.

Frame Assembly

Position with the

bracket

on this

side

3. Place two Weight Bumpers (84) over the indicated holes in the Butterfly Base (61). Slide the Weight Guides (58) into the indicated holes.

Attach the Weight Guides (58) to the Butterfly Base (61) with two 3/8” x 2 1/2” Bolts (6), four 3/8” Flat Washers (17), and two 3/8” Jam Nuts (18).

Slide the eight Weights (8) onto the Weight Guides (58). Make sure that the Weights are turned so the

pin grooves are on the bottoms of the Weights.

4. Press a Weight Tube Bumper (76) into the lower end of the Weight Tube (77). Slide the Weight Tube into the center hole in the Weights (8).

Lubricate the holes in the Top Weight (78). Slide the Top Weight onto the Weight Guides (58).

5. Press two 2” Square Inner Caps (38) into the Butterfly Top Frame (64). Press two 1” Round Inner Caps (41) into the top of the Butterfly Top Frame.

Attach the Butterfly Top Frame (64) to the Press Top Frame (63) with two 5/16” x 2 3/4” Bolts (20), two 5/16” Flat Washers (19), and two 5/16” Nylon Locknuts (2).

Press a 2” Square Inner Cap (38) into the Press Top Frame (63).

58 8

Lubricate

Grooves

7. Turn the Seat Brace (75) so the nut is on the side shown. Attach the Seat Brace to the Butterfly Base (61) with the indicated 5/16” x 2 1/2” Carriage Bolts (1) and two 5/16” Nylon Locknuts (2). Do not tighten

the Nylon Locknuts yet.

6. Attach the Butterfly Top Frame (64) and the Press Top Frame (63) to the indicated brackets on the Uprights (59, 62) with four 5/16” x 2 3/4” Bolts (20), two Top Plates (46), and four 5/16” Nylon Locknuts (2). Note: Before attaching the Top Frames to the

Uprights, make sure that both Weight Guides (58) are inside of the indicated holes. Do not tighten the Nylon Locknuts yet.

Secure the Weight Guides (58) to the Butterfly Top Frame (64) with two 3/8” x 2 1/2” Bolts (6), four 3/8” Flat Washers (17), and two 3/8” Jam Nuts (18).

8. Hold the Seat Bar (74) between the Seat Brace (75) and the Butterfly Upright (62) so that the hole that is closest to a welded plate is toward the Seat Brace. Attach the Seat Bar to the Seat Brace with two 5/16” x 2 3/4” Bolts (20), two 5/16” Flat Washers (19), and two 5/16” Nylon Locknuts (2). Do not tighten the

Nylon Locknuts yet. Note: Be careful not to overtighten the Nylon Locknuts, or the curl post attached in step 38 will not slide freely.

Attach the Seat Bar (74) to the Butterfly Upright (62) with two 5/16” x 2 3/4” Bolts (20), two 5/16” Flat Washers (19), and two 5/16” Nylon Locknuts (2).

Tighten all nylon locknuts used in steps 1 through 8.

Nut

46 63

Holes

Hole

11. Press a 1 1/2” Square Inner Cap (79) into the Press Seat Frame (52).

Slide the bracket on the lower end of the Press Seat Frame (52) onto the indicated 5/16” x 2 1/2” Carriage Bolts (1) in the Press Base (60). Tighten two 5/16” Nylon Locknuts (2) onto the Bolts.

Attach the Press Seat Frame (52) to the Press Frame Upright (59) with two 5/16” x 2 3/4” Bolts (20), two 5/16” Flat Washers (19), and two 5/16” Nylon Locknuts (2).

9. Locate and open the parts bag labelled “ARM

ASSEMBLY.”

Press a 1” x 7/8” Plastic Bushing (29) onto each welded spacer on the Press Frame (53). Slide the Press Frame onto the Press Base (60). (See the inset drawing for proper orientation.) Note: The Plastic

Bushings should fit onto the ends of the tube in the Press Base. This will be a tight fit.

Lubricate the 3/8” x 8” Bolt (30). Attach the Press Frame (53) to the Press Base (60) with the Bolt and a 3/8” Nylon Locknut (4). Do not overtighten the Nylon

Locknut; the Press Frame must pivot easily.

10. Press a 1 3/4” Square Inner Cap (37) into the top of a Press Arm (54). Press a 1” Inner Cap (80) into the indicated hole in the Press Arm.

Attach the Press Arm (54) to the bracket on the Press Frame (53) with two 5/16” x 2 1/2” Bolts (3) and two 5/16” Nylon Locknuts (2).

Repeat this step to assemble the second Press Arm (54).

Arm Assembly

Lubricate

Tube

14. Open the parts bag labelled “CABLE ASSEMBLY

AND PULLEYS.” For cable identification and routing during steps 14–32, refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 19 and 20.

Insert two 3/8” x 1” Bolts (15) into the welded brackets on the Left and Right Butterfly Arms (67, 68). Secure each Bolt with a 3/8” Jam Nut (18).

Identify the Short Cable (71). It has a closed loop on each end. Slide one end of the Cable onto each of the

3/8” x 1” Bolts (15). Secure the Cable to the Bolts with 3/8” Jam Nuts (18). Do not overtighten the Jam Nuts.

Remove both 3 1/2” Pulleys (5) from the pre-assembled Adjustable Pulley Plates (44). Wrap the Short Cable (71) around a Pulley in the direction shown. Attach the Pulley and a Cable Trap (39) to the top hole in the two Adjustable Pulley Plates with a 3/8” x 2” Bolt (35) and a 3/8” Nylon Locknut (4). Make sure that the Cable Trap

and the Pulley Plates are oriented as shown.

12. Press two 1 1/2” Square Inner Caps (79) into the Leg Lever (49). Insert a Bumper (33) between the brackets on the Leg Lever. Attach the Bumper to the Leg Lever with a #10 x 1” Screw (32).

Slide the bracket on the Leg Lever (49) onto the Press Seat Frame (52). Attach the Leg Lever to the Press Seat Frame with a 5/16” x 2 1/4” Bolt (81) and a 5/16” Jam Nut (90). Do not overtighten the Jam Nut. The Leg

Lever must pivot easily.

Attach a 3/8” x 2 1/2” Eyebolt (83) to the Leg Lever (49) with a 3/8” Flat Washer (17) and 3/8” Nylon Locknut (4).

13. Press a 1 3/4” Square Inner Cap (37) into each end of the Right Butterfly Arm (68). Wet the lower end of the Arm with soapy water. Slide a 10” Pad (65) onto the lower end of the Arm.

Lubricate the indicated axle on the Butterfly Top Frame (64). Have a second person slide the Right Butterfly Arm (68) onto the axle, as shown. Refer to the inset draw-

ing. Place two 1” Retainers (25), with the teeth downward, on top of an inverted 1” Round Cap (26). Using a hammer, tap the 1” Round Cap and the Retainers onto the axle to secure the Right Butterfly Arm.

Repeat this step to assemble the Left Butterfly Arm (67).

Cable Assembly

Lubricate

Teeth

+ 21 hidden pages

Weider WESY99300 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual