Write the serial number in the space
above for reference.
Serial Number Decal (Under Seat)
QUESTIONS?
As a manufacturer, we are committed to providing complete
customer satisfaction. If you have
questions, or find that there are
missing or damaged parts, we
will guarantee you complete satisfaction through direct assistance from our factory.
USER'S MANUAL
TO AVOID UNNECESSARY
DELAYS, PLEASE CALL DIRECT
O OUR T
T
HOT LINE. The trained technicians on our customer hot line
will provide immediate assis
tance, free of charge to you.
CUSTOMER HOT LINE:
OLL-FREE CUSTOMER
1-800-999-3756
Mon.–Fri., 6 a.m.–6 p.m. MST
CAUTION
Read all precautions and instruc
tions in this manual before using
this equipment. Save this manual
for future reference.
Note: A PART IDENTIFICATION CHART and a PART LIST/EXPLODED DRAWING are attached to the center of
this manual. Remove the PART IDENTIFICATION CHART and the PART LIST/EXPLODED DRAWING before
beginning assembly.
WEIDER is a registered trademark of ICON Health & Fitness, Inc.
2
Page 3
IMPORTANT PRECAUTIONS
WARNING:
tions before using the home gym system.
1. Read all instructions in this manual and in
the accompanying literature before using the
home gym system.
2. It is the responsibility of the owner to ensure
that all users of the home gym system are
adequately informed of all precautions.
3. The home gym system is intended for home
use only. Do not use the home gym system
in any commercial, rental, or institutional setting.
4. Use the home gym system only on a level
surface. Cover the floor beneath the home
gym system to protect the floor.
5. Make sure all parts are properly tightened
each time you use the home gym system.
Replace any worn parts immediately.
6. Keep children under 12 and pets away from
the home gym system at all times.
7. Never release the press arm, butterfly arms,
military press arm, leg lever, leg press plate,
lat bar or nylon strap while weights are
raised. The weights will fall with great force.
To reduce the risk of serious injury, read the following important precau-
8. Keep hands and feet away from moving parts.
9. Do not use the VKR station when either
weight stack is in use.
10. Always wear athletic shoes for foot protection.
11. Always stand on a foot plate when performing an exercise that could cause the home
gym system to tip.
12. Keep your hands away from the leg press
upright when the military press arm is being
used. Your hand could become pinched
between the leg press upright and military
press arm.
13. Make sure that the cables remain on the pulleys at all times. If the cables bind while you
are exercising, stop immediately and make
sure that the cables are on all of the pulleys.
14. Always disconnect the lat bar from the home
gym system when performing an exercise
that does not use the lat bar.
15. If you feel pain or dizziness at any time while
exercising, stop immediately and begin cooling down.
WARNING: Before beginning this or any exercise program, consult your physician. This
is especially important for persons over the age of 35 or persons with pre-existing health problems.
Read all instructions before using. ICON assumes no responsibility for personal injury or property
damage sustained by or through the use of this product.
3
Page 4
BEFORE YOU BEGIN
Thank you for selecting the versatile WEIDER®PRO
9635 Home Gym System. The PRO 9635 offers a
selection of weight stations designed to develop every
major muscle group of the body. Whether your goal is
to tone your body
strength, or improve your cardiovascular system, the
9635 will help you to achieve the specific results
PRO
you want.
For your benefit, read this manual carefully before
using the WEIDER®PRO 9635 Home Gym System.
If you have additional questions, please call our
Lat Bar
High Pulley Station
, build dramatic muscle size and
Customer Service Department toll-free at 1-800-9993756, Monday through Friday, 6 a.m. until 6 p.m.
Mountain Time (excluding holidays). To help us assist
you, please note the product model number and serial
number before calling.
WESY96352. The serial number can be found on a
decal attached to the WEIDER
front cover of this manual).
Before reading further, please review the drawing
below and familiarize yourself with the parts that are
labeled.
The model number is
®
9635 (see the
PRO
ASSEMBLED
DIMENSIONS:
Height: 76 in.
Width:89 in.
Length: 64 in.
VKR Arms
Butterfly Arms
Press Arm
Leg Lever
Low Pulley
Station
Foot Plate
Military Press Arm
Backrests
Leg Press
Plate
Weight Stacks
4
Page 5
ASSEMBLY
Before beginning assembly
following information and instructions:
• Place all parts of the PRO 9635 in a cleared area
and remove the packing materials; do not dis
pose of the packing materials until assembly is
completed.
• The assembly is broken into five stages: 1) frame
assembly, 2) press and butterfly arm assembly,
3) cable and pulley assembly, 4) seat and backrest assembly, and 5) VKR assembly. The hardware for each stage is packaged separately.
• Wait until you begin each assembly stage to open
the parts bag labeled for that assembly stage.
• For help identifying the small parts used in
assembly,
CHART located in the center of this manual.
Note: Some small parts may have been preattached for shipping. If a part is not in the parts
bag, check to see if it has been pre-attached.
use the PART IDENTIFICATION
, carefully read the
-
• As you assemble the PRO 9635 be sure that all
parts are oriented as shown in the drawings.
• Tighten all parts as you assemble them, unless
instructed to do otherwise.
THE FOLLOWING TOOLS (NOT INCLUDED) ARE
REQUIRED FOR ASSEMBLY:
• Two (2) adjustable wrenches
• One (1) standard screwdriver
• One (1) phillips screwdriver
• One (1) rubber mallet
• Lubricant, such as grease or petroleum jelly,
and soapy water will also be needed.
Assembly will be more convenient if you have the
following tools: A socket set, a set of open-end or
closed-end wrenches, or a set of ratchet wrenches.
1. Before beginning assembly, be sure that
you have read and understand the information in the box above.
Locate and open the parts bag labeled
“FRAME ASSEMBLY.”
Press two 2” Square Outer Caps (51) onto
the indicated locations on the Stabilizer (5).
Press a 2” Square Inner Cap (27) into the
end of the Base (4).
Insert six 5/16” x 2 1/2” Carriage Bolts (1) up
through the Stabilizer (5). Insert two 5/16” x
2 1/2” Carriage Bolts up through the Base
(4).
Attach the Base (4) to the Stabilizer (5) with
two 5/16” x 2 3/4” Bolts (11), two 5/16” Flat
Washers (8), and two 5/16” Nylon Locknuts
FRAME ASSEMBLY
(3). Do not tighten the Nylon Locknuts
yet.
1
11
51
51
8
1
1
3
4
1
5
27
5
Page 6
2. Slide the VKR Upright (74) and the Leg Press
Upright (56) onto the indicated 5/16” x 2 1/2”
Carriage Bolts (1) in the Stabilizer (5).
high side of the brackets on the VKR
Upright and Leg Press Upright should be
on the side shown. Hand-tighten four 5/16”
Nylon Locknuts (3) onto the Carriage Bolts.
Do not tighten the Nylon Locknuts yet.
Press two 2” Square Inner Caps (27) into the
Leg Press Upright (56). Press a 2” Square
Inner Cap into the VKR Upright (74).
Attach the Rubber Bumper (91) to the Leg
Press Upright (56) with the #8 x 1/2” Self-tapping Screw (87).
The
2
27
87
91
74
27
3
27
High Sides
of Brackets
56
5
1
3. Slide the Front Upright (42) onto the 5/16” x
2 1/2” Carriage Bolts (1) in the Base (4).
Hand-tighten a 5/16” Nylon Locknut (3) onto
each Carriage Bolt. Do not tighten the
Nylon Locknuts yet.
FRAME ASSEMBLY
Press a 1” Square Inner Cap (6) into the
Front Upright (42).
1
3
42
6
3
4
1
6
Page 7
4. Press a 2” Square Inner Cap (27) into the end
of the Top Frame (55). Press a 1 3/4” Square
Inner Cap (44) into each end of the crossbar
on the Top Frame. Press two 1” Round Inner
Caps (49) into the top of the crossbar
Attach the Top Frame (55) to the VKR Upright
(74) and the Leg Press Upright (56) with two
5/16” x 2 3/4” Bolts (11) and two 5/16” Nylon
Locknuts (3).
.
4
27
55
11
8
3
44
49
44
Crossbar
Attach the Top Frame (55) to the Front
Upright (42) with two 5/16” x 2 3/4” Bolts (11),
two 5/16” Flat Washers (8), and two 5/16”
Nylon Locknuts (3).
5. Slide the Rear Seat Frame (100) onto the
indicated 5/16” x 2 1/2” Carriage Bolts (1) in
the Stabilizer (5). Hand-tighten two 5/16”
Nylon Locknuts (3) onto the Carriage Bolts.
Attach the other end of the Rear Seat Frame
(100) to the Leg Press Upright (56) with two
FRAME ASSEMBLY
5/16” x 2 3/4” Bolts (11), two 5/16” Flat
Washers (8), and two 5/16” Nylon Locknuts (3).
Attach the Handle (82) to the Rear Seat
Frame (100) with two 5/16” x 2 1/2” Carriage
Bolts (1) and two 5/16” Nylon Locknuts (3).
Tighten all Nylon Locknuts used in steps
1–5.
11
56
74
5
11
56
8
3
3
3
42
1
100
3
82
5
1
6. Set two Weight Bumpers (19) on the bracket
on the Base (4) as shown. Set two W
Bumpers (19) on the bracket on the Stabilizer
(5).
Stack eight W
Weight Bumpers (19). Be sure that the pin
grooves are all on the same side of each
stack of W
Be careful not to tip either stack of
Weights (25) until step 8 is complete.
eights (25) onto each set of
eights.
eight
6
25
19
5—Bracket
4
Bracket
—
Pin
Grooves
25
Pin
Grooves
19
7
Page 8
7. Press a Weight Tube Bumper (64) into the
end of a Weight Tube (63). Insert the Weight
ube into the front stack of Weights (25). Be
T
sure that the pin on the Weight Tube is sitting in the pin grooves in the top W
Lubricate the inside of the holes in a Top
Weight (65). Set the Top Weight onto the front
stack of Weights (25). Insert both Long
Weight Guides (62) into the stack of Weights.
Be sure that the holes in the Weight
Guides are at the top, as shown.
eight.
7
Holes
62
65
Lubricate
Pin
63
64
Pin Grooves
8. Press a Weight Tube Bumper (64) into the
end of the other Weight Tube (63). Insert the
Weight Tube into the rear stack of Weights
(25). Be sure that the pin on the Weight
Tube is sitting in the pin grooves in the top
Weight.
FRAME ASSEMBLY
Lubricate the inside of the holes in the other
Top Weight (65). Set the Top Weight onto the
rear stack of Weights (25). Insert both Short
Weight Guides (73) into the stack of Weights.
Be sure that the holes in the Weight
Guides are at the top, as shown.
8
Lubricate
25
Holes
73
65
Pin
63
64
Pin Grooves
25
8
Page 9
9. Attach the upper ends of the Short Weight
Guides (73) to the Top Frame (55) with a 5/16”
x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and
a 5/16” Nylon Locknut (3).
Attach the upper ends of the Long Weight
Guides (62) to the Top Frame (55) with a 5/16”
x 6” Bolt (60), two 1/2” x 3/4” Spacers (61), and
a 5/16” Nylon Locknut (3).
FRAME ASSEMBLYARM ASSEMBLY
9
73
60
61
62
3
60
61
3
55
Locate and open the parts bag labeled
10.
“ARM ASSEMBLY.”
Be sure there is a Bushing (98) in each side of
the Stabilizer (5). Press a 2” Square Inner Cap
(27) into each end of the Leg Press Arm (96).
Lubricate a 3/8” x 3 1/4” Bolt (67). Attach the
Leg Press Arm (96) to the Stabilizer (5) with the
Bolt and a 3/8” Nylon Locknut (21). Do not over-
tighten the Nylon Locknut. The Leg Press
Arm must be able to pivot freely.
Align the welded tubes on the Leg Press Plate
(95) with one set of holes in the Leg Press Arm
(96). Attach the Leg Press Plate to the Leg
Arm with the Press Pin (97).
Press
11. Press a 1” x 7/8” Plastic Bushing (90) onto
each welded spacer on the Press Frame (17).
Slide the Press Frame into place onto the Base
(4).
Note: This will be a tight fit. The Plastic
Bushings should fit on each end of the indicated tube in the Base. Make sure that the
pulleys are on the side shown.
Lubricate the 3/8” x 8” Bolt (59). Attach the
Press Frame (17) to the Base (4) with the Bolt
and a 3/8” Nylon Locknut (21).
10
1
95
96
5
1
21
4
ube
T
98
21
27
27
17
W
90
67—Lubricate
59—Lubricate
elded Spacers
27
Welded
Tube
97
Pulleys
must be on
this side
9
Page 10
12. Press a 1” Round Inner Cap (49) into one of
the Press Arms (46). Press a 1 3/4” Square
Inner Cap (44) into the Press
Arm.
12
44
49
Attach the Press
Press Frame (17) with two 5/16” x 2 1/2” Bolts
(22) and two 5/16” Nylon Locknuts (3).
Assemble the other Press Arm (46) in the
same manner.
13. Identify the Right Arm (48) and the Left Arm
(47). Note the position of the welded bracket
on each Arm. Arm identification is very
important for step 14.
Attach a “V”-Pulley (50) and a Long Cable
Trap (31) to the Right Arm (48) with a 3/8” x
2 1/2” Bolt (86) and a 3/8” Nylon Locknut (21).
Do not tighten the Nylon Locknut yet.
Attach a “V”-Pulley (50) and a Long Cable
Trap (31) to the Left Arm (47) in the same
manner.
Arm (46) to one side of the
13
Welded
Brackets
48
46
31
50
86
46
22
3
17
31
50
47
21
14. Lubricate both axles on the Top Frame (55).
Slide the Right Arm (48) onto the right axle.
Note: Be careful not to confuse the Right
ARM ASSEMBLY
Arm with the Left Arm (47); refer to step 13
to identify the Right Arm. Be sure that the
upper end of the Right Arm is behind the
indicated bracket on the Top Frame (55).
ap two 1” Retainers (69) and a 1” Round
T
Cover Cap (70) onto the axle.
the teeth on the Retainers bend toward the
Round Cover Cap, as shown in the inset
drawing.
Attach the Left
Press 1 3/4” Square Inner Caps (44) into the
lower ends of the Right and Left
et the lower end of each
48). W
soapy water. Slide a 10” Pad (45) onto the
lower end of each Arm.
Arm (47) in the same manner
Be sure that
Arms (47,
Arm with
14
55
48
.
44
45
Bracket
47
Lubricate
Axle
69
45
70
44
Axle
69
10
70
Page 11
15. See the inset drawing. Attach the Military
Press Arm (84) to the Pivot Arm (101) with
two 5/16” x 2 1/4” Bolts (33) and two 5/16”
Nylon Locknuts (3).
Press two 1 1/2” Square Inner Caps (32) into
the indicated end of the Military Press Arm
(84). Press two 1” Round Inner Caps (49) into
the Military Press Arm. Slide two 5” Plastic
Grips (83) onto the Military Press Arm.
15
21
101
32
84
49
32
83
Attach the Military Press Arm (84) to the VKR
Upright (74) with a 3/8” x 3 1/4” Bolt (67) and
a 3/8” Nylon Locknut (21).
ARM ASSEMBLYCABLE ASSEMBLY
Locate and open the parts bags labeled
16.
“CABLE ASSEMBLY” and “PULLEYS.”
During steps 16 through 36, refer to the
CABLE DIAGRAMS on pages 26–27 of this
manual to verify proper cable routing. Before
beginning this section, fully unwind the four
Cables. Identify the four Cables by comparing
the lengths and ends of the Cables. The
approximate length of each Cable is listed (in
inches) after the key number in the drawing.
IMPORTANT: While assembling the cables,
do not overtighten the bolts and nuts
attaching the pulleys. The pulleys must be
able to turn freely.
17. Locate the High Cable (58). Wrap the High
Cable around a 3 1/2” Pulley (15). Attach the
Pulley to the Top Frame (55) with a 3/8” x
3 3/4” Bolt (88) and a 3/8” Nylon Locknut (21).
Be sure that the end of the Cable with the
ball is on the indicated side of the Pulley
and that the Cable is between the Pulley
and the hook.
16
17
21
Ball
67
101
55
Hook
33
15
5674
84
3
23—79”
58—147”
194”
—
72
99—63”
58
88
11
Page 12
18. Wrap the High Cable (58) around a “V”-Pulley
(50). Attach the “V”-Pulley and a Long Cable
rap (31) to the indicated bracket on the Front
T
Upright (42) with a 3/8” x 2 1/2” Bolt (86) and
a 3/8” Nylon Locknut (21).
Long Cable Trap is positioned to hold the
Cable in place.
Be sure that the
18
86
31
58
50
Bracket
42
21
19. Route the High Cable (58) around the “V”Pulley (50) on the Left Arm (47).
the Cable is in the groove of the Pulley
and that the Long Cable Trap (31) is positioned to hold the Cable in place.
the 3/8” x 2 1/2” Bolt (86) and the 3/8” Nylon
Locknut (not shown).
20. Route the High Cable (58) around the “V”Pulley (50) on the Right Arm (48). Be sure
that the Cable is in the groove of the “V”Pulley and that the Long Cable Trap (31) is
turned to hold the Cable in place. Tighten
CABLE ASSEMBLY
the 3/8” x 2 1/2” Bolt (86) and the 3/8” Nylon
Locknut (not shown).
Be sure that
Tighten
19
20
58
50
31
58
86
47
86
31
50
48
21. Attach the Pulley Bracket (20) to the Top
Frame (55) with the 5/16” x 5” Bolt (68) and a
5/16” Nylon Locknut (3). Do not overtighten
the Nylon Locknut; the Pulley Bracket
must be able to move freely.
See the inset drawing. Route the High Cable
(58) around the 3 1/2” Pulley (15) attached to
the Pulley Bracket (20). Tighten the 3/8” x 2”
Bolt (12) and a 3/8” Nylon Locknut (not
shown). Be sure that the Cable is in the
groove of the Pulley and that the Cable
Trap (66) is turned to hold the Cable in
place.
12
21
20
55
68
66
12
3
58
15
Page 13
22. See the inset drawing. Attach a 3 1/2” Pulley
(15) and a Cable Trap (66) to the upper hole in
a Long “U”-Bracket (57) with a 3/8” x 2” Bolt
(12) and a 3/8” Nylon Locknut (21).
that the Cable T
Bracket. Note: This may come pre-assembled.
rap is inside the Long “U”-
Be sure
22
66
58
15
Route the High Cable (58) through the Long
“U”-Bracket (57) and the 3 1/2” Pulley (15)
shown in the inset drawing. Be sure that the
Cable is in the groove of the Pulley and that
the Cable and Pulley move smoothly.
23. Wrap the High Cable (58) around a 3 1/2”
Pulley (15). Attach the Pulley to the bracket on
the Top Frame (55) with a 3/8” x 2” Bolt (12)
and a 3/8” Nylon Locknut (21).
the Cable is in the groove of the Pulley and
that the Cable and Pulley move smoothly.
24. Note: This assembly step shows how to
complete the assembly of several preattached parts.
Be sure that
23
24
21
21
55
57
12
Bracket
15
58
57
12
58
15
CABLE ASSEMBLY
The 5/8” x 9/16” Spacer (7) has been preattached on the outside of the 3 1/2” Low
Pulley (76) for shipping purposes. Remove the
3/8” Nylon Locknut (21), the Spacer, and the
Pulley from the 3/8” x 3 3/4” Bolt (88). Do not
remove the Bolt. The Bolt has been shown
removed for part identification.
Reattach the 3 1/2” Low Pulley (76), with the
5/8” x 9/16” Spacer (7) between the Pulley and
the Press Frame (17). Do not tighten the 3/8”
Nylon Locknut (21) yet. Be sure that the
3/8” x 3 3/4” Bolt (88), the 3/8” Flat Washer
(9), the 5/8” x 9/16” Spacer (7), the 3 1/2”
Low Pulley (76), and the 3/8” Nylon Locknut
(21) are oriented as shown.
17
9
88
7
76
21
13
Page 14
25. Locate the Low Cable (23). Route the Low
Cable under the 3 1/2” Low Pulley (76)
attached to the lower hole in the Press Frame
Be sure that the end of the Cable with
(17).
the ball is on the indicated side of the
Press Frame and that the Cable is between
the Pulley and the crossbar on the Press
Frame. Tighten the 3/8” Nylon Locknut (21)
and the 3/8” x 3 3/4” Bolt (not shown).
25
21
76
23
Ball
17
Crossbar
26. Route the Low Cable (23) around the 3 1/2”
Pulley (15) attached to the lower hole in the
Front Upright (42). See the inset drawing.
Be sure that the Cable Trap (66) is turned
to hold the Cable in place and that the
Cable is routed around the Pulley as
shown. Tighten the 3/8” Nylon Locknut (21)
and the 3/8” x 3 3/4” Bolt (88).
27. Route the Low Cable (23) around the 3 1/2”
Pulley (15) attached to the upper hole in the
Press Frame (17). Be sure that the Cable
Trap (66) is turned to hold the Cable in
place and that the Cable is routed around
CABLE ASSEMBLY
the Pulley as shown. Tighten the 3/8” Nylon
Locknut (21) and the 3/8” x 3 1/2” Bolt (not
shown).
26
27
21
42
15
23
23
15
88
42
Inset shows view
from other side
23
15
21
66
17
66
28. Route the Low Cable (23) around the 3 1/2”
Pulley (15) attached to the upper hole in the
Front Upright (42). See the inset drawing.
Be sure that the Cable T
to hold the Cable in place and that the
Cable is routed around the Pulley as
shown. T
and the 3/8” x 3 3/4” Bolt (88).
ighten the 3/8” Nylon Locknut (21)
rap (66) is turned
14
28
42
21
23
15
15
23
88
42
Inset shows view
from other side
66
Page 15
29. Attach the end of the Low Cable (23) to the
Long “U”-Bracket (57) with a 1/4” Nylon
Locknut (2) and a 1/4” Flat W
not completely tighten the Nylon Locknut.
It should be threaded onto the end of the
Cable so only a couple of threads are
showing above the Nylon Locknut, as
shown in the inset drawing.
asher (10). Do
29
2
2
10
57
30. Attach the High Cable (58) to a Small “U”Bracket (71) with a 1/4” Nylon Locknut (2) and
a 1/4” Flat Washer (10). Do not completely
tighten the Nylon Locknut. It should be
threaded onto the end of the Cable only a
couple of turns, as shown in the inset
drawing.
Attach the Small “U”-Bracket (71) to the indicated Weight Tube (63) with a 5/16” x 1 3/4”
Bolt (24) and a 5/16” Nylon Locknut (3).
CABLE ASSEMBLY
23
30
57
10
63
23
58
3
24
71
10
Locate the Military Press Cable (72). Attach
31.
the Military Press Cable to the other Small
“U”-Bracket (71) with a 1/4” Nylon Locknut (2)
and a 1/4” Flat Washer (10).
pletely tighten the Nylon Locknut. It
should be threaded onto the end of the
Cable only a couple of turns, as shown in
the inset drawing.
Attach the Small “U”-Bracket (71) to the indicated W
Bolt (24) and a 5/16” Nylon Locknut (3).
eight
Tube (63) with a 5/16” x 1 3/4”
Do not com-
15
71
31
71
58
10
2
72
3
71
63
72
10
2
2
24
10
2
Page 16
32. Wrap the Military Press Cable (72) around a
3 1/2” Pulley (15). Attach the Pulley to the Top
Frame (55) with a 3/8” x 2” Bolt (12) and a
3/8” Nylon Locknut (21).
32
55
15
See the inset drawing. Wrap the Long Cable
(72) around a 3 1/2” Pulley (15). Attach the
Pulley and a Cable Trap (66) to the bracket
on the Stabilizer (5) with a 3/8” x 2” Bolt (12)
and a 3/8” Nylon Locknut (21).
the Cable Trap is turned to hold the Cable
in place.
Be sure that
21
12
72
72
12
Bracket
66
15
21
5
33. Wrap the Military Press Cable (72) around a 3
1/2” Pulley (15). Attach the Pulley and a
Cable Trap (66) to the Pivot Arm (101) with
the 3/8” x 3 3/4” Bolt (88), a 3/8” Flat Washer
Be sure
CABLE ASSEMBLY
(9), and a 3/8” Nylon Locknut (21).
that the Nylon Locknut is on the side
shown and that the Cable Trap is positioned to hold the Cable in place.
33
88
66
15
101
72
9
21
16
Page 17
34. See inset drawing A. Attach a 3 1/2” Pulley
(15) and a Cable Trap (66) to the upper hole
in the Long “U”-Bracket (57) with a 3/8” x 2”
Bolt (12) and a 3/8” Nylon Locknut (21).
sure that the Cable T
“U”-Bracket. (Note: This may come preassembled.
Route the Military Press Cable (72) through
the Long “U”-Bracket (57) and the 3 1/2”
Pulley (15).
groove of the Pulley and that the Cable
and Pulley move smoothly.
See inset drawing B. Slide a 5/16” Flat
Washer (8) onto a 5/16” x 2 3/4 Bolt (11).
Insert the Bolt through the Pivot Arm (101)
from the indicated side. Tighten a 5/16” Nylon
Jam Nut (93) onto the Bolt. Slide the end of
the Military Press Cable (72) onto the end of
the Bolt. Thread another 5/16” Nylon Jam Nut
onto the Bolt. Do not fully tighten the sec-
ond Jam Nut. There must be room
between the two Jam Nuts for the end of
the Cable to pivot.
)
Be sure that the Cable is in the
rap is inside the Long
Be
34
15
72
57
11
21
8
57
15
A
66
12
B
101
93
72
35. Locate the Leg Press Cable (99). Attach the
end of the Leg Press Cable to the Long “U”Bracket (57) with a 1/4” Nylon Locknut (2) and
a 1/4” Flat Washer (10). Do not completely
tighten the Nylon Locknut. It should be
CABLE ASSEMBLY
threaded onto the end of the Cable only a
couple of turns, as shown in the inset
drawing.
rap the Leg Press Cable (99) around a
W
3 1/2” Pulley (15). Attach the Pulley to the Leg
Press Upright (56) with the 3/8” x 3 1/2” Bolt
(16), a 3/8” Flat Washer (9), and a 3/8” Nylon
Locknut (21). The ball on the Cable must be
on the indicated side of the Pulley. Be sure
that the Cable and Pulley move smoothly
and that the Cable is between the Pulley
and the welded rod.
35
10
2
57
16
99
2
15
Welded
Rod
56
Ball
9
21
17
99
10
57
Page 18
36. Attach the Press Bracket (94) to the Leg
Press Arm (96) with a 5/16” x 3” Bolt (75) and
a 5/16” Nylon Locknut (3).
rap the Leg Press Cable (99) around a 3 1/2”
W
Pulley (15). Attach the Pulley to the Press
Bracket (94) with the 3/8” x 2” Bolt (12) and a
3/8” Nylon Locknut (21).
36
Slide a 5/16” Flat Washer (8) onto a 5/16” x
2 3/4” Bolt (11). Insert the Bolt through the
lowest hole in the Rear Seat Frame (100)
from the indicated side. (Note: The three
holes are for cable adjustment.) Tighten a
5/16” Nylon Jam Nut (93) onto the Bolt. Slide
the end of the Leg Press Cable (99) onto the
end of the Bolt. Thread another 5/16” Nylon
Jam Nut onto the Bolt.
the second Jam Nut. There must be room
CABLE ASSEMBLYSEAT ASSEMBLY
between the two Jam Nuts for the end of
the Cable to pivot.
37. Locate and open the parts bag labeled
“SEAT ASSEMBLY.”
Insert a 1/4” x 2 1/2” Carriage Bolt (92)
through the center hole in a Seat Plate (37).
Attach the Seat Plate to the Rear Backrest
(85) with two 1/4” x 3/4” Screws (18).
Insert the 1/4” x 2 1/2” Carriage Bolt (92)
through the indicated hole in the Leg Press
Upright (56). Tighten a 1/4” Nylon Locknut (2)
with a 1/4” Flat W
Bolt. Attach the top of the Rear Backrest (85)
to the Leg Press Upright with a 1/4” x 2 1/2”
Screw (43) and a 1/4” Flat W
38. Attach one end of a Seat (13) to the Rear
Seat Frame (100) with two 1/4” x 3/4” Screws
Attach the other end of the Seat to the
(18).
Rear Seat Frame with a 1/4” Flat Washer (10)
and a 1/4” x 2 1/2” Screw (43).
Do not fully tighten
asher (10) onto the Carriage
asher (10).
37
38
56
43
2
10
11
100
18
96
12
3
8
85
37
99
92
94
15
75
21
93
13
18
18
10
43
100
Page 19
39. Attach the Front Backrest (41) to the Front
Upright (42) with two 1/4” x 2 1/2” Screws
(43) and two 1/4” Flat W
Backrest must be oriented as shown.
ashers (10). The
39
43
42
41
10
40. Press a 1 1/2” Square Inner Cap (32) into the
Front Seat Frame (36).
Insert a 1/4” x 2” Carriage Bolt (38) through
the center hole in the Seat Plate (37). Attach
the Seat Plate to the Seat (13) with two 1/4” x
3/4” Screws (18).
Insert the 1/4” x 2” Carriage Bolt (38) through
the indicated hole in the Front Seat Frame
(36). Tighten a 1/4” Nylon Locknut (2) with a
1/4” Flat Washer (10) onto the Carriage Bolt.
Attach the other end of the Seat (13) to the
Front Seat Frame (36) with a 1/4” Flat
Washer (10) and a 1/4” x 2” Machine Screw
(81).
41. Press a 1 1/2” Square Inner Cap (32) into the
Leg Lever (29).
Lubricate the 5/16” x 2 1/4” Bolt (33). Attach
the Leg Lever (29) to the Front Seat Frame
SEAT ASSEMBLY
(36) with the Bolt and a 5/16” Nylon Locknut
(3).
Insert the 3/8” x 2” Eyebolt (35) into the Leg
Lever (29) from the direction shown. Tighten a
3/8” Nylon Locknut (21) with a 3/8” Flat
asher (9) onto the Eyebolt.
W
40
41
81
35
33
37
10
32
Thick
End
13
38
18
2
32
36
36
3
29
9
21
42. Rest the Front Seat Frame (36) on the indicated pin in the Front Upright (42). Attach the
Front Seat Frame to the Front Upright with a
5/16” x 2 3/4” Carriage Bolt (14) and the Seat
Knob (40).
19
42
14
42
40
36
Pin
Page 20
43. Press two 3/4” Round Inner Caps (34) into
each Pad Tube (28).
Insert a Pad Tube (28) into the Seat Frame
(36). Slide a Foam Pad (30) onto each end of
the Pad Tube.
43
34
30
Insert the other Pad Tube (28) into the Leg
Lever (29). Slide a Foam Foam Pad (30) onto
each end of the Pad Tube.
SEAT ASSEMBLYVKR ASSEMBLY
Locate and open the parts bag labeled
44.
“VKR ASSEMBLY.”
Press 1 1/2” Square Inner Caps (32) into the
ends of the Left VKR
VKR Arm (80).
Attach the Left VKR Arm (79) and the Right
VKR Arm (80) to the VKR Upright (74) with
two 5/16” x 3” Bolts (75) and two 5/16” Nylon
Locknuts (3).
45. Attach the VKR Backrest (77) to the VKR
Upright (74) with two 1/4” x 2 1/2” Screws (43)
and two 1/4” Flat Washers (10).
Arm (79) and the Right
44
45
80
32
30
75
29
28
34
3
74
79
Attach a VKR Armrest (78) to the Right VKR
Arm (80) with two 1/4” x 2” Machine Screws
(81) and two 1/4” Flat Washers (10).
Attach a VKR Armrest (78) to the Left VKR
Arm (79) in the same manner.
77
78
10
81
80
78
74
43
10
79
20
Page 21
46. Remove the adhesive backing from the PRO 9635 decal and apply it to the Front Upright (42) under the
“WEIDER” nameplate as shown.
46
WEIDER
42
Nameplate
PRO 9635
Decal
47. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in
HOW TO USE THE HOME GYM SYSTEM, beginning on page 22 of this manual.
Before using the home gym system, pull each cable a few times to be sure that the cables move smoothly
over the pulleys. If one of the cables does not move smoothly, find and correct the problem.
the cables are not properly installed, they may be damaged when heavy weight is used. See the
CABLE DIAGRAMS on page 26 and 27 of this manual for proper cable routing. If there is any slack
in the cables, you will need to remove it by tightening the cables. See TROUBLESHOOTING AND
MAINTENANCE on page 25.
IMPORTANT: If
21
Page 22
HOW TO USE THE HOME GYM SYSTEM
The instructions below describe how each part of the home gym system can be adjusted. Refer to the exercise
poster accompanying this manual to see how the home gym system should be set up for each exercise.
IMPORTANT: When attaching the lat bar or nylon strap, make sure that the attachments are in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an
exercise is performed, the effectiveness of the exercise will be reduced.
CHANGING THE WEIGHT SETTING
The PRO 9635 features two weight stacks. The front
weight stack is connected to the upper and lower pulleys, the press arm, and the butterfly arms. The rear
weight stack is connected to the military press arm
and leg press.
To change the weight setting of either weight stack,
insert a Weight Pin (26) under the desired Weight
(25). Insert the Weight Pin until the bent end of the
Weight Pin is touching the Weights, and turn the bent
end downward. The weight setting of either weight
stack can be changed from 6.5 pounds to 106.5
pounds, in increments of 12.5 pounds.
the cables and pulleys, the amount of resistance
at each exercise station may vary from the weight
setting. Use the WEIGHT RESISTANCE CHART on
page 24 to find the approximate amount of resistance at each weight station.
Note: Due to
26
25
25
26
ATTACHING THE LAT BAR OR NYLON STRAP TO
THE HIGH PULLEY STATION
Attach the Lat Bar (54) to the High Cable (58) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the High
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the High Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
The Nylon Strap (39) can be attached in the same
manner.
ATTACHING THE LAT BAR OR NYLON STRAP TO
ATION
THE LOW PULLEY
Attach the Lat Bar (54) to the Low Cable (23) with a
Cable Clip (53). For some exercises, the Chain (52)
should be attached between the Lat Bar and the Low
Cable with two Cable Clips. Adjust the length of the
Chain between the Lat Bar and the Low Cable so
the Lat Bar is in the correct starting position for
the exercise to be performed.
ST
58
23
53
53
52
53
54
39
52
53
39
The Nylon Strap (39) can be attached in the same
manner.
54
22
Page 23
ATTACHING AND REMOVING THE SEAT
o attach the Seat (13), set the bracket on the Seat
T
Frame (36) onto the indicated pins on the Front
Upright (42).
Upright with the 5/16” x 2 3/4” Carriage Bolt (14) and
the Seat Knob (40).
For some exercises, the Seat (13) must be removed.
First, be sure that the chain is not attached to the leg
lever. Next, remove the Seat Knob (40) and the 5/16”
x 2 3/4” Carriage Bolt (14) from the Seat Frame (36).
Lift the Seat Frame off the Front Upright (42).
ATTACHING THE LEG LEVER TO THE LOW
PULLEY STATION
To use the Leg Lever (29), the seat must be attached
to the front upright (see ATTACHING AND REMOVING THE SEAT above).
Attach one end of the Chain (52) to the Short Cable
(23) with a Cable Clip (53). Attach the other end of
the Chain to the
Clip.
Attach the Seat Frame to the Front
3/8” x 2”
Eyebolt (35) with a Cable
14
40
42
36
53
53
13
52
29
35
ADJUSTING THE LEG PRESS PLATE
Remove the Press Pin (97) from the Leg Press Plate
(95) and the Leg Press Arm (96).
Align the welded tubes on the Leg Press Plate (95)
with the desired set of holes in the Leg Press Arm
(96). Re-insert the Press Pin (97) through the welded
tubes on Leg Press Plate and the holes in the Leg
Arm.
Press
Welded
Tube
23
95
97
96
23
Page 24
WEIGHT RESISTANCE CHART
This chart shows the approximate weight resistance at each weight station. “Top” refers to the 6.5 lb. top weight.
The other numbers refer to the 12.5 lb. weight plates. The butterfly arm resistance listed is the resistance for
each butterfly arm.
WEIGHTPRESS BUTTERFLYLEGHIGHLOW MILITARYLEG
ARMARMLEVERPULLEYPULLEYPRESS ARMPRESS
PLATES(lbs.)(lbs.)(lbs.)(lbs.)(lbs.)(lbs.)(lbs.)
Top20101516302940
145223630605080
270335452`10072146
39942756813095166
4128489687170120210
515360115100200140240
618469137120255160268
720479146135270180325
824791176155320205360
The actual resistance at each weight station may vary due to differences in individual weight plates, as
well as friction between the cables, pulleys, and weight guides.
24
Page 25
TROUBLESHOOTING AND MAINTENANCE
Inspect and tighten all parts each time you use the home gym system. Replace any worn parts immediately. The
home gym system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.
TIGHTENING THE CABLES
oven cable, the type of cable used on the home gym system, can stretch slightly when it is first used. If there
W
is slack in the cables before resistance is felt, the cables should be tightened. If any slack is felt when using the
front weight stack, both the High Cable (58) and the Low Cable (23) will need to be tightened. If any slack is felt
when using the rear weight stack, both the Military Press Cable (72) and the Leg Press Cable (99) will need to
be tightened.
To tighten the cables, insert the weight pin into the middle of
the weight stack. Slack can be removed from these cables
several ways:
•See drawing 1. Tighten the 1/4” Nylon Locknut (2) that
connects the end of the Low Cable (23) to the Long “U”Bracket (57).
The Leg Press Cable (99) can be tightened in the same
manner.
•See drawing 1. Move the 3 1/2” Pulley (15) to the other
hole in one of the Long “U”-Brackets (57). Remove the
3/8” Nylon Locknut (21) and the 3/8” x 2” Bolt (12) from
the Cable Trap (66), Pulley, and Long “U”-Bracket. Reattach the Pulley and Cable Trap. Be sure that the Cable
Trap is in the proper position and that the Cable and
Pulley move smoothly.
The other Long “U”-Bracket (57) can be adjusted in the
same manner.
•See drawing 2. Tighten the 1/4” Nylon Locknut (2) that
connects the end of the High Cable (58) to the Small “U”Bracket (71).
1
66
21
57
2
2
72
71
2
71
3
15
12
23 or 99
58
2
The Military Press Cable (72) can be tightened in the
same manner.
•See Drawing 3. If additional slack is felt while using the
Leg Press Arm (96), then the end of the Leg Press Cable
(99) must be moved to the next hole in the Rear Seat
Frame (100). Remove the 5/16” x 2 3/4” Bolt (11), the
5/16” Washer (8), the end of the Cable, and both 5/16”
Nylon Jam Nuts (93) from the Rear Seat Frame. Re-
, the end of the Cable, and
attach the Bolt, the W
both Nylon Jam Nuts to the next hole in the Rear Seat
Frame.
Do not overtighten the cables. The top weight will be lifted off the weight stack.
If a cable tends to slip off the pulleys often, it may have become twisted. Remove the cable and re-install
it.
If the cables need to be replaced, see ORDERING REPLACEMENT
asher
TS on the back cover of this manual.
AR
P
11
96
8
100
99
93
93
25
Page 26
CABLE DIAGRAMS
The cable diagrams on these pages show the proper routing of the High Cable (58), the Low Cable (23), the
Military Press Cable (72), and the Leg Press Cable (99). Use the diagrams to be sure that the four cables and
the cable traps have been assembled correctly. If the cables have not been correctly routed, the home gym system will not function properly and damage may occur. The insets show the proper positioning of the cable traps.
The cable traps should be positioned so that the cables will not come of
traps do not touch or bind the cables.
High Cable (58) and Low Cable (23)
3
2
7
5
4
6
High Cable (58)
f the pulleys.
TOP VIEW
Be sure that the cable
1
—High Pulley
Front Weight Stack—
5
—Long “U”-Bracket
Low Cable (23)
8
4
3
2
26
1
—Low Pulley
Page 27
Military Press Cable (72) and Leg Press Cable (99)
2
Military Press Cable (72)
6—
4
Pivot Arm
Rear W
eight Stack
—
5
1—
Long “U”-Bracket
3
2
1
3
Leg Press Cable (99)
4—
Rear Seat Frame
27
Page 28
5/16" Nylon Locknut (3)–33
1/4" Flat Washer (10)–17
5/16" Flat Washer (8)–8
3/8" Flat Washer (9)–7
1/4" x 2 1/2" Screw (43)–6
3/8" Nylon Locknut (21)–21
1/4" x 2" Machine Screw (81)–5
5/16" Nylon Jam Nut (93)–4
3/8" x 2" Bolt (12)–7
5/16" x 2 1/2" Bolt (22)–4
3/8" x 2 1/2" Bolt (86)–3
5/16" x 2 3/4" Bolt (11)–10
5/16" x 2 1/4" Bolt (33)–3
5/16" x 3" Bolt (75)–3
1/4"
Nylon Locknut (2)–6
3/8" x 1 3/4" Bolt (24)–2
5/16" x 2 3/4" Carriage Bolt (14)–1
5/16" x 2 1/2" Carriage Bolt (1)–10
1/4" x 2" Carriage Bolt (38)–1
1/4" x 2 1/2" Carriage Bolt (92)–1
Page 29
1" Retainer (69)–4
3/8" x 3 1/2" Bolt (16)–2
1/4" x 3/4" Screw (18)–6
5/16" x 5" Bolt (68)–1
3/8" x 3 3/4" Bolt (88)–5
3/8" x 8" Bolt (59)–1
Cable Clip (53)–3
1 1/8" x 2 1/2" Plastic Bushing (89)–2
1" x 7/8" Plastic Bushing (90)–2
5/16" x 6" Bolt (60)–2
3 1/2" Pulley (15)–13
(Not shown to scale)
"V"-Pulley (50)–3
(Not shown to scale)
3/8" x 3 1/4" Bolt (67)–2
#8 x 1/2" Self-tapping Screw (87)–2
Page 30
1" Round Inner Cap (49)–8
1" Round Cover Cap (70)–2
3/4" Round Inner Cap (34)–4
1/2" x 3/4" Spacer (61)–4
1 1/2" Square Inner Cap (32)–6
1 3/4" Square Inner Cap (44)–6
2" Square Inner Cap (27)–8
2" Square Outer Cap (51)–2
1" Square Inner Cap (6)–1
Page 31
PART LIST—Model No. WESY96352R0902A
Key No.Qty.Description
1105/16” x 2 1/2” Carriage Bolt
2
3
41Base
51Stabilizer
611” Square Inner Cap
715/8” x 9/16” Spacer
885/16” Flat Washer
973/8” Flat Washer
10171/4” Flat Washer
11105/16” x 2 3/4” Bolt
1273/8” x 2” Bolt
13
1415/16” x 2 3/4” Carriage Bolt
15133 1/2” Pulley
1623/8” x 3 1/2” Bolt
171Press Frame
1861/4” x 3/4” Screw
194Weight Bumper
201Pulley Bracket
21213/8” Nylon Locknut
2245/16” x 2 1/2” Bolt
231Low Cable
2425/16” x 1 3/4” Bolt
2516Weight
262Weight Pin
2782” Square Inner Cap
282Pad Tube
291Leg Lever
304Foam Pad
313Long Cable Trap
3261 1/2” Square Inner Cap
33
3443/4” Round Inner Cap
35
36
372Seat Plate
3811/4” x 2” Carriage Bolt
391Nylon Strap
401Seat Knob
411Front Backrest
421Front Upright
4361/4” x 2 1/2” Screw
4461 3/4” Square Inner Cap
45
46
471Left Arm
481Right Arm
4981” Round Inner Cap
503“V”-Pulley
5122” Square Outer Cap
521Chain
61/4” Nylon Locknut
335/16” Nylon Locknut
2Seat
35/16” x 2 1/4” Bolt
1
1
210” Pad
2Press Arm
3/8” x 2” Eyebolt
Front Seat Frame
Key No.Qty.Description
533Cable Clip
541Lat Bar
551Top Frame
561Leg Press Upright
572Long “U”-Bracket
581High Cable
5913/8” x 8” Bolt
6025/16” x 6” Bolt
6141/2” x 3/4” Spacer
622Long Weight Guide
632Weight Tube
642Weight Tube Bumper
652Top Weight
668Cable Trap
6723/8” x 3 1/4” Bolt
68
6941” Retainer
7021” Round Cover Cap
712Small “U”-Bracket
721Military Press Cable
732Short Weight Guide
741VKR Upright
7535/16” x 3” Bolt
7613 1/2” Low Pulley
771VKR Backrest
782VKR Armrest
791Left VKR Arm
801Right VKR Arm
8151/4” x 2” Machine Screw
821Handle
83105” Plastic Grip
841Military Press Arm
85
86
87
8853/8” x 3 3/4” Bolt
8921 1/8” x 2 1/2” Plastic Bushing
9021” x 7/8” Plastic Bushing
911Rubber Bumper
9211/4” x 2 1/2” Carriage Bolt
93
94
95
96
97
982Bushing
991Leg Press Cable
1001Rear Seat Frame
1011Pivot Arm
#1User’s Manual
#1Exercise Poster
15/16” x 5” Bolt
1
3
1
45/16” Nylon Jam Nut
1Press Bracket
1
1
1
Rear Backrest
3/8” x 2 1/2” Bolt
#8 x 1/2” Self-tapping Screw
Leg Press Plate
Leg Press
Press Pin
Arm
Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.
Page 32
60
27
21
15
55
12
11
8
15
12
44
88
15
58
21
44
21
3
61
62
24
3
58
71
2
65
63
64
25
26
19
21
9
3
3
49
6
22
46
46
16
3
9
15
21
59
23
21
17
27
1
4
1043
41
42
21
3
50
31
86
70
69
69
70
21
47
44
45
44
45
48
50
31
86
13
40
38
37
18
32
34
30
28
3
49
83
33
10
2
36
14
88
15
29
35
30
34
34
30
28
21
9
32
30
34
10
49
49
81
88
44
44
83
66
66
66
90
89
89
7
3
1
1
1
21
51
51
11
19
11
8
3
5
25
26
64
63
11
12
66
15
3
21
15
16
2
10
3
72
71
24
61
60
3
3
27
11
11
10
43
75
75
10
81
49
32
83
78
80
27
32
83
3
78
79
74
77
15
68
3
12
66
15
21
20
83
39
53
52
54
83
21
15
12
2
57
23
66
10
27
27
3
3
21
12
21
98
99
3
94
75
67
97
95
27
100
96
73
65
8
21
15
12
2
57
99
66
10
84
83
32
32
49
83
11
8
21
9
93
93
72
15
66
88
101
67
21
83
3
82
10
43
1
18
18
13
8
11
18
37
92
85
87
91
27
10
43
10
2
56
93
3
33
9
8
76
11
83
10
81
49
EXPLODED DRAWING—Model No. WESY96352R0902A
Page 33
ORDERING REPLACEMENT PARTS
To order replacement parts, simply call our Customer Service Department toll-free at 1-800-999-3756, Monday
through Friday, 6 a.m. until 6 p.m. Mountain Time (excluding holidays). To help us assist you, please be prepared to give the following information:
1. The MODEL NUMBER of the product (WESY96352).
2. The NAME of the product (WEIDER
3. The SERIAL NUMBER of the product (see the front cover of this manual).
4. The KEY NUMBER and DESCRIPTION of the part(s) (see the PART LIST and EXPLODED DRAWING
attached at the center of this manual).
®
PRO 9635 Home Gym System).
LIMITED WARRANTY
ICON Health & Fitness, Inc. (ICON), warrants this product to be free from defects in workmanship and
material, under normal use and service conditions, for a period of ninety (90) days from the date of purchase. This warranty extends only to the original purchaser. ICON's obligation under this warranty is limited to replacing or repairing, at ICON's option, the product through one of its authorized service centers.
All repairs for which warranty claims are made must be pre-authorized by ICON. This warranty does not
extend to any product or damage to a product caused by or attributable to freight damage, abuse, misuse, improper or abnormal usage or repairs not provided by an ICON authorized service center; products
used for commercial or rental purposes; or products used as store display models. No other warranty
beyond that specifically set forth above is authorized by ICON.
ICON is not responsible or liable for indirect, special or consequential damages arising out of or in connection with the use or performance of the product or damages with respect to any economic loss, loss
of property
consequential damages of whatsoever nature. Some states do not allow the exclusion or limitation of inci
dental or consequential damages.
The warranty extended hereunder is in lieu of any and all other warranties and any implied warranties of
merchantability or fitness for a particular purpose is limited in its scope and duration to the terms set forth
herein. Some states do not allow limitations on how long an implied warranty lasts. Accordingly, the above
limitation may not apply to you.
This warranty gives you specific legal rights. You may also have other rights which vary from state to state.