Weider 831.159833 User Manual

Page 1

CAUTION

Read all precautions and instructions in this manual before using this equipment. Save this manual for future reference.

WEIGHT SYSTEM EXERCISER

User ’s Manual

Model No. 831.159833 Serial No.

Write the serial number in the space above for reference.

Serial Number Decal (under seat)

Sears, Roebuck and Co., Hoffman Estates, IL 60179

· Assembly

· Adjustments

· Troubleshooting

· Part List and Drawing

Page 2

TABLE OF CONTENTS

IMPORTANT PRECAUTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

BEFORE YOU BEGIN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

ADJUSTMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

WEIGHT RESISTANCE CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

TROUBLESHOOTING AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

CABLE DIAGRAMS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

ORDERING REPLACEMENT PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

FULL 90-DAY WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Back Cover

Note: APART LIST/EXPLODED DRAWING and a PART IDENTIFICATION CHART are attached in the center of this manual. Remove the PART LIST/EXPLODED DRAWING and the PART IDENTIFICATION CHART before beginning assembly.

Page 3

IMPORTANT PRECAUTIONS

WARNING: To reduce the risk of serious injury, read the following important precautions

before using the weight system.

1. Read all instructions in this manual and in the accompanying literature before using the weight system.

2. It is the responsibility of the owner to ensure that all users of the weight system are adequately informed of all precautions.

3. The weight system is intended for home use only. Do not use the weight system in any commercial, rental, or institutional setting.

4. Use the weight system only on a level surface. Cover the floor beneath the weight system to protect the floor.

5. Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately.

6. Keep children under 12 and pets away from the weight system at all times.

7. Keep hands and feet away from moving parts.

8. Always wear athletic shoes for foot protection.

9. The weight system is designed to support a a maximum user weight of 250 pounds.

10. Always stand on the foot plate when performing an exercise that could cause the weight system to tip.

11. Never release the press arm, butterfly arms, leg lever, leg press plate, lat bar, ab strap, or nylon strap while weights are raised; the weights will fall with great force.

12. Always disconnect the lat bar from the

weight system when performing an exercise that does not use the lat bar.

13. Make sure that the cables remain on the pulleys at all times. If the cables bind while you are exercising, stop immediately and make sure that the cables are on all of the pulleys.

14. If you feel pain or dizziness at any time while exercising, stop immediately and begin cooling down.

15. The warning decal shown here has been placed on the weight system in the location shown on page

4. If a decal is missing or illegible, please call tollfree 1-800-999-3756, Monday through Friday, 6 a.m. until 6 p.m. Mountain Time, to order a free replacement decal. Place the decal on the weight system in the location shown.

WARNING:Before beginning this or any exercise program, consult your physician. This

is especially important for persons over the age of 35 or persons with pre-existing health problems. Read all instructions before using. Sears assumes no responsibility for personal injury or property damage sustained by or through the use of this product.

Page 4

ASSEMBLED DIMENSIONS: Height: 77 in. Width: 80 in. Depth: 59 in.

Low Pulley Station

Foot Plate

Leg Lever

Press Arm

Backrest

Curl Pad

Butterfly Arm

Ab Pulley Station

Weight Stack

Leg Press Lever

Thank you for selecting the innovative and versatile WEIDER®PRO POWER STACK weight system. The weight system offers a unique selection of weight stations designed to develop every major muscle group of the body. Whether your goal is to tone your body, build dramatic muscle size and strength, or improve your cardiovascular system, the weight system will help you to achieve the results you want.

For your benefit, read this manual carefully before using the weight system. If you have questions after

reading this manual, call 1-800-4-MY-HOME

(1-800-469-4663). To help us assist you, please note the product model number and serial number before calling. The model number is 831.159833. The serial number can be found on a decal attached to the weight system (see the front cover of this manual for the location of the decal).

Please use the drawing below to familiarize yourself with the major parts and how they fit together.

Seat

Leg Press Plate

Backrest

Seat

High Pulley

Station

Warning

Decal

Lat Bar

BEFORE YOU BEGIN

Page 5

ASSEMBLY

Make sure that you have the following tools:

• Two adjustable wrenches

• One standard screwdriver

• One phillips screwdriver

• One rubber mallet

•You will also need grease or petroleum jelly, a

small amount of soapy water, and masking tape.

Note: Assembly will be more convenient if you have a socket set, a set of open-end or closed-end wrenches, or a set of ratchet wrenches.

How to Identify Parts

To help you identify the small parts used in assembly, a P

ART IDENTIFICATION CHART is included in the center of this manual. Lay the chart on the floor and use it to easily identify parts during each assembly step. Note: Some small parts may have been pre-

attached. If a part is not in the parts bag, check to see if it has been pre-attached.

How to Orient Parts

As you assemble the weight system, make sure that all parts are oriented exactly as shown in the drawings.

Tightening Parts

Tighten all parts as you assemble them, unless instructed to do otherwise.

Questions?

If you have questions after reading the assembly instructions, please call 1-800-4-MY-HOME

(1-800-469-4663).

Assembly Requires Two Persons

For your convenience and safety, assemble the weight system with the help of another person.

Set Aside Enough Time

Due to the many features of the weight system, the assembly process will require several hours. By setting aside plenty of time and by deciding to make the task enjoyable, assembly will go smoothly.

Select a Location for the Weight System

Because of its weight and size, the weight system should be assembled in the location where it will be used. Make sure that there is enough room to walk around the weight system as you assemble it.

How to Unpack the Box

To make assembly easier, we have divided the assembly process into four stages. The small hardware needed for each stage is packaged in separate bags. Important: Wait until you begin each

stage to open the parts bag(s) for that stage.

Place all parts of the weight system in a cleared area and remove the packing materials. Do not dispose of the packing materials until assembly is completed.

Make Assembly Easier

Everything in this manual is designed to ensure that the weight system can be assembled successfully by anyone.

Before beginning assembly, make sure to read the information on this page. This brief introduction will save you much more time than it takes to read it.

The Four Stages of the Assembly Process Frame Assembly—You will begin by assembling

the base and the uprights that form the skeleton of the weight system.

Arm Assembly—During this stage, you will assemble the arms and the leg lever.

Cable Assembly—During this stage, you will attach the cables and pulleys that connect the weight stations to the weight stacks.

Seat Assembly—During the final stage, you will assemble the seats and the backrests.

Page 6

1. Before beginning, be sure that you have read

and understood the information on page 5.

Locate and open the parts bag labeled “FRAME ASSEMBLY .”

Press a 50mm Square Inner Cap (67) into each end of the Butterfly Base (1).

Insert four M8 x 61mm Carriage Bolts (75) and an M10 x 89mm Carriage Bolt (95) up through the indicated holes in the Butterfly Base (1). Place the Butterfly Base flat on the floor. Note: If the Bolts

fall out, secure them by putting a small piece of tape over the head of each Bolt.

2. Press three 50mm Square Inner Caps (67) into the Center Base (2). Insert an M10 x 89mm Carriage Bolt (95) up through the indicated hole in the Center Base.

Note: There are three kinds of support plates. The main difference between them is the distance between the holes. When you need a support plate, find the kind with holes that will fit over the bolts you are using.

Attach the Center Base (2) to the Butterfly Base (1) with two M8 x 66mm Bolts (89), a Medium Support Plate (109), and two M8 Nylon Locknuts (86). Do

not tighten the Locknuts yet.

3. Press a 50mm Square Inner Cap (67) into the end of the Press Base (3).

Insert four M8 x 61mm Carriage Bolts (75), an M10 x 63mm Carriage Bolt (76), and an M10 x 92mm Carriage Bolt (112) up through the indicated holes in the Press Base (3).

Orient the Press Base (3) with the indents around the indicated holes on the bottom. Attach the Press Base to the Center Base (2) with two M8 x 66mm Bolts (89), a Medium Support Plate (109), and two M8 Nylon Locknuts (86). Do not tighten the

Locknuts yet.

Frame Assembly

Indent

109

112

Hole

109

Page 7

4. Slide the Butterfly Upright (4) over the indicated M8 x 61mm Carriage Bolts (75) in the Butterfly Base (1). Hand tighten two M8 Nylon Locknuts (86) onto the Bolts. Do not tighten the Locknuts

yet.

5. Press three 50mm Square Inner Caps (67) into the Butterfly Top Frame (7).

Attach the Butterfly Top Frame (7) to the indicated bracket at the top of the Butterfly Upright (4) with two M8 x 66mm Bolts (89), a Medium Support Plate (109), and two M8 Nylon Locknuts (86). Do not tighten the Locknuts yet.

109

6. Press a 50mm Square Inner Cap (67) halfway into the top of the Butterfly Leg (11). Attach a Bumper (50) to the Butterfly Leg with an M4 x 25mm Screw (80).

Attach the Butterfly Seat Frame (10) to the Butterfly Leg (11) with two M8 x 66mm Bolts (89), two M8 Washers (100), and two M8 Nylon Locknuts (86). Do not tighten the Locknuts yet.

100

Page 8

8. Press a 25mm Square Inner Cap (69) into the small tube on the Press Upright (5).

Slide the Press Upright (5) over the indicated M8 x 61mm Carriage Bolts (75) in the Press Base (3). Hand tighten two M8 Nylon Locknuts (86) onto the Bolts. Do not tighten the Locknuts yet.

Slide the Upright Support (6) over the M10 x 63mm Carriage Bolt (76) and the M10 x 92mm Carriage Bolt (112) in the Press Base (3). Hand tighten an M10 Nylon Locknut (90) onto the M10 x 63mm Carriage Bolt. Do not tighten the

Locknut yet. Note: Do not thread a locknut onto the M10 x 92mm Carriage Bolt yet.

Attach the Upright Support (6) to the Press Upright (5) with two M8 x 63mm Carriage Bolts (113) and two M8 Nylon Locknuts (86). Do not

tighten the Locknuts yet.

113

100

112

7. Slide the Butterfly Leg (11) onto the two M8 x 61mm Carriage Bolts (75) in the Butterfly Base (1). Hand tighten two M8 Nylon Locknuts (86) onto the Bolts. Do not tighten the Locknuts yet.

Attach the Butterfly Seat Frame (10) to the Butterfly Upright (4) with two M8 x 66mm Bolts (89), two M8 Washers (100), and two M8 Nylon Locknuts (86). Do not tighten the Locknuts yet.

100

9. Press a 50mm Square Inner Cap (67) into the Press Seat Frame (12). Attach a Bumper (50) to the Seat Frame with an M4 x 25mm Screw (80).

Slide the Press Seat Frame (12) onto the indicated M8 x 61mm Carriage Bolts (75) in the Press Base (3). Hand tighten two M8 Nylon Locknuts (86) onto the Bolts. Do not tighten the Locknuts

yet.

Attach the Press Seat Frame (12) to the Press Upright (5) with two M8 x 66mm Bolts (89), two M8 Washers (100), and two M8 Nylon Locknuts (86). Do not tighten the Locknuts yet.

Page 9

10. Press a 50mm Square Inner Cap (67) into the Press Top Frame (9).

Attach the Press Top Frame (9) to the indicated bracket at the top of the Press Upright (5) with two M8 x 66mm Bolts (89), a Medium Support Plate (109), and two M8 Nylon Locknuts (86). Do

not tighten the Locknuts yet.

11. Identify the Left Weight Guides (27), which have welded rings near the bottom. Slide two Weight Bumpers (46) onto the Left Weight Guides. Insert the Left Weight Guides into the indicated holes in the Center Base (2).

Set the other two Weight Bumpers (46) over the indicated holes in the Center Base (2). Insert the Right Weight Guides (26) through the Weight Bumpers and into the holes in the Center Base.

Make sure the oval holes on the Right Weight Guides are on the top.

109

Welded

Rings

Oval

Holes

12. Attach the indicated Weight Guides (26, 27) to the Center Base (2) with two M10 x 67mm Bolts (82), four M10 Washers (97), and two M10 Nylon Locknuts (90).

Page 10

13. Slide six Weights (41) onto the Right Weight Guides (26). Make sure the Weights are turned

so the pin grooves are on the bottom.

Press a Weight Tube Bumper (45) into the lower end of the Short Weight Tube (44). Slide the Short Weight Tube into the center holes in the Weights (41).

Lubricate the indicated holes in a Top Weight (42) with grease. Slide the Top Weight onto the Right Weight Guides (26). Note: Make sure the Top

Weight is turned so the groove fits over the welded pin on the Short Weight Tube (44).

Grooves

Welded

14. Slide the Bottom Weight (47) and seven Weights (41) onto the Left Weight Guides (27). Make sure

the decal on the Bottom Weight is in the indicated location and the Weights are oriented with the pin grooves on the bottom.

Press a Weight Tube Bumper (45) into the lower end of the Long Weight Tube (43). Slide the Long Weight Tube into the center holes in the Weights (41).

Lubricate the indicated holes in the other Top Weight (42) with grease. Slide the Top Weight onto the Left Weight Guides (27). Note: Make

sure the Top Weight is turned so the groove fits over the welded pin on the Long Weight Tube (43).

Welded

Groove

Lubricate

Decal

Page 11

105

15. Press a 50mm Square Inner Cap (67) into the Center Top Frame (8). Place the Center Top Frame on the indicated brackets on the Uprights (4, 5). Note: The tops of the four Weight

Guides (26, 27) must be behind the Center Top Frame, as shown in step 16.

Attach the Center Top Frame (8) to the Butterfly Top Frame (7) with two M10 x 69mm Bolts (92), a Large Support Plate (29), and two M10 Nylon Locknuts (90). Do not tighten the Locknuts yet.

Attach the Center Top Frame (8) to the bracket on the Butterfly Upright (4) with two M10 x 72mm Bolts (105), a Small Support Plate (28), and two M10 Nylon Locknuts (90). Do not tighten the

Locknuts yet.

16. Attach the the rear hole in Center Top Frame (8) to the Press Top Frame (9) with an M10 x 69mm Bolt (92), a Large Support Plate (29), and an M10 Nylon Locknut (90). Do not tighten the Locknut

yet.

Locate the parts bag labeled “PULLEY BAG

1.” Remove a 90mm Pulley (35) from the bag.

Slide the Pulley and a Cable Trap (38) onto an M10 x 97mm Bolt (77). Slide the Bolt through the Large Support Plate (29) and Press Top Frame (9). Hand tighten an M10 Nylon Locknut (90) onto it. Do not tighten the Locknuts yet.

Attach the Center Top Frame (8) to the bracket on the Press Upright (5) with two M10 x 72mm Bolts (105), a Small Support Plate (28), and two M10 Nylon Locknuts (90). Do not tighten the

Locknuts yet.

17. Attach each set of Weight Guides (26, 27) to the Center Top Frame (8) with four M10 x 91mm Bolts (101), eight M10 Washers (97), and four M10 Nylon Locknuts (90).

Tighten the M10 Nylon Locknuts (90) and the M8 Nylon Locknuts (86) used in steps 2–17.

101

Page 12

20. See the inset drawing. Press a Plastic Bushing (60) onto each welded tube on the Press Frame (17). Slide the Press Frame into place on the Press Base (3). Note: This will be a tight fit; the

Plastic Bushings should fit onto each end of the welded tubes in the Base.

Lubricate the M10 x 207mm Bolt (106) with grease. Attach the Press Frame (17) to the Press Base (3) with the Bolt and an M10 Nylon Locknut (90). Do not overtighten the Locknut; the

Press Frame must pivot easily.

21. Press a 45mm Square Inner Cap (68) into the top of a Press Arm (18). Press a 25mm Round Inner Cap (66) into the Press Arm.

Attach the Press Arm (18) to the Press Frame (17) with two M8 x 62mm Bolts (87) and two M8 Nylon Locknuts (86).

Repeat this step with the other Press Arm (18).

Arm Assembly

18. Locate and open the parts bag labeled “ARM ASSEMBLY.”

Press two 50mm Square Inner Caps (67) into the ends of the Leg Lever (13).

Lubricate an M10 x 84mm Bolt (78) with grease. Attach the Leg Lever (13) to the Butterfly Leg (11) with the Bolt and an M10 Nylon Locknut (90). Do

not overtighten the Locknut; the Leg Lever must be able to pivot easily.

Lubricate

19. Lubricate the M10 x 76mm Bolt (88) with grease. Attach the Leg Press Lever (14) to the Press Base (3) with the Bolt and an M10 Nylon Locknut (90). Do not overtighten the Locknut; the Leg

Press Lever must pivot easily.

Lubricate

106

Page 13

Bracket

114

22. Identify the Right and Left Butterfly Arms (19, 20) by the positions of the welded brackets.

Press a 45mm Square Inner Cap (68) into each end of the Right Butterfly Arm (19). Wet the lower end of the Butterfly Arm with soapy water. Slide a Large Foam Pad (53) onto the lower end of the Butterfly Arm.

Lubricate the axles on the Butterfly Top Frame (7) with grease. Orient the Right Butterfly Arm (19) as shown and slide it onto the right axle.

See the inset drawing. Place two 25mm Retainers (54) on top of an inverted 25mm Cover Cap (55). Make sure the teeth on the Retainers

bend toward the Cover Cap, as shown.

Have a second person gently tap the two 25mm Retainers (54) and the 25mm Cover Cap (55) onto the axle on the Butterfly Top Frame (7).

Repeat this step with the Left Butterfly Arm (20).

Lubricate

Axles

Bracket

Welded

Brackets

23. Locate and open the parts bag labeled

“CABLE ASSEMBLY .”

For cable identification and routing during steps 23 to 61, refer to the CABLE DIAGRAMS and CABLE ID CHART on pages 30 and 31. Make sure that the cable traps do not touch or bind the cables as you assemble them.

Identify the Butterfly Cable (73). It is approxi-

mately 52” long and it has an eyelet on each end. Attach the Butterfly Cable to the bracket on the Left Butterfly Arm (20) with an M8 x 20mm Shoulder Bolt (84) and an M8 Nylon Locknut (86).

Make sure that the flat side of the eyelet on the cable (see the inset drawing) is against theButterfly Arm.

24. Locate and open the parts bag labeled

“PULLEY BAG 2.” Remove one “V”-pulley (34) from the bag.

Wrap the Butterfly Cable (73) over the “V”-pulley (34). Attach the “V”-pulley and a Long Cable Trap (37) to the bracket on the back of the Butterfly Upright (4) with an M10 x 58mm Bolt (114) and an M10 Nylon Locknut (90). Make sure the Long

Cable Trap is oriented to hold the Cable in the groove of the “V”-pulley.

Cable Assembly

Teeth

Axle

Flat

Side

Page 14

26. Remove another “V”-pulley (34) from the bag

labeled “PULLEY BAG 2.”

Cable Trap is oriented to hold the Cable in the groove of the “V”-pulley.

25. Wrap the Butterfly Cable (73) under a 90mm Pulley (35). Attach the Pulley to the Double “U”bracket (31) with an M10 x 45mm Bolt (94) and an M10 Nylon Locknut (90).

114

27. Attach the Butterfly Cable (73) to the bracket on the Right Butterfly Arm (19) with an M8 x 20mm Shoulder Bolt (84) and an M8 Nylon Locknut (86).

Make sure that the flat side of the eyelet on the cable (see the inset drawing) is against theButterfly Arm.

28. Identify the Rear Cable (70). It is approximately 95 1/8” long, and it has an eyelet on one end and a threaded shaft on the other.

Attach the eyelet on the Rear Cable (70) inside the Center Top Frame (8) with an M10 x 67mm Bolt (82), two M10 Washers (97), and an M10 Nylon Locknut (90).

Flat

Side

Page 15

32. Identify the Ab Cable (74). It is approximately 226 1/2” long, and it has a ball on one end and an eyelet on the other.

Wrap the Ab Cable (74) over a 90mm Pulley (35) as shown. Place two Pulley Covers (39) over the Pulley, so that the large tabs are on the indicated side. Attach the Pulley and Pulley Covers to the Butterfly Upright (4) with an M10 x 97mm Bolt (77), two M10 Washers (97), and an M10 Nylon Locknut (90). Make sure the Cable is between

the Pulley and the pin on the Upright.

Large tabs on this side

29. Wrap the Rear Cable (70) under a 90mm Pulley (35). Attach the Pulley and a Cable Trap (38) to the top hole in the pair of Pulley Plates (32) with an M10 x 48mm Bolt (93) and an M10 Nylon Locknut (90). Make sure the Cable Trap is posi-

tioned to hold the Cable in the groove of the Pulley.

30. Wrap the Rear Cable (70) over a 115mm Pulley (36) in the direction shown. Attach the Pulley inside the indicated bracket on the Center Top Frame (8) with an M10 x 45mm Bolt (94) and an M10 Nylon Locknut (90).

31. Attach the end of the Rear Cable (70) to a “U”-

bracket (33) with an M8 Washer (100) and an M8 Nylon Locknut (86). Do not completely tighten

the Locknut; it should be tightened so that only two threads of the Cable show past the Locknut, as shown in the inset drawing.

Attach the “U”-bracket (33) to the Short Weight Tube (44) with an M8 x 45mm Bolt (96) and an M8 Nylon Locknut (86).

100

Bracket

Page 16

34. Wrap the Ab Cable (74) over a 90mm Pulley (35) in the direction shown. Attach the Pulley to the Double “U”-bracket (31) with an M10 x 45mm Bolt (94) and an M10 Nylon Locknut (90).

33. Wrap the Ab Cable (74) under a 90mm Pulley (35). Attach the Pulley and a Cable Trap (38) to the top hole in the pair of Pulley Plates (32) with an M10 x 48mm Bolt (93) and an M10 Nylon Locknut (90). Make sure the Cable Trap is posi-

tioned to hold the Cable in the groove of the Pulley.

35. Wrap the Ab Cable (74) under a 90mm Pulley

(35). Attach the Pulley and a Cable Trap (38) to the indicated bracket on the Butterfly Base (1) with an M10 x 48mm Bolt (93) and an M10 Nylon Locknut (90). Make sure the Cable Trap is posi-

tioned to hold the Cable in the groove of the Pulley.

36. Wrap the Ab Cable (74) around a 90mm Pulley

(35) in the direction shown. Slide a Cable Trap (38) and the Pulley onto the M10 x 89mm Carriage Bolt (95) in the Butterfly Base (1). Secure the Pulley with an M10 Nylon Locknut (90). Make

sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.

Page 17

38. Wrap the Ab Cable (74) over a 90mm Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the second set of holes from the bottom in the indicated pair of Pulley Plates (32) with an M10 x 48mm Bolt (93) and an M10 Nylon Locknut (90). Make sure the Cable Trap

is positioned to hold the Cable in the groove of the Pulley.

37. Wrap the Ab Cable (74) under a 90mm Pulley (35). Attach the Pulley to the indicated bracket on the Center Base (2) with an M10 x 97mm Bolt (77) and an M10 Nylon Locknut (90).

Note: The M10 x 97mm Bolt (77) must be inserted through both brackets on the Center Frame (2). Tighten the M10 Nylon Locknut (90) only a few turns onto the Bolt; it will need to be removed in step 39.

Bracket

39. Remove the M10 x 97mm Bolt (77) and the

M10 Nylon Locknut (90) used in step 37.

Wrap the Ab Cable (74) under a 90mm Pulley (35) as shown. Attach the Pulley to the indicated bracket on the Center Base (2), and the 90mm Pulley (35) used in step 37 to its bracket, with the M10 x 97mm Bolt (77) and the M10 Nylon Locknut (90).

Note: Make sure the Pulley used in step 37 is attached as shown.

Wrap the Ab Cable (74) around a 90mm Pulley (35) as shown. Slide the Pulley and a Cable Trap (38) onto the M10 x 89mm Carriage Bolt (95) in the Center Base (2). Secure the Pulley with an M10 Nylon Locknut (90). Make sure the Cable

Trap is positioned to hold the Cable in the groove of the Pulley.

40. Lay the Ab Cable (74) inside the indicated bracket on the Center Base (2). Attach a 90mm Pulley (35) inside the bracket with an M10 x 45mm Bolt (94) and an M10 Nylon Locknut (90).

Page 18

41. Locate the Weight Plate (48) that is attached

to the bottom of the Bottom Weight (47). See the inset drawing. Attach the end of the Ab

Cable (74) to the bottom of the Weight Plate (48) with an M10 x 45mm Bolt (94) and an M10 Nylon Locknut (90).

42. Identify the Low Cable (71). It is approximately 135” long and it has a ball on one end and an eyelet on the other. Route the eyelet end through the slot in the cable guide on the Butterfly Base (1).

Route the Low Cable (71) under a 90mm Pulley (35). Attach the Pulley and a Cable Trap (38) to the bracket on the Butterfly Base (1) with an M10 x 48mm Bolt (93) and an M10 Nylon Locknut (90). Make sure the Cable Trap is positioned to

hold the Cable in the groove of the Pulley.

Cable

Guide

43. Wrap the Low Cable (71) under a 90mm Pulley (35). Attach the Pulley and a Cable Trap (38) to the welded tube on the Butterfly Upright (4) with an M10 x 121mm Bolt (102) and an M10 Nylon Locknut (90). Note: Thread the Locknut only

two turns onto the Bolt, another Pulley will be attached to the Bolt in step 45. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.

102

44. Wrap the Low Cable (71) over a 90mm Pulley (35). Attach the Pulley and a Cable Trap (38) to the second set of holes from the bottom in the Pulley Plates (32) with an M10 x 48mm Bolt (93) and an M10 Nylon Locknut (90). Make sure the

Cable Trap is positioned to hold the Cable in the groove of the Pulley.

Page 19

45. Remove the M10 Nylon Locknut (90) used in step 43.

Wrap the Low Cable (71) under a 90mm Pulley (35). Attach the Pulley and a Cable Trap (38) to the M10 x 121mm Bolt (102) used in step 43 with the M10 Nylon Locknut (90). Make sure the

Cable Trap is positioned to hold the Cable in the groove of the Pulley.

46. Attach the Low Cable (71) to the Leg Lever (13) with an M8 x 68mm Shoulder Bolt (108), an M8 Washer (100), and an M8 Nylon Locknut (86).

Make sure that the flat side of the eyelet on the cable (see the inset drawing) is against the leg lever.

102

100

108

47. Identify the Press Cable (72). It is approximately 387 5/8” long and it has a ball on one end and a threaded shaft on the other.

Wrap the Press Cable (72) over a 90mm Pulley (35). Attach the Pulley to the Press Top Frame (9) with an M10 x 89mm Bolt (111), an M10 Washer (97), and an M10 Nylon Locknut (90). Make sure

the Cable is between the Pulley and the pin on the Press Top Frame.

111

48. Route the Press Cable (72) over the 90mm Pulley (35) that was attached to the Press Top Frame (9) in step 16. Make sure the Cable Trap (38) is

positioned to hold the Cable in the groove of the Pulley. Properly tighten the M10 Nylon

Locknut (not shown) attached to the M10 x 97mm Bolt (77).

Flat

Side

Page 20

49. Wrap the Press Cable (72) under a 90mm Pulley

(35). Attach the Pulley and a Cable Trap (38) to the indicated hole in the Press Upright (5) with an M10 x 93mm Bolt (85), an M10 Washer (97) and an M10 Nylon Locknut (90). Make sure the

Cable Trap is positioned to hold the Cable in the groove of the Pulley.

50. Route the Press Cable (72) through the opening in the Press Frame (17) and wrap the Cable around a 90mm Pulley (35) in the direction shown.

Attach the 90mm Pulley (35) and a Cable Trap (38) to the indicated hole in the Press Frame (17) with an M10 x 81mm Bolt (104), an M10 Washer (97) and an M10 Nylon Locknut (90). Make sure

the Pulley is attached on the inside of the Press Frame. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.

104

51. Wrap the Press Cable (72) around a “V”-pulley (34) in the direction shown. Attach the “V”-pulley and a Long Cable Trap (37) to the small tube on the Press Upright (5) with an M10 x 81mm Bolt (104), an M10 Washer (97) and an M10 Nylon Locknut (90). Note: The small tube has four

adjustment holes. The “V”-pulley must be attached at the hole farthest from the Upright. Make sure the Cable Trap is oriented as shown.

52. Wrap the Press Cable (72) around a 90mm Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) at the indicated hole in the Press Frame (17) with an M10 x 81mm Bolt (104), an M10 Washer (97), and an M10 Nylon Locknut (90). Make sure the Pulley is attached

on the inside of the Press Frame. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.

104

Page 21

53. Wrap the Press Cable (72) around a 90mm Pulley (35) in the direction shown. Attach the Pulley and a Cable Trap (38) to the indicated hole on the right side of the Press Upright (5) with an M10 x 121mm Bolt (102) and an M10 Nylon Locknut (90). Note: Thread the Locknut only

two turns onto the Bolt; another Pulley will be attached to the Bolt in step 57. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.

102 72

54. Route the Press Cable (72) through the Press

Frame (17) and around a 90mm Pulley (35) as shown. Attach the Pulley and a Cable Trap (38) to the indicated hole on the right side of the Leg Press Lever (14) with an M10 x 121mm Bolt (102) and an M10 Nylon Locknut (90). Note: Thread

the Locknut only two turns onto the Bolt; another Pulley will be attached to the Bolt in step 56. Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.

55. Wrap the Press Cable (72) around a “V”-pulley

(34) in the direction shown. Attach the “V”-pulley and a Long Cable Trap (37) underneath the Press Seat Frame (12) with an M10 x 100mm Bolt (115), an M10 Washer (97), and an M10 Nylon Locknut (90). Note: the Press Seat Frame has five

adjustment holes. The Pulley must attached at the second hole from the Leg Press Lever (14). Make sure the Cable Trap is positioned to hold the Cable in the groove of the Pulley.

56. Remove the M10 Nylon Locknut (90) used in

step 54.

Wrap the Press Cable (72) around a 90mm Pulley (35) as shown. Slide a Cable Trap (38) and the Pulley onto the M10 x 121mm Bolt (102) in the Leg Press Lever (14). Properly tighten the M10 Nylon Locknut (90) onto the Bolt. Make sure

the Cable Trap is positioned to hold the Cable in the groove of the Pulley.

115

102

Page 22

57. Remove the M10 Nylon Locknut (90) used in step 53.

Route the Press Cable (72) through the Press Frame (17).

Wrap the Press Cable (72) under a 90mm Pulley (35). Slide a Cable Trap (38) and the Pulley onto the M10 x 121mm Bolt (102) in the bottom of the Press Upright (5). Properly tighten the M10 Nylon Locknut (90) onto the Bolt. Make sure the Cable

Trap is positioned to hold the Cable in the groove of the Pulley.

60. Wrap the Press Cable (72) over a 115mm Pulley

(36). Attach the Pulley inside the indicated bracket on the Center Top Frame (8) with an M10 x 45mm Bolt (94) and an M10 Nylon Locknut (90).

90102

58. Wrap the Press Cable (72) around a 90mm Pulley (35) as shown. Slide a Cable Trap (38) and the Pulley onto the M10 x 92mm Carriage Bolt (112) in the Press Base (3). Secure the Pulley with an M10 Nylon Locknut (90). Make sure the Cable

Trap is positioned to hold the Cable in the groove of the Pulley.

112

59. Lay the Press Cable (72) in the bracket on the

Center Base (2). Attach a 90mm Pulley (35) inside the bracket with an M10 x 45mm Bolt (94) and an M10 Nylon Locknut (90).

Page 23

61. Attach the Press Cable (72) to the remaining “U”bracket (33) with an M8 Washer (100) and an M8 Nylon Locknut (86). Note: Do not completely

tighten the Locknut; it should be threaded onto the Cable so that only two threads show past the Locknut (see the inset drawing).

Attach the “U”-bracket (33) to the Long Weight Tube (43) with an M8 x 45mm Bolt (96) and an M8 Nylon Locknut (86).

Important: Follow all five cables from end to end and make sure that they rest in the grooves of all of the pulleys and that the cables and the pulleys move smoothly.

100

Serial

Number

Decal

103

Seat Assembly

62. Locate and open the parts bag labeled “SEAT ASSEMBLY.”

Attach the Butterfly Backrest (25) to the Butterfly Upright (4) with two M6 x 65mm Bolts (79) and two M6 Washers (99).

63. Insert an M6 x 62mm Carriage Bolt (91) through the center hole in a Seat Plate (30). Using two M6 x 16mm Bolt (98), attach the Seat Plate to the Seat (23) with the serial number decal.

Insert the M6 x 62mm Carriage Bolt (91) into the indicated hole in the Butterfly Seat Frame (10). Secure the other end of the Seat (23) to the Seat Frame with an M6 x 65mm Bolt (79) and an M6 Washer. Secure the M6 x 62mm Carriage Bolt with another M6 Washer (99) and an M6 Nylon Locknut (103).

Attach the other Seat (23) to the Press Seat Frame (12, not shown) in the same manner.

64. Insert an M6 x 62mm Carriage Bolt (91) through

the center hole in a Seat Plate (30). Attach the Seat Plate to the Press Backrest (24) with two M6 x 16mm Bolt (98).

Insert the M6 x 62mm Carriage Bolt (91) into the indicated hole in the Press Upright (5). Secure the other end of the Press Backrest (24) with an M6 x 65mm Bolt (79) and an M6 Washer. Secure the M6 x 62mm Carriage Bolt with an M6 Washer (99) and an M6 Nylon Locknut (103).

Page 24

65. Press a 45mm Square Inner Cap (68) into the indicated end of the Adjustment Tube (15).

Orient the Leg Press Plate (16) and Adjustment Tube (15) as shown in the inset drawing. Attach the Adjustment Tube to the Leg Press Plate (16) with an M8 x 58mm Bolt (110), two M8 Washers (100), and an M8 Nylon Locknut (86).

Place the Adjustment Tube (15) in the bracket on top of the Leg Press Lever (14) and secure it with the Adjustment Pin (40).

66. Press four 19mm Round Inner Caps (64) into the ends of the two Pad Tubes (51).

Insert a Pad Tube (51) into the indicated hole in the Leg Lever (13). Slide two Foam Pads (52) onto the ends of the Pad Tube.

Insert a Pad Tube (51) into the welded tube on the Butterfly Leg (11). Slide two Foam Pads (52) onto the ends of the Pad Tube.

67. Attach the Curl Pad (22) to the Curl Post (21) with two M6 x 16mm Bolts (98).

68. Make sure that all parts have been properly tightened. The use of the remaining parts will be explained in ADJUSTMENTS, beginning on the following page.

Before using the weight system, pull each cable a few times to be sure that the cables move smoothly over the pulleys. If one of the cables does not move smoothly, find and correct the problem. IMPORTANT: If the

cables are not properly installed, they may be damaged when heavy weight is used. See the CABLE DIAGRAMS on pages 30 and 31 for proper cable routing. If there is any slack in the cables, you will need to remove it by tightening the cables; see TROUBLESHOOTING AND MAINTENANCE on page

28.

110

100

Page 25

ADJUSTING THE LEG PRESS PLATE

To adjust the position of the Leg Press Plate (16), pull out the Adjustment Pin (40) and slide the Adjustment Tube (15) either backward or forward in the bracket on the Leg Press Lever (14). Line up one of the adjustment holes in the Adjustment Tube with the

hole in the bracket and re-insert the Adjustment Pin.

ATTACHING THE ACCESSORIES

Attach the Lat Bar (59) to the Low Cable (71) at the low pulley station with a Cable Clip (58). For some exercises, the Chain (57) should be attached between the Lat Bar and the Cable with two Cable Clips.

Adjust the length of the Chain between the Lat Bar and the Cable so the Lat Bar is in the correct starting position for the exercise to be performed.

The Nylon Strap (83) or Ab Strap (56) can be attached in the same manner. The accessories can be attached to the ab pulley station or high pulley station in the same manner.

The instructions below describe how each part of the weight system can be adjusted. Refer to the exercise guide accompanying this manual to see how the weight system should be set up for each exercise. IMPOR-

TANT: When using an accessory, make sure it is in the correct starting position for the exercise to be performed. If there is any slack in the cables or chain as an exercise is performed, the effectiveness of the exercise will be reduced.

ADJUSTMENTS

ATTACHING THE CURL PAD

To use the Curl Pad (22), remove the 50mm Square Inner Cap (67) from the Butterfly Leg (11). Slide the Curl Post (21) to the desired height in the Butterfly Leg. Tighten the Curl Knob (49) into the Butterfly Leg and an adjustment hole in the Curl Post.

Page 26

CHANGING THE WEIGHT SETTING

To change the setting of a weight stack, insert a Weight Pin (81) under the desired Weight (41). Insert the Weight Pin so that the bent end touches the weight stack. Turn the bent end down.

To use the Bottom Weight (47) with the press arms or the leg press, insert a Weight Pin (81) under the Bottom Weight. Remove the other Weight Pin from the small weight stack.

To use the small weight stack with the press arms or leg press, insert a Weight Pin (81) under the Bottom Weight (47). Then, insert the other Weight Pin under the desired Weight (41) in the right weight stack.

Note: Due to the cables and pulleys, the amount of resistance at each exercise station may vary from the weight setting. Use the WEIGHT RESISTANCE CHART on page 27 to find the approximate amount of resistance at each weight station.

Page 27

WEIGHT RESISTANCE CHART

The chart below shows the approximate weight resistance at each exercise station. “Left Top” and “Right Top” refer to the 6 lb. top weights. “Bottom” refers to the 12.5 lb. bottom weight. The other numbers refer to the 12.5 lb. weight plates. Weight resistance shown for the butterfly arm station is for each butterfly arm. Note: The actu-

al resistance at each station may vary due to differences in individual weight plates as well as friction between the cables, pulleys, and weight guides.

WEIGHT

Left Top

1 2 3 4 5 6 7

Bottom

Right Top

1 2 3 4 5 6

HIGH

PULLEY

(lbs.)

32 55 67 84

99 118 133 150 165 170 187 205 225 245 260 280

PRESS

ARM (lbs.)

35 59

77 104 124 144 164 180 205 210 230 250 280 320 365 400

LEG

PRESS

(lbs.)

70 105 140 172 208 243 278 307 315 350 385 425 470 510 550

BUTTERFLY ARM

(lbs.)

25 40 55 71 87

103 120

PULLEY

(lbs.)

25 41 55 70 85

100 117

LEG

LEVER

(lbs.)

30 48 65 84

100 120 138

LOW

PULLEY

(lbs.)

28 42 63 80 95

113 130

Page 28

The threaded ends on the Rear Cable (70) and the Press Cable (72) attached to the weight stacks can be used to tighten the cables.

To tighten the Rear Cable (70), remove the M8 x 45mm Bolt (96) and the M8 Nylon Locknut (86) from the “U”-bracket (33) and the Short Weight Tube (44).

Tighten the M8 Nylon Locknut (86) onto the end of the Rear Cable (70) a few turns. Re-attach the “U”bracket (33) to the Short Weight Tube (44) with the M8 x 45mm Bolt (96) and the M8 Nylon Locknut (86).

The Press Cable (72) can be tightened in the same manner.

100

The Pulley Plates (32) have four sets of holes for each 90mm Pulley (35). Slack can be removed from the cables by moving one or both Pulleys to a set of holes closer to the center of the Pulley Plates.

To move a 90mm Pulley (35), remove the M10 Nylon Locknut (90) and the M10 x 48mm Bolt (93) from the Pulley Plates (32), the Cable Trap (38), and Pulley. Re-attach the Pulley and Cable Trap to the next set of holes in the Pulley Plates with the Bolt and Locknut.

TROUBLESHOOTING AND MAINTENANCE

Make sure all parts are properly tightened each time the weight system is used. Replace any worn parts immediately. The weight system can be cleaned using a damp cloth and mild non-abrasive detergent. Do not use solvents.

TIGHTENING THE CABLES

Woven cable, the type of cable used on the weight system, can stretch slightly when it is first used. If there is slack in the cables before resistance is felt, the cables should be tightened. Slack can be removed from the cables in several different ways.

When you are tightening the cables, note that they are linked into two distinct groups. The Rear Cable (70), the Low Cable (71), the Butterfly Cable (73), and the Ab Cable (74) are all connected to the small weight stack. All three cables will be tightened by tightening the Rear Cable at the small weight stack, or by adjusting the 90mm Pulleys (35) in either set of Pulley Plates (32).

The Press Cable (72) is attached to the large weight stack. The Press Cable can be tightened at the large weight stack or by moving the “V”-pulleys (34) on the Press Upright (5) and the Press Seat Frame (12).

Page 29

90 97

Slack can be removed from the Press Cable (72) by moving the “V”-pulley (34) attached to the Press Seat Frame (12) closer to the Press Upright (5).

Remove the M10 x 93mm Bolt (85), M10 Washer (97), and M10 Nylon Locknut (90) from the Press Seat Frame (12), the “V”-pulley (34), and the Long Cable Trap (37). Move the “V”-pulley to a hole that is closer to the Press Upright (5), one hole at a time, until the slack is removed. Reattach the “V”-pulley and Cable Trap to the hole with the Bolt, Washer, and Locknut.

If there is still slack in the Press Cable (72), move the “V”-pulley (34) attached to the small tube on the Press Upright (5) to a hole that is closer to the Upright.

Remove the M10 x 69mm Bolt (92), M10 Washer (97), and M10 Nylon Locknut (90) from the Press Upright (5), the “V”-pulley (34), and the Long Cable Trap (37). Move the “V”-pulley to a hole that is closer to the Press Upright, one hole at a time, until the slack is removed. Reattach the “V”-pulley and Cable Trap to the hole with the Bolt, Washer, and Locknut.

If a cable slips off the pulleys often, the cable may have become twisted. Remove the cable and re-install it. If the cables need to be replaced, see ORDERING REPLACEMENT PARTS on the back cover of this manual.

Page 30

CABLE DIAGRAMS

The Cable Diagrams below and on the next page show the proper routing of the Rear Cable (70), the Low Cable (71), the Press Cable (72), the Butterfly Cable (73), and the Ab Cable (74). The numbers show the correct route for each Cable. Make sure that the Cables are routed correctly, that the Pulleys move smoothly, and that

the Cable Traps do not touch or bind the Cables. Incorrect cable routing can damage the weight system.

CABLE ID CHART

73, 52” 70, 95 1/8”

71, 132 2/8” 74, 226 1/2” 72, 387 5/8”

Press Cable (72)

Page 31

Low Cable (71)

Butterfly Cable (73)

Rear Cable (70)

Ab Cable (74)

Page 32

PART IDENTIFICATION CHART—Model No. 831.159833 R1203A

M10 x 69mm Bolt (92)

M6 Nylon Locknut (103)

M10 x 63mm Carriage Bolt (76)

M8 Nylon Locknut (86)

M8 x 63mm Carriage Bolt (113)

M8 x 61mm Carriage Bolt (75)

M10 Nylon Locknut (90)

M6 Washer (99)

M8 Washer (100)

M10 Washer (97)

M10 x 67mm Bolt (82)

M8 x 66mm Bolt (89)

M6 x 65mm Bolt (79)

M8 x 62mm Bolt (87)

M10 x 58mm Bolt (114)

M8 x 58mm Bolt (110)

M10 x 48mm Bolt (93)

M6 x 16mm Bolt (98)

M4 x 25mm Screw (80)

M10 x 45mm Bolt (94)

M8 x 45mm Bolt (96)

M8 x 20mm Shoulder Bolt (84)

Page 33

M6 x 62mm Carriage Bolt (91)

M8 x 68mm Shoulder Bolt (108)

M10 x 72mm Bolt (105)

M10 x 76mm Bolt (88)

M10 x 78mm Bolt (107)

M10 x 81mm Bolt (104)

M10 x 84mm Bolt (78)

M10 x 89mm Bolt (111)

M10 x 91mm Bolt (101)

M10 x 121mm Bolt (102)

M10 x 207mm Bolt (106)

M10 x 93mm Bolt (85)

M10 x 89mm Carriage Bolt (95)

M10 x 92mm Carriage Bolt (112)

M10 x 97mm Bolt (77)

M10 x 100mm Bolt (115)

Page 34

25mm Retainer (54)

25mm Round Cover Cap (55)

19mm Round Inner Cap (64)

25mm Round Inner Cap (66)

25mm Square Inner Cap (69)

50mm Square Inner Cap (67)

45mm Square Inner Cap (68)

Page 35

Note: “#” indicates a non-illustrated part. Specifications are subject to change without notice.

11Butterfly Base 21Center Base 31Press Base 41Butterfly Upright 51Press Upright 61Upright Support 71Butterfly Top Frame 81Center Top Frame 91Press Top Frame

10 1 Butterfly Seat Frame

11 1 Butterfly Leg 12 1 Press Seat Frame 13 1 Leg Lever 14 1 Leg Press Lever 15 1 Adjustment Tube 16 1 Leg Press Plate 17 1 Press Frame 18 2 Press Arm 19 1 Right Butterfly Arm 20 1 Left Butterfly Arm 21 1 Curl Post 22 1 Curl Pad 23 2 Seat 24 1 Press Backrest 25 1 Butterfly Backrest 26 2 Right Weight Guide 27 2 Left Weight Guide 28 2 Small Support Plate 29 2 Large Support Plate 30 3 Seat Plate 31 1 Double “U”-bracket 32 4 Pulley Plate 33 2 “U”-bracket 34 4 “V”-pulley 35 27 90mm Pulley 36 2 115mm Pulley 37 4 Long Cable Trap 38 19 Cable Trap 39 2 Pulley Cover 40 1 Adjustment Pin 41 13 Weight 42 2 Top Weight 43 1 Long Weight Tube 44 1 Short Weight Tube 45 2 Weight Tube Bumper 46 4 Weight Bumper 47 1 Bottom Weight 48 1 Weight Plate 49 1 Curl Knob 50 2 Bumper 51 2 Pad Tube 52 4 Foam Pad 53 2 Large Foam Pad 54 4 25mm Retainer 55 2 25mm Cover Cap 56 1 Ab Strap 57 1 Chain 58 3 Cable Clip 59 1 Lat Bar

60 2 Plastic Bushing 61 2 Large Bushing 62 4 Handgrip 63 4 M10 Large Washer 64 4 19mm Round Inner Cap 65 2 Butterfly Arm Bushing 66 2 25mm Round Inner Cap 67 15 50mm Square Inner Cap 68 7 45mm Square Inner Cap 69 1 25mm Square Inner Cap 70 1 Rear Cable 71 1 Low Cable 72 1 Press Cable 73 1 Butterfly Cable 74 1 Ab Cable 75 8 M8 x 61mm Carriage Bolt 76 1 M10 x 63mm Carriage Bolt 77 3 M10 x 97mm Bolt 78 1 M10 x 84mm Bolt 79 5 M6 x 65mm Bolt 80 2 M4 x 25mm Screw 81 2 Weight Pin 82 3 M10 x 67mm Bolt 83 1 Nylon Strap 84 2 M8 x 20mm Shoulder Bolt 85 1 M10 x 93mm Bolt 86 36 M8 Nylon Locknut 87 4 M8 x 62mm Bolt 88 1 M10 x 76mm Bolt 89 14 M8 x 66mm Bolt 90 52 M10 Nylon Locknut 91 3 M6 x 62mm Carriage Bolt 92 4 M10 x 69mm Bolt 93 6 M10 x 48mm Bolt 94 7 M10 x 45mm Bolt 95 2 M10 x 89mm Carriage Bolt 96 2 M8 x 45mm Bolt 97 22 M10 Washer 98 8 M6 x 16mm Bolt

99 8 M6 Washer 100 11 M8 Washer 101 4 M10 x 91mm Bolt 102 3 M10 x 121mm Bolt 103 3 M6 Nylon Locknut 104 3 M10 x 81mm Bolt 105 4 M10 x 72mm Bolt 106 1 M10 x 207mm Bolt 107 4 M10 x 78mm Bolt 108 1 M8 x 68mm Shoulder Bolt 109 4 Medium Support Plate 11 0 1 M 8 x 58mm Bolt 111 1 M10 x 89mm Bolt 1121 M10 x 92mm Carriage Bolt 1132 M8 x 63mm Carriage Bolt 1142 M10 x 58mm Bolt 1151 M10 x 100mm Bolt

#1User’s Manual #1Exercise Guide #2Grease Packet

PART LIST—Model No. 831.159833 R1203A

Key No. Qty. Description Key No. Qty. Description

Page 36

EXPLODED DRAWING—Model No. 831.159833 R1203A

105

109

105

79 99

111

114

109

101

113

101

114

103

30 91

100

113

102

104

100

102

104

106

107

103

115

100

109

100

109

112

102

108

100

110

Page 37

FULL 90-DAY WARRANTY

For 90 days from the date of purchase, if failure occurs due to defect in material or workmanship in this WEIGHT SYSTEM EXERCISER, contact the nearest Sears Service Center throughout the United States and Sears will repair or replace the WEIGHT SYSTEM EXERCISER, free of charge.

This warranty does not apply when the WEIGHT SYSTEM EXERCISER is used commercially or for rental purposes.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears, Roebuck and Co., Dept 817WA, Hoffman Estates, IL 60179

Weider 831.159833 User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual