WEG ENC-02, ENC-01 Installation, Configuration & Operating Manual
ENC1 and ENC2 Board
Tarjeta ENC1 y ENC2
Cartão ENC1 e ENC2
Installation, Conguration Guía de Instalación, Guia de Instalação,
and Operation Guide Conguración y Operación Conguração e Operação
EXPANSION BOARD ENC-01/ENC-02
Table of Contents English
l. Safety Instructions ............................................................ 1
ll. General Information ....................................................... 1
lll. Package Contents .......................................................... 1
1. Module CFW11-ENC-01/CFW11-ENC-02 Installation .... 1
2. Configurations ............................................................... 3
3. Encoder Incremental ....................................................... 4
3.1. Encoder Assembly ................................................... 4
3.2. Encoder Technical Specifications ............................... 5
4. Operation ..................................................................... 6
TARJETA DE EXPANSIÓN ENC-01/ENC-02
Índice Español
l. Instrucciones de Seguridad ............................................... 7
ll. Informaciones Generales ................................................ 7
lll. Contenido del Embalaje ................................................. 7
1. Instalación del Módulo CFW11-ENC-01/CFW11-ENC-02 7
2. Configuraciones ............................................................9
3. Encoder Incremental ..................................................... 10
3.1. Montaje del Encoder ............................................. 10
3.2. Especificaciones Técnicas para el Encoder ..............11
4. Puesta en Marcha ........................................................ 12
CARTÃO DE EXPANSÃO ENC-01/ENC-02
Índice Português
l. Instruções de Segurança ................................................13
ll. Informações Gerais ...................................................... 13
lll. Conteúdo da Embalagem ............................................ 13
1. Instalação do Módulo CFW11-ENC-01/CFW11-ENC-02 13
2. Configurações ............................................................. 15
3. Encoder Incremental ..................................................... 16
3.1. Montagem do Encoder .......................................... 16
3.2. Especificações Técnicas para o Encoder .................. 17
4. Colocação em Funcionamento ..................................... 18
1
English
Installation, Configuration and Operation Guide
EXPANSION BOARD ENC-01/ENC-02
l. SAFETY INSTRUCTIONS
All the safety procedures described in the CFW11 Inverter Manual must be
followed.
ll. GENERAL INFORMATION
This guide gives instructions for installing, configuration and operation of the
optional ENC-01 and ENC-02 modules. These modules are targeted to the reading
of the CFW11 encoder signals.
The ENC-01 module has an additional output for repeating the encoder signals.
lll. PACKAGE CONTENTS
- Accessory module in anti-static package.
- Installation, configuration and operation guide.
- Grounding screw.
1. MODULE CFW11-ENC-01/ CFW11-ENC-02 INSTALLATION
The optional board modules are installed directly into slots on the CFW11 control
module.
Figure 1: Identification of slots of the optional modules
- slot 1: white
- slot 2: yellow
- slot 3: green
2
English
To fix the encoder and prepare the connection cable of the electric signals, follow
the instructions of item 3.
For the correct installation of modules ENC-01 and ENC-02, follow the steps
below:
Step 1: With the inverter de-energized, remove the front cover of the CFW11
(figure 2);
Step 2: Carefully plug-in the module into slot 2 (figure 3(a));
Step 3: Place and tighten the grounding screw and fixture of the module
(figure 3(b));
Step 4: Set the module switches as shown in table 1;
Step 5: Connect the encoder cables to connector XC4 of modules ENC-01 and
ENC-02.
Figure 2: Removal of front cover
Figure 3: Installation of optional module into slot
b
c
a
a
b
3
English
Figure 4 : Characteristics and signals of cables and connectors
2. CONFIGURATIONS
Table 1: Module ENC-01 and ENC-02 configuration switches
Switches Function Position Operation Observations
S1:1
External source voltage for
the encoder repeater circuit
(ENC-01-only)
ON
5V (By-pass internal
voltage regulator)
-
OFF
(*)
7V to 24V (internal voltage regulator active)
-
S1:2 Not connected internally - - -
S2:1
Failure detection on signals
Z, Z (F079)
ON
(*)
Failure detection
enable
-
OFF
Failure detection
disabled
Turn OFF when
the encoder does
not have signals Z
and Z
S2:2
Failure detection on
encoder signals A, A, B, B,
Z, Z (F079)
ON
Failure detection
disabled
Does not depend
on the S2:1 status
OFF
(*)
Failure detection
enable
-
S3:1 Encoder voltage supply
ON 5Vdc
Set according to
the voltage of the
encoder used
OFF
(*)
12Vdc
S3:2 Not connected internally - - -
S1:1 and
S1:2
S2:1 and
S2:2
S3:1 and
S3:2
(*) Factory standard.
4
English
3. ENCODER INCREMENTAL
The signal specifications for the inputs of the encoder incremental of modules
ENC-01 and ENC-02, are effective for Dynapar encoder model HS35B. To use
another type of encoder check if the pins and signal sequence are equivalent to the
shown model.
3.1. Encoder Assembly
It is important to follow some recommendations during assembly of the encoder
on the motor:
1) The encoder must be coupled directly to the shaft of the motor without torsional
flexibility;
2) Both the shaft and metal frame of the encoder must be electrically isolated
from the motor (minimum distance 3mm);
3) Flexible and high quality coupling must be used to avoid mechanic oscillation
or backlash.
Figures 5 and 6 show encoder assembly of self-ventilated and forced ventilated
motors.
Encoder protection cover:
Figure 5: Dynapar HS35B encoder assembly on
self-ventilated motor
Figure 6: Dynapar HS35B encoder assembly on
forced ventilated motor
Encoder protection cover
Flexible steel suporte/rack and encoder
fixture components
Encoder HS35B
Encoder protection cover
fixture on the motor deflector
Encoder HS35B
5
English
3.2 Encoder Technical Specifications
Table 2: Encoder technical specifications
Characteristics Specifications
Power supply 5V or 12V
Channels
2 channels in quadrature (90º) + zero pulses with complementary outputs
(differentials)
Signals
A, A, B, B, Z and Z
Available for 2 channels: A, A, B, B (figure 8)
Output circuit Linedrive or Push-pull type = maximum 12V level
Isolation Electronic circuit isolated from the encoder frame
Pulses Recommended number of pulses per rotation =1024ppr
Frequency Maximum allowed = 100kHz
Table 3: Technical specifications of the encoder cable
Characteristics Specifications
Type of cable Balanced cable shield (for differential signals operation)
Connection
The cable shield must be connected to ground through devices on control shield plate
(see figure 7)
Distance ≥ 25cm of other wiring
Isolation Use metal conduit
Length Maximum = 100m
XC4
1
2 Input
Input
Input
Input
Input
Input
3
4
5
6
7 Ground -
8
Output
Output
Output
Output
Output
Output
9
10
11
12
13
14
15
16
17
ENC-01
only
18
Directional Inputs:
Common mode
maximum
voltage: 7V
Maximum differential
voltage: 24V
Vectorial input power
supply of encoder
repeater circuit
5V or 7V to 15V,
(S1:1) current
capacity 150mA
Repeated encoder
signals
10mA Maximum
control
Encoder power
supply
5V or 12V (S3:1)
Protected by short
circuit
Maximum current
500mA
1
2
3
4
5
6
7
8
9
11
Connector Encoder
A A
H
B B
I
C Z
J
D +VE
F COM
E NC
G Ground
A
B
Z
Power
Supply
7 or 24V -
5V or +
Z
B
A
Red
Blue
Yellow
Green
Gray
Pink
White
Brown
Cable
A
B
Z
Shield
I/O
Output
Input
A
B
Z
+V
COM
A
B
Z
+V1
COM1
A
B
Z
A
B
Z
NC NC
Figure 7: Cable and connector characteristics and signals
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