Weed Eater WET1742STB User Manual

MODEL NO. WET1742STB
17.0 HP 42 Inch Lawn Tractor
For Parts and Service, contact our authorized distributor: call 1-800-849-1297
For Technical Assistance: call 1-800-829-5886
®
191064 Rev. 1 03.02.04 TR/rad
PRINTED IN U.S.A.
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROW ING OBJECTS. FAILURE
TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.
I. GENERAL OPERATION
• Read, understand, and follow all instructions in the manual and on the machine before starting.
• Only allow responsible adults, who are familiar with the in struc tions, to operate the machine.
• Clear the area of objects such as rocks, toys, wire, etc., which could be picked up and thrown by the blade.
• Be sure the area is clear of other people before mow­ ing. Stop machine if anyone enters the area.
• Never carry passengers.
• Do not mow in reverse unless absolutely necessary. Al­ways look down and behind before and while back ing.
• Be aware of the mower discharge direction and do not point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.
• Slow down before turning.
• Never leave a running machine unattended. Always turn off blades, set parking brake, stop engine, and remove keys before dismounting.
• Turn off blades when not mowing.
• Stop engine before removing grass catcher or un­ clog ging chute.
• Mow only in daylight or good artifi cial light.
• Do not operate the machine while under the infl uence of alcohol or drugs.
• Watch for traffi c when operating near or crossing road­ ways.
• Use extra care when loading or unloading the machine into a trailer or truck.
• Data indicates that operators, age 60 years and above, are involved in a large percentage of riding mower-re­lated injuries. These operators should evaluate their ability to operate the riding mower safely enough to protect them selves and others from serious injury.
• Keep machine free of grass , leaves or other debris build-up which can touch hot exhaust / engine parts and burn. Do not allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine. Allow machine to cool before storage.
II. SLOPE OPERATION
Slopes are a major factor related to loss-of-control and tipover accidents, which can result in severe injury or death. All slopes require extra caution. If you cannot back up the slope or if you feel uneasy on it, do not mow it.
DO:
• Mow up and down slopes, not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Follow the manufacturer’s recommendations for wheel weights or counterweights to improve stability.
• Use extra care with grass catchers or other at tach ments. These can change the stability of the machine.
• Keep all movement on the slopes Do not make sudden changes in speed or direction.
Tall grass can hide obstacles.
slow
and
gradual
• Avoid starting or stopping on a slope. If tires lose trac­tion, disengage the blades and proceed slowly down the slope.
DO NOT:
Do not
turn slowly and gradually downhill, if possible.
Do not
The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch, or if an edge caves in.
Do not
cause sliding.
Do not
on the ground.
Do not
turn on slopes unless necessary, and then,
mow near drop-offs, ditches, or embankments.
mow on wet grass. Reduced traction could
try to stabilize the machine by putting your foot
use grass catcher on steep slopes.
III. CHILDREN
Tragic accidents can occur if the operator is not alert to the presence of children. Children are often attracted to the ma chine and the mowing activity. children will remain where you last saw them.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and small children.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Never allow children to operate the machine.
• Use extra care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.
Never
IV. SERVICE
• Use extra care in handling gasoline and other fuels. They are fl ammable and vapors are explosive.
- Use only an approved container.
- Never remove gas cap or add fuel with the engine
running. Allow engine to cool before refueling. Do not smoke.
- Never refuel the machine indoors.
- Never store the machine or fuel container inside where
there is an open fl ame, such as a water heater.
• Never run a machine inside a closed area.
• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.
• Never tamper with safety devices. Check their proper op er a tion regularly.
• Keep machine free of grass, leaves, or other debris build-up. Clean oil or fuel spillage. Allow machine to cool before storing.
• Stop and inspect the equipment if you strike an object. Repair, if necessary, before restarting.
• Never make adjustments or repairs with the engine run ning.
• Grass catcher components are subject to wear, dam­ age, and deterioration, which could expose moving parts or allow objects to be thrown. Frequently check com po nents and replace with manufacturer's rec om ­mend ed parts, when nec es sary.
• Mower blades are sharp and can cut. Wrap the blade(s) or wear gloves, and use extra caution when servicing
.
them.
• Check brake operation frequently. Adjust and service as required.
straight
assume that
down
for
SAFETY RULES
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS
• Be sure the area is clear of other people before mowing. Stop machine if anyone enters the area.
• Never carry passengers or children even with the blades off.
• Do not mow in reverse unless absolutely necessary. Al ways look down and behind before and while backing.
• Never carry children. They may fall off and be seriously injured or interfere with safe machine operation.
• Keep children out of the mowing area and under the watchful care of another responsible adult.
• Be alert and turn machine off if children enter the area.
• Before and when backing, look behind and down for small children.
• Mow up and down slopes (15° Max), not across.
• Remove obstacles such as rocks, tree limbs, etc.
• Watch for holes, ruts, or bumps. Uneven terrain could overtur n the machine. Tall grass can hide obstacles.
• Use slow speed. Choose a low gear so that you will not have to stop or shift while on the slope.
• Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceed slowly straight down the slope.
• If machine stops while going uphill, disengage blades, shift into reverse and back down slowly.
• Do not tur n on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.
WARNING: In order to prevent ac­ ci den tal starting when setting up, trans port ing, ad just ing or making re­pairs, al ways dis con nect spark plug wire and place wire where it can not contact spark plug.
WARNING: Do not coast down a hill in neutral, you may lose control of the tractor.
WARNING: Tow only the attachments that are rec om mend ed by and com­ply with spec i fi ca tions of the man u ­fac tur er of your tractor. Use common sense when towing. Operate only at the low est possible speed when on a slope. Too heavy of a load, while on a slope, is dan ger ous. Tires can lose trac tion with the ground and cause you to lose control of your tractor.
WARNING
Engine exhaust, some of its con stit u ents, and cer­ tain vehicle com po nents contain or emit chem i cals known to the State of Cal i for nia to cause can cer and birth de fects or oth er re pro duc tive harm.
WARNING
Battery posts, terminals and related ac ces so ries contain lead and lead compounds, chem i cals known to the State of Cal i for nia to cause can cer and birth defects or oth er re pro duc tive harm. Wash hands after handling.
PRODUCT SPECIFICATIONS
Gasoline Capacity 1.25 Gallons and type: Unleaded Regular
Oil Type (API-SF-SJ): SAE 30 (above 32°F) SAE 5W-30 (below 32°F)
Oil Capacity: 4.5 Pints
Spark Plug: Champion RN4C (Gap: .030")
Ground Speed (MPH): Forward: 1st 1.1 2nd 1.4 3rd 2.2 4th 3.3 5th 4.4 6th 4.9 Reverse: 1.4
Tire Pressure: Front: 14 PSI Rear: 12 PSI
Charging System: 3 Amps Battery 5 Amps Headlights
Battery: AMP/HR: 28 MIN. CCA: 230 Case Size: U1R
Blade Bolt Torque: 27-35 FT. LBS.
CONGRATULATIONS on your purchase of a new tractor. It has been designed, engineered and manu fac tured to give you the best possible dependability and performance.
Should you experience any problem you cannot easily rem­edy, please contact your nearest authorized service center/ department. We have com pe tent, well-trained tech ni cians and the proper tools to ser vice or repair this tractor.
Please read and retain this manual. The instructions will enable you to assemble and maintain your tractor prop erly. Always observe the “SAFETY RULES”.
CUSTOMER RESPONSIBILITIES
• Read and observe the safety rules.
• Follow a regular schedule in maintaining, caring for and using your tractor.
• Follow the instructions under “Maintenance” and “Stor­ age” sec tions of this own er’s manual.
WARNING: This tractor is equipped with an internal com­ bus tion engine and should not be used on or near any un im proved forest-covered, brush-covered or grass-cov ered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator.
A spark arrester for the muffl er is available through your nearest authorized service center/depar tment (See RE PA I R PARTS section of this manual).
TABLE OF CONTENTS
SAFETY RULES .........................................................2-3
PRODUCT SPECIFICATIONS ....................................... 4
CUSTOMER RESPONSIBILITIES................................. 4
ASSEMBLY ................................................................. 6-8
OPERATION ............................................................. 9-13
MAINTENANCE SCHEDULE ...................................... 14
MAINTENANCE ..................................................... 14-17
SERVICE AND AD JUST MENTS ............................18-23
STORAGE .................................................................... 24
TROU BLE SHOOT ING ............................................25-26
REPAIR PARTS ...................................................... 28-43
WARRANTY................................................................. 45
CONTENTS OF HARDWARE PACK
Steering Wheel
Steering Wheel Insert
Steering
Boot
Steering Extension Shaft
Seat
(1) Washer 17/32 x 1-3/16 x 12 Gauge
(1) Lock
Washer 1/2
(1) Bolt
Steering Wheel
Adapter
(1) Large Flat Washer
(1) Hex Bolt 1/4-28 x 1-1/4
(1) Oil Drain Tube
(1) Locknut 1/2-20
Keys
Slope Sheet
(2) Keys
(1) Locknut 1/4-28
ASSEMBLY
02
599
Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the correct tools as necessary to insure proper tightness.
TOOLS REQUIRED FOR ASSEMBLY
A socket wrench set will make assembly easier. Stan dard wrench sizes are listed.
(2) 7/16" wrenches Utility knife (2) 3/4" wrench Tire pres sure gauge Pliers When right or left hand is mentioned in this man ual, it means
when you are in the operating po si tion (seated be hind the steer ing wheel).
INSERT
1/2 HEX NUT
LARGE FLAT WASHER
TO REMOVE TRACTOR FROM CAR TON
UNPACK CARTON
• Remove all accessible loose parts and parts cartons from carton.
• Cut along dotted lines on all four panels of carton. Remove end panels and lay side panels fl at.
• Check for any additional loose parts or cartons and remove.
BEFORE REMOVING TRACTOR FROM SKID
ATTACH STEERING WHEEL (See Fig. 1)
ASSEMBLE EXTENSION SHAFT AND BOOT
• Slide extension shaft onto lower steering shaft. Align mount ing holes in extension and lower shafts and install 1/4 hex bolt and lock nut. Tighten securely.
IMPORTANT: TIGHTEN BOLT AND NUT SECURELY TO 10-12 FT. LBS TORQUE.
• Place tabs of steering boot over tab slots in dash and push down to secure.
INSTALL STEERING WHEEL
• Position front wheels of the tractor so they are pointing straight forward.
• Remove steering wheel adapter from steering wheel and slide adapter onto steer ing shaft ex ten sion.
• Position steering wheel so cross bars are hor i zon tal (left to right) and slide inside boot and onto adapt er.
• Assemble large fl at washer, 1/2 hex nut and tighten se cure ly.
• Snap steering wheel insert into center of steer ing wheel.
• Remove protective materials from tractor hood and grill.
IMPORTANT: CHECK FOR AND RE MOVE ANY STA PLES IN SKID THAT MAY PUNC TURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.
STEERING WHEEL
ADAPTER
1/4 LOCKNUT
LOWER STEERING SHAFT
STEERING BOOT
TABS
EXTENSION SHAFT
1/4 HEX BOLT
TAB SLOTS
FIG. 1
ASSEMBLY
02602
INSTALL SEAT (See Fig. 2)
Adjust seat before tightening adjustment bolt.
• Remove adjustment bolt, lock washer and fl at washer se cur ing seat to cardboard packing and set aside for as sem bly of seat to tractor.
• Pivot seat upward and remove from the cardboard pack­ing. Remove the cardboard packing and discard.
• Place seat on seat pan so head of shoulder bolts are positioned over the large slotted holes in pan.
• Push down on seat to engage shoulder bolts in slots and pull seat towards rear of tractor.
• Pivot seat and pan forward and as sem ble adjust­ment bolt, lockwasher and fl at washer loosely. Do not tight en.
• Lower seat into operating position and sit in seat.
• Slide seat until a comfortable position is reached which allows you to press clutch/brake pedal all the way down.
• Get off seat without moving its adjusted position.
• Raise seat and tighten adjustment bolt securely.
SEAT
SEAT PAN
SEAT PAN
LABEL
TERMINAL
TERMINAL
FIG. 3
NOTE: You may now roll or drive your tractor off the skid.
Follow the appropriate instruction below to remove the tractor from the skid.
TO ROLL TRACTOR OFF SKID (See Op­ er a tion section for location and func tion of con trols)
• Press lift lever plunger and raise attachment lift lever to its highest po si tion.
• Release parking brake by depressing clutch/brake ped al.
• Place gearshift lever in neutral (N) po si tion.
• Roll tractor forward off skid.
• Remove banding holding defl ector shield up against tractor.
SHOULDER
02617
FLAT WASHER
LOCK WASHER
02616
ADJUSTMENT BOLT
BOLTS
FIG. 2
CHECK BATTERY (See Fig. 3)
• Lift seat pan to raised position.
• If this battery is put into service after month and year indicated on label (label located between terminals) charge battery for minimum of one hour at 6-10 amps. (See "BATTERY" in MAINTENANCE section of this manual for charging instructions).
TO DRIVE TRACTOR OFF SKID (See Op­ er a tion sec tion for lo ca tion and func tion of con trols)
WARNING: Before starting, read, un der stand and follow
all in struc tions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in front of tractor is clear of other people and objects.
• Be sure all the above assembly steps have been com­pleted.
• Check engine oil level and fi ll fuel tank with gasoline.
• Sit on seat in operating position, depress clutch/brake pedal and set the parking brake.
• Place gear shift lever in neutral (N) position.
• Press lift lever plunger and raise attachment lift lever to its highest position.
• Start the engine. After engine has star ted, move throttle control to idle position.
• Depress clutch/brake pedal into full “BRAKE” position and hold. Move gearshift lever to 1st gear.
• Slowly release clutch/brake pedal and slowly drive tractor off skid.
• Apply brake to stop tractor, set parking brake and place gearshift lever in neutral position.
• Turn ignition key to “OFF” position.
Continue with the instructions that follow.
ASSEMBLY
CHECK TIRE PRESSURE
The tires on your tractor were overinfl ated at the factory for shipping purposes. Correct tire pressure is important for best cutting performance.
• Reduce tire pressure to PSI shown in “PRODUCT SPEC I FI CA TIONS” section of this manual.
CHECK DECK LEVELNESS
For best cutting results, mower housing should be properly leveled. See “TO LEVEL MOWER HOUSING” in the Service and Adjustments section of this manual.
CHECK FOR PROPER POSITION OF ALL BELTS
See the fi gures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments sec tion of this manual. Verify that the belts are routed correctly.
CHECK BRAKE SYSTEM
After you learn how to operate your tractor, check to see that the brake is properly adjusted. See “TO ADJUST BRAKE” in the Service and Adjustments section of this manual.
CHECKLIST
BEFORE YOU OPERATE AND ENJOY YOUR NEW TRAC­ TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PER FOR MANCE AND SATISFACTION FROM THIS QUALITY PROD UCT.
PLEASE REVIEW THE FOLLOWING CHECKLIST:
All assembly instructions have been completed. No remaining loose parts in carton. Battery is properly prepared and charged. (Minimum
1 hour at 6 amps).
Seat is adjusted comfortably and tightened securely. All tires are properly infl ated. (For shipping purposes,
the tires were overinfl ated at the factory).
Be sure mower deck is properly leveled side-to-side/
front-to-rear for best cutting results. (Tires must be properly infl ated for leveling).
Check mower and drive belts. Be sure they are routed
properly around pulleys and inside all belt keepers.
Check wiring. See that all connections are still secure
and wires are properly clamped.
WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY EX TRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS:
Engine oil is at proper level. Fuel tank is fi lled with fresh, clean, regular unleaded
gas o line.
Become familiar with all controls - their location and
function. Operate them before you start the engine.
Be sure brake system is in safe operating condition.
OPERATION
These symbols may appear on your tractor or in literature supplied with the product. Learn and understand their mean­ing.
REVERSE
ENGINE OFF
OVER TEMP
LIGHT
ATTACHMENT
CLUTCH ENGAGED
(Automatic Models only)
LIGHTS ON
FREE WHEEL
NEUTRAL
FUEL
ATTACHMENT
CLUTCH DISENGAGED
HIGH
ENGINE ON
OIL PRESSURE
LOW
ENGINE START
BATTERY
DANGER, KEEP HANDS
AND FEET AWAY
CHOKE
PARKING BRAKE
REVERSE
DANGER indicates a hazard which, if not avoided, will result in death or serious injury.
WARNING indicates a hazard which, if not avoided, could result in death or serious injury.
CAUTION indicates a hazard which, if not avoided, might result in minor or moderate injury.
FAST
P
FORWARD
KEEP AREA CLEAR
SLOW
PARKING BRAKE
LOCKED
MOWER HEIGHT
15
SLOPE HAZARDS
(SEE SAFETY RULES SECTION)
IGNITION
PARKING BRAKE
UNLOCKED
MOWER LIFT
15
Failure to follow instructions could result in serious injury or death. The safety alert symbol is used to identify safety inform­ation about hazards which can result in death, serious injury and/or property damage.
CAUTION when used without the alert symbol, indicates a situation that could result in damage
to the tractor and/or engine.
HOT SURFACES indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
FIRE indicates a hazard which, if not avoided, could result in death, serious injury and/or property damage.
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