Weed Eater 96026000202, WELRV1 User Manual

Repair Parts Manual
Manual De Repuestos
Please read the operator's manual carefully and make sure
you understand the instructions before using the machine.
Por favor lea cuidadosamente y comprenda
estas intrucciones antes de usar esta maquina.
532 44 57-78 Rev 1
Patents Pending
HOW TO USE THIS MANUAL
This manual is designed to provide the customer with a means to identify the parts on his/her tractor when ordering repair parts. The illustrations may or may not represent the actual assemblies; therefore, it is not recommended to use this manual as a guide to as­semble or disassemble the tractor. Some hardware and parts are drawn larger in order to more readily identify them. Each tractor has its own model number. The model number for your tractor can be found on the fender under the seat. When ordering parts, always give the following information:
Product - “TRACTOR”
MODEL NUMBER - “WELRV1" (96026000202)”
Part Number
Part Description
TABLE OF CONTENTS
SCHEMATIC........................................................................................................................ 3
ELECTRICAL................................................................................................................ 4-5
CHASSIS....................................................................................................................... 6-7
DRIVE............................................................................................................................. 8-9
STEERING.....................................................................................................................10-11
MOWER DECK..............................................................................................................12-13
DECAL................................................................................................................................14
PARTS AND SERVICE.......................................................................................BACK PAGE
COMO UTILIZAR ESTE MANUAL
Este manual está diseñado para brindarle al comprador un medio para identificar las piezas del tractor para cuando necesite hacer el pedido de un repuesto. Las ilustraciones pueden o no representar los ensambles reales; por lo tanto, no se recomienda utilizar este manual como una guía para ensamblar o desarmar el tractor. Algunos accesorios y piezas están dibujados en tamaños más grandes para identificarlos con mayor facilidad. Cada tractor tiene su propio número de modelo. El número de modelo del tractor se encuentra en el guardabarros debajo del asiento. Cuando haga el pedido de una pieza, siempre brinde la siguiente información:
Producto: ”TRACTOR”
NÚMERO DE MODELO: “WELRV1" (96026000202)”
Número de pieza
Descripción de la pieza
ÍNDICE
DIAGRAMA........................................................................................................................ 15
DIAGRAMA ELÉCTRCO...............................................................................................16-17
CHASIS.........................................................................................................................18-19
TRANSMISIÓN.............................................................................................................20-21
DIRECCIÓN...................................................................................................................22-23
PLATAFORMA DE LA CORTADORA DE CÉSPED......................................................24-25
CALCOMANÍAS.............................................................................................................. 26
PARTES Y SERVICIOS......................................................................... CONTRAPORTADA
2
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
SCHEMATIC
PRODUCT NUMBER 960 26 00-02
SCH21
B
G
BLACK
FUSE-5A
RED
FUSE-40A
VIOLET
S
M A1
L
A2
BLACK/WHITE
RED
BATTERY
RED
CLUTCH / BRAKE
(PEDAL UP)
BLACK/WHITE
YELLOW
WHITE
VIOLET
REVERSE SWITCH
NOT IN REVERSE
RED
ATTACHMENT CLUTCH
(CLUTCH OFF)
BLACK/WHITE
GREEN
GRAY
BLACK
STARTER
RELAY
VIOLET
(NOT OCCUPIED)
SHORTING CONNECTOR
STARTER
85 86
30
B
A
SAFETY START MODULE
SEAT SWITCH
87
87A
M
RED
D
C
TO IGN. SWITCH ‘A1’
BLACK
F
E
BLACK
BLACK
BLACK
IGNITION SWITCH
CIRCUITPOSITION
OFF
RUN/OVERRIDE
M+G+A1
B+S+A1START
B+A1 B+A1RUN
“MAKE”
L+A2
BLACK/WHITE
RED
IGNITION
UNIT
CHARGING SYSTEM OUTPUT . 5 AMP DC @ 3600 RPM
SPARK PLUG
DIODE
A
F
E
SAFETY START MODULE
VIEWED FROM MATING SIDE
BDC
WIRING INSULATED CLIPS NOTE: IF WIRING INSULATED CLIPS
WERE REMOVED FOR SERVICING OF UNIT, THEY SHOULD BE RE-INSTALLED TO PROPERLY SECURE YOUR WIRING.
GAP
28 VOLTS AC MIN. @ 3600 RPM (CHARGING SYSTEM DISCONNECTED)
STATOR
REMOVABLE
CONNECTIONS
NON-REMOVABLE
CONNECTIONS
3
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
ELECTRICAL
LRV1
PRODUCT NUMBER 960 26 00-02
5
6
11
4
3
10
13
2
12
1
9
14
8
7
4
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
ELECTRICAL
PRODUCT NUMBER 960 26 00-02
KEY PART NO. NO. DESCRIPTION
1 532 43 70-70 BATTERY 2 532 42 54-16 FOAM, POLYURETHANE 3 532 19 33-50 SWITCH, IGN, DLTA, P-IN, ROS 4 532 41 19-33 KEY/CHAIN 5 532 43 33-30 FUSE, 5A 6 532 42 59-37 FUSE, 40A 7 532 16 07-84 SWITCH, PLUNGER, NO, OLIVE 8 532 43 15-42 RELAY, 40A 9 532 10 95-53 SWITCH, INTLK,CL, MWR, GRY 10 532 17 61-38 SWITCH, INTERLOCK, NONC,GRAY 11 532 43 18-46 MODULE, STARTING, RECOIL, LRV 12 532 19 27-49 SWITCH, SEAT, DP, ROS 13 532 42 84-77 HARNESS, IGN, ELECTSTART, LRV 14 532 10 97-48 RELAY
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
5
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
CHASSIS
PRODUCT NUMBER 960 26 00-02
44
36
10
42
52
43
52
42
12
49
13
26
14
45
24
1
39
37
38
40
41
45
33
46
48
35
18
39
34
27
11
40
41
45
31
45
32
16
45
20
45
2
47
21
28
29
30
7
45
45
46
19
6
17
118
45
3
45
9
8
50
45
LRV-A _Chassis_3_r2
46
15
23
25
50
24
4
22
5
48
46
46
45
6
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
CHASSIS
PRODUCT NUMBER 960 26 00-02
KEY PART NO. NO. DESCRIPTION
1 532 42 80-48 WELDMENT, CHASSIS 2 532 42 82-44 SUPPORT, AXLE RH 3 532 42 82-47 SUPPORT, AXLE LH 4 532 42 83-46 SHIELD, TRANSAXLE FRONT 5 532 42 81-10 BRACE, AXLE CROSS 6 532 42 81-09 COVER, FRICTION DRIVE 7 532 42 80-40 PLATE, ENGINE 8 532 42 85-76 BRACKET, CHASSIS FRONT 9 532 42 88-56 BRACKET, STEERING SUPPORT 10 532 19 55-30 PAN, SEAT 11 532 17 46-48 BRACKET, SWITCH MOUNTING 12 532 42 82-48 BOOT, DUST 13 532 43 64-96 COVER, FOOT REST 14 532 42 82-50 STRUCTURE, FOOT REST 15 532 42 82-49 SUPPORT, FOOT REST 16 532 43 64-97 FENDER, CONTROL 17 532 42 83-48 GUARD, ENGINE 18 – – – – – – ENGINE, 12S907-2411-B1 (438113) (ORDER PARTS FROM ENGINE MANUFACTURER.) 19 532 42 89-86 KEEPER, BELT 20 532 42 80-46 BRACKET, BATTERY 21 532 42 98-15 LEVER, SWITCH 22 532 42 88-26 DECK CLUTCH ASM 23 532 14 98-46 KNOB 24 532 41 63-58 SCREW, NO. 10 25 872 14 04-24 BOLT, CARRIAGE 1/4-20 X 3 26 873 51 04-00 NUT, 1/4-20 27 532 43 00-87 SPACER, ENGINE 28 532 42 83-01 DISC, FRICTION ASM 29 532 43 08-17 BOLT, SCKT HD 3/8-24 X 1 .25 30 532 43 04-70 BEARING 31 532 43 73-22 SPACER, NEUTRAL 32 817 15 04-06 BOLT, HEX WSH HD 5/16-18 X 3/8 33 532 12 41-81 SPRING, SEAT 34 532 12 12-50 SPRING 35 872 05 04-12 BOLT, 1/4-20 X 1 1/2 36 532 12 70-18 BOLT, SHOULDER 37 819 17 19-12 WASHER, 17/32 X 1 3/16 38 532 16 63-69 KNOB, SEAT 39 532 13 43-00 SPACER 40 532 12 12-48 BUSHING, NYLON SNAP 41 532 12 39-76 NUT, LOCK 42 532 17 18-52 BOLT, 5/16-18 SHOULDER 43 873 80 05-00 NUT, 5/16-18 44 532 44 06-91 SEAT 45 817 00 05-12 BOLT, 5/16-18 X 3/4 46 817 49 05-08 BOLT, 5/16-18 X 1/2 47 532 08 67-77 SCREW 48 532 40 89-81 BEARING, FLANGE, BALL 49 817 06 05-16 SCREW, 5/16-18 X1 50 532 16 54-92 BOLT, SHOULDER, 5/16-18 X .561 52 532 14 50-06 CLIP PUSH-IN HINGED 118 532 17 01-65 BOLT, SHOULDER 5/16-18
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
7
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
DRIVE
PRODUCT NUMBER 960 26 00-02
67
61
68
69
60
24
58
70
64
26
102
72
70
7
11
8
71
3
2
6
4
1
2
5
20
115
8
70
15
19
21
23
58
63
13
14
3
17
16
38
18
70
38
22
24
63
64
25
70
27
74
75
15
70
56
55
57
53
51
70
29
14
70
13
54
52
50
47
48
49
65
62
28
31
30
41
32
12
11
46
37
8
45
58
66
34
36
33
73
35
37
43
42
70
40
39
38
10
6
7
8
116
LRV-A_Drive_2_r1
59
5
4
2
1
71
2
3
8
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
DRIVE
PRODUCT NUMBER 960 26 00-02
KEY PART NO. NO. DESCRIPTION
- - 532 43 61-44 SERVICE KIT, TRANSAXLE 1 532 43 64-98 WHEEL ASM (REAR) 2 532 12 17-48 WASHER, 16 GA. 3 812 00 00-01 E-CLIP 4 532 12 35-83 KEY. SQUARE 5 532 42 79-39 WELDMENT. DRIVE AXLE 6 532 42 80-69 CHAIN DRIVE 7 532 42 78-73 SPROCKET. 9 TOOTH SPLINED 8 812 10 00-09 RING, SNAP 10 532 42 88-76 DIFFERENTIAL ASM 11 532 00 13-70 WASHER, THRUST 12 532 43 06-45 CHAIN, PRIMARY DRIVE 13 532 43 08-45 BUSHING 14 532 43 85-68 BRACKET, CARRIER 15 532 12 47-93 BEARING ASM 16 532 42 79-26 SHAFT INPUT 17 532 43 72-81 WHEEL, FRICTION A5M 18 532 42 47-59 ARM, SHIFT 19 532 43 08-70 ROD, BYPASS 20 532 42 79-97 BRACE CARRIER REAR 21 532 42 80-77 SPRING, CARRIER 22 532 42 80-76 SPRING, BRAKE 23 532 43 13-74 SPRING, BYPASS 24 532 42 79-95 BRACE CARRIER BOX 25 532 42 83-03 LINK, SHIFT 26 532 42 98-16 ARM. CLUTCH 27 532 42 90-53 WELDMENT SHIFT LEVER 28 532 42 83-02 SUPPORT, SHIFT LEVER 29 532 17 48-40 WASHER, NYLON 30 532 44 43-04 HUB SHIFT LEVER 31 532 42 90-55 SPACER, NYLON 32 532 42 84-64 MNTG BRKT. SHIFT ARM 33 532 42 84-61 BRACKET, SHIFTER FLEX 34 532 42 84-62 TUBE SHIFT ARM 35 532 41 15-55 GRIP, HANDLE 36 872 11 04-06 BOLT, CARRIAGE - 114-20 X 3/4 37 873 80 04-00 NUT NYLON LOCK 114-20 38 532 16 54-92 BOLT, SHOULDER 39 874 78 04-12 BOLT, 1/4-20 X 3/4 40 810 04 04-00 WASHER, LOCK 41 819 09 12-10 WASHER FLAT
KEY PART NO. NO. DESCRIPTION
42 532 16 60-02 WASHER, SERRATED 43 873 68 04-00 NUT, CROWN LOCK 114-20 45 817 49 04-36 SCREW 1/4-20 X 2 114 46 819 09 10-16 WASHER 47 817 49 04-20 SCREW, 1/4-20 X 1 1/2 48 532 43 02-49 PLATE BRAKE ANTI - ROTATE 49 532 43 02-45 SPRING, BRAKE RETURN 50 532 42 80-21 ARM, BRAKE 51 532 43 02-47 SPACER RETURN 52 532 42 80-78 CALIPER, BRAKE ASM 53 877 01 08-10 PIN, DOWEL 1/4 54 532 42 80-19 PLATE, BRAKE PAD 55 532 42 80-17 PUCK BRAKE 56 532 43 52-53 ROTOR, BRAKE 57 532 42 80-16 CAP, BRAKE CALIPER 58 532 12 47-88 PIN, RETAINER 59 817 49 05-08 BOLT, 5/16-16 X 112 60 532 44 08-55 CABLE, BRAKE 61 532 42 79-45 WELDMENT, PEDAL 62 532 42 96-78 ROD, PARKING BRAKE 63 877 10 08-12 PIN, .25 X .75 CLEVIS 64 532 42 10-76 PIN, COTTER 5/64 X 3/4 65 532 42 93-25 BRACKET, BRAKE SUPPORT 66 532 42 96-94 COVER PEDAL 67 532 42 96-93 COVER, BRAKE PEDAL 68 817 49 04-06 SCREW, 1/4-20 X 3/8 69 532 42 80-70 BRAKE CABLE MOUNT 70 817 00 05-12 BOLT, 5/16-18 X 3/4 71 532 43 64-99 CAP HUB AXLE 72 812 00 00-02 E RING #5133-62 73 532 42 95-19 SPROCKET II TOOTH SPLINED 74 532 43 78-41 TENSION LRV CHAIN 75 532 43 34-95 SPROCKET IDLER 102 532 08 67-77 THREAD CUTTER 115 532 14 00-62 PLUNGER CAP 116 873 90 06-00 NUT LOCK 3/8-16 UNC
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
9
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
STEERING
PRODUCT NUMBER 960 26 00-02
27
25
24
26
23
22
30
28
21
18
19
16
13
12
8
7
2
3
8
9
2
6
2
6
45
31
14 10
20
9
15
7
17
19
11
9
8
45
1
LRV-A_Steering_1_r5
4
5
29
4
1
2
3
30
10
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
STEERING
PRODUCT NUMBER 960 26 00-02
KEY PART NO. NO. DESCRIPTION
1 532 43 65-00 WHEEL ASM (FRONT) 2 812 00 00-01 E-CLIP 3 532 18 89-67 WASHER, HARDENED 4 532 12 17-49 WASHER, 1/4 X 3/4 5 532 43 53-24 SPINDLE, RH 6 532 12 49-31 WASHER, HARDENED THRUST 7 532 12 49-37 BUSHING, STEERING COLUMN 8 532 42 10-76 PIN, 5/64 X 3/4 COTTER 9 819 13 14-14 WASHER 10 532 42 80-57 WELDMENT, LWR STRG SHAFT 11 532 42 80-35 LINK, STRNG LH 12 532 42 80-36 LINK, STRNG RH 13 874 78 05-24 BOLT, 5/16-18 X 1 1/2 14 819 13 10-16 WASHER 15 873 80 05-00 NUT, 5/16-18 16 532 42 80-44 BUSHING, STEERING SNAP 17 532 42 82-52 SUPPORT, UPPER STEERING 18 532 19 52-27 BUSHING, STEERING 19 817 00 05-12 BOLT, 5/16-18 X 3/4 20 532 42 80-45 CLIP, RETAINER SPRING 21 532 42 83-47 FOAM, SHAFT, STEERING 22 532 42 82-13 SHAFT, STEERING 23 532 43 77-47 ADAPTER, STEERING WHEEL 24 819 18 38-12 WASHER, 9/16 X 2 3/8 12 GA. 25 873 94 08-00 NUT, JAM LOCK 1/2-20 26 532 44 16-14 WHEEL, STEERING 27 532 44 16-15 CAP, STEERING WHEEL 28 532 19 98-49 CLIP, RETAINER SPRING 29 532 43 53-23 SPINDLE, LH 30 532 43 64-99 CAP, HUB, AXLE 31 819 34 32-10 WASHER 1-1/16 X 2 X 10 GA 45 532 16 54-92 BOLT, SHOULDER
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
11
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
MOWER DECK
6
PRODUCT NUMBER 960 26 00-02
47
44
43
7
45
37
39
21
36
19
40
9
39
37
20
8
17
19
42
58
37
10
48
11
13
64
36
35
4
38
27
3
2
34
51
25
5
28
27
26
41
12
31
50
49
33
24
1
32
19
18
17
16
14
LRV-A_Deck_9_r1
16
15
17
18
29
19
30
20
12
21
22
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
MOWER DECK
PRODUCT NUMBER 960 26 00-02
KEY PART NO. NO. DESCRIPTION
1 532 42 81-93 DECK 2 532 19 28-70 MANDREL ASM 3 532 43 25-20 KEEPER, BELT 4 532 43 25-94 PULLEY, MANDREL 5 532 42 85-78 BELT 6 532 42 82-42 COVER, MANDREL 7 532 42 93-95 LIFT ASM, DECK 8 532 42 91-95 LINK, DECK LIFT 9 532 42 93-97 LINK, ADJUSTABLE 10 532 43 89-23 DEFLECTOR 11 532 42 89-68 SUPPORT, DEFLECTOR 12 532 13 14-91 ROD, HINGE 13 532 19 70-26 SPRING, TORSION 14 532 41 88-63 ARM, MOWER SUPPORT 15 873 90 05-00 NUT, LOCK 16 532 19 51-61 STUD 17 819 19 19-12 WASHER 18 532 19 42-09 PIN 19 532 19 65-39 BOLT, SHOULDER 20 532 19 42-08 PIN 21 819 17 19-12 WASHER, 17/32 X 1 3/16 22 532 42 93-50 LINK, DECK 24 532 42 95-31 SPRING, DECK 25 532 12 47-88 PIN 26 532 18 76-90 SPACER, MANDREL 27 532 17 39-84 BOLT, MANDREL 28 532 40 02-34 NUT, LOCK 29 532 42 85-00 BLADE 30 532 19 30-03 BOLT, BLADE 31 532 19 31-97 PULLEY, IDLER 32 532 14 10-43 GUARD, IDLER 33 532 19 34-14 KEEPER, BELT IDLER 34 872 11 06-12 BOLT, 3/8-16 X 1 1/2 35 532 19 94-70 ARM, BRAKE 36 532 13 77-29 SCREW, 1/4-20 X 5/8 37 873 90 06-00 NUT, 3/8-16 38 532 42 84-35 ARM, IDLER 39 817 49 05-08 BOLT, 5/16-18 X 1/2 40 819 17 16-16 WASHER, 16 GA. 41 532 10 53-04 CAP, SLEEVE 42 532 11 04-52 NUT, PUSH 43 532 12 56-31 GRIP, HANDLE 44 532 42 94-01 PLUNGER ASM 45 532 10 57-67 PIN. GROOVE 47 532 12 45-26 BUTTON PLUNGER 48 532 43 86-10 KEEPER BELT 49 532 19 90-92 SPACER RETAINER 50 817 00 06-16 SCREW 3/8-16 X 1 51 532 40 47-42 BUMPER 58 532 42 97-58 COVER ASM MULCH 64 817 67 06-08 SCREW THDROL 3/8-16 X 1/2
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
13
RIDING MOWER MODEL NUMBER WELRV1 (96026000202)
DECALS
PRODUCT NUMBER 960 26 00-02
1
5
7
4
6
4
2
3
KEY PART NO. NO. DESCRIPTION
1 532 43 05-88 DECAL, STEERING WHEEL 2 532 43 35-96 DECAL, V-BELT SCH 3 532 42 51-13 DECAL, WARN. DEFLECT/CTFGR 4 532 44 07-79 DECAL, DECK/DEFLECTOR 5 532 43 44-57 DECAL, WARNING ENGINE 6 532 43 67-55 DECAL 7 532 43 73-12 DECAL, STEERING BRKT INSTALL
- - 532 43 24-79 DECAL, BYPASS
- - 532 44 57-77 MANUAL OPERATOR'S ENGLISH/SPANISH
- - 532 44 57-78 MANUAL PARTS ENGLISH/SPANISH
NOTE: All component dimensions given in U.S. inches 1 inch = 25.4 mm
14
PARTS AND SERVICE
This product has been expertly en gi neered and carefully manu fac tured to rigid quality stan dards. As with all mechanical products, some adjustments or part replacement may be necessary during the life of your unit.
For Parts and service, contact our authorized distributor: call 1-800-849-1297
For replacement parts, have available the following information: a. Model Number/Manufacturer's I.D. Number b. Description of part.
For Technical Assistance: call 1-800-829-5886 For a Parts Manual, go to our website: www.weedeater.com
NOTE: HOP provides parts and service through its au thor ized dis tribu tors and dealers; there fore,
all requests for parts and service should be directed to your local dealer(s). The phi loso phy of HOP is to con tinu ally improve all of its prod ucts. If the operating characteristics or the appearance of your product differs from those described in this Manual, please contact your local dealer for updated in for ma tion and as sis tance.
PARTES Y SERVICIOS
Este producto ha sido diseñado por expertos y fabricado con cuidado según estrictas normas de calidad. Como con todos los productos mecánicos, pueden requerirse algunos ajustes o el cambio de algunas piezas durante la vida útil de la unidad.
Para obtener partes y servicios, contacte a nuestro distribuidor autorizado: llame al 1-800-849-1297
Para obtener repuestos, tenga preparada la siguiente información:
a. Número de modelo/Número de I.D. del fabricante
b. Descripción de la pieza. Para obtener asistencia técnica: llame al 1-800-829-5886 Para obtener un manual de piezas, visite nuestro sitio web: www.weedeater.com
NOTA:
HOP ofrece piezas y servicio a través de sus distribuidores y concesionarios autorizados; por
lo tanto, todas las solicitudes de piezas y servicio deben dirigirse a su concesionario local. Es la filosofía de HOP mejorar permanentemente todos sus productos. Si las características operativas o el aspecto de su producto difiere de los descritos en este Manual, contacte a su concesionario local para solicitar información actualizada y asistencia.
09.12.11 BD Printed in the U.S.A.
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