Weed Eater WE14542K User Manual

OWNER'S MANUAL

MODELNO.WE14542K

14.5HP42Inch LawnTractor

• Assembly

• Operation

Customer Responsibilities

• Service and Adjustme _n__

• Storage

• Troubleshootin_

• Repair Parts

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

WEEDEATER

174196 1.28.00 RE)

PRINTED IN U.S.A.

SAFETY RULES

i_ Safe Operation Practices for Ride-On Mowers i_

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERALOPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsibleadults, who are familiar withthe

instructions, to operate the machine.

• Clear the area ofobjectssuch as rocks, toys,wi[e_etc.,

Whichcould be picked upand thrown by the blade.

• Besuretheareaisclearofotherpeoplebeforemow.ing.

Stop machine ifanyone enters-the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not

point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn

off blades, set parking brake, stop engine, and remove

keys before dismounting,

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclog- ging chute.

• Mow only indaylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing road- ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower- related injuries. These operators should evaluate their

ability to operate the riding mower safely enough to protect themselves and others from serious injury.

I1. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover

accidents, whichcan result in severeinjury or death. Allslopes require extra caution, Ifyoucanrlotbackuptheslopeorifyoufeel

uneasy on it, donot mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will net have to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

Use extra care with grass catchers or other attach- ments. These can change the stability of the machine.

Keep all movementon the slopes slowand gradual Do not make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceedslowly straight downthe

slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over ifa wheel isoverthe

edge of a cliff or ditch, or if an edge caves in. Do notmow on wetgrass. Reduced traction could cause

sliding.

• Donot trytostabilizethemachinebyputtingyourfoot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN Tragic accidents can occur ifthe operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off ifchildren enter the area.

• Before and when backing, look behind and down for

small children.

• Nevercarrychildren. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Useextra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area,

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly,

• Keep machine free of grass, leaves, or other debris build-up. Clean oilor fuel spillage. Allow machine tocool

before storing.

• Stop and inspect the equipment ifyou strike an object.

Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving parts

erallow objects to bethrown. Frequently check compo- nents and replace with manufacturer's recommended

parts, when necessary.

• Mower blades aresharp and can cut. Wrapthe blade(s) or wear gloves, and use extra caution when servicing

them. Check brake operation frequently. Adjust and service

as required.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

• .- Be sure the area isclear of other people before mowing. Stop

machine if anyone enters the area.

Never carry passengers or childr_eneven with the blacles off.

• Do not mow in reverse unress absolutely necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously

injured or intedere with safe machine operation.

Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small

children. Mow up and down slopes (15 ° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could over- turn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

• If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

Look for this symbol to point out important safety precautions. It means CAUTIONIff

BECOME ALERT!!! YOUR SAFETY IS IN- VOLVED.

CAUTION: Do not coast down a hill in neutral, you may lose control ofthe tractor.

CAUTION: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope, Too heavy ofa load, while on a slope, is dangerous. Tires can lose

traction with the ground and cause you to lose control of your tractor.

CAUTION: In order to prevent accidental starting when setting up, transporting, ad- justing or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug,

TABLE OF CONTENTS

SAFETY RULES ........................................................... 2

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 14.18

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-13

MAINTENANCE SCHEDULE ....................................... 14

WARNING

The engine exhaust from this product contains

chemicals known to the State of California to cause cancer, birth defects, or other reproduc-

tive harm,

i=,

SERVICE AND ADJUSTMENTS ............................. 19-23

STORAGE ................................................................... 24

TROUBLESHOOTING ............................................. 25-26

REPAIR PARTS ...................................................... 28-43

WARRANTY ................................................................ 45

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 1.25 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)

SAF 5W-30 (below 32°F)

OIL CAPACITY: 3 PINTS

SPARK PLUG: CHAMP{ON RJ19LM or J19LM '

GAP: .030")

VALVE CLEARANCE: INTAKE: .005"- .007"

• • EXHAUST: .009" - .0t1"

GROUND SPEED (MPH):

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

3ATTERY: AMP/HR: 25

FORWARD:

1,s"t • 0.8 2nd 1.0 3rd 1.6

4th 2.4 5th 3.1 6th 4,0

REVERSE: 1•2

REAR: 12 PSI

5 AMPS HEADLIGHTS

MIN. CCA: 190 CASE SIZE: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Followa regular scheduleinmaintaining, caring forand using your tractor.

• Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual•

CONGRATULATIONS on yourpurchaseof anewtractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service center/department. Wehavecompetent, well-trainedtech-

nicians and the proper tools to service or repair this tractor• Please read and retain this manual• The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES"•

WARNING: This tractor is equipped with an internal com- bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the operator. A spark arrester for the muffler is available through your

nearest authorized service center/department (See RE- PAIR PARTS section of this manual)•

UNASSEMBLED PARTS

(1) Large Flat

Washer

Steering

Boot

Steering Wheel

Steering

, _ , .Adapter

Steering

I I Extension

U Shaft Steering

(1) Lockwasher 3/8 (1) Locknut

(1) Hex Bolt

3/8-16 x 1

Wheel

Wheel Insert

5/16-18

Seat

(1) Shoulder Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Lock

Washer 1/2

(1) Bolt

Keys

5/16-18 x 1-1/4

(t) Hex Bolt

(2) Keys

Slope Sheet

ASSEMBLY

Your new tractor has been assembled atthe factory withexception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed,

(1) 5/16" wrench Pliers (2) 7_'16"wrenches Tire pressure gauge

(2) 1/2" wrenches Utility knife (1) 9/16" wrench When right or left hand !s.mentio ned inthis manual, itmeans

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM SKID

L EXTENSION SHAFT

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and Iowershafts and install

5/16 hex bolt and Iocknut. Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straightforward.

• Remove steering wheeladapter from steering wheeland slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

Snap steering wheel insert intocenter of steering wheel. Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

FIG. 1

/ 6/16 HEX BOLT

SLOTS

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CHECK BA'B'ERY (See Fig. 2)

Lift seat pan to raised position and open battery box door.

• If this battery is put into service after month and year indicated on label (label located between terminals)

•- charge battery for minimum of one hour at 640 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES

section of this manual for charging instructions).

SEAT

LABEL

BOX

TERMIR

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

Remove adjustment knob and flat washer securing seat

tocardboard packing and set aside for assembly of seat

to tractor•

• Pivot seat upward and remove fror_ the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt,

Tighten shoulder bolt securely,

• Assemble adjustment bolt. Iockwasher and flat washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

• Slide seat until acomfortable position is reached which allows you topress clutch/brake pedal allthe waydown.

• Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securely.

SHOULDER \ _ \_\ \ \\\

BOLT _ \\ \_y_ _ \ \ \ \\ \

BOLT

FIG.3

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of

controls)

• Press liftlever plunger and raise attachment liftlever to its highest position.

• Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid. Remove banding holding discharge guard up against

tractor.

ASSEMBLY

TO DRIVE TRACTOR OFF SKID (See Opera- tion section, page 10, for location and func-

tion of controls)

&WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects..

Be sure all the above assembly steps have been completed.

• Cheok engine oil level and fill f0eftank with gasoline. Sit on seat in operating position, depress clutch/brake

pedal and set the p_rking brake. Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Startthe engine. After engine has started, move throttle control to idle position.

Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

Apply brake to stop tractor, set parking brake and place

gearshift lever in neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.

/ CHECKL IS T

BEFORE YOUOPERA TEAND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCEAND SATISFACTION FROM THIS QUALITYPRODUCT. ..

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.

,/ Batteryisproperlypreparedandcharged. (Minimum1

hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). ,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling). ,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers. d Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,,/ Be sure brake system is in safe operating condition.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" inthe Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual,

OPERATION

These symbols may appear on your tractor or inliterature supplied with the product. Learnand understand their meaning.

BATTERY CAUTION OR REVERSE

WARN!NG

ENGINE ON ENGINE OFF OIL PRESSURE

FORWARD FAST SLOW

LIGHTS ON OVER TEMP "_

LIGHT

I I

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H

ATTACHMENT REVERSE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

NEUTRAL HIGH LOW

KEEP AREA CLEAR SLOPE HAZARDS

(AutomaticModels only)

PARKING BRAKE

FREE WHEEL

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations withyour tractor tofamiliarize yourself withthe locations of variouscontrols and adjustments• Save this manual for future reference•

ATTACHMENT IGNITION CLUTCH SWITCH LEVER

"- .... "- LEVER

PLUNGER

THROTTLEICHOKE CONTROL_ /_ ,

CLUTCH/BRA PEDAL _

GEARSHIFT

LEVER--

Our tractors conform to the safety standards of the American National Standards Institute.

i t

,,J

i ' IXl

ATTACHMENT LIFT LEVER

MOWER DECK HEIGHT ADJUSTMENT

POSITIONS

PARKING BRAKE

FIG. 4

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachmentsmountedto yourtractor.

LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position,

GEARSHIFT LEVER: Selects the speed and direction of

tractor• ATTACHMENT LIFT LEVER: Used to raise, lower, and adiustthe mowerdeck or otherattachments mounted to your

tractor•

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position•

IGNITION SWITCH: Used for starting and stopping the engine.

OPERATION

The operation of any tractor can result inforeign objects thrown intothe eyes, which can I result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Your tractor isequipped withan operator presence sensing switch. When engine isrunning, any attempt bythe operator

to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in"BRAKE" position. Make sure parking brake

will hold tractor secure.

TH ROTTLE/C HO KE_'_

CONTROL LEVER

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

STOPPING (See Fig. 5)

MOWER BLADES -

• To stop mower blades,move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal into

full "BRAKE" position. Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttlecontrol toslow position and

allowing engine to idle before stopping may cause engine to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use. Never use choke to stop engine.

• , _- .

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

)IGNITION KEY

DISENGAGED"

PARKING BRAKE

"ENGAGED"

PARKING BRAKE "DISENGAGED" POSITION

FIG.5

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILLCAUSETHE BATTERY

TO BEDISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

TO USE THROTTLE CONTROL (SEE FIG, 5)

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor- mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 5)

The direction and speed of movement is controlled by the

gearshift lever.

Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING ORCHANGING GEARS. FAILURETO DO SOWILL SHORTENTHE USEFULLIFEOFYOURTRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

pletely, as described above, before leaving the operator's position; to

CAUTION: Always stop tractor com- I

empty grass catcher, etc.

(See Fig. 5)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever,

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass

and types of grass being mowed.

• The average lawn should be cut toapproximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 6)

Yourtractor isequipped withan operatorpresence sensing switch. Any attempt by the operator to leave the seat with

the engine runningand the attachment clutch engaged will shut offthe engine.

• Select desired height ofcut.

• Start mower blades by engaging attachmen!.clutch "control.

• TO STOP MOWER BLADES - disengage attachment

clutch.control .... .

CAUTION: Do not operate the mower ] without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

"ENGAGE[}" POSITION

ATTACHMENT LIFT

,LEVER HIGH POSITION

_LOW

POSITION

CLUTCH LEVER

"DISENGAGED"

POSITION

ATTACHMENT _

DISCHARGE

GUARD

FIG. 6

TO OPERATE ON HILLS

J & CAUTION: Donotdriveupordownhins I

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal.

Make all turns slowly.

with slopes greater than 15° and do not drive across any slope.

TO TRANSPORT

• Raiseattachmentlitttohighestpositionwithattachment lift control.

• When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

• Do not push or tow tractor at more than'five (5) MPH.

NOTE: Toprotect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use anappropriate means oftying hood

to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a

load, while on aslope, is dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 11)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

Remove oil fillcap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• Tochange engine oil, seethe Customer Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids

during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of30 days or

longer. Drain the gas tank, start the engine and letitrun until the fuel lines and carburetor are empty. Use fresh fuel next

season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products inthe fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

]

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 5)

When startingthe engineforthe first timeor iftheengine has

runout offuel, it will take extra cranking time to move fuel

from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake. Place gear shift lever in neutral (N) position.

• " "Move attachment clutch to "DISENGAGED" position.

Move throttlecontrol to choke position.

NOTE: Before startirlg, :" " "

procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than

fifteen seconds per minute. Ifthe engine does not start

after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° Fand above)

When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle

control in the choke position until the engine runs roughly, then move throttle control to fast position. This

may require an engine warm-up period from several seconds to several minutes, depending on thetempera-

ture.

• The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

read the warm and cold starting

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments sectior_of 1his manual.

• The left hand side of mower should be usedfor trimming. Drive sothat clippings are discharged onto the area that

has been cut. Have the cut area to the right of the machine. This will result ina more even distribution of

clippings and more uniform cutting. When mowing large areas, start by turning tothe right so

that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished (See Fig. 7 ).

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing

to assure better mowing performance and proper dis- chargeof material. Regulateground speed byselecting

a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the

attachment being used.

FIG. 7

CUSTOMER RESPONSIBILITIES

MAINTENANCESC.EDULE

AS YOU COMPLETE

Check Tire Pressure V' , _ I "

Check Operator Presence and /

T I Interlock Systems V _"

R Check for Loose Fasteners ik/ j V'7 If

Sharpen/Replace Mower B_ades . 1_4

Lubrication Chart _ V s

_:_1 Check Batte,:y Level

Clean Battery and Terminals if Check Transaxle Cooling V'

Adjust Blade Belt(s) Tension V_s

Adjust Motion Drive Belt(s) Tension V'5

Check Engine Oil Level V' V' Change Engine Oil I_12.:. V F

E Clean Air Filter V_:

U Clean Air Screen

G Inspect Muffler/Spark Arrester V'

Replace Oil Filter (if equipped) V_

E Clean Engine Cooling Fins Vw2

Replace Spark Plug I_ / I_ Replace Air Filter Paper Cartridge V w2

Replace Fuel Filter V'

1 - Change more often when operating under a heavy load or in high ambient terr_)eratures. 5 - If equipped with adjustable system 2 - Service more often when operating in dirty or dusly conditions 6 - Not required 1{equipped with mainfenance-free battery 3 - If equipped with oil filter, change oil every 50 hours. 7 - Tighten front axle pivot bolt to 35 ft -Ibs maximum 4 - Replace blades more often when mowing Fn Sandy soil. Do not overtlghten

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover items that have ZERK _._-_ been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor (_)FRONT as instructed inthis manual. BEARINGZERK _.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once ayear you should replace the spark plug, clean or replace airfilter, and check blades and belts ferwear. A

new spark plug and clean air filterassure proper air-fuel mixture and help yourengine run better and last longer.

BEFORE EACH USE

• Check engine oil level. Check brake operation.

Check tire pressure.

• Check operator presence and

interlock systems for proper operation. Check for loose fasteners.

OGENERAL PURPOSE GREASE (_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY. Pew- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

ZERK

"_)FRONT WHEEL

BEARING ZERK

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

Iftractor requires more than six (6)feet stopping distance at

high speed in highest gear, then brake must be adjusted. (See "TO ADJU ST BRAKE"in the Service and AdjL_stments section of this manual).

TIRES " •

• Maintain proper air pressure in alltires (See"PRODUCT

SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are work- ing properly, tfyour tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal isfully depressed and attachement clutch control

is in the disengaged position. When the engine isrunning, any attempt by the operator

to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must bekept sharp. Replace bent or damaged blades.

TRAILING MANDREL EDGE UP ASSEMBLY

CENTER

LOCK WA_

HEX BOLT (GRADE

8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG, 8

TO SHARPEN BLADE (See Fig. 9)

NOTE: We do not recommend sharpening blade - but ifyou

do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or acone balancer. (When using a cone balancer, followthe instructions supplied with balancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground, If

blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

BLADE REMOVAL (See Fig. 8)

Raise mower to highest position to allow access to

blades.

• Removehexbolt, lockwasherandflatwashersecuring blade.

• Install new orresharpened blade with trailingedge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT iS GRADE8HEATTREATED.

5/8" BOLT OR

BLADE

FIG. 9

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