Weed Eater WE14542K User Manual

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OWNER'S MANUAL

MODELNO.WE14542K

14.5HP42Inch LawnTractor

• Assembly

• Operation

Customer Responsibilities

• Service and Adjustme _n__

• Storage

• Troubleshootin_

• Repair Parts

For Parts and Service, contact our authorized distributor: call 1-800-849-1297

For Technical Assistance: call 1-800-829-5886

WEEDEATER

174196 1.28.00 RE)

PRINTED IN U.S.A.

SAFETY RULES

i_ Safe Operation Practices for Ride-On Mowers i_

IMPORTANT: THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING OBJECTS.

FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS INJURY OR DEATH.

I. GENERALOPERATION

• Read, understand, and follow all instructions in the manual and on the machine before starting.

• Only allow responsibleadults, who are familiar withthe

instructions, to operate the machine.

• Clear the area ofobjectssuch as rocks, toys,wi[e_etc.,

Whichcould be picked upand thrown by the blade.

• Besuretheareaisclearofotherpeoplebeforemow.ing.

Stop machine ifanyone enters-the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary.

Always look down and behind before and while backing.

• Be aware of the mower discharge direction and do not

point it at anyone. Do not operate the mower without either the entire grass catcher or the guard in place.

• Slow down before turning.

• Never leave a running machine unattended. Always turn

off blades, set parking brake, stop engine, and remove

keys before dismounting,

• Turn off blades when not mowing.

• Stop engine before removing grass catcher or unclog- ging chute.

• Mow only indaylight or good artificial light.

• Do not operate the machine while under the influence of alcohol or drugs.

• Watch for traffic when operating near or crossing road- ways.

• Use extra care when loading or unloading the machine

into a trailer or truck.

• Data indicates that operators, age 60 years and above,

are involved in a large percentage of riding mower- related injuries. These operators should evaluate their

ability to operate the riding mower safely enough to protect themselves and others from serious injury.

I1. SLOPE OPERATION Slopes are a major factor related to loss-of-control and tipover

accidents, whichcan result in severeinjury or death. Allslopes require extra caution, Ifyoucanrlotbackuptheslopeorifyoufeel

uneasy on it, donot mow it.

DO:

• Mow up and down slopes, not across.

• Remove obstacles such as rocks, tree limbs, etc.

• Watch for holes, ruts, or bumps. Uneven terrain could overturn the machine. Tall grass can hide obstacles.

• Use slow speed. Choose a low gear so that you will net have to stop or shift while on the slope.

Follow the manufacturer's recommendations for wheel

weights or counterweights to improve stability.

Use extra care with grass catchers or other attach- ments. These can change the stability of the machine.

Keep all movementon the slopes slowand gradual Do not make sudden changes in speed or direction.

Avoid starting or stopping on a slope. If tires lose traction, disengage the blades and proceedslowly straight downthe

slope.

DO NOT:

• Do not turn on slopes unless necessary, and then, turn slowly and gradually downhill, if possible.

• Do not mow near drop-offs, ditches, or embankments.

The mower could suddenly turn over ifa wheel isoverthe

edge of a cliff or ditch, or if an edge caves in. Do notmow on wetgrass. Reduced traction could cause

sliding.

• Donot trytostabilizethemachinebyputtingyourfoot on the ground.

• Do not use grass catcher on steep slopes.

III. CHILDREN Tragic accidents can occur ifthe operator is not alert to the

presence of children. Children are often attracted to the machine and the mowing activity. Never assume that

children will remain where you last saw them.

• Keep children out of the mowing area and under the watchful care of another responsible adult.

Be alert and turn machine off ifchildren enter the area.

• Before and when backing, look behind and down for

small children.

• Nevercarrychildren. They may fall off and be seriously

injured or interfere with safe machine operation.

• Never allow children to operate the machine.

• Useextra care when approaching blind corners, shrubs,

trees, or other objects that may obscure vision.

IV. SERVICE

Use extra care in handling gasoline and other fuels. They are flammable and vapors are explosive.

- Use only an approved container.

- Never remove gas cap or add fuel with the engine running. Allow engine to cool before refueling. Do not

smoke.

- Never refuel the machine indoors.

- Never store the machine or fuel container inside where there is an open flame, such as a water heater.

• Never run a machine inside a closed area,

• Keep nuts and bolts, especially blade attachment bolts, tight and keep equipment in good condition.

Never tamper with safety devices. Check their proper operation regularly,

• Keep machine free of grass, leaves, or other debris build-up. Clean oilor fuel spillage. Allow machine tocool

before storing.

• Stop and inspect the equipment ifyou strike an object.

Repair, if necessary, before restarting. Never make adjustments or repairs with the engine running. Grass catcher components are subject to wear, dam-

age, and deterioration, which could expose moving parts

erallow objects to bethrown. Frequently check compo- nents and replace with manufacturer's recommended

parts, when necessary.

• Mower blades aresharp and can cut. Wrapthe blade(s) or wear gloves, and use extra caution when servicing

them. Check brake operation frequently. Adjust and service

as required.

SAFETY RULES

Safe Operation Practices for Ride-On Mowers

• .- Be sure the area isclear of other people before mowing. Stop

machine if anyone enters the area.

Never carry passengers or childr_eneven with the blacles off.

• Do not mow in reverse unress absolutely necessary. Always look down and behind before and while backing.

Never carry children. They may fall off and be seriously

injured or intedere with safe machine operation.

Keep children out of the mowing area and under the watchful

care of another responsible adult.

• Be alert and turn machine off if children enter the area.

Before and when backing, look behind and down for small

children. Mow up and down slopes (15 ° Max), not across.

Remove obstacles such as rocks, tree limbs, etc.

Watch for holes, ruts, or bumps. Uneven terrain could over- turn the machine. Tall grass can hide obstacles.

Use slow speed. Choose a low gear so that you will not have

to stop or shift while on the slope. Avoid starting or stopping on a slope. If tires lose traction,

disengage the blades and proceed slowly straight down the

slope.

• If machine stops while going uphill, disengage blades, shift

into reverse and back down slowly. Do not turn on slopes unless necessary, and then, turn slowly

and gradually downhill, if possible.

Look for this symbol to point out important safety precautions. It means CAUTIONIff

BECOME ALERT!!! YOUR SAFETY IS IN- VOLVED.

CAUTION: Do not coast down a hill in neutral, you may lose control ofthe tractor.

CAUTION: Tow only the attachments that are recommended by and comply with

specifications of the manufacturer of your tractor. Use common sense when towing.

Operate only at the lowest possible speed

when on a slope, Too heavy ofa load, while on a slope, is dangerous. Tires can lose

traction with the ground and cause you to lose control of your tractor.

CAUTION: In order to prevent accidental starting when setting up, transporting, ad- justing or making repairs, always discon- nect spark plug wire and place wire where it cannot contact spark plug,

TABLE OF CONTENTS

SAFETY RULES ........................................................... 2

PRODUCT SPECIFICATIONS ....................................... 4

CUSTOMER RESPONSIBILITIES ...................... 4, 14.18

ASSEMBLY ................................................................ 6-8

OPERATION ............................................................. 9-13

MAINTENANCE SCHEDULE ....................................... 14

WARNING

The engine exhaust from this product contains

chemicals known to the State of California to cause cancer, birth defects, or other reproduc-

tive harm,

i=,

SERVICE AND ADJUSTMENTS ............................. 19-23

STORAGE ................................................................... 24

TROUBLESHOOTING ............................................. 25-26

REPAIR PARTS ...................................................... 28-43

WARRANTY ................................................................ 45

PRODUCT SPECIFICATIONS

GASOLINE CAPACITY 1.25 GALLONS

AND TYPE: UNLEADED REGULAR OIL TYPE (API-SF/SG/SH): SAE 30 (above 32°F)

SAF 5W-30 (below 32°F)

OIL CAPACITY: 3 PINTS

SPARK PLUG: CHAMP{ON RJ19LM or J19LM '

GAP: .030")

VALVE CLEARANCE: INTAKE: .005"- .007"

• • EXHAUST: .009" - .0t1"

GROUND SPEED (MPH):

TIRE PRESSURE: FRONT: 14 PSI

CHARGING SYSTEM: 3 AMPS BATTERY

3ATTERY: AMP/HR: 25

FORWARD:

1,s"t • 0.8 2nd 1.0 3rd 1.6

4th 2.4 5th 3.1 6th 4,0

REVERSE: 1•2

REAR: 12 PSI

5 AMPS HEADLIGHTS

MIN. CCA: 190 CASE SIZE: U1R

CUSTOMER RESPONSIBILITIES

• Read and observe the safety rules.

• Followa regular scheduleinmaintaining, caring forand using your tractor.

• Follow the instructions under "Customer Responsibili-

ties" and "Storage" sections of this owner's manual•

CONGRATULATIONS on yourpurchaseof anewtractor. It has been designed, engineered and manufactured to give

you the best possible dependability and performance. Should you experience any problem you cannot easily

remedy, please contact your nearest authorized service center/department. Wehavecompetent, well-trainedtech-

nicians and the proper tools to service or repair this tractor• Please read and retain this manual• The instructions will

enable you to assemble and maintain your tractor properly. Always observe the "SAFETY RULES"•

WARNING: This tractor is equipped with an internal com- bustion engine and should not be used on or near any

unimproved forest-covered, brush-covered or grass-cov- ered land unless the engine's exhaust system is equipped

with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained

in effective working order by the operator. A spark arrester for the muffler is available through your

nearest authorized service center/department (See RE- PAIR PARTS section of this manual)•

UNASSEMBLED PARTS

(1) Large Flat

Washer

Steering

Boot

Steering Wheel

Steering

, _ , .Adapter

Steering

I I Extension

U Shaft Steering

(1) Lockwasher 3/8 (1) Locknut

(1) Hex Bolt

3/8-16 x 1

Wheel

Wheel Insert

5/16-18

Seat

(1) Shoulder Bolt 5/16-18

(1) Washer

17/32 x 1-3/16 x 12 Gauge

(1) Lock

Washer 1/2

(1) Bolt

Keys

5/16-18 x 1-1/4

(t) Hex Bolt

(2) Keys

Slope Sheet

ASSEMBLY

Your new tractor has been assembled atthe factory withexception of those parts left unassembled for shipping purposes. To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness.

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes are listed,

(1) 5/16" wrench Pliers (2) 7_'16"wrenches Tire pressure gauge

(2) 1/2" wrenches Utility knife (1) 9/16" wrench When right or left hand !s.mentio ned inthis manual, itmeans

when you are in the operating position (seated behind the

steering wheel).

TO REMOVE TRACTOR FROM CARTON

UNPACK CARTON

• Remove all accessible loose parts and parts cartons from carton.

Cut, from top to bottom, along lines on all four corners of carton, and lay panels flat.

• Check for any additional loose parts or cartons and

remove.

BEFORE REMOVING TRACTOR FROM SKID

L EXTENSION SHAFT

ATTACH STEERING WHEEL (See Fig. 1)

ASSEMBLE EXTENSION SHAFT AND BOOT

• Slide extension shaft onto lower steering shaft. Align mounting holes in extension and Iowershafts and install

5/16 hex bolt and Iocknut. Tighten securely.

• Place tabs of steering boot over tab slots in dash and push down to secure.

INSTALL STEERING WHEEL

• Position front wheels of the tractor so they are pointing straightforward.

• Remove steering wheeladapter from steering wheeland slide adapter onto steering shaft extension.

• Position steering wheel so cross bars are horizontal (left to right) and slide inside boot and onto adapter.

• Assemble large flat washer, 3/8 lock washer, 3/8 hex bolt and tighten securely.

Snap steering wheel insert intocenter of steering wheel. Remove protective materials from tractor hood and grill.

IMPORTANT: CHECK FOR AND REMOVE ANY STAPLES IN SKID THAT MAY PUNCTURE TIRES WHERE TRACTOR IS TO ROLL OFF SKID.

FIG. 1

/ 6/16 HEX BOLT

SLOTS

ASSEMBLY

HOW TO SET UP YOUR TRACTOR

CHECK BA'B'ERY (See Fig. 2)

Lift seat pan to raised position and open battery box door.

• If this battery is put into service after month and year indicated on label (label located between terminals)

•- charge battery for minimum of one hour at 640 amps. (See "BATTERY" in CUSTOMER RESPONSIBILITIES

section of this manual for charging instructions).

SEAT

LABEL

BOX

TERMIR

FIG. 2

INSTALL SEAT (See Fig. 3)

Adjust seat before tightening adjustment bolt.

Remove adjustment knob and flat washer securing seat

tocardboard packing and set aside for assembly of seat

to tractor•

• Pivot seat upward and remove fror_ the cardboard packing. Remove the cardboard packing and discard.

• Place seat on seat pan and assemble shoulder bolt,

Tighten shoulder bolt securely,

• Assemble adjustment bolt. Iockwasher and flat washer loosely. Do not tighten.

Lower seat into operating position and sit on seat.

• Slide seat until acomfortable position is reached which allows you topress clutch/brake pedal allthe waydown.

• Get off seat without moving its adjusted position. Raise seat and tighten adjustment bolt securely.

SHOULDER \ _ \_\ \ \\\

BOLT _ \\ \_y_ _ \ \ \ \\ \

BOLT

FIG.3

NOTE: You may now roll or drive your tractor off the skid. Follow the appropriate instruction below to remove the

tractor from the skid.

TO ROLL TRACTOR OFF SKID (See Operation section, page 10, for location and function of

controls)

• Press liftlever plunger and raise attachment liftlever to its highest position.

• Release parking brake by depressing clutch/brake pedal. Place gearshift lever in neutral (N) position.

• Roll tractor forward off skid. Remove banding holding discharge guard up against

tractor.

ASSEMBLY

TO DRIVE TRACTOR OFF SKID (See Opera- tion section, page 10, for location and func-

tion of controls)

&WARNING: Before starting, read, understand and follow

all instructions in the Operation section of this manual. Be sure tractor is in a well-ventilated area. Be sure the area in

front of tractor is clear of other people and objects..

Be sure all the above assembly steps have been completed.

• Cheok engine oil level and fill f0eftank with gasoline. Sit on seat in operating position, depress clutch/brake

pedal and set the p_rking brake. Place gear shift lever in neutral (N) position.

• Press lift lever plunger and raise attachment lift lever to its highest position.

• Startthe engine. After engine has started, move throttle control to idle position.

Depress clutch/brake pedal into full "BRAKE" position and hold. Move gearshift lever to 1st gear.

• Slowly release clutch/brake pedal and slowly drive tractor off skid.

Apply brake to stop tractor, set parking brake and place

gearshift lever in neutral position.

• Turn ignition key to "OFF" position. Continue with the instructions that follow.

CHECK TIRE PRESSURE

The tires on your tractor were overinflated at the factory for shipping purposes. Correct tire pressure is important for

best cutting performance.

• Reduce tire pressure to PSI shown in "PRODUCT SPECIFICATIONS" section of this manual.

/ CHECKL IS T

BEFORE YOUOPERA TEAND ENJOY YOUR NEW TRAC-

TOR, WE WISH TO ASSURE THAT YOU RECEIVE THE

BEST PERFORMANCEAND SATISFACTION FROM THIS QUALITYPRODUCT. ..

PLEASE REVIEW THE FOLLOWING CHECKLIST:

,/ All assembly instructions have been completed. ,/ No remaining loose parts in carton.

,/ Batteryisproperlypreparedandcharged. (Minimum1

hour at 6 amps). ,/ Seat is adjusted comfortably and tightened securely. ,/ All tires are properly inflated. (For shipping purposes,

the tires were overinflated at the factory). ,/ Be sure mower deck is properly leveled side-to-side/

front-to-rear for best cutting results. (Tires must be

properly inflated for leveling). ,/ Check mower and drive belts. Be sure they are routed

properly around pulleys and inside all belt keepers. d Check wiring. See that all connections are still secure

and wires are properly clamped.

WHILE LEARNING HOW TO USE YOUR TRACTOR, PAY

EXTRA ATTENTION TO THE FOLLOWING IMPORTANT

ITEMS:

,/ Engine oil is at proper level.

,/ Fuel tank is filled with fresh, clean, regular unleaded

gasoline.

,/ Become familiar with all controls - their location and

function. Operate them before you start the engine.

,,/ Be sure brake system is in safe operating condition.

CHECK DECK LEVELNESS

For best cutting results, mower housing should be properly leveled. See "TO LEVEL MOWER HOUSING" inthe Service

and Adjustments section of this manual.

CHECK FOR PROPER POSITION OF ALL

BELTS

See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments

section of this manual. Verify that the belts are routed correctly.

CHECK BRAKE SYSTEM

After you learn how to operate your tractor, check to see that the brake is properly adjusted. See "TO ADJUST BRAKE"

in the Service and Adjustments section of this manual,

OPERATION

These symbols may appear on your tractor or inliterature supplied with the product. Learnand understand their meaning.

BATTERY CAUTION OR REVERSE

WARN!NG

ENGINE ON ENGINE OFF OIL PRESSURE

FORWARD FAST SLOW

LIGHTS ON OVER TEMP "_

LIGHT

I I

FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT

LOCKED

R N H

ATTACHMENT REVERSE

CLUTCH ENGAGED

ATTACHMENT

IGNITION CLUTCH DISENGAGED (SEE SAFETY RULES SECTION)

DANGER, KEEP HANDS AND FEET AWAY

NEUTRAL HIGH LOW

KEEP AREA CLEAR SLOPE HAZARDS

(AutomaticModels only)

PARKING BRAKE

FREE WHEEL

OPERATION

KNOW YOUR TRACTOR

READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR

Compare the illustrations withyour tractor tofamiliarize yourself withthe locations of variouscontrols and adjustments• Save this manual for future reference•

ATTACHMENT IGNITION CLUTCH SWITCH LEVER

"- .... "- LEVER

PLUNGER

THROTTLEICHOKE CONTROL_ /_ ,

CLUTCH/BRA PEDAL _

GEARSHIFT

LEVER--

Our tractors conform to the safety standards of the American National Standards Institute.

i t

,,J

i ' IXl

ATTACHMENT LIFT LEVER

MOWER DECK HEIGHT ADJUSTMENT

POSITIONS

PARKING BRAKE

FIG. 4

ATTACHMENT CLUTCH LEVER: Used to engage the

mower blades, or other attachmentsmountedto yourtractor.

LIGHT SWITCH: Turns the headlights on and off. THROTTLE/CHOKE CONTROL: Used for starting and

controlling engine speed. CLUTCH/BRAKE PEDAL: Used for declutching and brak- ing the tractor and starting the engine.

PARKING BRAKE: Locks clutch/brake pedal into the brake position,

GEARSHIFT LEVER: Selects the speed and direction of

tractor• ATTACHMENT LIFT LEVER: Used to raise, lower, and adiustthe mowerdeck or otherattachments mounted to your

tractor•

LIFT LEVER PLUNGER: Used to release attachment lift lever when changing its position•

IGNITION SWITCH: Used for starting and stopping the engine.

OPERATION

The operation of any tractor can result inforeign objects thrown intothe eyes, which can I result in severe eye damage. Always wear safety glasses or eye shields while operating

your tractor or performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses.

HOW TO USE YOUR TRACTOR

TO SET PARKING BRAKE (See Fig. 5)

Your tractor isequipped withan operator presence sensing switch. When engine isrunning, any attempt bythe operator

to leave the seat without first setting the parking brake will shut off the engine.

• Depress clutch/brake pedal into full "BRAKE" position and hold.

Place parking brake lever in "ENGAGED" position and release pressure from clutch/brake pedal. Pedal should

remain in"BRAKE" position. Make sure parking brake

will hold tractor secure.

TH ROTTLE/C HO KE_'_

CONTROL LEVER

CLUTCH/BRAKE PEDAL "DRIVE" POSITION

STOPPING (See Fig. 5)

MOWER BLADES -

• To stop mower blades,move attachment clutch lever to "DISENGAGED" position.

GROUND DRIVE-

• To stop ground drive, depress clutch/brake pedal into

full "BRAKE" position. Move gearshift lever to neutral (N) position.

ENGINE -

• Move throttle control to slow position. NOTE: Failure to move throttlecontrol toslow position and

allowing engine to idle before stopping may cause engine to "backfire".

Turn ignition key to "OFF" position and remove key. Always remove key when leaving tractor to prevent

unauthorized use. Never use choke to stop engine.

• , _- .

ATTACHMENT CLUTCH LEVER "ENGAGED" POSITION

)IGNITION KEY

DISENGAGED"

PARKING BRAKE

"ENGAGED"

PARKING BRAKE "DISENGAGED" POSITION

FIG.5

IMPORTANT: LEAVING THE IGNITION SWITCH IN ANY POSITION OTHER THAN "OFF" WILLCAUSETHE BATTERY

TO BEDISCHARGED, (DEAD).

NOTE: Under certain conditions when tractor is standing idle with the engine running, hot engine exhaust gases may

cause "browning" of grass. To eliminate this possibility, always stop engine when stopping tractor on grass areas.

TO USE THROTTLE CONTROL (SEE FIG, 5)

Always operate engine at full throttle.

Operating engine at less than full throttle reduces the

battery charging rate.

• Full throttle offers the best bagging and mower perfor- mance.

TO MOVE FORWARD AND BACKWARD (See Fig. 5)

The direction and speed of movement is controlled by the

gearshift lever.

Start tractor with clutch/brake pedal depressed and gearshift lever in neutral (N) position.

Move gearshift lever to desired position.

• Slowly release clutch/brake pedal to start movement. IMPORTANT: BRING TRACTOR TO A COMPLETE STOP

BEFORE SHIFTING ORCHANGING GEARS. FAILURETO DO SOWILL SHORTENTHE USEFULLIFEOFYOURTRANSAXLE.

TO ADJUST MOWER CUTTING HEIGHT

pletely, as described above, before leaving the operator's position; to

CAUTION: Always stop tractor com- I

empty grass catcher, etc.

(See Fig. 5)

The position of the attachment lift lever determines the cutting height.

• Grasp lift lever,

• Press plunger with thumb and move lever to desired position.

The cutting height range is approximately 1-1/2 to 4". The heights are measured from the ground to the blade tip with

the engine not running. These heights are approximate and may vary depending upon soil conditions, height of grass

and types of grass being mowed.

• The average lawn should be cut toapproximately 2-1/2 inches during the cool season and to over 3 inches

during hot months. For healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6 inches in

height should be mowed twice. Make the first cut relatively high; the second to desired height.

OPERATION

TO OPERATE MOWER (See Fig. 6)

Yourtractor isequipped withan operatorpresence sensing switch. Any attempt by the operator to leave the seat with

the engine runningand the attachment clutch engaged will shut offthe engine.

• Select desired height ofcut.

• Start mower blades by engaging attachmen!.clutch "control.

• TO STOP MOWER BLADES - disengage attachment

clutch.control .... .

CAUTION: Do not operate the mower ] without either the entire grass catcher, on mowers so equipped, or the dis- charge guard in place.

"ENGAGE[}" POSITION

ATTACHMENT LIFT

,LEVER HIGH POSITION

_LOW

POSITION

CLUTCH LEVER

"DISENGAGED"

POSITION

ATTACHMENT _

DISCHARGE

GUARD

FIG. 6

TO OPERATE ON HILLS

J & CAUTION: Donotdriveupordownhins I

• Choose the slowest speed before starting up or down hills.

• Avoid stopping or changing speed on hills.

• If slowing is necessary, move throttle control lever to slower position.

• If stopping is absolutely necessary, push clutch/brake pedal quickly to brake position and engage parking

brake.

• Move gearshift lever to 1st gear. Be sure you have allowed room for tractor to roll slightly as you restart movement.

To restart movement, slowly release parking brake and clutch/brake pedal.

Make all turns slowly.

with slopes greater than 15° and do not drive across any slope.

TO TRANSPORT

• Raiseattachmentlitttohighestpositionwithattachment lift control.

• When pushing or towing your tractor, be sure gearshift

lever is in neutral (N) position.

• Do not push or tow tractor at more than'five (5) MPH.

NOTE: Toprotect hood from damage when transporting your tractor on a truck or a trailer, be sure hood is closed and

secured to tractor. Use anappropriate means oftying hood

to tractor (rope, cord, etc.).

TOWING CARTS AND OTHER ATTACH-

MENTS

Tow only the attachments that are recommended by and

comply with specifications of the manufacturer of your tractor. Use common sense when towing. Too heavy of a

load, while on aslope, is dangerous. Tires can lose traction with the ground and cause you to lose control ofyour tractor.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL (See Fig. 11)

• The engine in your tractor has been shipped, from the factory, already filled with summer weight oil.

• Check engine oil with tractor on level ground.

Remove oil fillcap/dipstick and wipe clean, reinsert the

dipstick and screw cap tight, wait for a few seconds,

remove and read oil level. If necessary, add oil until "FULL" mark on dipstick is reached. Do not overfill.

• For cold weather operation you should change oil for

easier starting (See "OIL VISCOSITY CHART" in the Customer Responsibilities section of this manual).

• Tochange engine oil, seethe Customer Responsibilities section in this manual.

ADD GASOLINE

• Fill fuel tank. Use fresh, clean, regular unleaded

gasoline with a minimum of 87 octane. (Use of leaded gasoline will increase carbon and lead oxide deposits

and reduce valve life). Do not mix oil with gasoline.

Purchase fuel in quantities that can be used within30

days to assure fuel freshness.

IMPORTANT: WHEN OPERATING IN TEMPERATURES BELOW 32°F(0°C), USE FRESH, CLEAN WINTER GRADE

GASOLINE TO HELP INSURE GOOD COLD WEATHER STARTING.

WARNING: Experience indicates that alcohol blended fuels

(called gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids

during storage. Acidic gas can damage the fuel system of

an engine while in storage. To avoid engine problems, the fuel system should be emptied before storage of30 days or

longer. Drain the gas tank, start the engine and letitrun until the fuel lines and carburetor are empty. Use fresh fuel next

season. See Storage Instructions for additional information. Never use engine or carburetor cleaner products inthe fuel

tank or permanent damage may occur.

CAUTION: Fill to bottom of gas tank filler neck. Do not overfill. Wipe off any

]

spilled oil or fuel. Do not store, spill or use gasoline near an open flame.

OPERATION

TO START ENGINE (See Fig. 5)

When startingthe engineforthe first timeor iftheengine has

runout offuel, it will take extra cranking time to move fuel

from the tank to the engine.

• Sit on seat in operating position, depress clutch/brake

pedal and set parking brake. Place gear shift lever in neutral (N) position.

• " "Move attachment clutch to "DISENGAGED" position.

Move throttlecontrol to choke position.

NOTE: Before startirlg, :" " "

procedures below.

• Insert key into ignition and turn key clockwise to "START" position and release key as soon as engine

starts. Do not run starter continuously for more than

fifteen seconds per minute. Ifthe engine does not start

after several attempts, move throttle control to fast position, wait a few minutes and try again. If engine still

does not start, move the throttle control back to the choke position and retry.

WARM WEATHER STARTING (50 ° Fand above)

When engine starts, move the throttle control to the fast position.

• The attachments and ground drive can now be used. If

the engine does not accept the load, restart the engine and allow itto warm up for one minute using the choke

as described above.

COLD WEATHER STARTING ( 50° F and below)

• When engine starts, allow engine to run with the throttle

control in the choke position until the engine runs roughly, then move throttle control to fast position. This

may require an engine warm-up period from several seconds to several minutes, depending on thetempera-

ture.

• The attachments can also be used during the engine

warm-up period.

NOTE: If at a high altitude (above 3000 feet) or in cold temperatures (below 32 F) the carburetor fuel mixture may

need to be adjusted for best engine performance. See "TO ADJUST CARBURETOR" in the Service and Adjustments

section of this manual.

read the warm and cold starting

MOWING TIPS

• Tire chains cannot be used when the mower housing is attached to tractor.

Mower should be properly leveled for best mowing performance. See "TO LEVEL MOWER HOUSING" in the Service and Adjustments sectior_of 1his manual.

• The left hand side of mower should be usedfor trimming. Drive sothat clippings are discharged onto the area that

has been cut. Have the cut area to the right of the machine. This will result ina more even distribution of

clippings and more uniform cutting. When mowing large areas, start by turning tothe right so

that clippings will discharge away from shrubs, fences, driveways, etc. After one or two rounds, mow in the

opposite direction making left hand turns until finished (See Fig. 7 ).

• If grass is extremely tall, it should be mowed twice to reduce load and possible fire hazard from dried clip-

pings. Make first cut relatively high; the second to the desired height.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesirable clumps. Allow grass to dry before mowing.

Always operate engine at full throttle when mowing

to assure better mowing performance and proper dis- chargeof material. Regulateground speed byselecting

a low enough gear to give the mower cutting perfor-

mance as well as the quality of cut desired.

• When operating attachments, select a ground speed that will suit the terrain and give best performance of the

attachment being used.

FIG. 7

CUSTOMER RESPONSIBILITIES

MAINTENANCESC.EDULE

AS YOU COMPLETE

Check Tire Pressure V' , _ I "

Check Operator Presence and /

T I Interlock Systems V _"

R Check for Loose Fasteners ik/ j V'7 If

Sharpen/Replace Mower B_ades . 1_4

Lubrication Chart _ V s

_:_1 Check Batte,:y Level

Clean Battery and Terminals if Check Transaxle Cooling V'

Adjust Blade Belt(s) Tension V_s

Adjust Motion Drive Belt(s) Tension V'5

Check Engine Oil Level V' V' Change Engine Oil I_12.:. V F

E Clean Air Filter V_:

U Clean Air Screen

G Inspect Muffler/Spark Arrester V'

Replace Oil Filter (if equipped) V_

E Clean Engine Cooling Fins Vw2

Replace Spark Plug I_ / I_ Replace Air Filter Paper Cartridge V w2

Replace Fuel Filter V'

1 - Change more often when operating under a heavy load or in high ambient terr_)eratures. 5 - If equipped with adjustable system 2 - Service more often when operating in dirty or dusly conditions 6 - Not required 1{equipped with mainfenance-free battery 3 - If equipped with oil filter, change oil every 50 hours. 7 - Tighten front axle pivot bolt to 35 ft -Ibs maximum 4 - Replace blades more often when mowing Fn Sandy soil. Do not overtlghten

LUBRICATION CHART

GENERAL RECOMMENDATIONS

The warranty on thistractor does not cover items that have ZERK _._-_ been subjected to operator abuse or negligence. To receive

full value from the warranty, operator must maintain tractor (_)FRONT as instructed inthis manual. BEARINGZERK _.

Some adjustments will need to be made periodically to properly maintain your tractor.

All adjustments in the Service and Adjustments section of

this manual should be checked at least once each season.

Once ayear you should replace the spark plug, clean or replace airfilter, and check blades and belts ferwear. A

new spark plug and clean air filterassure proper air-fuel mixture and help yourengine run better and last longer.

BEFORE EACH USE

• Check engine oil level. Check brake operation.

Check tire pressure.

• Check operator presence and

interlock systems for proper operation. Check for loose fasteners.

OGENERAL PURPOSE GREASE (_)REFER TO CUSTOMER RESPONSIBILITIES "ENGINE"

SECTION

IMPORTANT: DO NOT OIL OR GREASE THE PIVOT POINTS WHICH HAVE SPECIAL NYLON BEARINGS. VISCOUS LUBRi-

CANTS WILL ATTRACT DUST AND DIRT THAT WILL SHORTEN

THE LIFE OF THE SELF-LUBRICATING BEARINGS. IF YOU

FEEL THEY MUST BE LUBRICATED. USE ONLY A DRY. Pew- DERED GRAPHITE TYPE LUBRICANT SPARINGLY.

ZERK

"_)FRONT WHEEL

BEARING ZERK

CUSTOMER RESPONSIBILITIES

TRACTOR

Always observe safety rules when performing any mainte-

nance.

BRAKE OPERATION

Iftractor requires more than six (6)feet stopping distance at

high speed in highest gear, then brake must be adjusted. (See "TO ADJU ST BRAKE"in the Service and AdjL_stments section of this manual).

TIRES " •

• Maintain proper air pressure in alltires (See"PRODUCT

SPECIFICATIONS" section of this manual).

• Keep tires free of gasoline, oil, or insect control chemi- cals which can harm rubber.

Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause tire damage.

NOTE: To seal tire punctures and prevent flat tires due to slow leaks, tire sealant may be purchased from your local

parts dealer. Tire sealant also prevents tire dry rot and corrosion.

OPERATOR PRESENCE SYSTEM

Be sure operator presence and interlock systems are work- ing properly, tfyour tractor does not function as described, repair the problem immediately.

• The engine should not start unless the clutch/brake pedal isfully depressed and attachement clutch control

is in the disengaged position. When the engine isrunning, any attempt by the operator

to leave the seat without first setting the parking brake should shut off the engine.

• When the engine is running and the attachment clutch is engaged, any attempt by the operator to leave the seat

should shut off the engine.

• The attachment clutch should never operate unless the operator is in the seat.

BLADE CARE

For best results mower blades must bekept sharp. Replace bent or damaged blades.

TRAILING MANDREL EDGE UP ASSEMBLY

CENTER

LOCK WA_

HEX BOLT (GRADE

8)*

*A GRADE 8 HEAT TREATED BOLT CAN BE

IDENTIFIED BY SIX LINES ON THE BOLT HEAD.

FIG, 8

TO SHARPEN BLADE (See Fig. 9)

NOTE: We do not recommend sharpening blade - but ifyou

do, be sure the blade is balanced. Care should be taken to keep the blade balanced. An

unbalanced blade will cause excessive vibration and even-

tual damage to mower and engine.

• The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the mower.

• To check blade balance, you will need a 5/8" diameter

steel bolt, pin, or acone balancer. (When using a cone balancer, followthe instructions supplied with balancer).

NOTE: Do not use a nail for balancing blade. The lobes of the center hole may appear to be centered, but are not.

Slide blade on to an unthreaded portion of the steel bolt

or pin and hold the bolt or pin parallel with the ground, If

blade is balanced, it should remain in a horizontal position. If either end of the blade moves downward, sharpen the heavy end until the blade is balanced.

CENTER HOLE

BLADE REMOVAL (See Fig. 8)

Raise mower to highest position to allow access to

blades.

• Removehexbolt, lockwasherandflatwashersecuring blade.

• Install new orresharpened blade with trailingedge up towards deck as shown.

IMPORTANT: TO ENSURE PROPER ASSEMBLY, CENTER HOLE IN BLADE MUST ALIGN WITH STAR ON MANDREL

ASSEMBLY.

• Reassemble hex bolt, lock washer and flat washer in exact order as shown.

Tighten bolt securely (27-35 Ft. Lbs. torque).

IMPORTANT: BLADE BOLT iS GRADE8HEATTREATED.

5/8" BOLT OR

BLADE

FIG. 9

CUSTOMER RESPONSIBILITIES

BATTERY

Your tractor has a battery charging system which is suffi-

cient for normal use. However, periodic charging of the battery with an automotive charger will extend its life.

• Keep battery and terminals clean. Keep battery bolts tight.

• Keep small vent holes open.

• "Rechargeat 6-10 amperes for l hour.

NOTE: The original equipment battery on your tractor is maintenance free. Do not attempfto bpen or remove caps or covers. Adding or checking level of electrolyte is not necessary. • "

TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the

battery to "leak" power.

• Open battery box door.

• Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor.

• Rinse the battery with plain water and dry.

• Clean terminals and battery cable ends with wire brush until bright.

• Coat terminals with grease or petroleum jelly.

• Reinstall battery (See "REPLACING BATTERY" inthe

Service and Adjustments section of this manual).

V-BELTS

Check V-belts for deterioration and wear after 100 hours of operation and replace if necessary. The belts are not

adjustable. Replace belts if they begin to slip from wear.

TRANSAXLE COOLING

Keep transaxle free from build*up of dirt and chaff whichcan

restrict cooling.

NOTE: Although multi-viscosity oils (5W30, 10W30 etc.)

improve starting in cold weather, these multi-viscosity oils

will result in increased oil consumption when used above 32°F. Check your engine oil level more frequently to avoid

possible engine damage from running low on oil. Change the oil after every 25 hours of operatJon or at least

once ayear ifthe tractor isnot used for 25 hours in one year. Check the crankcase oil level before starting the engine and

after each eight (8) hours of operation. Tighten oil fill cap/ dipstick securely each time you check the oil level.

TO CHANGE ENGINE OIL (See Figs. 10 and 11)

Determine temperature range expected before oil change. All oil must meet API service classification SF, SG or SH.

• Be sure tractor is on level surface.

• Oil will drain more freely when warm.

• Catch oil in a suitable container. Remove oilfill cap/dipstick. Be careful not to allow dirt

to enter the engine when changing oil.

• Remove drain plug.

• After oil has drained completely, replace oil drain plug and tighten securely.

• Refill engine with oil through oil fill dipstick tube. Pour slowly. Do not overfill. For approximate capacity see

"PRODUCT SPECIFICATIONS" section ofthis manual.

• Use gauge on oil fill cap/dipstick for checking level. Be sure dipstick cap is tightened securely for accurate

reading. Keep oil at "FULL" line on dipstick.

OIL FILL CAP/DIPSTICK

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SF, SG, or SH. Select the oil's SAE viscosity

grade according to your expected operating temperature.

SAE VISCOSITY GRADES

.20 = O° 30° 32° 40° 60 _ 80_ 100°

.30= .20° 10° 0o 10° 20 ° 30 _ 40 _

TEMPERATURE RANGE ANTICtPATED BEFORE NEXT OIL CHANGE

FIG. 10

OIL DRAIN PLUG

FIG. 11

CUSTOMER RESPONSIBILITIES

CLEAN AIR SCREEN (See Fig. 12)

Air screen must be kept free of dirt and chaff to prevent engine damage from overheating. Clean witha wirebrushor

compressed airto removedirt and stubborndried gum fibers.

ENGINE COOLING FINS (See Fig. 12)

Remove any dust, dirt or oil from engine cooling fins to prevent engine damage from overheating.

• Remove screws from blower housing and lifthousing and dipstick tube.assembly off engine.

• Cover oil fill opening to prevent entry of diff.

• Use compressed air or stiff bristle brush to thoroughly

clean engine cooling fins.

• To reassemble, reverse above procedure.

SCREWS

OIL FILL TUBE

ASSEMBLY

BLOWER HOUSING

SCREWS

AIR SCREEN

AIR FILTER (See Fig. 13)

Yourengine will notrunproperly usinga dirty airfilter. Clean the foam pre-cleaner after every 25 hours of operation or

every season. Service paper cartridgeevery 100 hours of operation or every season, whichever occursfirst.

Service air cleaner more often under dusty conditions.

Remove knob(s) and cover.

TO SERVICE PRE-CLEANER

• Slide foam pre-cleaner offcartridge.

• Wash itin liquiddetergent and water.

• Squeeze it dry in a clean cloth.

• Saturate it inengine oil. Wrap it inclean, absorbent cloth and squeeze to remove excess oil.

• If very dirty or damaged, replace pre-cleaner. Reinstall pre-cleaner over cartridge.

Reinstall cover and secure with knob(s).

TO SERVICE CARTRIDGE

Remove cartridge nut.

Carefully remove cartridge to prevent debris from enter- ing carburetor. Clean base carefully to prevent debris from entering carburetor. Clean cartridge by tapping gently on flat surtace. Ifvery

dirty or damaged, replace cartridge.

Reinstall cartridge, nut, precleaner, cover and secure

with knob(s).

IMPORTANT: PETROLEUM SOLVENTS, SUCH AS KEROSENE, ARE NOT TO BE USED TO CLEAN THE

CARTRIDGE. THEY MAY CAUSE DETERIORATION OF THE CARTRIDGE. DO NOT OIL CARTRIDGE. DO NOT

USE PRESSURIZED AIR TO CLEAN OR DRY CARTRIDGE.

ENGINE COOLING FINS

FIG. 12

SPARK PLUG

COVER

KNOB

CARTRIDGE

COVER _..._NUT

_PAPER

/ _ CARTRIDGE

FOAM / I

PRE-CLEANER _

-_ _BASE

FIG. 13

CUSTOMER RESPONSIBILITIES

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create a fire hazard and/or damage,

CLAMP

SPARK PLUGS

Replace spark plugs at the beginning of each mowing

season or after every 100 hours of operation, whichever occurs first. Spark plug type and gap setting are shown in

"PRODUCT SPECIFICATIONS" section of this manual.

IN-LINE FUEL FILTER (see Fig. 14)

The fuel filter should be replaced once each season. If fuel

filter becomes clogged, obstructing fuel flow to carburetor, replacement isrequired.

• With engine cool, remove filter and plug fuel line sec-

tions.

• Place new fuel filter in positionin fuel line with arrow

pointingtowardscarburetor.

• Be sure there are no fuel line leaks and clamps are properly positioned.

Immediately wipe up any spilled gasoline.

CLAMP

FUEL _

FILTER

FIG. 14

CLEANING

Clean engine, battery, seat, finish, etc. of all foreign

matter.

• Keep finished surfaces and wheels free ofall gaso[ine,

oil, etc.

• Protect painted surfaces with automotivetypewax. We do not recommend using a garden hose to clean your

tractor unless the electrical system, muffler, air filter and

carburetor are covered to keep water out. Water in engine can result in a shortened engine life.

SERVICE AND ADJUSTMENTS

CAUTION: BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

Depress clutch/brake pedal fully and set parking brake.

Place gearshift lever in neutral (N) position.

• Place attachment clutch in "DISENGAGED" position.

• Turn ignition key "OFF" and remove key.

Make sure the blades and all moving parts have completely stopped. Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with

plug.

TRACTOR

TO REMOVE MOWER

Mower will be easier to remove from the right side of tractor.

Place attachment clutch in "DISENGAGED" position.

Move attachment lift ]ever forward to lower mower to its lowest position.

• Roll belt off engine pulley.

• Remove small retainer spring, and lift clutch spring off pulley bolt.

• Remove large retainer spring, slide collar off and push

housing guide out of bracket.

• Disconnect anti-swaybar from chassis bracket by re-

moving retainerspring.

• Disconnect suspension arms from rear deck brackets

by removing retainer sphngs.

Disconnect front links from deck by removing retainer

springs.

Raise lift lever to raise suspension arms• Slide mower

out from under tractor.

IMPORTANT: IF AN ATTACHMENT OTHER THAN THE MOWER DECK iS TO BE MOUNTED ON THE TRAC-

TOR, REMOVE THE FRONT LINKS AND HOOK THE CLUTCH SPRING INTO SQUARE HOLE IN FRAME.

TO INSTALL MOWER (See Fig. 15)

• Raise attachment lift lever to its highest position.

• Slide mower under tractor with discharge guard to right side of tractor.

• Lower lift lever to its lowest position.

• Install mower in reverse order of removal instructions.

SMALL RETAINER SPRING

CLUTCH SPRING

COLLAR

HOUSING GUIDE

LARGE RETAINER

SPRING

RETAINER SPRINGS

(BOTH SIDES)

BRACKET

FIG. 15

SERVICE AND ADJUSTMENTS

TO LEVEL MOWER HOUSING •

Adjust the mower while tractor is parked on level ground or driveway. Make su re tiresare properly inflated (See"PROD-

UCT SPECIFICATIONS" section of this manual). Iftiresare over or underinfiated, you will not properly adjust your

mower. SIDE-TO-SIDE ADJUSTMENT (See Figs. 16 and 17)

Raise mower to its highest position.

• At the midpoint of both sides of mower, measure height from bottom edge of mower toground. Distance"A" on

both sides of mower should be the same or within 1/4" of each other.

• If adjustment is necessary, make adjustment on one side of mower only.

• To raise one side of mower, tighten liftlink adjustment nut on that side.

• To lower one side of mower, loosen lift link adjustment nut on that side.

NOTE: Three fullturns ofadjustment nut willchange mower height about 1/8".

• Recheck measurements after adjusting.

BOTTOM EDGE BOTTOM EDGE OF MOWER OF MOWER

When distance "D" is 1/8"to 1/2" lower at front than rear, tighten nuts "F" against trunnion on both front links.

To raise front of mower, loosen nut"E"from trunnion on

both front links. Tighten nut "E" on both front links an

equal number of turns. When distance "D" is1/8" to 1/2" lower at:front than rear,

tighten nut "F" against trunnion on both front links. Recheck side-to-side adjustment.

'_ :_:\'_ ( o o/ MANDREL

i'oo

FIG. 18

BOTH FRONTLINKS MUSTBE EQUALIN LENGTH

NUT"F

_GROUND LIN_

FIG. 16

SUSPENSION ARM

__' \ LAI[F_uLJN._EN'

, I NUT

FIG. 17

FRONT-TO-BACK ADJUSTMENT (See Figs. 18 and 19) IMPORTANT: DECK MUST BE LEVEL SIDE-TO-SIDE. IF

THE FOLLOWING FRONT-TO-BACK ADJUSTMENT IS

NECESSARY, BE SURE TO ADJUST BOTH FRONT LINKS EQUALLY SO MOWER WILL STAY LEVEL SIDE-TO-

SIDE.

To obtain the best cutting results, the mower housing should

be adjusted so that the front is approximately 1/8" to 1/2" lower than the rearwhen the mower is inits highest position.

Check adjustment on right side oftractor. Measu re distance

"D" directly in front and behind the mandrel at bottom edge of mower housing as shown.

• Before making any necessary adjustments, check that both front links are equal in length. Both links should be

approximately 10-3/8".

if links are not equal in length, adjust one link to same

length as other link.

• To lower front of mower loosen nut"E"on both front links

an equal number of turns.

FRONT

FIG, 19

TO REPLACE MOWER BLADE DRIVE BELT (See Fig, 20)

The mower blade drive belt may be replaced without tools. Park the tractor on level surface. Engage parking brake.

BELT REMOVAL -

• Remove mower from tractor (See "TO REMOVE MOWER" in this section of this manual).

Work belt off both mandrel pulleys and idler pulleys,

Pull belt away from mower.

BELT INSTALLATION -

• Install new belt in reverse order of removal.

Make sure belt isin all pulley grooves and inside all belt

guides.

• Install mower in reverse order of removal instructions.

IDLER

MANDREL __ PULLEYS

( - , f

FIG. 20

SERVICE AND ADJUSTMENTS

TO ADJUST BRAKE (See Fig. 21)

Your tractor is equipped with an adjustable brake system which ismounted on the right side of the transaxle.

Iftractor requires more than six (6) feet stopping distance at high speed in highest gear, then brake must be adjusted.

• Depress clutch/brake pedal and engage parking brake.

• .. Measure distance between brake operating arm and nut "A"on brake rod.

• If distance is other than 1-1/2", loosen jam nut and turn

nuV'A" untildistance becomes1 -1/2". Retighten j_m nut against nut "A". Road test tractor for proper stopping distance as stated

above. Readjust if necessary. If stopping distance is still greater than six (6) feet in highest gear, further

maintenance is necessary. Contact your nearest au- thorized service center/department.

WITH PARKING BRAKE"ENGAGED"

_l NUT "A"

NUT

FIG. 21

TO REPLACE MOTION DRIVE BELT

(See Fig. 22)

Park the tractor on level surface. Engage parking brake. For assistance, there isa belt installation guide decal on bottom

side of left footrest.

• Remove mower (See "TO REMOVE MOWER" in this section of this manual.)

• Remove belt from stationary idler and clutching idler. Pull belt slack toward rear of tractor. Remove belt upwards from transaxle pulley by deflecting belt keep-

ers.

• Pull belt toward front of tractor and remove downwards from around engine pulley.

• Install new belt by reversing above procedure.

ENGINE'--------.--._ PULLEY

CLUTCHING _

IDLER

STATIONARY /

IDLER

TRANSAXLE_

PULLEY

FIG. 22

TO ADJUST STEERING WHEEL ALIGNMENT

If steering wheel crossbars are not horizontal (left to right) when wheels are positionedstraig ht forward, remove steer- ing wheel and reassemble per instructions in the Assembly

section of this manual.

FRONT WHEEL TOE-IN/CAMBER

The front wheel toe-in and camber are not adjustable on your tractor. If damage hasoccurred toaffect the front wheel toe-

in or camber, contact your nearest authorized service center/department.

TO REMOVE WHEEL FOR REPAIRS

(See Fig. 23)

Block up axle securely.

Remove axle cover, retaining ring and washers to allow

wheel removal (rearwheel contains asquare key- Do not

lose).

• Repair tire and reassemble. On rear wheels only: align grooves inrearwheel hub and

axle. Insert square key. Replace washers and snap retaining ringsecurely inaxle

groove.

• Replace axle cover. NOTE: To seal tire punctures and prevent flat tires due to

slow leaks, tire sealant may be purchased from your local parts dealer. Tire sealant also prevents tire dry rot and

corrosion.

WASHERS

RETAINING

AXLE COVER - _SQUARE KEY (REAR

TO START ENGINE WITH A WEAK BATTERY

WHEEL ONLY)

FIG. 23

(See Fig. 24)

CAUTION: Lead-acid batteries generate

explosive gases. Keep sparks, flame

If your battery is too weak to start the engine, it should be recharged. If "jumper cables" are used for emergency

starting, follow this procedure: IMPORTANT: YOUR TRACTOR IS EQUIPPED WITH A 12

VOLT NEGATIVE GROUNDED SYSTEM. THE OTHER VEHICLE MUST ALSO BE A 12 VOLT NEGATIVE GROUNDED SYSTEM. DO NOT USE YOUR TRACTOR

BATTERY TO START OTHER VEHICLES.

TO ATTACH JUMPER CABLES -

Con necteach end ofthe RED cable to the POSITIVE (+) terminal of each battery, taking care not to short against

chassis.

and smoking materials away from bat- teries. Always wear eye protection when

around batteries.

SERVICE AND ADJUSTMENTS

POSITIVE TERMINAL

POSITIVE NEGATIVE

TERMINAL 4AL

FIG. 24

• Connect one end of the BLACK cableto the NEGATIVE (-) terminal of fully charged battery.

• Connect the other end of the BLACK cable to good CHASSIS GROUND, away from fuel tank and battery.

TO REMOVE CABLES, REVERSE ORDER -

BLACK cable first from chassis and then from the fully charged battery.

• RED cable last from both batteries.

NEGATIVE TERMINAL

BATTERY

SEAT

BOX DOOR

FIG. 25

KEPS NUT"_

HEX

POSITIVE (RED) CABLE (BLACK) CABLE

FIG. 26

TO REPLACE HEADLIGHT BULB

• Raise hood.

• Pull bulb holder out ofthe hole inthe backside ofthe grill.

• Replace bulb in holder and push bulb holder securely

back into the hole in the backside of the grill.

• Close hood.

REPLACING BATTERY (See Fig. 25 AND 26

CAUTION: Do not short battery termi-

Lift seat pan to raised position and open battery box door.

Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor.

• Install new battery with terminals in same position as old

battery. First connect RED battery cable to positive (+) terminal

with hex bolt and keps nut as shown. Tighten securely, Con nect BLACK grounding cable to negative (-) terminal

with remaining hex bolt and keps nut,Tighten securely. Close battery box door.

nals by allowing a wrench or any other

object to contact both terminals at the

same time. Before connecting battery, remove metal bracelets, wristwatch

bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from acciden-

tal grounding.

INTERLOCKS AND RELAYS

Loose or damaged wiring may cause your tractor to run poorly, stop running, or prevent it from starting.

• Checkwiring. See electrical wiring diagram inthe Repair Parts section.

TO REPLACE FUSE

Replace with 15amp automotive-type plug-in fuse. The fuse

holder is located behind the dash.

TO REMOVE HOOD AND GRILL ASSEMBLY

(See Fig. 27)

• Raise hood. Unsnap headlight wire connector.

Stand infront of tractor. Grasp hood atsides, tilt toward

engine and lift off of tractor.

• To replace, reverse above procedure.

HOOD

HEADLIGHT

• WIRE

.: CONNECTOR

__ __ • ,-

22 FIG. 27

SERVICE AND ADJUSTMENTS

ENGINE

TO ADJUST THRO'n'LE CONTROL CABLE (See Fig. 28)

The throttle control has been preset at the factory and adjustment should not be necessary. Check adjustment as

described below before loosening cable. If adjustment is

necessary, proceed as follows:

• With engine not running, move throttle control lever from sl0w to choke position. Slowlymove lever from choke

to fast position. Checkthat holes _'A"in governor control lever and hole

in governor plate line-up, tf holes "A" are not aligned, loosen clamp screw and move throttle cable until holes

are aligned. Tighten clamp screw securely.

GOVERNOR GOVERNOR CONTROL LEVER CONTROL

LATE

HOLES "A" CLAMP THROTTLE

TO ADJUST CARBURETOR

The carburetor has been preset at the factory and adjust-

ment should not be necessary. However, minor adjustment may be [equired to compensate for differences in fuel,

temperature, altitude or load. If the carburetor does need adjustment, see engine manual.

High speed stop is factory adjusted. Do not adjust -damage may result.

IMPORTANT: NEVER TAMPER WITH THE ENGINE GOVERNOR, WHICH IS FACTORY SET FOR PROPER ENGINE SPEED. OVERSPEEDING THE ENGINE ABOVE

THE FACTORY HIGH SPEED SETTING CAN BE

DANGEROUS. IF YOU THINK THE ENGINE-GOVERNED HIGH SPEED NEEDS ADJUSTING, CONTACT YOUR NEAREST AUTHORIZED SERVICE CENTER/

DEPARTMENT, WHICH HAS PROPER EQUIPMENT AND EXPERIENCE TO MAKE ANY NECESSARY

ADJUSTMENTS.

SCREW CABLE

FIG. 28

STORAGE

Immediately prepare your tractor forstorage atthe end of the season or if the tractor will not be used for 30 days or more.

CAUTION: Never store the tractor with gasoline in the tank inside a building

where fumes may reach an open flame

or spark. Allow the engine to cool

before storing in any enclosure.

TRACTOR

Remove mower from tractor forwinterstorage. When mower is to be stored for a period of time, clean it thoroughly,

remove all dirt, grease, leaves, etc. Store in a clean, dry

area.

Clean entire tractor (See"CLEANING"in the Customer

Responsibilities section of this manual).

• Inspect and replace belts, if necessary (See belt re- placement instructions in the Service and Adjustments

section of this manual).

• Lubricate as shown in the Customer Responsibilities section of this manual.

• Be sure that all nuts, bolts and screws are securely fastened. Inspect moving parts for damage, breakage

and wear. Replace if necessary.

• Touch up all rusted or chipped paint surfaces; sand

lightly before painting.

BATTERY

• Fully charge the battery for storage. After a period of time in storage, battery may require

recharging. To help prevent corrosion and power leakage during long

periods of storage, battery cables should be discon-

nected and battery cleaned thoroughly (see'TO CLEAN BATTERY AND TERMINALS" in the Customer Respon- sibilities section of this manual).

• After cleaning, leave cables disconnected and place cables where they cannot come in contact with battery

terminals.

• if battery is removed from tractor for storage, do not store battery directly on concrete or damp surfaces.

ENGINE

FUEL SYSTEM

IMPORTANT: IT IS IMPORTANT TO PREVENT GUM DEPOSITS FROM FORMING IN ESSENTIAL FUEL SYSTEM

PARTS SUCH AS CARBURETOR, FUEL FILTER, FUEL HOSE, OR TANK DURING STORAGE. ALSO,

EXPERIENCE INDICATES THAT ALCOHOL BLENDED

FUELS (CALLED GASOHOL OR USING ETHANOL OR METHANOL) CAN ATTRACT MOISTURE WHICH LEADS TO SEPARATION AND FORMATION OF ACIDS DURING STORAGE• ACIDIC GAS CAN DAMAGE THE FUEL SYSTEM OF AN ENGINE WHILE IN STORAGE,

Drain the fuel tank.

Start the engine and let it run until the fuel lines and

carburetor ere empty. Never use engine or carburetor cleaner products inthe

fuel tank or permanent damage may occur. Use fresh fuel next season.

NOTE: Fuel stabilizer is an acceptable alternative in

minimizing the formation of fuel gum deposits during stor-

age. Add stabilizer to gasoline in fuel tank or storage

container. Always follow the mix ratio found on stabilizer

container. Run engine at least 10 minutes after adding

stabilizer to allow the stabilizer to reach the carburetor. Do

not drain the gas tank and carburetor if using fuel stabilizer.

ENGINE OIL

Drain oil (withengine warm) and replace withclean engine oil. (See"ENGINE" in the Customer Responsibifities section of this manual).

CYLINDER(S)

Remove spark plug(s). Pour one ounce of oil through spark plug hole(s) into

cylinder(s).

• Turn ignition keyto"START" position for a few seconds to distribute oil.

• Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to another.

• Replace your gasoline can ifyour can starts to rust. Rust and/or dirt in your gasoline will cause problems.

• If possible, store your tractor indoors and cover itto give protection from dust and dirt.

• Cover your tractor with a suitable protective cover that does not retain moisture. Do not use plastic. Plastic cannot breathe which allows condensation to form and

will cause your tractor to rust.

IMPORTANT: NEVER COVER TRACTOR WHILE ENGINE AND EXHAUST AREAS ARE STILL WARM.

TROUBLESHOOTING POINTS

PROBLEM

Will not start

Hard to start

Engine will not turn over

CAUSE

1. Out of fuel.

2. Engine not "CHOKED" properly.

3. Engine flooded.

4. Bad spark plug.

5. Dirty air filter.

6. Dirty fuel filter.

7. Water in fuel.

8, Loose or damaged wiring.

9. Carburetor out of adjustment.

10. Engine valves out of adjustment.

1. Dirty air filter.

2. Bad spark plug.

3. Weak or dead battery.

4. Dirty fuel filter. 5 Stale or dirty fuet.

6. Loose or damaged wiring, 7, Carburetor out of adjustment.

8. Engine valves out of adjustment.

1. ClutcWbrake pedal not depressed.

2. Attachment clutch is engaged.

3. Weak or dead battery,

4. Blown fuse.

5. Corroded battery terminals.

6. Loose or damaged wiring.

7. Faulty ignition switch.

8. Faulty solenoid or starter.

9. Faulty operator presence switch(es).

CORRECTION

1. Fill fuel tank.

2. See "TO START ENGINE" in Operation section.

3. Wait several minutes before attempting to start.

4. Replace spark plug.

5. Clean/replace air filter.

6. Replace fuel filter. 7, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter

8. Check all wiring.

9. See "To Adjust Carburetor" in Service Adjustments section.

10 Contact an authorized service center/department

1. Clean/replace air filter.

2. Replace spark plug,

3. Recharge or replace battery

4. Replace fuel filter.

5. Drain fuel tank and refill with fresh gasoline

6. Check all wiring

7. See "To Adjust Carburetor" in Service Adjustments section,

8. Contact an authorized service center/departmenh

1. Depress clutch/brake pedal.

2. Disengage attachment clutch.

3. Recharge or replace battery,

4. Replace fuse.

5. Clean battery terminals.

6. Check all wiring. 7, Check/replace ignition switch.

8. Check/replace solenoid or starter.

9. Contact an authorized service center/department.

Engine clicks but will not start

Loss of power

Excessive vibration

1. Weak or dead battery.

2. Corroded battery terminals.

3. Loose or damaged wiring.

4. Faulty solenoid or starter.

1. Cutting too much grass/too fast.

2. Throttle in "CHOKE" position.

3, Build-up of grass, leaves and trash under mower.

4. Dirty air filter.

5. Low oil level/dirty oil.

6. Faulty spark plug.

Dirty fuel filter.

Stale or dirty fuel.

Water in fuel.

Ito

! ,

Spark plug wire loose.

11.

Dirty engine a_r screen/fins.

12.

Dirty/clogged muffler.

13.

Loose or damaged wiring.

14.

Carburetor out of adjustment.

15. Engine valves out of adjustment.

1. Worn, bent or loose blade

2. Dent blade mandrel. 3 Loose/damaged part(s).

1. Recharge or replace battery

2. Clean battery terminals.

3. Check all wiring.

4. Check/replace solenoid or starter.

1. Set in "Higher Cut" position/reduce speed.

2. Adjust throttle control.

3. Clean underside of mower housing. 4 Clean/replace air filter. 5 Check oil level/change oil.

6. Clean and regap or change spark plug.

7. Replace fuel filter.

8. Drain fuel tank and refill with fresh gasoline. 9, Drain fuel tank and carburetor, refill tank with fresh

gasoline and replace fuel filter,

10. Connect and tighten spark plug wire. lt. Clean engine air screen/fins.

12. Clean/replace muffler.

13. Check all wiring.

14. See "To Adjust Carburetor" in Service Adjustments section,

15. Contact an authorized service center/department.

1 Replace blade. Tighten blade bott.

2. Replace blade mandrel. 3 Tighten loose part(s). Replace damaged parts.

TROUBLESHOOTING POINTS

PROBLEM CAUSE CORRECTION

Engine continues to run when operator leaves

seat with attachment

clutch engaged

Poor cut- uneven

Mower blades will not

rotate

Poor grass discharge

1, Faulty operator-safety presence control system,

1. Worn, bent or loose blade.

2. MoweE deck not level.

3. Buildul_'of grass, leaves; anci trash under mower.

4. Bent blade mandrel.

5. Clogged mower deck vent holes from buildup of grass, leaves, and trash around mandrels.

1 Obstruction in clutch mechanism.

2. Worn/damaged mower drive belt.

3. Frozen idler pulley. 4, Frozen blade mandrel.

1, Engine speed too slow.

2. Travel speed too fast.

3. Wet grass.

4. Mower deck not level.

5. Low/uneven tire air pressure.

6. Worn, bent or loose blade.

7. Buildup of grass, leaves and trash under mower,

8. Mower drive belt worn,

9. Blades improperly installed.

10. Improper blades used. t 1. Clogged mower deck vent holes from buildup of

grass, leaves, and trash around mandrels.

1. Check wiring, switches and connections. If not corrected, contact an authorized service center/

department. • • ,

1. Replace blade. Tighten blade bolt.

2. Level mower deck. 3 Clean underside of mower housing,

4. Replace blade mandrel 5 Clean around mandrels to open vent holes.

1. Remove obstruction.

2. Replace mower drive belt.

3, Replace idler pulley.

4. Replace blade mandrel

1 Place throttle control in "FAST" position

2. Shift to slower speed.

3. Allow grass to dry before mowing.

4. Level mower deck,

5. Check tires for proper air pressure.

6. Replace/sharpen blade. Tighten blade bolt,

7. Clean underside of mower housing,

8. Replace mower ddve belt. 9, Reinstall blades sharp edge down.

10, Replace with blades listed in this manual,

11. Clean around mandrels to open vent holes.

Headlight(s) not working (if so equipped)

Battery will not charge

Engine "backfires"

when turning engine

"OFF"

1. Switch is =OFF".

2. Bulb(s) burned out.

3. Faulty light switch.

4. Loose or damaged wiring.

5. Blown fuse,

1. Bad battery cell(s).

2. Poor cable connections.

3. Faulty regulator (if so equipped).

4. Faulty alternator,

1. Engine throttle control not set at =SLOW" position for 30 seconds before stopping engine.

1. Turn switch "ON",

2. Replace bulb(s).

3. Check/replace fight switch.

4. Check wiring and connections

5. Replace fuse.

1. Replace battery.

2. Check!clean all connections

3. Replace regulator,

4. Replace alternator,

1. Move throttle control to "SLOW" position and allow to idle for 30 seconds before stopping engine

REPAIR PARTS

SCHEMATIC

TRACTOR - - MODEL NUMBER WE14542K

RED

AMMETER FUSE

(OPTIONAL) _ -

w.TE i© : ,O--f_

IGNITION

SWITCH

FUEL SHUT-OFF SOLENOID

IGNITION SWITCH

POSITION CIRCUIT "MAKE"

OFF M+G+A1 NONE

RUN/LIGH] B+A1 A2+L

RUN B+A1 NONE

START 3 + S + A_ NONE

BLACK , • .

RED

SOLENOID

C_LUTCH/BF;A;&

(PEDAL UP)---( )G A1

BLACK

I" BLACK (CLUTCH OFF) I

METER

HOUR _).

(OPTIONAL)

- FUELI _c_

CHARGING SYSTEM OUTPUT 3 AMP OC O 3600 RPM

L I

(IF SO EQUIPPED)

OR_G$

J LIGHTING SYSTEM OUTPUT

SAMp _C q 36_3 RPM

NOTE

YOUR TRACTOR IS EQUIPPED WITH A SPECIAL

ALTERNATOR SYSTEM.

THE LIGHTS ARE NOT

CONNECTED TO THE BATFERY, BUT HAVE THEIR

OWN ELECTRICAL SOURCE. BECAUSE OF THIS, THE

BRIGHTNESS OF THE LIGHTS WILL CHANGE WITH ENGINE

SPEED. AT IDLE THE LIGHTS WILL DIM. AS THE ENGINE IS SPEEDED UP, THE LIGHTS

WILL BECOME THEIR BRIGHTEST•

WIRING INSULATED CLIPS

NOTE: IF WIRING INSULATED CLIPS WERE REMOVED FOR

SERVICING OF UNIT, THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING,

WHITE

SEAT SWITCH

NOT OCCUPIED)

i i

i BLAC K

GROUNDING

CONNECTOR

A _1_ SPARK

UNIT GAP

_GN{TION _(2 PLUG

28 VOLTS AC MIN @ 3600 RPM

RED i

D{ODE i ALTERNATOR

14 VOLTS AC MIN % 3-60% RpM ILIGHTS OFF)

BROWN

NON-REMOVABLE

CONNECTIONS

REMOVABLE

CONNECTIONS

STARTER

8LACK

PLUGS ON

HEADLIGHTS

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER WE14542K

21 22

I I

16 _

i I I

'27

REPAIR PARTS

ELECTRICAL

TRACTOR - - MODEL NUMBER WE14542K

KEY PART NO. NO,

1 144925

2 74760412

.8. 156417 .

16 153664

21 166181 22 4152J

24 4799J 25 146147

26 166180 27 73510400

28 4207J 29 121305X

30 163968

33 140401 4O 17O217

41 71110408 42 131563

43 145673 48 140844

52 141940

DESCRIPTION

Battery 12 Volt 25 Amp Bolt Hex Hd 1/4-20unc X 3/4

Case Battery Switch Interlock Push -In

Harness Asm Light W/4152J Bulb Light #1156 Cable Battery 6Ga 11"red

Cable Battery 6 Ga w/16 wire, red

Fuse 15 AMP

Nut Keps Hex 1/4-20 uric Cable Ground 6 Ga 12" black

Switch Plunger Nc Gray

Switch Ign

Key fgn Harness Ign

Bolt BIk Fin Hex 1/4-20 X 1/2 CoverTerminal Red

Solenoid Adaptor Ammeter Rectangular

Protection Wire Loop

NOTE: All component dimensions give in U.S. inches

1 inch = 25.4 mm.

REPAIR PARTS

TRACTOR - - MODEL NUMBER WE14542K

CHASSIS AND ENCLOSURES

212

208

15.._

-209

13_< ."

t j _' •

2O6

208

REPAIR PARTS

TRACTOR - - MODEL NUMBER WE14542K

CHASSIS AND ENCLOSURES

KEY PART

.- NO. NO. - DESCRIPTION

1 169831 2 169061 "

3 17060612 5 155272

6 155924X012

8 155138

9 168347X011 10 72140608

11 155927

12 145660 13 172107X010

15 74180512

16 73510500 17 159639X550

18 126938X 24 74780616

25 19131312 26 7380O600

28 140434 29 140273X599

30 169465X550 31 136619

33 105476X550

34 105475X550 35 72110606

37 17490508 38 169834

51 73000400 52 19091416

53 144697 54 161464

55 144696

57 74780412 58 150127

146 156524

206 170165 208 17670608

209 17000612

212 156229

- - 5479J

Chassis

Drawbar Screw 3/8-16 x 3/4

BumperHood/Dash

Saddle Stkscr Flat Lt 6Sp

Clip Retainer Slide-On Dash

Bolt RdHd Sqnk. 3/8-16 Unc x 1 Panel Asm. Dash Lh

Clip Tinnerman Grile P/L Panel Dash Rh

Screw Mach Trhd 5/16-18 Unc x 3/4 Nut Keps 5/16-18 Unc

Hood BumperHood

Bolt Fin Hex 3/8-15 Unc x 1 Gr. 5 Washer 13/32 x 13/16 x 12 Ga.

Nut Lock Hex w/Insert 3/8-16 UNC Grill/Lens Asm

Lens Grille Private label FenderAsm Bracket Fender

Footrest Lh Footrest Rh

Bolt RdHd Sht. Sqnk. 3/8-16 x 3/4 Screw Thdrol 5/16-18 x 1/2 Tyt

Bracket Asm. Pivot Mower Rear Nut Lock Hex W/Ins. 1/4-20

Washer 9/32 x 7/8 x 16 Ga. Bracket Grille LH

Screw Hex Wshd 8-18 x 7/8 Bracket, Grille RH

Bolt Fin Hex 1/4-20 x .75

Air Duct Private Label

Rod Pivot Chassis/Hood Bolt shoulder 5/16-18

ScrewThdrol 3/8-16 x 1/2 Screw Hex Wsh Thdrol 3/8-16

Insert Lens Reflector Plug Btn BIk

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

DRIVE

TRACTOR . - MODEL NUMBER WE14542K

51 _ .

• !

:j63

116

52 11.__ _

i 52 30 ]_r

204

t70

18 113 41 _"

42 _,.,_ '

1 5 40_

I_ 64

_1202

.-_ , _ 1150

_l _ 48

4o__

471_

26_-_ _,

, _.. 151

REPAIR PARTS

TRACTOR - - MODEL NUMBER WE14542K

DRIVE

KEY PART KEY PART NO. NO. DESCRIPTION NO. NO.

DESCRIPTION

2 146682

3 !23666X 4 12000028 5 121520X

6 17060512 7 162240

6 131679

10 76020416

11 105701X

12 19151216

13 74550412

14 10040400

18 74780616

19 738006O0 21 106933X

22 130804 24 73350600

25 106888X 26 19131316

27 76020412

28 145204

29 71673

30 130807

32 74760512

34 155071

35 120183X

36 19211616

37 1572H

38 131494

39 74760644 40 4470J

41 165838

42 19131312

Transaxle Peerless Model 206-545C 47 127783

(Order Parts From Transaxle 48 154407 Manufacturer) 49 123205X

Spring Extension Brake 50 74760624 Rulley Transaxle 18" tires . 51 73680600

Ring Retainer # 5100-62 52 73680500

.Strap Torque Rh Pnt BIk 53 105710X

Screw 5/16-18 X 3/4 55 105709X Bracket T/A Saddle Shift 56 74760620

Rod Shifter Black(dana) 57 130801 Pin 59 169691

Washer Plate Shf 388 Sq Hole 61 17060612 Washer 15/32 X 3/4 X 16ga 62 8883R

Bolt 1/4-28 UNF Gr. 8 W/Patch 63 140186 Washer 64 71170764

Bolt Fin Hex 3/8-16 UNC x 1 Gr, 5 65 10040700 Nut 66 154778

Knob Rd 1/2-13 Plstc Thds BIk 70 134683 Rod Brake Lt 72 19132012

Nut 74 137057 Spring Rod Brake 2 00 Zinc 75 121749X

Washer 76 12000001 Pin 77 123583X

Rod Brake Parking Lt/Yt 78 121748X Cap Parking Brake 79 2228M Bracket Transmission 96 4497H

Bolt 112 19091210

Shaft Asm Pedal Foot 113 127285X

Bearing Nylon BIk 629 Id 116 72110610

Washer 145 74490540

Roll Pin 150 165850

Pulley Idler Flat 151 19133210

Bolt Fin Hex 3/8-16 Unc x 2-3/4 170 165849

Spacer Split 395 X 59 Bzp 202 72110612

Keeper Belt Idler 204 17060516

Washer 13/32 X 13/16 X 12Ga

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Pulley Idler V Groove Plastic

Bellcrank Clutch Retainer Belt Style Spring

Bolt Nut

Nut Link Clutch 7 66

Spring Return Clutch 6 75 Bolt

V-belt Ground Drive 95 Keeper Belt Chassis Span Cir.

Screw 3/8-16x3/4 Cover Pedal BIk Round

Pulley Engine

Bolt, Hex 7/16-20 x 4 Grade 5

Washer, Lock, Hvy Hlcl Spring 7/16

Keeper Belt Engine FIproof Guide Belt Dr Mower Rh

Washer 13/32 X 1-1/4 X 12 Ga

Spacer Axle Washer 25/32 X 1 1/4 X 16 Ga

E Ring

Key Square 2 0 X 1845/1865 Washer 25/32 X 1 5/8 X 16ga

Key Wood ruff Retainer Spring 1"

Washer 9/32 X 3/4 X 10 Ga Strap Torque Lh

Bolt, Rdhd Sqnk 3/8-16 x 1.25

Bolt Hex Flghd 5/16-18 x Gr. 5 Bushing Bellcrank

Washer 13/32 x 2 x 10 Ga.

Keeper Belt Bolt Cam Sh. 3/8-16 x 1-1/2 Gr. 5

Screw 5/16-18 x 1

REPAIR PARTS

STEERING ASSEMBLY

TRACTOR - - MODEL NUMBER WE14542K

KEY PART NO. NO. DESCRIPTION

.-1 140044 ..

2 154427 3 169840 4 169839

5 6266H 6 121748X

7 19272016 8 12000029

9 3,366R

10 169832 11 10040600 13 136518

15 145212

17 156546

18 57079 19 160395

22 165857 23 165851

25 154406 26 126847X

27 136874 28 19131416

29 17060612

30 76020412 :32 130465

36 155099 37 152927 38 140045

39 19133812 40 781OH

41 100711L 42 145054X428

43 121749X 44 153720

46 121232X 47 6855M

51 7380O5OO 54 74780520

62 167902 63 74780616

65 160367 66 1544O4

67 72140618 68 169827

79 19132012 80 74950612

82 169835 85 133835

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Wheel Steering Auto Black Axle Asm Front

Spindle Asm Lh Spindle Asm Rh

Bearing Race Thrust Harden

Washer 25/32 X 1 5/8 X 16ga Washer 27/32 X 1 1/4 X 16Ga

Ring Klip #t5304-75 Bearing Col Strg BIk

Link Drag Extended Lock'washer

Spacer Bearing Axle Front Hex Flange Lock Shaft Asm Strg 5/8 X 15 19 Lt

Washer Thrust 515x 750x 033

Support Shaft Screw Hex Wsh Hd Torx

Shaft Asm Pittman Bracket Steering

Bushing Rod Tie BIk Lt GearSector

Washer 13/32 X 7/8 X 16ga Screw 3/8-16x3/4

Pin Rod Tie Wire Form 19 75 Mech Bushing Strg 5/8 Id Dash

Screw TT #10-32 x 5 x 3/8 Flange Insert Cap Strg

Washer 13/32 x 2-3/8 x 12Ga

Locknut Center Adaptor Wheel Strg 640/635id

Boot Dash Steering Washer 25/32 X 1 1/4 X 16 Ga

Extension Steering Non-Adjust Cap Spindle Fr Top BIk

Fitting Grease

Nut Lock Hex W/Ins.

Bolt Fin Hex 5/16-18 Unc P Kit Steering Assembly Service

Bolt Fin Hex 3/8-16unc x Gr. 5 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sq 3/8-16 Uric x 2-3/4

Brace Axle Washer 13/32 x 1-1/4 x 12 Ga

Bolt Hex Nylon 3/8-16 x 3/4 Bracket Susp Chassis Front

Fastener Christmas Tree

REPAIR PARTS

TRACTOR - - MODEL NUMBER WE14542K

ENGINE

" _ 72

1 _ _=_-_ 62

__r

\ 14

_o is ®

OPTIONAL EQUIPMENT I

Spark Arrester

REPAIR PARTS

ENGINE

TRACTOR - - MODEL NUMBER WE14542K

KEY PART NO. NO. DESCRIPTION

1 140310

2 17720410- 3

4 137352

13 165291 14 13280324

15 13200300

16 11050600 23 169837 29 137180 31 109202X

32 140527 33 123487X

37 137040

38 - . .

40 124028X 44 17490412

45 17000612 46 19091416 62 10040500

72 71070512 78 17490620

81 735104OO

Control Throt/Ch 23.5 Lh Flag Screw Hex Thd Cut 1/4-20x5/8 T

Engine Briggs Model 287707 (Order Parts From Engine Manufacturer)

Muffler Exhaust B&S Lt Gasket 1 313 Id Tin Plated Nipple Pipe 3/8 Npt X 3" Elbow Std 90 Degree 3/8-18 Npt

Washer Lock Ext Tooth 3/8 Shield Browning/Debris Guard

Arrestor Spark

Tank Fuel 1 25 Fr

Cap Asm Fuel W/sym Vented Clamp Hose BIk

Line Fuel 20" Plug Oil Drain (Order From Engine Manufacturer

Bushing Snap Nyl BIk Fuel Line Screw Hexwsh Thdrol 1/4-20x3/4 Screw Hex Wsh Thdrol 3/8-16

Washer 9/32 X 7/8 X 16ga Washer Lock Hvy Hlcl Spr 5/16

Screw Hexhd Cap 5/16-18x3/4 Screw Thdrol 3/8-16xl -1/4 Tytt

Nut Keps Hex 1/4-20 Unc

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

SEAT ASSEMBLY

\\\

TRACTOR - - MODEL NUMBER WE14542K

KEY

NO.

2 3

5 6

7 8

10 12

PART

NO.

127427 140551

71110616

19131610

1450O6

73800600

124181X 17000616

19131614 155925

121246X 121248X

]115

,. 13\

17 12

DESCRIPTION

Seat Bracket Pnt Pivot Seat (blk)

Bolt Washer 13/32 x 1 x 10 Ga

Clip Push-In Hinged

Nut Spring Seat Cprsn 2 250 BIk Zi

Screw 3/8-16 x 1.5 Washer 13/32 x 1 x 14 Ga

Pan Pnt Seat (blk) Bracket Pnt Mounting Switch

Bushing Snap BIk Nyl 50 Id

I I

KEY PART NO. NO.

14 72050412 15 134300

16 121250X 17 123976X

21 171852 22 73800500

23 71110814 24 19171912

25 127018X 26 10040800

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

DESCRIPTION Bolt Rdhd Sht Nk 1/4-20 x 1-1/2

Spacer Split 28 x 96 Yel Zinc Spring Cprsn 127 BIk Pnt

Nut Lock 1/4 Lge Fig Gr 5 Zinc Bolt Shoulder 5/16-18 Unc Blkz-2A

Nut Bolt Hex Black

Washer 17/32 x 1-3/16 x 12 Ga

Bolt Shoulder 5/16-18 x 62 Lockwasher

REPAIR PARTS

DECALS

TRACTOR - - MODEL NUMBER WE14542K

2 3 7 7 4 1

KEY PART 8 KEY PART

NO. NO. DESCRIPTION NO. NO.

157163 Decal Instruction Operat English 10 157140

162398 Decal Ins Strg Wh 11 101892X

162389 Decal Hood Rh 14 160396

162390 Decal Hood Lh 16 145005

162392 Decal Grille Logo 20 170846

6 7 8

137259 Decal, Warning - - 138311

162404 Decal Panel Side -- 174196 162391 Decal Deck Grasseater -- 174197

171448 Decal Fender Logo

DESCRIPTION

Decal Danger English

Decal Clutch/brake English Decal V-belt Schematic 42"

Decal Battery Danger/Poison Decal HP Engine

Decal Lift Handle Manual Owner's English

Manual Owner's French

WHEELS & TIRES

DESCRIPTION

4,10

1 59192 2 65139

3 106222X 4 59904

5 106732X427 6 278H

7 9040H 8 106108X427

9 106268X

16 7152J 11 104757X

-- 144.334 NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Cap Valve Tire Stem Valve Tire F Ts 15 X 6 0- 6 Service

Tube Front (Service Item Only)

Rim Asm 6"front White Service Fitting Grease (Front Wheel Only)

Bearing Flange (Front Wheel Only) Rim Asm 8"rear White Service Tire R Ts 18x9.5-8 C Service

Tube Rear (Service Item Only) Cap Axle BIk 1 50 X 1 00

Sealant, Tire (10 oz. Tube)

REPAIR PARTS

MOWER LIFT

TRACTOR - - MODEL NUMBER WE14542K

13 \

1718 20

REPAIR PARTS

MOWER LIFT

TRACTOR -- MODEL NUMBER WE14542K

KEY PART

NO. NO. DESCRIPTION

1 159460 Wire Asm Inner/Sprg w/Plunger

2 159471 Shaft Asm Lift

3 105767X Pin Groove

4 12000002 ERing #5133-62

5 19211621 Washer 21/32 x t x 21 Ga.

6 120183X Bearing Nylon

7 109413X GripHandle

8 124526X Button Plunger 11 139865 Link Lift Lh

12 139866 Link Lift Rh

13 4939M Retainer Spring 15 173288 Link Front

16 73350800 Nut Jam Hex 1/2-13 Unc 17 130171 Trunnion Blk Zinc

18 73800800 Nut Lock w/Wsh 1/2-13 Unc 19 139868 Arm Suspension Rear

20 163552 Retainer Spring 31 140302 Bearing Pvt Lift Spherical

32 73540600 Nut Crownlock 3/8-24

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

REPAIR PARTS

MOWER DECK

TRACTOR - - MODEL NUMBER WE14542K

151--

157

153 154

156

'" 142

i147

.146

4 14 jr

19J 21

21 22

23 24

< 6

REPAIR PARTS

TRACTOR - - MODEL NUMBER WE14542K

MOWER DECK

KEY PART , KEY PART NO. NO. DESCRIPTION NO. NO. DESCRIPTION

1 165892

2 72140506 3 138017 4 165460

5 4939M 6 130832

8 850857 9 10030600

10 140296 11 138498

12 129895 13 137645

14 128774 15 110485X

16 140329 18 7214O5O5

19 132827

20 159770 21 73680500 22 134753

23 131267 24 105304X

25 123713X 26 110452X

27 130968X428 28 19111016

29 131491 30 157722

31 129963 32 153535

33 137266 34 72110614 35 133835

36 131494

37 19131316

40 73680600 44 140088

45 4497H 46 137729

Mower Deck Assembly, 42" . - 48 133944

Bolt • " 49 155066 Bracket Asm Ft. Sway Bar 3/42 50 131340

Bracket Asm Deck 42" Sway Bar 51 69180

RetainerSpring 52 139888

Arm, Suspension, Rear 53 131845

Bolt 3/8-24 x 25 Grade 8 patched 54 133943 Washer, Lock 55 155046

Washer, Hardened 56 165723 Blade 59 141043

Bearing, Ball #6204 67 106932X

Shaft Assembly, Mandrel, Vented 68 144959 Housing, Mandrel, Vented 128 153390 Bearing, Ball, Mandrel 142 165890

Stripper, Vented Mower Deck 143 157109 Bolt, Carriage 5/16-18 x 5/8 144 158634

Bolt, Shoulder 145 165888 Baffle, Vortex 146 165891

Nut 147 131335 Stiffener Bracket 148 169022

Bracket, Deflector Mower 42" 149 169898 Cap, Sleeve 80 x 112 BIk Mower 150 19091216 Spring, Torsion, Deflector 2 52 151 169670

Nut, Push Phos & Oil 152 169676 Shield, Deflector 42" BIk 153 169674

Washer 11/32 x 5/8 x 16 Gauge 154 169675

Rod, Hinge 42" 6 75 W/G 155 169671 ScrewThdrol Washer Head 156 169672

Washer, Spacer Mower Vented 157 169669

Pulley, Mandrel 158 17720410

Nut, Toplock 9/16 159 72140614 Bolt - - 130794

Fastener, Christmas Tree Pulley, Idler, Flat -- 171639

Washer 13/32 x 13/16 x 16 Gauge Nut

Guard, Mandrel, LH Retainer

Screw, Thdrol 1/4-20 x 5/8 T

NOTE: All component dimensions given in U.S. inches

1 inch = 25.4 mm

Washer, Hardened Roller Assembly, Cam Follower

Bolt, Shoulder #10-24Grade5 Locknut

Bolt, Shoulder 5/16-18 UNC

Arm Assembly, Pad, Brake Washer, Hardened Arm, Idler

Spacer, Retainer Guard TUV Idler Knob

V-Belt, 42" Mower Washer, Felt

Arm Spring Brake Mower

Bracket Arm Idler 42" Keeper Belt 42" Clutch Cable

Pulley Idler Flat Bolt Carriage Idler

Spring Extension Spring Return Idler j

Retainer Spring Yellow -- Washer 9/32 x 3/4 x 16 Ga.

Bracket Clutch Cable Clutch Cable 42"

Washer Flat 3/8" Type B Spring Retainer Spring Retention LVR CLTCH CAB

Spacer Clutch Cable

Rod Clutch Cable 3/8" Screw Hex Thd Cut 1/4-20 x 5/8 Bolt Rdhd Sqn 3/8-16 UNC x 1-3/4 Mandrel Assembly (Includes Key

Numbers8-10,12-15,31 and 33) Mower Deck, Complete (Standard

Deck

SERVICE NOTES

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in mate-

rials and workmanship• For a period of two (2) years from date of purchase by the original c_nsumer purchaser, we will repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective

due to materials or workmanship. This Warranty is subject to the following limitations and exclusions.

1. This warranty does not apply to the engine, other than FHP manufactured transaxle/transmission components, battery (except as noted below) or components parts thereof. Please refer to the applicable manufacturer's warranty on these

items.

2• Transportation charges for the movement of any power equipment unit or attachment are the responsibility of the pur-

• chaser. Transportation charges for any parts submitted for replacement under this warranty must be paid by the pur- chaser unless such return is requested by Erigidiare Home Products.

3. Battery Warranty: On proclucts equipped with a-Battery, we will replace, without charge to you, any battery which we find to be defective in manufacture, during the first ninety (90) days of ownership. After ninety (90) days, we will exchange the Battery, charging you 1/12 of the price of a new Battery for each full month from the date of the original sale. Battery must

be maintained in accordance with the instructions furnished.

The Warranty period for any products used for rental or commercial purposes =slimited to 90 days from the date of origi-

nal purchase.

5•

This Warranty applies only to products which have been properly assembled, adjusted, operated, and maintained in ac- cordance with the instructions furnished. This Warranty does not apply to any product which has been subjected to alter- ation, misuse, abuse, improper assembly or installation, delivery damage, or to normal wear of the product,

Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear, normal adjustments, standard

hardware and normal maintenance.

7. In the event you have a claim under this Warranty, you must return the product to an authorized service dealer.

Should you have any unanswered questions concerning this Warranty, please contact:

Frigidaire Home Products Outdoor Products Customer Service Dept. 250 Bobby Jones Expressway

Augusta, GA 30909 USA

In Canada contact: Frigidiare Home Products

7075 Ordan Drive Mississauga, Ontario

L5T 1K6

giving the model number, serial number and date of purchase of your product and the name and address of the authorized dealer from whom it was purchased,

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN- TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES. Some areas do

not allow the limitation of consequential damages or limitations of how long an implied Warranty may last, so the above limi- tations or exclusions may not apply to you, This Warranty gives you specific legal rights, and you may have other rights which

vary from locale to locale, This is a limited Warranty within the meaning of that term as defined in the Magnuson-Moss Act of 1975.

SERVICE

POLICY

TECUMSEt4 TE.CUMSE_

Issued January 1980 Revfsed January 1991

• _- . •

WARRANTY

LIMITED WARRANTIES

• FOR NEW PEERLESS GEAR POWER TRAIN COMPONENTS

A. Products Warranted

Peerless Gear and Machine Division of Tecumseh Products Company ("Tecumseh"), subject to the limitations contained

below, will, at its option, repair or replace, without charge for parts or labor only, any part of a new Power Train Component (which as used herein means and includes the transaxle, gear box, transmission, differential and right angle drives, and any part of the Power

Train Component), EXCEPT any new Power Train Component incorporated in equipment used for commercial or rental purposes, which is found upon examination by any Tecumseh Authorized Service Outlet or by Tecumseh's factory in Grafton, Wisconsin, to be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP if received by Tecumseh or a Tecumseh Authorized Service Outlet for such ex-

amination within TWO YEARS from the date of sale to the original consumer purchaser of Peerless Series 820, 900, 910, 915, 920, 930 transaxles and Series 1100 angle drive and ONE YEAR for all other Peedess products, New Power Train Components incorpo-

rated in equipment used for commercial purposes are warranted in the same manner and to the same extent EXCEPT such Power Train Components are warranted for NINETY (90) DAYS ONLY, and must be received by Tecumseh or by a Tecumseh Authorized

Service Outlet for such examination within 90 days from the date of sale to the original purchaser• New Power Train Components In-

corporated in equipment used for rental purposes are warranted in the same manner and to the same extent EXCEPT such Power

Train Components are warranted for THIRTY (30) DAYS ONLY, and must be received by Tecumseh or a Tecumseh Authorized Ser- vice Outlet within 30 clays from the date of sale to the original purchaser.

B. Products And Items Not Warranted

1. Alterations or Modifications of Power Train Components,

2. Accidents, Normal Maintenance, Failure to follow the Original Equipment Manufacturer's Manual. This warranty covers only parts of new Power Train Components which are found upon examination to be defective in material

or workmanship as delivered to the original purchaser. This warranty does not cover defects caused by depreciation or damage caused by normal wear, accidents, improper maintenance, improper use or abuse of the product, failure to follow the instructions contained in an Instruction Manual for the operation of the Power Train Component and parts. The cost of normal maintenance and

replacement of service items which are not defective shall be paid for by the original purchaser.

C. Securinq,Warranty Service

Warranty service can be arranged for by contacting either a Tecumseh Authorized Service Outlet (any Tecumseh Registered

Service Dealer, Tecumseh Authorized Service Distributor, or Tecumseh Central Warehouse Distributor) or by contacting Tecumseh, c/o Service Manager, Engine and Transmission Group Service Division, 900 North Street, Grafton, Wisconsin 53024. Warranty ser-

vice can only be performed by a Tecumseh Authorized Service Outlet or by Tecumseh at its factory in Grafton, Wisconsin. At the time of requesting warranty service, evidence must be presented of the date of sale to the original purchaser• The purchaser shall pay

any charges for making service calls and/or for transporting the product to and from the place where the inspection and/or warranty work is performed. The purchaser shall be responsible for any damage or loss incurred in connection with the transportation of

Power Train Components and/or part(s) of the Power Train Components submitted for inspection and/or warranty work.

D. Limitation of Damages and Implied Warranties

The foregoing EXPRESSED WARRANTY IS iN LIEU OF ALL OTHER EXPRESS WARRANTIES• Neither Tecumseh nor any of

its affiliates makes any warranties, representations or promises, written or oral, as to the quality of the Power Train Component or

any of its parts, other than as set forth herein.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT THAT EI-

THER MAY APPLY TO ANY PART(S) OF POWER TRAIN COMPONENTS, SHALL BE LIMITED IN DURATION TO THE PERIODS OF THE EXPRESSED WARRANTIES DEFINED IN PARAGRAPH A HEREOE IN NO EVENT WILLTECUMSEH BE LIABLE FOR ANY

INCIDENTAL, CONSEQUENTIAL OR SPECfAL DAMAGES AND/OR EXPENSES. Some states do not allow limitations on how long an implied warranty lasts or the exclusion or limitation of incidental or consequential damages, so the above limitation(s) or exclusion(s) may not apply to you. This warranty gives you specific legal rights and you may also have other legal rights which vary

from state to state,

E. No Dealer Warranty

Tecumseh neither assumes nor authorizes any other person, natural or corporate, to assume for Tecumseh any other obliga- tions or liabilities in connection with or with respect to any part(s) of a Power Train Component. The seller or dealer of part(s) of a Power Train Component has no authority, whatsoever, to make any representations or promises on behalf of Tecumseh or to modify

the terms or limitations of Tecumseh's warranty in any way.

SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION

I ""

"_ ONLY RIDE UP AND DOWN HILL,

"_ NOT ACROSS HILL

SIGHTING "" _ ...CUT

IIDE TH-_

SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE.

15 ° MAX.

greater than 15°), never across the face. Make turns gradu- ally to prevent tipping or loss of control. Exercise extreme

__ cauA Operate your Tractor up and down the face of slopes (not |

tion when changing direction o

WEEDEATER

Weed Eater WE14542K User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual