Weed Eater 960220009 Owner’s Manual

Operator's Manual

26" RiDiNG MOWER

SiDE DISCHARGE ELECTRIC START

Catalog No.

WE261

IMPORTANT:

Read and follow all Safety Rules and Instructions before

operating this equipment.

Patents Pending

Warranty .................................................... 2

Safety Rules ........................................... 3

Product Specifications ............................ 6

AssembtyiPre-O peratio n ........................ 7

Operation .............................................. I 0

Maintenance ......................................... 16

Service and Adjustments ....................... 20

Storage .................................................. 24

Troubleshooting .................................... 25

Repair Parts .......................................... 27

Maintenance Schedule ......................... 16

LIMITED WARRANTY

The Manufacturer warrants to the original consumer purchaser that this product as manufactured is free from defects in materi-

als and workmanship For a period of two (2) years from date of purchase by the original consumer purchaser', we wiII repair or replace, at our option, without charge for parts or labor incurred in replacing parts, any part which we find to be defective due

to materials or workmanship This Warranty is subject to the fe_lowing limifations and exclusions,

1 This warranty does not apply to the engine, battery (except as noted below) or components par_s thereof Please refer to

the applicable manufacturer's warranty on these items

2 Transportation charges for Ihe movement of any power equipment unit or attachment are the responsibility of the purchas-

er Transportation charges for any parts submitled for replacement under this warranty must be paid by the purchaser

unless such return is requested by the manufacturer

3 Battery Warranty; On products equipped with a Battery, we will replace, without charge to you, any battery which we lind

to be defective in manufacture, during the first ninety (90) days of ownership A_er ninety (g0) days, we wil! exchange the

Battery, charging you 1./! 2 of the price of a new Battery for each full month from the date of the original sale Battery must be maintained tn accordance with the instructions furnished

4, The Warranty does nol apply lo any products used for rental or commercial purposes 5 This Warranty applies only to products which have been properly assembled adtusted, operated, and maintained in ac-

cordance with the instructions furnished This Warranty does not apply to any product which has been subjected to afiera- lion, misuse, abuse improper assembly or installation, delivery damage or to normal wear of the product,

6., Exclusions: Excluded from this Warranty are belts, blades, blade adapters, normal wear. normal adjustments, standard hardware and normal maintenance,

7, Inthe event you have a claim under this Warranty, youmust return the product to an authorized service dealer' Shouldyou have any unanswered questions concerning thisWarranty, please contact:

HOP Outdoor Products Customer Service Dept

1030 Stevens Creek Road

Augusta, GA 30907 USA

givingthe model number, aerie! number and date of purchase of your product end the name and address of the authorized dealer from wl_om itwas purchased

THIS WARRANTY DOES NOT APPLY TO INCIDENTAL OR CONSEQUENTIAL DAMAGES AND ANY IMPLIED WARRAN- TIES ARE LIMITED TO THE SAME TIME PERIODS STATED HEREIN FOR OUR EXPRESSED WARRANTIES Some areas

do not aglowthe limitation of consequential damages or limitations of how long an implied Warranty may last so the above

limitationsor exclusions may not apply to you This Warranty gives you specilic legal rights, and you may have other rights whichvary Item Eecaleto locale

This is a limited Warranty withinthe meaning of that term asdefined in the Magnuson-Moss Act of 1975

fn Canada contact:

HOP 5855 Terry Fox Way

Mtssissauga. Ontario

LSV3E4

DANGER:This cutting machine is capable of amputating hands and feet and throwing

objects. Failure to observe the following safety instructions could result in serious

injury or death.

_WARNING: In order to prevent acciden* tai starting when setting up, transporting,

adjusting or making repairs, always discon-

nect spark plug wire and place wire where it cannot contact spark ptug_

_WARNING: Do not coast down a hill in

neutral, you may lose control of the riding mower_

_WARNING: Engine exhaust, some of its

constituents, and certain vehicle components contain oremit chemicals known to the State

of Californiato cause cancer and birth defects or other reproductive harm.

_lbWARNING:This unit is not intended for towing, or use of wheel weights. Only use

attachments designed specifically for this riding mower,

_II, WARNING: Battery posts, terminals and related accessories contain lead and lead

compounds, chemicals known to the State of California to cause cancer and birth defects

or other reproductive harm. Wash hands after handling.

I. GENERAL OPERATION , Read, understand, and follow all instruc-

tions on the machine and in the manual

before starting.

• Do not put hands or feet near rotating parts or under the machine. Keep clear

of the discharge opening at all times.

• Only allow responsible adults, who are

familiar with the instructions, to operate

the machine.

• Clear the area of objects such as rocks,

toys, wire, etc., which could be picked up and thrown by the blade,

• Be sure the area is clear of bystanders before operating. Stop machine ifanyone

enters the area,

• Never carry passengers,

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

• Never direct discharged material toward anyone° Avoid discharging material

against awall or obstruction, Material may ricochet back toward the operator, Stop the

blade when crossing gravel surfaces°

• Do notoperate machine withoutthe entire grass catcher, discharge chute, or other safety devices in place and working.

• Stow down before turning

• Never leave a running machine unat-

tended. Always turn off blade, set park-

ing brake, stop engine, and remove keys before dismounting°

• Disengage blade when not mowing. Shut off engine and wait for all parts to come

to a complete stop before cleaning the

machine, removing the grass catcher, or unclogging the discharge chute.

• Operate machine only in daylight or good artificial light,

• Do not operate the machine while under

the influence of alcohol or drugs.

- Watch for traffic when operating near or crossing roadways.

° Use extra care when loading or unloading

the machine into a trailer or truck.

. Always wear eye protection when operat-

ing machine.

• Data indicates that operators, age 60

years and above, are involved in a large

percentage of riding mower-related inju- ries. These operators should evaluate

their ability to operate the riding mower safely enough to protect themselves and

others from serious injury,

° Keep machine free of grass , leaves or

other debris build-up which can touch hot exhaust / engine parts and burn. Do not

allow the mower deck to plow leaves or other debris which can cause build-up to occur. Clean any oil or fuel spillage before operating or storing the machine, Allow

machine to cool before storage,

B. SLOPE OPERATION

Slopes are a major factor related to loss of control and tip-over accidents, which can

result in severe injury or death, Operation on all slopes requires extra caution, If you cannot back up the slope or ifyou feel uneasy

on it. do not mow it.

• Mow up and down slopes (15 ° Max), not across.

• Watch for holes, ruts, bumps, rocks, or other hidden objects, Uneven terrain could

overturn the machine. Tall grass can hide obstacles.

• Choose a low ground speed so that you will not have to stop or shift while on the slope,

• Do not mow on wet grass. Tires may lose traction.

• Always keep the machine in gear when going down slopes. Do not shift to neutral

and coast downhill.

• if machine stops while going uphill, disengage blade, shift into reverse and

back down slowly,

• Avoid starting, stopping, or turning on a

slope. If the tires lose traction, disengage the blade and proceed slowly straight down the slope.

• Keep all movement on the slopes slow and gradual, Do not make sudden changes

in speed or direction, which could cause

the machine to roll over,

• Use extra care while operating machine with grass catchers or other attachments;

they can affect the stability of the machine,

• Do no use on steep slopes,

• Do not try to stabilize the machine by putting your foot on the ground.

• Do not mow near drop-offs, ditches, or embankments. The machine could sud-

denly roll over if a wheel is over the edge or if the edge caves in,

iii, CHILDREN

Tragic accidents can occur if the operator

is not alert to the presence of children, Children are often attracted to the machine

and the mowing activity° Never assume

that children will remain where you last

saw them,

• Keep children out of the mowing area and in the watchful care of a responsible adult

other than the operator.

• Be alert and turn machine off if a child enters the area.

• Before and while backing, look behind and down for small children,

• Never carry children, even with the blade shut off, They may fall off and be seriously

injured or interfere with safe machine operation, Children who have been given

rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine.

• Never allow children to operate the ma- chine,

• Use extra care when approaching blind corners, shrubs, trees, or other objects that may block your view of a chil&

iV, SERVICE SAFE HANDLING OF GASOLINE

To avoid personal injury or property dam-

age, use extreme care in handling gasoline, Gasoline is extremely flammable and the

vapors are explosive.

° Extinguish all cigarettes, cigars, pipes,

and other sources of ignition.

• Use only approved gasoline container.

• Never remove gas cap or add fuel with the engine running, Allow engine to cool

before refueling,

° Never fuel the machine indoors, ° Never store the machine or fuel container

where there is an open flame, spark, or

pilot light such as on a water heater or other appliances.

• Never fill containers inside a vehicle or on a truck or trailer bed with plastic liner,

Always place containers on the ground away from your vehicle when filling.

. Remove gas_powered equipmentfromthe

truck or trailer and refuel it on the ground, If this is not possible, then refuel such equipmentwith a portable container, rather

than from a gasoline dispenser nozzle.

• Keep the nozzle in contact with the rim of the fuel tank or container opening at

all times until fueling is complete. Do not use a nozzle lock-open device,

• Iffuel is spilled on clothing, change clothing immediately,

° Never overfill fuel tank, Replace gas cap

and tighten securely.

GENERAL SERVICE

• Never operate machine in a closed area.

° Keep all nuts and bolts tight to be sure the

equipment is in safe working condition.

• Never tamper with safety devices. Check their proper operation regularly,

• Keep machine free of grass, leaves, or other debris build-up, Clean oi! or fuel spill-

age and remove any fuel-soaked debris. Allow machine to cool before storing.

• If you strike a foreign object, stop and inspect the machine. Repair, if necessary, before restarting.

. Never make any adjustments or repairs

with the engine running°

, Check grass catcher components and the

discharge chute frequently and replace with manufacturer's recommended parts, when necessary°

• Mower blade is sharp. Wrap the blade or wear gloves, and use extra caution when servicing them.

• Check brake operation frequently, Adjust and service as required°

• Maintain or replace safety and instruction

labels, as necessary.

, Be sure the area is clear of bystanders

before operating. Stop machine if anyone enters the area.

• Never carry passengers.

• Do not mow in reverse unless absolutely necessary. Always look down and behind before and while backing.

Gasoline Capacity 1o2 qt. and Type: Unleaded Regular

Oil Type SAE 30 (above 32°F)

API-SG-SL): SAE 5M#_30(below 32° F Oil Capacity: 20 oz, Spark Plug: Champion RC12YC

(Gap: ,030")

Ground Speed Forward: 0-4 mph

Reverse: 0-1 mph

Blade Bolt Torque: 45-55 Ft. Lbs.

CUSTOMER RESPONSIBILITRES

• Read and observe the safety rules, . Follow a regular schedule in maintaining,

caring for and using your riding mower_

- Follow the instructions under "Mainte- nance" and "Storage" sections of this

owner's manual°

_{_WARNING: This riding mower is equipped with an internal combustion en-

gine and should not be used on or near any unimproved forest-covered, brush-covered

or grass.,covered land unless the engine's exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any), tf a spark arrester is used, it should be maintained in effective working order by the operator°

In the state of California the above is required by law (Section 4442 of the California Public

Resources Code), Other states may have similar laws, Federal laws apply on federal lands. A spark attester for the muffler is available through your nearest authorized

service center,

Steering Wheel insert

(1) Pin

Steering Cover

Seat

Steering Wheel

(I) 5t16 Flat Washer

Steering Wheel Adapter

(1) Washer

(1) Knob

(1) Large Flat Washer

(1) 1/2-20 Jam Nut

(1) 5/16q8 Lock Nut

(1) 5116-18 x 1 tt2 Hex Bolt

(2) Key

Steering Shaft Cover

Steering Shaft

Slope Slleet

"-(our new riding mower has been assembled at the factory with the exception of those

parts left unassembled for shipping purposes° To ensure safe and proper operation of your riding mower all parts and hardware you assemble must be tightened securely. Use the

correct tools as necessary to insure proper tightness_

TOOLS REQUIRED FOR ASSEMBLY

A socket wrench set will make assembly easier. Standard wrench sizes you need

are listed below.

(1) 3/4" wrench (I) I/2" wrench

(1) Utility knife (!) Tire pressure gauge

When right or left hand is mentioned in this manual, it means when you are in the

operating position (seated behind the steer- ing wheel).

4, Slide steering shaft protective foam cover

over shaft,

5, Position front wheels of the riding mower

so they are pointing straight forward_

Foam Cover

TO REMOVE RIDING MOWER FROM

CARTON

UNPACK CARTON

1. Cut along dotted lines on all four panels of carton. Remove carton and top frame as one unit.

2, Remove packing materials from riding

mower.

NOTE: Only cut carton with a short blade utility knife, a long blade or saw can puncture

tires on unit.

HOW TO SET UP YOUR RIDING MOWER

INSTALL STEERING COLUMN I. Insert steering shaft into mount and se-

curely fasten with bolt, washer, and nut provided.

2. Insert pin into hole in steering shaft.

3. Slide plastic cover over steering shaft

and into position,

.. .Steering Shaft

Plastic Cover

Pin "_'_--.. _'_ \ _ Steering

\. Washer _ \ "_ -J Shaft "\_ - " _-L-'J Mount

6. Remove steering wheel adapter from steering wheel and slide adapter onto

steering shaft.

7. Press steering wheel into position on shaft, install large washer, and tighten

nut securely.

8. Snap steering wheel insert into center of steering wheel securely,

INSTALL SEAT

1. Pivot seat upward and remove from the cardboard packing. Remove the card-

board packing and discard.

2, Place seat on seat pan so head of shoul-

der bolt is positioned over large slotted

hole in pan°

3. Push down on seat to engage shoulder

bolt in slot and pull seat towards rear of riding mower.

Seat

Nut"--- _ .... ".....

Bolt

4, Pivot seat and panforward and assemble

adjustment knob and flat washer loosely. Do not tighten.

Fiat Washer

Adj Knob

5. Lower seat into operating position and sit in seat.

6. Slide seat until a comfortable position is

reached which allows you to press clutch/ brake pedal al! the way down,

7, Get off seat without moving its adjusted

position.

8, Raise seat and tighten adjustment knob

securely,

CHECK BATTERY Make sure battery is securely fastened,

and that all wires are securely connected.

• Battery is located under the seat.

• Battery has been fully charged from the factory, before installation,

Battery

NOTE; Battery should only be charged using charger specified in "BATTERY" section in the service and adjustments section of this manual. Charger can be purchased at your

local service center.

NOTE: You may now roll your riding mower off the skid. Follow the appropriate

instruction below to remove the riding mower

from the skid.

WARNING; Before starting, read, un-

derstand and follow all instructions in the Operation section of this manual. Be sure

riding mower is in a well-ventilated area. Be sure the area in front of riding mower is

clear of other people and objects. TO ROLL RIDING MOWER OFF

SKID (See Operation section for

location and function of controls) I. Raise deck lift lever to its highest

position,

2, Release parking brake by depressing

clutch/brake pedal.

3. Engage freewheel control. See "TO TRANSPORT" in the operation section

of this manual,

4, Roll riding mower fontcard off ski&

CHECK TIRE PRESSURE

The tires on your riding mower were overinflated at the factory for shipping pur-

poses. Correct tire pressure is important

for best cutting performance.

• Reduce tire pressure to PSI shown on

tires,

CHECK DECK LEVELNESS

For best cutting results, mower housing

should be properly leveled. See "TO LEVEL

MOWER HOUSING" in the Service and

Adjustments section of this manual,

CHECK FOR PROPER POSITON OF

MOWER DRIVE BELT

See the figure that is shown for replacing the mower drive belt inthe service and

adjustment section of this manual° Verify that the belt is routed correctly,

CHECK BRAKE SYSTEM After you learn how to operate your rid_

ing mower, check to see that the brake is operating properly, See "TO ADJUST

BRAKE" in the Service and Adjustments

section of this manual.

V(CHECKLIST

Before you operate your new riding mower,

we wish to assure that you receive the best

performance and satisfaction from this

Quality Product,

Please review the following checklist:

All assembly instructions have been completed.

V" No remaining loose parts in carton. J Battery is properly connected.

vf Seat is adjusted comfortably and tight-

ened securely.

vf All tires are properly inflated, (For ship-

ping purposes, the tires were overinflated at the factor,/).

vf Be sure mower deck is properly leveled

side-to-side/front-to-rear for best cutting results. (Tires must be properly inflated for leveling), Check mower belt, Be sure it is routed

properly around pulleys and inside all belt keepers.

vf Check wiring. See that all connections

are still secure and wires are properly clamped,

vz Before driving riding mower, be sure free-

wheel control isin "transmission engaged" position (see "TO TRANSPORT" in the Operation section of this manual).

While learning howto use your riding mower,

pay extra attention to the following important items:

vf Engine oil is at proper level. vf Fue! tank is filled with fresh, clean, regular

unleaded gasoline,

v" Become familiar with all controls, their

location and function, Operate them before you start the engine.

vf Be sure brake system is in safe operating

condition.

Be sure Operator Presence System and Reverse Operation System (ROS) are

working properly (See the Operation and

Maintenance sections in this manual).

These symbols may appear on your riding mower or in literature supplied with the prod_

ucto Learn and understand their meaning.

R N H L I\m

REVERSE NEUTRAL HIGH LOW CHOKE FAST

SLOW

IGNITION SWRCH

ENGINE OFF REVERSE ENGINE ON ENGINE START PARKING BRAKE

OPERATION

SYSTEM (ROS)

;l;

OVER TEMP FUEL

LIGHT

OIL PRESSURE BATTERY REVERSE

FORWARD MOWER HEIGHT

®@@@@

ATTACHMENT ATTACHMENT DANGER, KEEP HANDS

CLUTCH ENGAGED CLUTCH DISENGAGED AND FEET AWAY

FREEWHEEL CONTROL

DISENGAGED

BRAKE/CLUTCH

PEDAL

FREEWHEEL CONTROL

ENGAGED

Failure to follow instructions

could result in serious injury or death. The safety alert symbol is used to identify safety inform-

ation about hazards which can "_.

result in death, serous injury

and/or property damager

DANGER indicatesa hazard which,ifnot avoided,

will result in death or serious injury. WARNING indicatesa hazardwhich,if not avoided,

could result in death orserious injury. CAUTION indicates a hazardwhich,ifnot avoided,

might result in minor or moderate injury. CAUTION when usedwithout thealertsymbol,

indicatesa situationthat could result in damage to the tractor and/or engine.

HOT SURFACES indicatesa hazardwhich, ifnot avoided,could result in death, serious injury

and/or property damage. FIRE indicatesa hazardwhich,ifnot avoided,

could result in death, serious injury and/or property damage.

KEEP AREA CLEAR SLOPE HAZARDS

PARKING BRAKE PARKING BRAKE

LOCKED UNLOCKED

MOWER LIFT

(SEE SAFET't' RULES SECTION)

KNOW YOUR RIDING MOWER READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING

YOUR RIDING MOWER

Compare the illustrations with your riding mower to familiarize yourself with the locations of various controls and adjustments. Save this manual for future reference,

Brake Pedal

Deck Clutch

Lever

LiftLever

Plungers...

Height

Adj

Lever

Freewheel Control

Parking Brake

Pedal

Ignition

Switch

Motion

" Lever

: : :::: ::: ¸:¸¸¸¸7¸¸¸¸¸:_::: .....

Our riding mowers conform to the applicable safety standards of the

American National Standards Institute,

DECK CLUTCH LEVER - Used to engage

the mower blade,

BRAKE PEDAL _ Used for braking the rid- ing mower and starting the engine.

HEIGHT ADJUSTMENT LEVER - Used to adjust mower cutting height.

IGNITION SWITCH ° Used for starting and stopping the engine,

LIFT LEVER PLUNGER - Used to release height adjustment lever when changing its

position°

PARKING BRAKE LEVER - Locks park- ing brake into brake position,

MOTION CONTROL LEVER - Selects the speed and direction of the riding mower.

FREEWHEEL CONTROL - Disengages transmission for pushing or slowly towing

the riding mower with the engine off,

ROS "ON" POSITION. Allows operation

of mower deck or other powered attach-

ment while in reverse,

The operation of any riding mower can result in foreign objects thrown into the eyes, which can result in severe eye damage, Always wear safety glasses or eye shields while operating your riding mower or

performing any adjustments or repairs. We recommend a wide vision safety mask over spectacles or standard safety glasses°

HOW TO USE YOUR RIDING MOWER

TO SET PARKING BRAKE

Your riding mower isequipped with an opera- tor presence sensing switch, When engine

is running, any attempt by the operator to leave the seat without first setting the parking

brake will shut off the engine. 1o Depress brake pedal all the way down

and hold,

2. Depress parking brake lever and release pressurefrom brake pedal. Pedalshould

remain in brake position_ Make sure parking brake wilt hold riding mower

secure.

Parking Brake Motion Pedal-Push Down ._. Lever

to "En4

"Engaged" Position

STOPPING

MOWER BLADE -

• To stop mower blade, move deck clutch lever to disengaged position,

GROUND DRIVE

• To stop ground drive, depress brake pedal all the way down.

ENGINE -

• Turn ignition key to"STOP" position and re- move key° Always remove keywhen leaving

riding mower to prevent unauthorized use.

IMPORTANT; Leaving the ignition switch in any position other than "STOP" will cause

the battery to discharge and go dead.

Brake Pedal "Drive"

Position

e,/Control

Deck .31utch

"Engaged"

Mower Height Adjustment

Deck Clutch

Lever

"Disengaged"

Position

Lever

Position

NOTE: Under certain conditions when riding mower is standing idle with the engine run- ning, hot engine exhaust gases may cause "browning" of grass, To eliminate this pos-

sibility, always stop engine when stopping riding mower on grass areas.

_t, CAUTION: Always stop riding mower completely, as described above, before

leaving the operator's position.

TO MOVE FORWARD AND BACKWARD The direction and speed of movement is

controlled by the motion control lever.

1. Startriding mowerwith clutch/brake pedal depressed and motion control lever in

neutral (N) position,

2. Move motion control lever to desired position.

3. Slowly release clutch/brake pedatto start movement,

IMPORTANT: Bring riding mower to a com- plete stop before shifting or changing gears.

Failure to do so will shorten the useful life of your transaxleo

TO ADJUST MOWER CUTTING HEIGHT The position of the mower height deck lift

lever determines the cutting height. . Grasp lift lever.

• Press lift lever plunger with thumb and move lever to desired position.

The cutting height range is approximately I-1/2 to 4". The heights are measured from

the ground to the blade tip with the engine not running. These heights are approximate and may vary depending upon soil condi- tions, height of grass and types of grass

being mowed.

• The average lawn should be cut to ap- proximately 2-1/2" during the cool season

and to over 3" during hot months. For

healthier and better looking lawns, mow often and after moderate growth.

• For best cutting performance, grass over 6" in heightshoutd be mowed twice. Make

the first cut relatively high; the second to

desired height.

TO OPERATE MOWER Y'our riding mower is equipped with an

operator presence sensing switch. Any attempt by the operator to leave the seat with the engine running and the deck clutch

engaged will shut off the engine, You must remain fully and centrally positioned in the

seat to prevent the engine from hesitating or cutting off when operating your equipment

on rough, rolling terrain or hills,

1. Select desired height of cut.

2_ Start mower blade by engaging deck

clutch lever.

TO STOP MOWER BLADE-

Disengage deck clutch lever.

Deck Clutch Lever

"Disengaged" Position

Deck Clutch Lever

"Engaged" Position

Mower Height Adjustment High

Position

Mower Height Adjustment

Low Position

REVERSE OPERATION SYSTEM (ROS)

Your tractor is equipped with a Reverse Operation System (ROS). Any attempt by

the operator to travel in the reverse direc- tion with the deck clutch engaged will shut

off the engine unless ignition key is placed in the ROS "ON" position.

_t'_WARNING: Backing up with the deck

clutch engaged while mowing is strongly discouraged, Turning the ROS "ON", to aF

low reverse operation with the deck clutch engaged, should only be done when the operator decides it is necessary to reposi-

tion the machine with the attachment

engage& Do not mow in reverse unless

absolutely necessary.

USING THE REVERSE OPERATION

SYSTEM

Only use if you are certain no children or

other bystanders will enter the mowing

area.

!. Move motion control lever to neutral

(N) position,,

2. With engine running, turn ignition key counterclockwise to ROS "ON" posi-

tion,

3_ Look down and behind before and

while backing.

4. Slowly move motion control lever to

reverse (R) position to start movement.

5_ When use of the ROS is no longer

needed, turn the ignition key clockwise

to engine "ON" position.

ROS "ON" Position

Engine "ON" Position (Normal O perating)

_CAUTION: Do not operate the mower without either the entire grass catcher, on mowers so equipped, or the deflector shield in place.

Deflector Shield

TO OPERATE ON HILLS

_WARNING: Do not drive up or down

hills with slopes greater than 15 ° and do not drive across any slope, Use the slope guide

at the back of this manual o Choose the slowest speed before starting

up or down hills.

. Avoid stopping or changing speed on

hills.

o If stopping is absolutely necessary, push

clutch/brake pedal quickly to brake position and engage parking brake,

• Move motion control lever to neutral (N) position.

- To restart movement, slowly release park- ing brake and clutch/brake pedal.

• Make all turns slowly.

TO TRANSPORT When pushing or towing your riding mower,

be sure to disengage trans mission by placing

freewheel control in freewheel position.

Freewheel control is located at the rear drawbar of the riding mower_

• Raise mower height adjustment to its highest position with mower height adjustment lever.

• Push freewheel control down and over with foot.

Freewheel

Control

Disengaged

Freewheel

Control

Engaged

. To reengagetransmission, reverse above

procedure, or press brake lever all the way

down.

BEFORE STARTING THE ENGINE

CHECK ENGINE OIL LEVEL

The engine in your riding mower has been shipped, from the factory, already filled with summer weight oil,

1, Check engine oil with riding mower on

level ground.

2. Remove oil fil! cap/dipstick and wipe

clean, reinsertthe dipstick and screw cap tight, wait for a few seconds, remove and

read oil level. If necessary, add oil until "FULE' mark on dipstick is reached. Do

not overfill.

• For cold weather operation you should change oil for easier starting (See the oil

viscosity chart in the Maintenance section

of this manual),

° To change engine oil, see the Mainte-

nance section in this manual

ADD GASOLINE ° Fill fuel tank to bottom of filler neck, Do

not overfill, Use fresh, clean, regular unleaded gasoline with a minimum of

87 octane. (Use of leaded gasoline will

increase carbon and lead oxide deposits and reduce valve life). Do not mix oil with gasoline. Purchase fuel in quantities that

can be used within 30 days to assure fuel freshness,

_CAUTtON: Wipe off any spilled oil or fuel, Do not store, spill or use gasoline near

an open flame°

_kCAUTION: Alcohol blendedfuels (called

gasohol or using ethanol or methanol) can attract moisture which leads to separation and formation of acids during storage, Acidic

gas can damage the fuel system of an engine

while in storage. To avoid engine problems,

the fuel system should be emptied before storage of 30 days or longer, Drain the gas

tank, start the engine and let it run until the

fuel lines and carburetor are empty. Use fresh

fuel next season. See Storage Instructions for additional information. Never use engine

orcarburetorcleaner products in the fuel tank or permanent damage may occur,

TO START ENGINE

When starting the engine for the first time or if the engine has run out of fuel, it will take extra cranking time to move fuel from

the tank to the engine.

1. Be sure freewheel control is in the transmission engaged position.

2. Sit on seat in operating position, depress clutch/brake pedal and set

parking brake_

3. Place motion control lever in neutral (N) position.

4, Move deck clutch to disengaged posi-

tion.

5, Insert key into ignition and turn key

clockwise to start position and release key as soon as engine starts. Do not run starter continuously for more than

fifteen seconds per minute,

NOTE: if at high altitude (above 3000

feet) or in cold temperature (below 32°F) the fuel mixture may need to be adjusted

for best performance,

RECOIL STARTING SYSTEM This unit is equipped with an engine recoil

starting system. If the battery is too weak to start engine,

Io Set parking Brake. 2, Turn key to ON position, 3, Make sure unit is in neutral position.

4. Set deck to disengaged position.

5. Pull recoil cord to start engine°

Gasoline Filler

Cap __

_Recoil Starter

Handle

MOWING TIPS

• Mower should be properly leveled for best

mowing performance, See "TO LEVEL MOWER HOUSING" in the Service and

Adjustments section of this manual.

, The left hand side of mower should be

used for trimming,

• Drive so that clippings are discharged onto the area that has already been cut. Have

the cut area to the right ofthe riding mower. This will result in a more even distribution

of clippings and more uniform cutting.

• Do not mow grass when it is wet. Wet grass will plug mower and leave undesir-

able clumps. Allow grass to dry before mowing,

• Regulate ground speed by selecting a low

enough gear to give the mower cutting performance as welt as the quality of cut

desired,

• When operating attachments, select a

ground speed that will suit the terrain and give best performance of the attachment being used.

• When mowing large areas, start by turning to the right so that clippings will discharge away from shrubs, fences, driveways,

etc. After one or two rounds, mow in the opposite direction making left hand turns

until finished,

• If grass is extremely tall, it should be

mowed twice to reduce load and possible

fire hazard from dried clippingsr Make first cut relatively high; the second to the

desired height.

r.-rr,nM .................

MAINTENANCE B_Fo.E EVE_ EVE_ EVe.Y EVERY EV_.V BEFORE

SCHEDULE EACH e 2s so 100 s_so. e_.AG_

USE .OU_S .ouns HOU.S .OU.S

R!c,ho_k_rakeOpe,_tio° V" V" .......

! CheckTtre Pressure $f 6/'

D I Check Operator Presence & ROS Sysiems

Che_.eplacoMowo,Bi"_ ......................................' V'= I I I t

M _]_a_LubrlcateBailerYAxlesandandTerminai_splndles:.............l,,ll tl It i_v. II li ..........,,,It....v".........

_ Check TransaXie Cooling ..... _/ ......... I

E CheckMower Levelness 1_

R Check V-Belt .........

o,D,iveChatno ............................................._ ' : : ' i' i"i....

- Check Enqino O!! Levef ................. i {v#'

E Cha_ge Engine 0_|

N Clean Air Filler ........................... " " I_z

G CleenAi:r Screen ................................... I_

'i_Speci Muifier/Spark Arrester ............... :

E C,!eanEngine Cooling Fins

Rep!ace Spark Plug Rep_,_ceAtr FlIler Peper Cartridge

1 - Chnngo mo_e orlon when operating under _ heavy load o_ _nhigh arnblen! tompor_luros 2 =,Service, rnot_ olden when operating in d_r_/ordusty condit_rJr_.,

v' v"

3 - Replace blade n_oro o11_{'_whgr_ mDwir_g _rl 6al'_ffy 8Di}

GENERAL RECOMMENDATIONS

The warranty on this riding mower does not

cover items that have been subjected to operator abuse or negligence_ To receive

full value from the warranty, operator must

maintain riding mower as instructed in this manual.

Some adjustments will need to be made periodically to properly maintain your riding mower.

At least once a season, check to see if you should make any of the adjustments

described in the Service and Adjustments section of this manual.

At least once a year you should replace the spark plug, clean or replace air filter,

and check blade and belt for wear. A new spark plug and clean airfilter assure proper

air-fuel mixture and help your engine run

better and last Ionger_

BEFORE EACH USE

1. Check engine oil level

2. Check brake operation, 3o Checktire pressure. 4o Check operator presence and

ROS systems for proper operation,

5, Check for loose fasteners,

IMPORTANT: Do not oil or grease the pivot points which have special nylon bearings,

Viscous lubricants will attract dust and dirt that will shorten the life of the self-lubricating

bearings. If you feel they must be lubricated, use only a dry, powdered graphite type lu- bricant sparingly.

RIDING MOWER Always observe safety rules when performing

any maintenance. BRAKE OPERATION

If riding mower requires more than four (4)

feet to stop at highest speed in highest gear on a level, dry concrete or paved surface, then

brake must be serviced. (See "TO ADJUST BRAKE" in the Service and Adjustments

section of this manual)_

TIRES

, Maintain proper air pressure in all tires

(See PSt on tires)_

, Keep tires free of gasoline, oil, or insect

control chemicals which can harm rubber°

• Avoid stumps, stones, deep ruts, sharp objects and other hazards that may cause

tire damager

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, tire sealant may

be purchased from your local parts dealer.

Tire sealant also prevents tire dry rot and

corrosion,

AXLE AND SPINDLES

• Front wheel axles and front spindles should be properly lubricated.

• Wheel Axles should be lubricated with a dry, powdered graphite type lubricant.

• Spindles should be lubricated with a spray type silicone base lubricant,

Spindle

CHECK OPERATOR PRESENCE

SYSTEM

• When the engine is running, any at- tempt by the operator to leave the seat

without first setting the parking brake

should shut off the engine.

° When the engine is running and the

deck clutch lever is engaged, any at-

tempt by the operator to leave the seat

should shut off the engine.

• The deck clutch levershould neveroperate

unless the operator is in the seat.

CHECK REVERSE OPERATION (ROS) SYSTEM

• When the engine is running with the

ignition switch in the engine "ON" posi- tion and the deck clutch lever engaged,

any attempt by the operator to shift into reverse should shut off the engine.

• When the engine is running with the

ignition switch in the ROS "ON" posi- tion and the deck clutch lever engaged,

any attempt by the operator to shift into reverse should NOT shut off the engine_

BLADE CARE For best results mower blades must be

sharp. Replace worn, bent or damaged blades°

A CAUTION: Use only a replacement blade approved by the manufacturer of your riding mower. Using a blade not ap- proved by the manufacturer of your riding

mower is hazardous, could damage your riding mower and void your warranty.

Nheel Axle

OPERATOR PRESENCE SYSTEM AND REVERSE OPERATION SYSTEM (ROS) Be sure operator presence and reverse

operation systems are working properly. If your riding mower does not function as described, repair the problem immediately. ° The engine should not start unless the

brake pedal is fully depressed, and the deck clutch lever is in the disengaged

position°

ROS "ON" Position

Engine "ON" Position (Normal Operating)

BLADE REMOVAL

1, Raise mower to highest position to allow

access to blade,

NOTE: Protect your hands with gloves and/or wrap blade with heavy cloth.

2. Remove blade bolt by turning counter- clockwise.

3. install new blade with stamped "THIS SIDE UP" facing deck and mandrel

assembly,

ENGINE

LUBRICATION

Only use high quality detergent oil rated with API service classification SG-SL. Select the

oil's SAE viscosity grade according to your expected operating temperature.

SAE VISCOSITY GRADES

Mandrel

Assembly

"_'_,- ";'_- "_" Star

Center Hole ..j k_i_'

IMPORTANT: To ensure proper assembly, center hole in blade must align with star on mandrel assembly° 4o Install and tighten blade bolt securely

(45-55 Ft. Lbs.).

IMPORTANT: Special blade bolt is heat

treated.

BATTERY

"4our riding mower has a battery charging

system which is sufficient for normal use.

- Keep battery and connectors clean.

• Only recharge battery with charger

approved for a 12V 28 amp. hour battery°

• Charging with any other charger or an

automotive style charger can cause per- manent damage to the battery.

° Charge battery for 24 hours for a full

charge. NOTE: The original equipment battery on your riding mower is maintenance free. Do not attempt to open or remove caps or cov- ers. Adding or checking level of electrolyte is not necessary,

_WARNING: Do not jump start battery,

Permanent damage to the battery or personal injury may occur.

TRANSAXLE COOLING

Keep transaxle free from build-up of dirt and chaff which can restrict cooling.

V-BELT Check V-belt for deterioration and wear after

100 hours of operation and replace if neces-

sary. The belt is not adjustable. Replace belt if it begins to slip from wear,

C _[} _C* 40 0 10 20 3D 4_1

TEMPERATURE RANGE ANT{C1PATED BEFORE NEXT OIL CHANGE

NOTE: Although multFviscosity oils (5W30, 10W30 etc.) improve starting in cold weather,

the oils will result in increased oil consumption when used above 32°E Check your engine

oil level more frequently to avoid possible engine damage from running low on oil.

Change the oil after every 25 hours of operation or at least once a year if the riding mower is not used for 25 hours in one year.

Check the crankcase oil level before starting

the engine and after each eight (8) hours of operation. Tighten oil fill cap/dipstick

securely each time you check the oil level. TO CHANGE ENGINE OIL

Determine temperature range expected before oil change. All oil must meet API

service classification SG-SL.

• Be sure riding mower is on level sur- face°

• Oil will drain more freely when warm°

• Oil can be pumped from the engine with a mechanical or electric siphon pump°

Remove oil fill cap/dipstick, Be careful notto allow dirt to enter the engine when

changing oi!,

Insert end of pump into oil reservoir,

Pump oil from reservoir°

Oil Cap

Oil Fill

4o Refill engine with oilthrough oil fill dipstick

tube, Pour slowly. Do not overfill, For approximate capacity see "PRODUCT

SPECtFICATIONS'section of this manual,

5. Use gauge on oil fill cap/dipstick for checking level, For accurate reading, tighten dipstick cap securely onto the

tube before removing dipstick° Keep oil at "FULl" line on dipstick. Tighten cap onto the tube securely when finished.

AIR FILTER

Your engine will not run properly using a

dirty air filter, Replace the air filter every

100 hours of operation or every season,

whichever occurs firsL Service air cleaner

more often under dusty conditions.

1. Remove cover knob and cover.

2o Carefully remove cartridge.

3. Clean base carefully to prevent debris from falling into carburetor°

4. Clean by gently tapping on a flat sur- face,

5. Reinstall cartridge, cover and secure with cover knob°

j.---- Cover Knob

Cover

Air Filter

NOTE: If very dirty or damaged, replace cartridge.

IMPORTANT: Petroleum solvents, such as kerosene, are not to be used to clean the

cartridge. They may cause deterioration of

the cartridge, Do not oil cartridge, Do not

use pressurized air to clean cartridge.

CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff

to prevent engine damage from overheating° Clean with a wire brush or compressed air to

remove dirt and stubborn dried gum fibers, CLEAN AIR INTAKE/COOLING AREAS

To ensure proper cooling, make sure the grass screen, cooling fins, and other exter- nal surfaces of the engine are kept clean

at all times°

Every t00 hours of operation (more often under extremely dusty, dirty conditions), remove the blower housing and other

cooling shrouds. Clean the cooling fins and external surfaces as necessary, Make sure the cooling shrouds are reinstalte&

NOTE= Operating the engine with a blocked grass screen, dirty or plugged cooling fins, and/or cooling shrouds

removed wilt cause engine damage due to overheating.

MUFFLER

Inspect and replace corroded muffler and spark arrester (if equipped) as it could create

a fire hazard and/or damage_

SPARK PLUG(S)

Replace spark plug(s) at the beginning of

each mowing season or after every t00

hours of operation, whichever occurs first.

Spark plug type and gap setting are shown

in "PRODUCT SPECIFICATIONS" section

of this manual.

CLEANING

• Clean engine, battery, seat, finish, etc. of all foreign matter°

• Keep finished surfaces and wheels free of all gasoline, oil, etc.

- Protect painted surfaces with automotive type wax.

We do not recommend using a garden hose

or pressure washer to clean your riding

mower unless the engine and transmission are covered to keep water out, Water in en- gine or transmission will shorten the useful

life of your riding mower. Use compressed air or a leaf blower to remove grass, leaves

and trash from riding mower and mower.

WARNING: TO AVOID SERIOUS INJURY, BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS:

1, Depress clutch/brake pedal fully and set parking brake. 2, Place motion control lever in neutral (N) position_

3, Place deck clutch in "DISENGAGED" position,

4. Turn ignition key to "STOP" and remove key. 5, Make sure the blade and all moving parts have completely stopped.

6o Disconnect spark plug wire from spark plug and place wire where it cannot

come in contact with plug,

RIDING MOWER

TO REMOVE MOWER

1_ Place deck clutch in "DISENGAGED"

position.

2, Move mower height adjustment lift lever

forward to lower mower to its lowest

position,

3o Remove mandrel cover, 4, Remove pins holding left and right front

mower suspension arms in place.

5. Remove bolt holding deck front to rear leveling rod in place.

Deck Leveling Side to Side

Rod Bolt _

Mandrel Cover

6. Remove pin holding deck lift link arm in place°

7. Remove bolt holding deck side to side leveling rod in place_

8, Remove belt from around pulleys_

9. Slide deck out from under side of mower_

TO INSTALL MOWER

Install in reverse order following instructions in "TO REMOVE MOWER" section.

Front Leveling Rod Bolt'-_..._,

Mower Suspension

Arm Pin

Deck Lift Link Pin

TO LEVEL MOWER HOUSING

Adjust the mower while riding mower is

parked on level ground or driveway. Make

sure tires are properly inflated (See side

of tire for proper PSi). If tires are over or underinflated, you will not properly adjust

your mower°

SIDE-TO-SIDE ADJUSTMENT

• Raise mower to its highest position. , Measure distance "A" from bottom edge

of mower to ground level at front corners of mower.

• To raisethe rightside ofthe mower, tighten lift link adjustment nut.

• To Iowerthe right side ofthe mower, loosen lift link adjustment nut.

NOTE: Each full turn of adjustment nut will change mower height about 3/16'L

Bottom Edge of Bottom Edge of Mower to Ground Mower to Ground

q l,lt!ii....................................ii.......!Ilti;

, Recheck measurements after adjusting° FRONT-TO-BACK ADJUSTMENT

IMPORTANT: Deck must be level side-to side, To obtain the best cutting results, the mower

housing should be adjusted so thatthe front is

approximately 1/8" to 1/2" lower than the rear when the mower is in its highest position.

Check adjustment on right side of riding

mower. Measure distance"F" directly in front

and behind the mandrel at bottom edge of

mower housing as shown,

Trunnion

TO REPLACE MOWER BLADE DRIVE

BELT

MOWER DRIVE BELT REMOVAL

1_ Park riding mower on a level surface..

2. Set parking brake.

3. Lower mower to its lowest position.

4. Remove mandrel cover from mower deck.

5. Remove rear engine plate from uniL

6. Remove rear belt keeper from unit.

74 Carefully roll belt over the top of the

mower blade mandrel.

8. Remove belt from idler pulleys.

Mower Drive Belt

Keeper

, To lower front of mower housing turn nuts

"G" and "H" clockwise.

• When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against

trunnion on front link.

• To raise front of mower housing turn nuts "G" and "H" counter clockwise.

• When distance "F" is 1/8" to 1/2" lower at front than rear, tighten nut "H" against

trunnion on front link. NOTE: Each full turn of "G" will change "F" by approximately about 3/8".

• Recheck side-to-side adjustment.

Idler Pulleys

9. Check idler pulleysto seethatthey rotate freely.

! 0. Remove belt from rear drive pulley. MOWER DRIVE BELT INSTALLATION

Install in reverse order following instruc- tions in "MOWER DRIVE BELT REMOVAL" section.

TO ADJUST BRAKE Your riding mower is equipped with an

adjustable brake system which is mounted on the right side of the transaxle. If riding mower requires more than (4) feet stop- ping distance in highest gear on a lever dry

concrete or paved surface, then brake must

be adjusted°

1. Park riding mower on a level surface.

2. Release brake/parking pedal.

3. Measure distance between rotor and brake pad if distance between rotor and

brake pad is more than .02" gap brake needs to be adjusted°

4. Tighten caliper nut until .02" gap is reached.

REAR WHEEL

1. Block up Rear axle securely.

2. Remove dustcover, retaining ring, wash- er, and square key while pulling tire off.

3_ Repair tire and reassemble. 4_ Replace square keywhile putting tire back

on, then replace washer and retaining ring securely in axle groove ,when pushing tire back onto shaft reach under and pull

chain sprocket toward you to ease tire replacement.

NOTE: To seal tire punctures and prevent

flat tires due to slow leaks, purchase and

use tire sealant. Tire sealant also prevents tire dry rot and corrosion.

Rotor

Pad

Nut

NOTE: Feeler gauge may be necessary to get correct measurement.

TO ADJUST STEERING WHEEL ALIGNMENT

tf steering wheel crossbars are not horizontal (left to right) when wheels are positioned

straight forward, move steering wheel

and reassemble per instructions in the "INSTALL STEERING COLUMN"section of

this manual° TO REMOVE WHEEL FOR REPAIRS

FRONT WHEEL 1o Block up front axle securely.

2. Remove dust cover, retaining ring, and washer to allow wheel removal.

3. Repair tire and reassemble.

4. Replace washer and retaining ring securely in axle groove.

Washer

Retaining

Ring _.

Dust Cover

TO START ENGINE WITH A WEAK

BATTERY

_CAUTION: Lead-acid batteries gener- ate explosive gases° Keep sparks, flame

and smoking materials away from batteries. Always wear eye protection when around

batteries,

If your battery is too weak to start the engine,

it should be recharged. (See "BATTERY" in the Maintenance section of this manual).

NOTE: This unit is equipped with an engine recoil starting system that can be used if the

battery is too weak to start. See "RECOIL STARTING SYSTEM" in operation section

of this manual

REPLACING BATTERY

_WARNING: Do not short battery termi-

nals by allowing awrench or any other object

to contact both terminals at the same time.

Before connecting battery, remove metal bracelets, wristwatch bands, rings, etc.

Positive terminal must be connected

first to prevent sparking from accidental grounding.

'- Square Key

(rear wheel only)

1_ Lift seat for bolt access°

2. Disconnect BLACK battery cable then RED battery cable.

3o Remove battery bracket bolt.

4. install new battery with terminals facing to the right, and away from seat as

shown°

5. Reinstall battery bracket and bolt.

6. First connect RED batter,/cable to posi- tive (+) battery terminal.

7. Connect BLACK grounding cable to negative (-) battery terminal.

Fender

Battery Bracket

ENGINE

Your engine speed has been factory set. Do

not attempt to increase engine speed or it may result in personal injury, if you believe that the engine is running too fast ortoo slow, take your riding mower to a qualified service

center for repair and/or adjustment, Your carburetor is not adjustable, if your

engine does not operate properly due to suspected carburetor problems, take your riding mower to a qualified service center for repair and/or adjustmenL

IMPORTANT: Never tamper with the engine governor, which is factory set for proper en.. gine speed° Overspeeding the engine above the factory high speed setting can be danger-

ous. If you think the engine-governed high speed needs adjusting, contact a qualified service center, which has proper equipment

and experience to make any necessary

adjustments°

INTERLOCKS AND RELAYS Loose or damaged wiring may cause your

riding mower to run poorly, stop running, or prevent it from starting.

• Check wiring. Make sure all wiring and connectors are secure.

TO REPLACE FUSE

Replace with 4 amp_ or 5 amp. automotive type plug-in fuse. The fuse holder is located

under the fender.

Immediately prepare your riding mower for storage at the end of the season or if the riding mower will not be used for 30 days

or more,

_,WARNING: Neverstorethe riding mower

with gasoline in the tank inside a building where fumes may reach an open flame or

spark° Allowthe engine to cool before storing in any enclosure.

MOWER

Remove deck from mower for winter stor-

age, When mower is to be stored for a period of time, clean it thoroughly, remove

all dirt, grease, leaves, etc, Store in a clean, dry area,

1. Clean entire riding mower (See"CLEAN- ING" in the Maintenance section of this

manual).

2. Inspect and replace belt, if necessary' (See belt replacement instructions in the

Service and Adjustments section of this

manual).

3. Lubricate as shown in the Maintenance section of this manual.

4, Be sure that all nuts, bolts and screws

are securely fastened° Inspect moving parts for damage, breakage and wear,, Replace if necessary.

5. Touch up all rusted or chipped paint surfaces; sand lightly before painting,

BATTERY

, Fully charge the battery for storage.

• If battery is removed from riding mower for storage, do not store battery directly

on concrete or damp surfaces,

ENGINE FUEL SYSTEM

IMPORTANT: it is important to prevent gum deposits from forming in essential fuel system parts such as carburetor, fuel hose,

or tank during storage. Also, alcohol blended fuels (called gasohol or using ethanol or

methanol) can attract moisture which leads

to separation and formation of acids during

storage. Acidic gas can damage the fuel

system of an engine while in storage.

• Empty the fuel tank by starting the engine and letting it run until the fuel lines and carburetor are empty,

, Never use engine or carburetor cleaner

products in the fuel tank or permanent damage may occur.

° Use fresh fuel next season.

NOTE" Fuel stabilizer is an acceptable al-

ternative in minimizing the formation of fuel

gum deposits during storage. Add stabilizer to gasoline in fuel tank or storage container° Always follow the mix ratio found on stabilizer

container. Run engine at least I0 minutes

after adding stabilizer to allow the stabilizer to

reach the carburetor. Do not empty the gas tank and carburetor if using fuel stabilizer,

ENGINE OIL

Drain oil (with engine warm) and replace

with clean engine oil (See "ENGINE" in the

Maintenance section of this manual).

CYLINDER(S)

1. Remove spark plug(s)_

2. Pour one ounce of oil through spark plug hole(s) into cylinder(s).

3, Turn ignition key to "START" position for

a few seconds to distribute oil.

4o Replace with new spark plug(s).

OTHER

• Do not store gasoline from one season to

another,

° Replaceyourgasolinecan ifyourcanstarts

to rust. Rust and/or dirt in your gasoline will cause problems.

• tf possible, storeyour riding mower indoors and cover it to give protection from dust and dirt.

• Cover your riding mower with a suitable protective coverthat does not retain mois- ture. Do not use plastic. Plastic cannot

breathe which allows condensation to form and will cause your riding mower to rust.

IMPORTANT:

while engine warm,

Never cover riding mower

and exhaust areas are still

TROUBLESHOOTING CHART:

PROBLEM

Will not start

Hard to start

Engine will not turn over

Engine clicks but

will not start

...... ,,,,,,,,,,,,,,,,,,,

Loss of power

Excessive vibration

CAUSE

1 Out of fuel,

2 Bad spark plug_

3 Dirty air filter.

4 Water in fuel,,

5 Loose or damaged wiring

6 Engine valves out of adjustmen

1 Dirty air filter. 2 Bad spark plug, 3 Weak or dead battery.

4 Stale or dirty fuel,

5 Loose or damaged wiring- 6 Engine valves out of adjustmen

1 Clutch!brake pedal not depress

2 Deck clutch is engaged.

3 Weak or dead battery 4 Blown fuse.

5 Corroded battery terminals. 6 Loose or damaged wiring

7 Faulty ignition switch. I] Faulty solenoid or starter.

9 Faultyoperator presenceswitch(es)

1 Weak or dead battery,

2 Corroded battery terminals

3 Loose or damaged wiring

4 FauIty solenoid or starter, 1 Cuttingtoo much grass/too fast

2 Build-up of grass, leaves and trash

under mower.

3 Dirty air filter. 4 Low oil level/dirty oil

5 Faulty spark plug. 6 Stale ordirty fuel

Water in fuel,

Spark plug wire looser

Dirtyengine air screen/fins

Dirty/clogged muffler

Loose or damaged wiring

Engine valves out of adjustmer Worn, bent or loose blade.

Bent blade mandrel Loose/damaged part(s)

CORRECTION

Fill fuel tank.

Replace spark plug.

Clean/replace air filter.

Empty fuel tank and carburetor, refill tank with fresh gasoline and

replace fuel filter,

Check all wiring,

Contact a qualified service center.

Clean/replace air filter

Replace spark plug.

Recharge or replace battery,,

Empty fuel tank and refill tank witt_ fresh, clean gasoline.

Check all wiring

Contact a qualified service center,,

Depress clutch/brake pedal.

Disengage deck clutch.

Recharge or replace battery.

Replace fuse.

Clean battery terminals,

Check all wiring

Checktreplace ignition switch.

Check/replace solenoid or starter

Contact a qualified service center

Recharge or replace battery.

Clean battery terminals,

Check all wiring

Check/replace solenoid or starter,

Raise cutting height/reduce speed. Clean underside of mower

housing.

Clean/replace air filter.

Check oil ievel/change oil,

Clean & regap orchange spark plug,

Emply fuel tank and refill tank with fresh, clean gasoline.

Empty fuel tank and carburetor, refill tank withfresh gasoline

Connect & tighten spark plug wire

Clean engine air screenflins

Clean/replace muffler°

Check all wiring

Contact a qualified service center.

Replace blade Tighten blade botti

Contact a qualified service center.

Tighten loose part(s) Replace damaged parts.

TROUBLESHOOTING CHART:

PROBLEM

Engine continues to run when operator

eaves seat with atta-

chment clutch engaged

i, uu,,u,u,,,u,,,u,

Poor cut - uneven

cutting

i, u u,,,u,

Mower blade will not rotate

Poor grass

discharge

Battery wilt not 1 charge 2

__ , ................... , u,u,

Loss of drive 1

Engine dles when

tractor is shifted

into reverse

CAUSE

Faultyopeiaio_safetypresence

Icontrol system,

1 Worn, bent or loose blade.

2 Mowerdeck not level.

3 Buildup of grass, leaves, and trash

under mower_

4 Bent blade mandrel 5 Clogged mower deck vent from

build-up of grass, leaves, and trash around mandrel.

i ............Obstruction in clutch'me_ch'anism.

2 Worn!damaged mower drive belt, 3 Frozen idler pulley,

4 =rozen blade mandrel.

1 Travel speed tog fast,

2 W,/etgrass°

3 Mower deck not level, 4 Low/uneven tire air pressure,

5 iWorn, bent or loose blade.

6 Buildup of grass, leaves and

trash under mower_

7 Mower drive beltworn,

8 Blade improperly installed, 9 Improper blade used.

Clogged mower deck vent holes

from buildup of grass, leaves, and trash around mandrels°

Bad battery cell(s), 1

Poor cable connections. 2

Faulty alternator. 3 Freewheel control in 1

"DISENGAGED" position,

Air trapped in transmission during 2 shipment or servicing,

Axle key missing. 3

Reverse operation system (ROS) is not "ON" while mower or other

attachment is engaged°

'CO RREC'[IO H

Check wiring, switches an_ connections If not correcte

contact a qualified set€ice _

1 Repl"ace blade, Tighten bla bolt..!

2 Level mower deck

3 Clean underside of mower

housing.

4 Contact a qualified service center,

5 Clean around mandrels to

open vent holes

1 Remove obstruction,, 2 Replace mower drive belt, 3 Replace idler pulley,

4 Contact a qualified service center,

1 Shift to slower speed,

Allow grass to dry before mowing,

'3 Level mower deck

4 Checktires for proper PSI, 5 Replace/sharpen blade. Tighten

blade bolt,

6 Clean underside of mower

housing. 7 Replace mower drive belt, 8 Reinstall blade sharp edg_ down

9 Replace with blade listed it

this manual.

10 Clean around mandrels to

open vent holes,

Replace battery.

Check/clean all connectior

Replace alternator

Place freewheel control in"

"ENGAGED" position.

Purge transmission°

insta!l axle key at rear whe_ "TO REMOVE WHEEL" in the

Service and Adjustments section,

............,,,,,.....

Turn ignition key to ROS "ON"

position, See Operation section

SCHEMATIC

RIDING MOWER --CATALOG NO. WE261

BATt ER Y

S IARTER

I'td_LAY STAR'TER

O"\_

FUSE40A

MI(IE

',r$. :

/ _-t-o, , o, ;D-q_, , I

._1 _ : _ ___._ ', _ ,000( U U: i

_m t ;_s i I :.Y..'...'-5 J :,_ B c _ _: _;; i

((?Lb'_')I@B i ...._ ]

T - 1 J SEAT.q\VirCI.I

! t k_ CNO ]" O,(.'CIIH FJ)j J

I(EVEI(3E SWH'Cl-i _ _ _ ] _ "_ ',

NOr IN REVER'_F "_ ..................

-_-_. " -,.110Rl'll'}(l CDNNECI'I]I(

IGNITION SWITCH

I'OSII'ION CIRCUIT "MAKE"

OFF M+G+A 1

RUN B+At L+A2

I .STArt B+S+,U

i ...... t

Rld¢-l¢,l_lt(%Ti

d IGNITION

L_IT •

(_}(t\KtilNO _tYSFF2.,| Olq?t rF ,_8 VOI, I_ ,\(; kiln ',_, lr_N RPkt

_,%'I ) _: ,r__RI_' I 2,:'Z'INt] "Y _ F:F.",1DI SUO N'IECTE [))

S PAl)d<. pl, IJG

DIODE '.............. ,

SAFETY S't ,'LR] MgtlUL£

VIEWED FRONt MA'HH(? BID['.'

WIRING INSIJI..N[ED CHPS NOTE: tF WIRING INSULATED CLIPS

WERE REMOVED FOR SERVICING Ot_

UNIt, THEY SHOULD BE RE-INSTALLED

r0 PROPERI.Y SECURE YOUR WIRING

GAP

STAIOR

REMOVAB/E

CONN ECTIONS

NON-REMOVABLE

CONNECrlONS

ELECTRICAL

LRV1

RIDING MOWER --CATALOG NO. WE261

I t t

= I

t /

I t

=*,_ t t

l ÷ •

ELECTRICAL

RIDING MOWER --CATALOG NO. WE261

KEY PART

NO. NO, 1 423264

2 425416 3 193350

4 411934 5 433330 6 425937 7 160784 8 431542

9 109553X

t0 176138 11 431848

12 192749

13 428477

NOTE: All component dimensions given in U_S.inches

1 inch = 25.4 mm

DESCRIPTION

BATTERY, 12V,8AH FOAM, POLYURETHANE

SWITCH, IGN, DLTA, P-IN, ROS KEY, MOLDED

FUSE, 5A FUSE, 40A

SWITCH, PLUNGER, NO, OLIVE RELAY, 40A

SWITCH, INTLK,CL, MWR, GRY SWITCH, INTERLOCK, NONC,GRAY MODULE, STARTING, RECOIL, LRV

SWITCH, SEAT, DR ROS HARNESS, IGN, ELECTSTART, LRV

CHASSIS

RiDiNG MOWER --CATALOG NO, WE261

LRV-Chassis_t j2

_26

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