Waygate Technologies USM 36 Specifications

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GE

Measurement & Control

More than You’ve Ever Seen.

Inspection Technologies:

Krautkramer USM 36

The new universal portable ultrasonic flaw detector from GE,
combining ergonomic and robust design and the biggest display
screen of its class with state-of-the-art UT performance.

Krautkramer USM 36: a proven reliable and robust
ultrasonic flaw detector performer

The Krautkramer USM 36 is the latest development in GE’s USM range of

st

flaw detectors. It combines the 21
reliable and robust hardware of GE’s well-established Krautkramer
portable flaw detection instruments. It incorporates a range of innovative
features to ensure that this new instrument is adopted as the everyday
workhorse of flaw detectors by NDT inspectors globally.

century operating platform with the

Largest Viewable A-Scan
Display in its Class

• An important improvement in the Krautkramer USM 36 is
its large 7 inch screen, with an 800x480 pixel resolution. The
entire area is available to display crispy A-scans, making
it the best in its class. Signals can be easily viewed and
accurately interpreted, even in bright sunlight, with tired
eyes at the end of a long working day.

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Simple and Efficient Operation

• The Krautkramer USM 36 uses the familiar rotary knobs of
previous models but the function keys have now been minimized
into a simple, intuitive 6-key keyboard, allowing simple and
efficient operation;

• Inspection set-up is also easy. Not only for technicians who have
used USM Go or USM Go+ for previous inspections, as set-up data
is transferable directly from these instruments, which share the
same user interface. This
commonality of interface
also ensures a rapid
learning curve for
technicians familiar with
the USM Go instruments.

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Flexible Data Reporting
and Storage

• As well as easy-to-interpret the
crispy A-scans, data reporting on
the Krautkramer USM 36
can also include screen
shots and A-scan videos,
where A-scans can be
recorded for subsequent
analysis or to provide
proof of inspection. All
data is stored on a
removable SD-card and
reports can be in jpeg or
BMP format.

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Available in Three Versions

• The versatile instrument is offered in three
versions to meet the most standard inspection
codes. The most advanced version can
operate in DAC, AWS and DGS modes, features
a powerful square wave pulser for excellent
material penetration and can accommodate
GE’s patented trueDGS probe technology,
which offers unrivalled accuracy in sizing of

flaws using the DGS method, as well
the patented Phantom Echo Detection
technology.

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Can be Used in the
Harshest of
Environments

• The Krautkramer USM 36 is fully
protected against dust and water
ingress to IP66 and can be
operated in ambient temperatures
from -10°C to +55°C. It can be used
in sandy deserts, frozen wastes and
in the humid tropics.

• The new flaw detector weighs just

2.2 kg and is battery- or mains­operated. Its Li-ion battery has an
operating life of more than 13
hours, with an integrated battery
charger for those longer shifts.

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Applications

The Krautkramer USM 36 has been developed for day-to-day use
throughout the industrial spectrum, from weld inspection and
corrosion measurement in the power generation and petrochemical
industries, to castings and forgings inspection and thickness
measurement in the automotive, metals and aerospace sectors
to the inspection of special materials.

Weld Inspection in the Power Generation and
Petrochemical Industries

Intuitive tools facilitate analysis and the use of color on the
ultra-bright, 7 inch screen allows significant display benefits
during weld inspection:

• Monitor gates and curves are displayed in various colors;

• Messages and alarms are displayed in red;

• A-scans can be displayed in different colors to assist comparison;

• Color display of all parameters involved in flaw location, including
sound path, surface distance, depth position and leg number;

• GE’s patented color coded display of legs for angle beam
inspection.

Precise Thickness
Measurement in the
Automobile Industry

The Krautkramer USM 36
provides precise thickness
measurement, as the sound
path differences are measured
very accurately at the peaks of
an echo sequence.

Corrosion Measurement in the Power Generation
and Petrochemical Industries

Corrosion measurement can be carried out using dual element
probes, where the screen displays both the thickness measurement
and the A-scan, ensuring maximum reliability. A minimum capture
mode provides the thinnest measured reading at the end of a
continuous scan. An auto-freeze function, which minimizes the
probe’s surface contact time, is used for measuring structures and
components with hot surfaces.

Comprehensive Connectivity

• Connectivity is a major feature of the
Krautkramer USM 36. Data can be stored
on removable SD-card or USB memory
stick, either for record
purposes or to allow
data sharing. A VGA
connection allows the
instrument’s display
to be shown on an
external monitor or on
a projector screen for
training purposes.

Inspection of Forgings

The instrument’s Phantom Echo Detection technology is used in the
inspection of fine grained and long work pieces to ensure accurate
detection of flaws but not Ghost Echoes.

Inspection of Special Materials

The powerful square wave pulser which is an
available option for the Krautkramer USM 36
provides excellent penetration of difficult
materials, such as those sometimes used in
the aerospace and automobile industries.

Technical Specifications of Krautkramer USM 36

Display screen

Size Diagonal 7”
Active range (W × H) 152.4 × 91.44 mm
Resolution (W × H) 800 × 480 pixels
Range 4 … 14,108 mm (555“) for longitudinal wave

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Display

Display shift (delay) –15 … 3,500 μs
Probe delay 0 … 1,000 μs
Velocity 250 … 16,000 m/s
PRF Automatically optimized 15 … 2,000 Hz,

3 automatic setting modes: Auto Low,
Auto Med, Auto High, Manual

Connectors

Probe connectors 2 × LEMO-1 or 2 × BNC
USB interface USB type B connector
Service interface LEMO-1B, 8 pin

Pulser

Pulser mode Spike pulser, optionally: Square-wave pulser
Pulser voltage

(SQ mode)
Pulser falling/rising time max. 10 ns
Pulser width (SQ mode) 30 … 500 ns, in steps of 10 ns
Pulser amplitude

(Spike mode)
Pulser energy

(Spike mode)
Damping 50 ohms, 1000 ohms

120 … 300 V, in steps of 10 V with a tolerance
of 10%

low: 120 V, high: 300 V

low: 30 nS, high: 100 nS

Receiver

Digital gain Dynamic range 110 dB, adjustable in steps of

Analog bandwidth 0.5 … 20 MHz
Equivalent input noise <80 nV/√Hz
Filters Broadband: 1-5 MHz / 2, 2.25 MHz / 4, 5 MHz /

Rectification Positive half-wave, negative half-wave,

0.2 dB

10 MHz / 13, 15 MHz

full wave, RF signal

Gates

Independent gates

Measurement mode Peak, Flank, J-FLANK, FIRST PEAK

Gates A and B (triggering by gate A),
Gate C (option, triggering by gate A or B)

General

Battery Li-Ion, operating time: 13 hours with full charge

Power adapter Universal power supply unit 100 … 240 VAC,

Size (W × H × D) 255 × 177 × 100 mm (10” × 7.0” × 3.9”)
Weight 2.2 kg incl. battery
Languages Bulgarian, Chinese, Czech, Dutch, English,

Damp heat and humidity
(storage)

Vibration EN 60068 Part 2-6

Shocks EN 60068 Part 2-27

Enclosure IP66 according to IEC 60529
Operating temperature –10 … 55°C
Cold operation –10°C for 16 hrs, 502.5 Procedure II
Heat operation +55°C for 16 hrs, 501.5 Procedure II
Storage temperature –20 … +60°C, without battery
Cold storage –20°C for 72 hrs, 502.5 Procedure I
Heat storage +70°C for 48 hrs, 501.5 Procedure I

Charging method (standard): internal with
power adapter
Charging method (optional): external charger
Charge level: proportional charge level indicator

50/60 Hz

Finnish, French, German, Hungarian, Italian,
Japanese, Norwegian, Polish, Portuguese,
Romanian, Russian, Spanish, Swedish

EN 60068 Part 2-30
6 cycles: 9 hrs at +25°C up in 3 hrs to +55°C,
9 hrs at +55°C then down to +25°C in 3 hrs, at
93% humidity

2g per axis, 5 … 150 Hz, 1 oct/min, 25 cycles

1000 cycles per axis, 15 g, 11 ms, half-sine

Options

AWS AWS calibration tool, according to AWS D1.1

DAC/JISDAC/CNDAC DAC calibration tool, 16 points, according to EN

DGS DGS calibration tool, according to: EN 1712, EN

Data logger Grid file creation
3G Gate C
SWP For pulser parameter optimization,

Phantom-PRF Phantom-PRF for the identification of erroneous

BEA Blackwall Echo Attenuation

Structural Welding Code

1712, EN 1713, EN 1714, ASTM E164, ASME,
ASME III, JIS Z3060, GB11345
TCG: 120 dB dynamic, 110 dB/μs slope

1713, EN 1714, ASTM E164

voltage setting 120 … 300 V in steps of 10 V,
pulse width setting 30 … 500 ns in steps of 10 ns

echoes caused by multiple
reflections in low-attenuation materials

Memory

Card slot SD-card slot for all standard SD-cards
Capacity 8 GB, SD-card
Datasets UGO data structure in ASCII
Reports JPG or BMP format

Specifications according to EN 12668

You will find the specifications according to EN 12668 for your instrument
on the product CD included in the standard package.

www.ge-mcs.com

GEIT-20067EN (10/13)

© 2013 General Electric Company. All Rights Reserved. Specifications are subject to change without notice. GE is a registered trademark of General Electric Company. Other company or product names
mentioned in this document may be trademarks or registered trademarks of their respective companies, which are not affiliated with GE.