Waygate Technologies MIC 10 Operating Manual

GE Inspection Technologies
Krautkramer MIC 10
Operating Manual 084-028-547
Ultrasonics
g
GEInspectionTechnologies.com
We reserve the right to technical modifications without prior notice
Contents
1 Introduction . . . . . . . . . . . . . . . . . . 1- 1
1.1 Krautkrämer MIC 10 . . . . . . . . . . . . . . 1- 2
1.2 Information on these instructions. . . 1- 3
1.3 The layout and presentation of
these instructions . . . . . . . . . . . . . . . 1- 5
1.4 Conditions for hardness testing . . . 1- 6
Training of the operator . . . . . . . . . . . . 1- 6
Test requirements . . . . . . . . . . . . . . . . . 1- 7
Selection of a suitable test setup . . . . . 1- 7
1.5 Important notes on MIC 10. . . . . . . . . 1- 7
New display . . . . . . . . . . . . . . . . . . . . . . 1- 7
Test material . . . . . . . . . . . . . . . . . . . . . 1- 8
UCI method . . . . . . . . . . . . . . . . . . . . . . 1- 8
Conversion of hardness values . . . . . . 1- 9
Protection against moisture . . . . . . . . . 1- 9
2 Scope of delivery and accessories 2- 1
2.1 Scope of delivery . . . . . . . . . . . . . . . . 2- 3
2.2 Required accessories . . . . . . . . . . . . . 2- 4
2.3 Recommended accessories. . . . . . . . 2- 7
3 Preparations for operation . . . . . . 3- 1
3.1 Battery supply . . . . . . . . . . . . . . . . . . 3- 2
The use of batteries or accumulators . 3- 2
Krautkrämer MIC 10 Issue 08, 08/01 0-1
3.2 Connection of hand-held probes . . . 3- 3
4 Basics of operation . . . . . . . . . . . . . 4- 1
4.1 Display. . . . . . . . . . . . . . . . . . . . . . . . . 4- 2
4.2 Keys . . . . . . . . . . . . . . . . . . . . . . . . . . . 4- 4
4.3 Operation concept . . . . . . . . . . . . . . . 4- 5
The MEASUREMENT level . . . . . . . . . 4- 5
Changing between levels . . . . . . . . . . . 4- 5
SET level . . . . . . . . . . . . . . . . . . . . . . . 4- 5
Changing the settings. . . . . . . . . . . . . . 4- 7
Resetting set functions . . . . . . . . . . . . . 4- 7
Function blocking . . . . . . . . . . . . . . . . . 4- 7
4.4 Handling the probe . . . . . . . . . . . . . . 4- 8
5 Operation . . . . . . . . . . . . . . . . . . . . . 5- 1
5.1 Hardness measurement. . . . . . . . . . . 5- 2
Turning on the instrument and viewing the software version number. . 5- 2
Turning the instrument off . . . . . . . . . . 5- 3
Automatic instrument switch-off . . . . . . 5- 3
Setting the display backlight. . . . . . . . . 5- 4
Selecting the measurement reading
display. . . . . . . . . . . . . . . . . . . . . . . . . . 5- 4
Selecting the hardness scale . . . . . . . 5- 5
Setting the alarm threshold . . . . . . . . . 5- 6
Carrying out the measurement. . . . . . . 5- 9
Deleting the last measurement reading 5-10
Viewing the last average value . . . . . . 5-10
Viewing measurement set and
deleting any measurement value . . . . . 5-11
Measuring other material . . . . . . . . . . . 5-15
Measuring with defined measurement
times (dwell time) . . . . . . . . . . . . . . . . . 5-18
Contents
0-2 Issue 08, 08/01 Krautkrämer MIC 10
5.2 Data storage (only MIC 10 DL). . . . . . 5-20
Switching the Data Logger on. . . . . . . . 5-21
Storing the measurement in the Data
Logger or on the Memory Card . . . . . . 5-22
Viewing a file and deleting single
measurement readings . . . . . . . . . . . . . 5-23
Deleting a file . . . . . . . . . . . . . . . . . . . . 5-29
Deleting the whole memory . . . . . . . . . 5-30
Changing the number of the
Memory Card. . . . . . . . . . . . . . . . . . . . . 5-30
Using the Memory Card as a Parameter
Card. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Parallel use of Memory Cards on the
MIC 10 and the DynaMIC . . . . . . . . . . . 5-33
6 Configuration . . . . . . . . . . . . . . . . . 6- 1
Basic procedure . . . . . . . . . . . . . . . . . . 6- 2
Selecting the language for the report
printout (only for MIC 10 DL) . . . . . . . . 6- 3
Selecting the report format (only for
MIC 10 DL) . . . . . . . . . . . . . . . . . . . . . . 6- 4
Inhibiting hardness scales. . . . . . . . . . . 6- 4
DIN 50150 or ASTM E 140. . . . . . . . . . 6- 5
Inhibiting calibration. . . . . . . . . . . . . . . . 6- 5
Inhibiting the dwell time. . . . . . . . . . . . . 6- 6
Inhibiting alarm thresholds . . . . . . . . . . 6- 6
Adjusting the time period for the
display backlight . . . . . . . . . . . . . . . . . . 6- 7
Switching off the Data Logger
(only MIC 10 DL). . . . . . . . . . . . . . . . . . 6- 8
Switching the Memory Card off
(only MIC 10 DL). . . . . . . . . . . . . . . . . . 6- 8
7 Documentation (only MIC 10 DL) . 7- 1
7.1 Printing data . . . . . . . . . . . . . . . . . . . . 7- 2
Preparing the printer . . . . . . . . . . . . . . . 7- 2
Printing all files . . . . . . . . . . . . . . . . . . . 7- 3
Printing single files . . . . . . . . . . . . . . . . 7- 3
Selection of the report language. . . . . . 7- 4
Selection of report format . . . . . . . . . . . 7- 5
Complete printout of a measurement
set . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7- 6
Short printout of a measurement set . . 7- 7
Contents
Krautkrämer MIC 10 Issue 08, 08/01 0-3
Printout of all measurement sets
as a list . . . . . . . . . . . . . . . . . . . . . . . . . 7- 8
Printout in DIN A4 format . . . . . . . . . . . 7- 8
7.2 Data transfer with the user program
UltraDOC . . . . . . . . . . . . . . . . . . . . . . . 7- 9
8 Care and maintenance . . . . . . . . . . 8- 1
8.1 Care . . . . . . . . . . . . . . . . . . . . . . . . . . . 8- 2
Care of instrument . . . . . . . . . . . . . . . . 8- 2
Care of batteries . . . . . . . . . . . . . . . . . 8- 2
Battery charging . . . . . . . . . . . . . . . . . . 8- 2
Treatment of AlMn batteries . . . . . . . . . 8- 3
8.2 Maintenance . . . . . . . . . . . . . . . . . . . . 8- 4
9 Function check and
troubleshooting . . . . . . . . . . . . . . . . 9- 1
9.1 Check function . . . . . . . . . . . . . . . . . . 9- 2
Visual check of the Vickers diamond . 9- 2 Checking the measurement accuracy 9- 2
9.2 Troubleshooting . . . . . . . . . . . . . . . . . 9- 3
10 Specifications . . . . . . . . . . . . . . . . 10- 1
11 Interface and peripherals
(only MIC 10 DL) . . . . . . . . . . . . . . 11- 1
11.1 Interface RS 232 . . . . . . . . . . . . . . . . 11- 2
Pin layout . . . . . . . . . . . . . . . . . . . . . . 11- 2
Data format. . . . . . . . . . . . . . . . . . . . . 11- 3
11.2 Data transfer with a printer . . . . . . . 11- 3
11.3 Data transfer with a PC . . . . . . . . . . 11- 4
Remote operation of the MIC 10 DL . 11- 4
Code list for remote operation . . . . . . 11- 6
Contents
0-4 Issue 08, 08/01 Krautkrämer MIC 10
12 Appendix . . . . . . . . . . . . . . . . . . . . . 12- 1
12.1 The UCI method . . . . . . . . . . . . . . . . 12- 2
12.2 Conversion of hardness values. . . . 12- 3
Special factors of MIC 10 . . . . . . . . . . 12- 3
12.3 Preparation of the test material. . . . 12- 4
Surface finish. . . . . . . . . . . . . . . . . . . . 12- 4
Measuring small test pieces . . . . . . . . 12- 4
12.4 Notes on statistical evaluation . . . . 12- 6
Calculating the statistical data . . . . . . 12- 7
12.5 EC declaration of conformity . . . . . 12- 8
12.6 Service addresses. . . . . . . . . . . . . . . 12- 9
13 Changes . . . . . . . . . . . . . . . . . . . . . 13- 1
14 Index . . . . . . . . . . . . . . . . . . . . . . . . 14- 1
15 Assembly Instructions,
Spare Parts List . . . . . . . . . . . . . . . 15- 1
Contents
Krautkrämer MIC 10 Issue 08, 08/01 0-5
0-6 Issue 08, 08/01 Krautkrämer MIC 10
1Introduction
Krautkrämer MIC 10 Issue 08, 08/01 1-1
1.1 Krautkrämer MIC 10
The hardness tester MIC 10 from Krautkrämer is handy, easy to operate and can carry out tests quickly without any difficulty.
It mainly is suitable
for hardness measurement of low and non-alloyed
steels,
for hardness measurement of high-alloyed steels,
for hardness measurement of nonferrous metals.
The MIC 10 can be delivered in two versions:
the basic version "B"
the Data Logger version "DL"
As opposed to the B version, the DL version has addi­tional functions for data storage:
You can store readings in the instrument in order to have them printed or, using special software, transfer them to a PC. With the auxiliary Memory Card you have access to almost unlimited storage possibilities and flexible data processing.
Introduction Krautkrämer MIC 10
1-2 Issue 08, 08/01 Krautkrämer MIC 10
Compared to customary Vickers low-load hardness testers, the MICRODUR series from Krautkrämer does not evaluate with a microscope but uses the UCI method electronically. The measured hardness is in­stantly displayed digitally and high reproducibility of the test results is achieved. The indent in the surface of the material is microscopic.
We are constantly working on further instrument devel­opment. Therefore we hope that you appreciate our right to carry out technical changes.
Your nearest Krautkrämer Sales Center is ready to help you concerning service questions. In addition to this, you can contact our Customer Service or Service Center directly at our company. The addresses are shown on pages 12-8 - 12-9 under "Service ad­dresses".
1.2 Information on these instruc­tions
In the following you will find information about how to use these instructions.
Please read these instructions carefully in order to operate the MIC 10 functions quickly and effectively.
In doing this you will be able to take full advantage of the function range of the instrument. At the same time, you will also avoid errors and wrong operation which in turn would cause incorrect test results and thus could lead to injury and damage.
Important information
Even if you have experience in hardness testing you must observe the information given in Chapters 1.4 and 1.5. Chapter 1.4 contains important limitations and conditions for hardness testing (training of the operator, knowledge of the special technical require­ments and limitations, selection of the suitable test setup). In Chapter 1.5 you will find special information about hardness testing with the MIC 10. Please pay attention to this information in order to obtain precise measuring results.
Information on these instructions Introduction
Krautkrämer MIC 10 Issue 08, 08/01 1-3
Please always look up in Chapter 13 to see if there are any current changes. This chapter describes cor­rections which have been added at short notice and which are not yet included in the general manual. If there are no additional corrections, the chapter re­mains empty.
The operation of the MIC 10 is easy and quick to learn. In order to be able to use the instrument quickly you should become acquainted with preparation as well as the basic functions of the MIC 10. To do this, read the following chapters carefully:
Chapter 3 Preparations for operation
Here you will find all the steps necessary for applica­tion of the instrument.
Chapter 4 Basics of operation
This gives you an insight into MIC 10 operation as well as a few important steps which always reoccur during operation.
Chapter 5.1 Hardness measurement
All operation steps are shown which are required dur­ing the measurement procedure.
Chap. 5.2 Data storage (only for MIC 10 DL)
The MIC 10 base instrument does not have these function­s. You learn how to store data, to display, change and delete stored data. Using the special Memory Card you can reload stored instrument settings into the MIC 10.
Chapter 6 Configuration
This gives you information about additional possi­bilities concerning instrument adjustment.
Chapter 7 Documentation (only for the MIC 10 DL)
You can document the measurement readings via a printer or transfer them to a computer using special software and evaluate them there. Various possibilities are available for your printouts.
Chapter 10 Interfaces and peripherals (only for MIC 10 DL)
In this chapter you learn about connecting the MIC 10 to a computer or printer. You can remote control the in­strument via a computer.
Chapter 12 Appendix
The appendix supplies you with information about con­version of hardness values into other scales, the UCI method, the treatment of test materials as well as the statistical evaluation of the measurement results.
Introduction Information on these instructions
1-4 Issue 08, 08/01 Krautkrämer MIC 10
1.3 The layout and presentation of these instructions
In order to simplify the layout of these instructions, the operation steps, lists, notes etc. are always put in the same form. In this way, you will be able to quickly find individual information.
The individual functions are described in the operation steps so that you are immediately able to work with the function which you require.
Operation steps
The operation steps are shown in the following way:
...
...
...
Listing
Listing is made as follows:
• ...
• ...
Note and attention symbols
You will find the following symbol when there are spe­cialities to be observed concerning instrument oper­ation:
0 Note: ...
Information to reliable and error-free operation of the instrument is found under the following symbol:
) Attention: ...
The layout and presentation of these instructions Introduction
Krautkrämer MIC 10 Issue 08, 08/01 1-5
1.4 Conditions for hardness testing
You will find all the essential instructions for operation of the MIC 10. In addition to this there are a series of factors which affect the test results. Due to the fact that a description of these factors would extend be­yond the scope of this manual, the three most import­ant conditions are as follows:
training of the operator
knowledge of the special technical requirements
and limits
selection of the suitable test setup
Training of the operator
For reliable application of a hardness tester suitable training in the field of material testing is required.
Suitable training means, for example, suitable know­ledge about:
hardness testing on metallic materials.
effects of material properties, especially the struc-
ture, on the hardness test and the selection of a suit­able hardness testing setup connected with it.
the problems of comparability of different hard-
nesses such Vickers, Rockwell and Brinell. Also refer to the information given in the Appendix.
the effects of surface treatment on the hardness
value.
the effect of the test load, and the size of the indent
connected with it, on the determined hardness value.
Please read also the instructions in chapter 1.5.
) Attention:
Insufficient knowledge of the above mentioned fields can cause wrong test results and could have unforseeable consequences.
Introduction Conditions for hardness testing
1-6 Issue 08, 08/01 Krautkrämer MIC 10
Test requirements
Every hardness test has certain requirements. The most important are:
determination of the test scope
selection of a suitable testing technique
consideration of the material properties
Determination of the evaluation limits
Selection of a suitable test setup
It is the task of the person responsible for the test to in­form the operator about the test requirements. In addi­tion to this, a clear and complete interpretation of the corresponding test specifications is urgently required.
Information about the test method and test specifica­tions are, amongst others, obtainable from different in­stitutes, industrial companies and authorities.
1.5 Important notes on MIC 10
New display
The MIC 10 display has changed as from instrument serial number 1001. Please take into account when retrofitting new software to an instrument having a smaller serial number. This change does not affect the operation in any way.
The average is now indicated with before the read­ing; the indication S for the single value is dropped (no indication=single value). The indication s (seconds) for the dwell time is likewise dropped. The indication for the probe contact and the hardness scale N/mm
2
are
located elsewhere on the display.
New Display
Old Display
Important notes on MIC 10 Introduction
Krautkrämer MIC 10 Issue 08, 08/01 1-7
In the following you will find a summary of the most im­portant technical test requirements that you always have to comply with to ensure correct measurements.
Test material
The test loads (probes) must match the surface quality of the material:
smooth, homogeneous surfaces require low test
loads
rougher, coarse-grained surfaces require as high
test loads as possible.
The surfaces must always be free of any impurities (oil, dust, etc.) and rust.
The surfaces roughness should not exceed approx. 30 % of the penetration depth.
Thin metal sheets must have a thickness correspond­ing to the tenfold indentation depth of the Vickers dia­mond.
For more details, please also read Chapter 12.3 and especially the tables on page 12-5.
UCI method
The UCi method is a comparative method (contribu­tion of the Young’s modulus to the measurement) with a very high reproducibility of the measurements. The UCI method does not replace the classical testing ac­cording to Vickers, but it forms a quick and reliable complement to it.
The direct comparison with the results from the stand­ardized Vickers measurement according to the ma­terial samples is therefore imperative for the evaluation of the measurement accuracy of the UCI method. This means:
) Attention:
It is absolutely necessary that you calibrate your MIC 10 to the material under test.
For this purpose, the calibration only has to be carried out once since you can easily store and recall or set a calibration.
The calibration for low-alloy or unalloyed steel is al­ready preset in the instrument. Check it from time to time (refer to Chapter 9.1 Check function)
For more details on the UCI method, please also read Chapter 12.1.
Introduction Important notes on MIC 10
1-8 Issue 08, 08/01 Krautkrämer MIC 10
Conversion of hardness values
The conversion of hardness values into other hard­ness scales is only possible with certain restrictions. You should only carry out conversions if
the specified test method cannot be applied (e.g. be-
cause there is no suitable test instrument)
it is not possible to take the required samples for
the specified test method.
Please read also Chapter 12.2 for this.
) Attention:
Wrong calibration and unacceptable or illegal con­versions can cause grave errors in the interpreta­tion of measurement result.
Protection against moisture
) Attention:
Only use the MIC 10 DL (Data Logger version with board slot) in a dry environment and only clean it with a dry cloth.
Important notes on MIC 10 Introduction
Krautkrämer MIC 10 Issue 08, 08/01 1-9
1-10 Issue 08, 08/01 Krautkrämer MIC 10
2Scope of delivery and accessories
Krautkrämer MIC 10 Issue 07, 10/97 2-1
This chapter gives information about MIC 10 accessories (for versions B and DL).
It describes:
accessories in the delivery package
accessories required for operation
recommended accessories for instrument and probes including hardness reference blocks
Scope of delivery and accessories
2-2 Issue 08, 08/01 Krautkrämer MIC 10
2.1 Scope of delivery
Product name Description Order no.
MIC 10 Portable Hardness Tester with digital display for
hardness tests with Vickers diamond and measure­ment in HV, HB, HRB, HRC, N/mm
2
34 101
or:
MIC 10 DL as above; but with:
interface for connection of a printer or computer as well as a Data Logger with card reader and Memory Card 34 103
2 AlMn batteries (Mignon) 06 563
Case 14 823
Operating manual, English 28 547
Brief operating instructions, English 28 549
or:
Operating manual, German 28 546
Brief operating instructions,German 28 548
Scope of delivery Scope of delivery and accessories
Krautkrämer MIC 10 Issue 07, 10/97 2-3
Product name Description Order no.
only for MIC 10 DL:
MIC 1000 Memory Card (1 pc.) 34 125
2.2 Required accessories
TZ 1-2 1 Set (2 pcs.) AlMn cells (Mignon), for single use only 34 107
or:
NiMH 1-2 1 Set (2 pcs.) of NiMH cells, rechargeable 34 109
MIC 1050 Probe cable 34 071
Only for MIC 10 DL:
TGDL/PC Data cable 13 647
Hand-held probes such as:
MIC 201-A Hand-held probe 34 104
consisting of:
Probe 10 N (1 kgf) 32 097 Special grip 33 053 Probe attachment, cylindrical 33 844
Scope of delivery and accessories Required accessories
2-4 Issue 08, 08/01 Krautkrämer MIC 10
Product name Description Order no.
MIC 1050 Probe connection cable 34 071
Operating instructions (G/E) 28 513
or:
MIC 205-A Hand-held probe 34 105
consisting of:
Probe 50 N (5 kgf) 31 991 with accessories (as MIC 201-A)
or:
MIC 2010-A Hand-held probe 34 106
consisting of:
Probe 98 N (10 kgf) 33 766 Spherical headed grip 33 854 Probe attachment, cylindrical 33 846
MIC 1050 Probe connection cable 34 071
Operating instructions (G/E) 28 536
or:
MIC 205-AL Hand-held probe with long oscillation rod 34 282
consisting of:
Probe 50 N 34 155 Probe grip 33 053 Screw cap, cylindrical 34 184
Required accessories Scope of delivery and accessories
Krautkrämer MIC 10 Issue 07, 10/97 2-5
Product name Description Order no.
MIC 1050 Probe connection cable 34 071
Operating instructions (G/E) 28 591
or:
MIC 201-AL Hand-held probe with long oscillation rod 34 392
consisting of:
Probe 10 N 34 390 and accessories such as MIC 205-AL
Scope of delivery and accessories Required accessories
2-6 Issue 08, 08/01 Krautkrämer MIC 10
2.3 Recommended accessories
Product name Description Order no.
MIC 270 Surface attachment for hand-held probes 32 084
MIC 271 Prism attachment for hand-held probes 32 993
MIC 222 Test support for precise probe guiding 33 652
MIC 2221 Magnetic foot for support stand of the MIC 222 33 909
MIC 2220 Support block for flat, thin parts 33 651
MIC 300 Manual for hardness testing 28 837
MIC 1040 Support and positioning device 34 148
MIC 1090 Battery charger unit for NiMH and/or NiCd cells 34 212
MIC 1060 Grinding set for surface finish 34 380
only for MIC 10 DL:
MIC 230 W Software for storage of the Data Logger,
creation of a calibration table (Windows) 33 930
including operating manual (German/English) 28 535
Recommended accessories Scope of delivery and accessories
Krautkrämer MIC 10 Issue 07, 10/97 2-7
Product name Description Order no.
MIC 1000 Memory Card (1 pc.) 34 125
MIC 1001 1 Set (5 pcs.) of Memory Cards 34 126
Hardness reference blocks, such as:
MIC 25C Hardness reference block 25 HRC 33 905 MIC 45C Hardness reference block 45 HRC 33 906 MIC 65C Hardness reference block 65 HRC 33 907 MIC2V010 Hardness reference block 240 HV1 33 896 MIC5V010 Hardness reference block 540 HV1 33 897 MIC8V010 Hardness reference block 840 HV1 33 898 MIC2V050 Hardness reference block 240 HV5 33 899 MIC5V050 Hardness reference block 540 HV5 33 900 MIC8V050 Hardness reference block 840 HV5 33 901 MIC2V100 Hardness reference block 240 HV10 33 902 MIC5V100 Hardness reference block 540 HV10 33 903 MIC8V100 Hardness reference block 840 HV10 33 904
Scope of delivery and accessories Recommended accessories
2-8 Issue 08, 08/01 Krautkrämer MIC 10
3Preparations for operation
Krautkrämer MIC 10 Issue 08, 08/01 3-1
In order to prepare the MIC 10 for operation you must carry out the following:
check the battery supply
connect the probe
3.1 Battery supply
The MIC 10 is driven by batteries or accumulators. For this you need two 1.5 V Mignon cells (DIN 40 766):
dry cells (AlMn) or
rechargeable (Nickel-Cadmium or Nickel-Metalhy-
drid).
We recommend the use of Nickel-Metalhydrid bat­teries because the operation time is increased by 60%
The use of batteries or accumulators
You can insert batteries (AlMn) or accumulators (NiCd, NiMH).
Loosen the screws on the battery compartment (e.g.
with a coin).
Open the battery compartment.
Insert the batteries, observing the correct polarity
(this is marked in the battery compartment).
Screw the cover back onto the battery compartment.
battery
compartment
Preparations for operation Battery supply
3-2 Issue 08, 08/01 Krautkrämer MIC 10
0 Note:
If the instrument is not going to be used for a long period, remove the batteries from the compartment!
When the battery voltage is too low a symbol will ap­pear on the MIC 10 display:
If this symbol appears, the batteries must be immedi­ately changed. The MIC 10 automatically switches off if the batteries are too low in order to guarantee re­liable measurement.
When measurements are made at remote locations a spare set of batteries should be present.
Further information with regard to batteries and accu­mulators can be found in Chapter 8.1.
0 Note:
Used or defective batteries are special refuse and must be disposed of according to the governing laws!
3.2 Connection of hand-held probes
In order to prepare the MIC 10 for operation, the probe must be connected. The probes available for the MIC 10 are: MIC 201-A (1 kgf), MIC 205-A (5 kgf) and MIC 2010-A (10 kgf).
Connect the probe to the probe cable. The red mark-
ing points at probe socket and cable connector must be on top of each other.
Connect the probe cable to the MIC 10 socket.
Place the probe grip onto the probe.
Screw on the conical probe attachment for short
measurements (refer to Chapter 2.2 Required ac- cessories).
socket for
probe connection
Connection of hand-held probes Preparations for operation
Krautkrämer MIC 10 Issue 08, 08/01 3-3
Screw on the cylindrical probe attachment for meas-
urements with defined measurement times (refer to Chapter 2.2 Required accessories).
The MIC 10 is now ready for operation.
0 Note:
If you wish to carry out measurements with defined measurement times, use a test support:
DH 191 test support for series measurements
MIC 222 test support for precise probe guiding
By doing this you will avoid measurement inaccuracies.
There are also other accessories available which sim­plify measurement (refer to Chapter 2.3 Recom- mended accessories).
Cylindrical probe attachment for measurements with defined time
Conical probe attachment for short measurements
Preparations for operation Connection of hand-held probes
3-4 Issue 08, 08/01 Krautkrämer MIC 10
4Basics of operation
Krautkrämer MIC 10 Issue 08, 08/01 4-1
Read the following chapter before working with the MIC 10. It contains information about:
display
keypad
operation concept with the steps which you will need
using the probe
4.1 Display
The display contains the following fields:
Measurement reading display
The measured hardness reading is displayed in large digits. This field displays the adjustment values, error codes and text.
Hardness scales
The hardness scales to be selected are displayed on the right of the measurement reading.
Basics of operation Display
4-2 Issue 08, 08/01 Krautkrämer MIC 10
HB Brinell HV Vickers HRC Rockwell C HRB Rockwell B N/mm
2
Tensile strength only when the 10 kgf probe MIC 2010-A is connected
Status display
The active status of the MIC 10 is displayed in the field below the measurement reading:
Settings display
The active settings of the MIC 10 are displayed in the field above the measurement reading:
0
Note:
You will find an overview of all display symbols on the foldout page (inside).
low battery voltage
display backlight
active Data Logger or Memory Card
special calibration
ready for measurement
Probe contact
dwell time
high alarm threshold
calibration
low alarm threshold
Average value
Display Basics of operation
Krautkrämer MIC 10 Issue 08, 08/01 4-3
4.2 Keys
The following table gives a general overlook into key­pad operation of the MIC 10. However, please note the description of the individual operation steps in Chapter 5.
Key Description
M
Turn on MIC 10 / Select next level or the next program step
^
Adjust settings (increase) / Selection between single measurement value and average value
V
Adjust settings (decrease) / Selection of hardness scale
C
Delete measurement reading and settings/ Delete error messages / Reset function to default setting
E
Close measurement set / Store measurement set (Version MIC 10 DL)/ Return to MEASUREMENT level
Key Description
F
Access to active measurement set / Only MIC 10 DL: Access to stored measurement set / Printout of data / Transfer of data to the PC
M
+
E
Turn off MIC 10
C
+
M
Configure MIC 10
Basics of operation Keys
4-4 Issue 08, 08/01 Krautkrämer MIC 10
4.3 Operation concept
0
Note:
Unfold the foldout page. There you will find an over­view of the operating levels that will always offer you quick orientation help if you have any operating problems.
The MEASUREMENT level
After turning on, the MIC 10 automatically switches to the MEASUREMENT level: the instrument is ready for measurement.
This status is indicated by "MEAS" on the display. The measurement reading immediately appears after a measurement has been made.
Keys ^ and 8 in the MEASUREMENT level
In this level, with ^ you can switch between indication of the measured single reading (S in the header of the display) and the actual arithmetical average value (
X
in the header of the display). With 8 you select the re­quired hardness scale (displayed on the right of the measurement reading).
Changing between levels
With M you can switch from MEASUREMENT to SET level. A return to the MEASUREMENT level can be made from any function
by pressing
-
simply by carrying out a measurement.
SET level
A number of sublevels are used for setting instrument parameters:
Calibration
Calibration value
Dwell time
High alarm threshold
Low alarm threshold
Display backlight
You can select these individual functions consecu­tively with
M
.
Keys ^ and 8 in the SET level
Operation concept Basics of operation
Krautkrämer MIC 10 Issue 08, 08/01 4-5
In these functions you are able to change the settings with ^8
.
Return to
starting position
from any function
by pressing
E
or by simply carrying out a measurement
MEAS. level
M key
SET level
starting position: ready for meas.
Calibration: average value
Display backlight
High alarm threshold
Low alarm threshold
Dwell time
calibration: Cal value
Basics of operation Operation concept
4-6 Issue 08, 08/01 Krautkrämer MIC 10
Changing the settings
You have the following adjustment possibilities with functions having a large range (e.g. calibration value):
Changing 1 step at a time
Shortly press
^
or 8.
The setting is increased or decreased by 1.
Accelerated and decelerated setting
Keep
^
or 8 pressed.
Setting is accelerated.
If, during the accelerated setting, the opposing
arrow key is pressed, i.e. with ^ pressed the 8 key is used or vice versa, the setting is decelerated.
As soon as you release the opposing arrow key, the
setting will be accelerated again.
Setting over a large range
If you wish to bridge larger ranges, you can change the setting into larger steps.
Keep
^
or 8 pressed and simultaneously press M.
Resetting set functions
In the SET level you can reset all functions back to their default setting after you have changed them:
Select the function and press
+
.
0
Note:
The functions Hi and Lo alarm thresholds are not reset to their default settings but switched off.
Function blocking
In order to increase MIC 10 operating reliability you can switch off the following functions, resp. inhibit any changes, if you do not require them:
Switching off
all hardness scales except the one required
data storage function (Version MIC 10 DL)
Memory Card (Version MIC 10 DL)
Inhibit changes of
calibration
dwell time
Hi and Lo alarm threshold
Operation concept Basics of operation
Krautkrämer MIC 10 Issue 08, 08/01 4-7
Please refer to Chapter 7 Configuration for operation of this blocking function.
4.4 Handling the probe
You will only obtain reliable readings if you handle the probe correctly.
Screw on the conical probe attachment for short
time measurements.
Turn on the MIC 10 with
M
.
Press the probe carefully and evenly against the
test material.
The contact symbol appears on the display:
An acoustic signal indicates that the measurement has been carried out.
0
Note:
The measurement must be made within 3 seconds after probe contact with the material, otherwise an error message will be displayed.
To carry out a further measurement, the probe must
be lifted and placed at another position on the test material.
) Attention:
In order not to damage the probe tip, avoid banging and shifting the probe on the surface of the test ma­terial.
Guiding the probe
Always hold the probe with both hands to achieve
the best possible control when carefully applying pressure onto the material surface.
Press the probe with one hand vertically from the
top. Then guide the probe to the required measure­ment position with the other hand.
Make certain that there is a steady and vertical
probe guidance.
Basics of operation Handling the probe
4-8 Issue 08, 08/01 Krautkrämer MIC 10
5Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-1
5.1 Hardness measurement
The following chapter informs you about how hard­ness measurements are made with the MIC 10 and how to carry out adjustments.
If you wish to carry out measurements on low-alloy or unalloyed steels then instrument calibration is not necessary because the parameters are already preset into the instrument.
However, you must carry out instrument calibration if you wish to measure high-alloy steels or materials such as non-ferrous metals.
The execution of measurements and adjustments (hardness scale, alarm thresholds) is basically the same in both cases.
Turning on the instrument and viewing the software version number
You turn on the MIC 10 with
M
.
The MIC 10 automatically carries out a system self­check. On the display then appears the following indi­cation for about 2 seconds:
In the middle of the display you can see the software version code of your instrument. The last three digits of the version number are displayed, e.g.: 01.01.05 (the first digits are hardware identifiers that you do not need to identify your instrument).
L indicates the Data Logger version as active instru­ment version. Additionally, you see the hardness scales on the right and the display symbols at the top of the display.
0 Note:
If there is a system error then a code number will be displayed. You will find a breakdown of code numbers in Chapter 9.2.
Finally, the instrument will give a short signal tone indi­cating that it is ready for measurement:
base version
Data Logger version
Operation Hardness measurement
5-2 Issue 08, 08/01 Krautkrämer MIC 10
If a probe is not connected, then the probe symbol on the left of the display will flash:
0 Note:
If the Data Logger is activated (DL version), or the Memory Card is inserted, then the following status symbol will also appear in the display:
The settings of all function values are the same as be­fore the instrument was turned off.
0 Note:
If a Parameter Card is inserted when turning on the MIC 10, then all instrument settings will be automat­ically loaded from this into the instrument. Refer to Page 5-28.
Turning the instrument off
The MIC 10 is turned off with a key combination.
Simultaneously press
M
and -.
The set functions are retained.
Automatic instrument switch-off
The MIC 10 will automatically switch off after 3 minutes of non-operation.
Because of this, energy is saved and the operation time is increased.
Hardness measurement Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-3
Setting the display backlight
You can set the display backlight.
Press
M
until the following indication is displayed:
^
or 8 switch backlighting on
Press
M
or - if you wish to return to the MEAS-
UREMENT level.
The display backlight switches automatically off after a certain time of non-operation. You can determine this time yourself (5 to 60 seconds). Refer to Chapter 6 Configuration.
0
Note:
The operation time is decreased when the backlight is used!
Selecting the measurement reading dis­play
With your measurements, you can have single meas­urement readings displayed or the active arithmetical average value calculated from continuous measure­ment readings. You can change the display at any time, even during the measurement.
Select the MEASUREMENT level.
With
^
switch between the two alternatives.
If you select the setting Average reading, you will see
X displayed before the reading.
Operation Hardness measurement
5-4 Issue 08, 08/01 Krautkrämer MIC 10
Selecting the hardness scale
Normally the measurement reading is displayed in HV corresponding to the UCI method.
In addition to this, you can have the hardness value displayed in the following hardness scales:
HB Brinell
HRC Rockwell C
HRB Rockwell B
N/mm
2
Tensile strength
(only with the 10 kgf probe MIC 2010 connected)
Select the MEASUREMENT level.
The active hardness scale (e.g. HV) is displayed be­hind the measurement reading:
You can select the hardness scale in the above se­quence (scrolling).
Press
8
.
The newly selected hardness scale is indicated in the display.
Also during the measurement sequence you can se­lect another hardness scale. The displayed measure­ment reading is then converted; the set alarm threshold (see following page) is also converted ac­cording to the new hardness scale.
0 Note:
You can select between conversion according to DIN 50150 or ASTM E 140. For this, refer to Chapter 6 Configuration. Observe the limitations in DIN 50150 and ASTM E 140 with regard to conversion. For more infor­mation refer to Chapter 12.2 Conversion of hardness
values.
0 Note:
When the displayed measurement reading is outside the range of the newly selected hardness scale, the message OFL (Overflow) or UFL (Underflow) will be displayed and the hardness scale indication will flash.
Hardness measurement Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-5
Select another hardness scale or press
+
twice in
order to delete the measurement reading.
After the hardness scale has been changed the set threshold is deactivated if its range is exceeded.
Setting the alarm threshold
This function is useful for identifying measurement readings which are under or over defined limit values. You can set an upper and lower alarm threshold in order to obtain a visual and acoustic alarm signal when these tolerances are exceeded.
Lower alarm threshold
Press
M
until the function LO (lower threshold) ap-
pears on the display:
^8 sets the alarm threshold.
It is displayed in the same hardness scale as selected in MEASUREMENT level, for example:
Operation Hardness measurement
5-6 Issue 08, 08/01 Krautkrämer MIC 10
If, during the measurement sequence, a measurement reading is below the set alarm threshold then an addi­tional signal tone is given and a flashing LO symbol will appear on the display.
Upper alarm threshold
By pressing
M
one more time you go from the func-
tion LO to the function HI (upper alarm threshold).
With
^8 set the upper alarm threshold, for
example:
The setting is made in the same hardness scale as selected in MEASUREMENT level:
If, during the measurement sequence, a measurement reading exceeds the set alarm threshold then an addi­tional signal tone is given and a flashing HI symbol will appear on the display.
Hardness measurement Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-7
0 Note:
You switch the alarm threshold off again by selecting the corresponding function and pressing
+
.
0 Note:
The set alarm thresholds are automatically converted to the new value when the hardness scale is changed. The alarm is deactivated when the range is exceeded.
Operation Hardness measurement
5-8 Issue 08, 08/01 Krautkrämer MIC 10
Carrying out the measurement
Measurement on low-alloy and unalloyed steels can be directly made without calibration because the cali­bration values for these materials are preprogrammed in the instrument.
The measurement is normally made as a short time measurement with a fixed programmed measurement time of 4 ms. Due to this, measurement inaccuracies caused by unsteady holding of the probe are largely excluded.
Make certain that the probe is connected to the in-
strument and that the conical probe attachment is screwed on.
Turn the instrument on.
When the instrument is already turned on, you are
able to carry out the measurement from each func­tion without having to return to the MEASURE- MENT level.
Select the required measurement reading display
(single or average value) and the hardness scale and set, if necessary, the alarm threshold.
Position the probe tip vertically onto the surface of
the test material. Pay attention to correct probe handling.
The probe symbol on the display indicates that contact has been made.
0 Note:
The measurement must be carried out within 3 sec­onds after the probe has made contact with the test material. If the 3 seconds is exceeded a error mess-
age will appear on the display. In this case, press
+
in order to delete the message or carry out another measurement.
Press the probe down to the limit for about 1 second.
An acoustic signal indicates the end of the measure­ment.
The measured hardness value is displayed.
In most cases you will carry out a series of measure­ments (a set) and not single measurements.
Position the probe to another point on the test ma-
terial and carry out a further measurement.
Hardness measurement Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-9
Using
^
you can switch between single or average
value.
A measurement set is closed by pressing
-
.
If you are working with the DL version of the MIC 10, the measurement set is now stored and the file name displayed (refer to Chapter 5.2).
Press
-
to return to the MEASUREMENT level or
carry out a new measurement.
Deleting the last measurement reading
You can delete a critical single reading without interup­ting the measurement set.
Press
+
.
The last reading flashes. It also appears on the display if you have selected the average value display mode.
Press
+
again.
The reading is deleted. At the same time, the average value is automatically reevaluated. This is displayed if you have selected the average value mode.
You can repeat this sequence with the last reading until all readings have been deleted.
Viewing the last average value
You can also recall the last calculated average value after termination of a measurement set.
Due to the fact that the last settings always remain in the instrument, the average value will also remain within the scope of the calibration setting.
Press
M
.
The average value of the last measurement appears on the display.
Operation Hardness measurement
5-10 Issue 08, 08/01 Krautkrämer MIC 10
Viewing measurement set and deleting any measurement value
During the measurement you are able to view the ac­tive measurement set. However, this only applies if
you have not yet closed the set with
-
.
0 Note:
With the DL version of the MIC 10 you have access to measurements already stored. Refer to Chapter 5.2 Data storage.
Single measurement readings are displayed as well as their total number, over-threshold condition of the read­ing, absolute/relative standard deviation as well as the active average reading. You have the possibility to di­rectly select and delete a single reading. The average reading is then reevaluated.
The basic procedure
You obtain this function via
.
; you select all the indi-
vidual steps after each other in the order described below using
M
. If you interupt the function and wish to
continue your measurement, press
-
or carry out an-
other measurement.
The following status indication on the display flashes with all steps of this function in order to indicate that you have interupted the measurement and can con­tinue:
Viewing the readings
Press
.
.
0 Note:
If MIC 10 DL is used and data storage is active the ac­tual file number is displayed. Press
M
-key.
The previous number of readings appears on the dis­play:
Example: 5 previous readings
Press
M
.
Hardness measurement Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-11
The current absolute standard deviation appears on the display:
You can view the relative standard deviation (in per­cent) by pressing ^ or 8:
Using ^ or 8 you can toggle between both displays.
More information on standard deviation you will find in chapter 12.4.
Press
M
.
The first measurement reading of the active set ap­pears on the display:
You can now view the individual measurement read­ings in measurement sequence:
You can scroll through the measurement set with
^8:
Using 8 you are able to recall the measurement readings consecutively up to the last one.
The end of the measurement set is indicated by a signal tone.
You can scroll back with
^
.
If you have set alarm thresholds for your measure­ment then an out of tolerance condition of the recalled measurement reading will either display a flashing LO or HI symbol.
Operation Hardness measurement
5-12 Issue 08, 08/01 Krautkrämer MIC 10
Deleting measurement readings
You can delete every displayed measurement read­ing. The average value will then be reevaluated.
When the average value, which you wish to delete,
is displayed, press
+
.
The displayed measurement reading flashes.
If you press
+
once again then the reading is
deleted.
This is indicated on the display as follows:
After this, the next measurement reading of the set is displayed.
Cancelling deletion
You are able to retrieve the deleted measurement reading.
Scroll through the set with
^8 until the indication
for the deleted measurement reading appears on the display:
Press
+
.
The deleted reading appears on the display and flashes.
Press
+
once again.
The measurement reading now is retrieved.
Hardness measurement Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-13
Direct selection of the measurement reading from the set
If you press
M
again, the index (position in the measurement set) of the measurement reading last selected will be display:
With
^8 select the index of the measurement read-
ing which you wish to be displayed.
After this press
M
.
The selected measurement reading appears.
Press
M
again.
The index appears of the last measurement reading which was selected.
Displaying the average reading
If you press
M
again, the active average reading of
the measurement set will appear.
If you wish to see the measurement set once again:
Press
M
.
You return to the first step within the function (number of previous measurement readings).
If you wish to exit the function:
Press
-
or continue your measurement.
Operation Hardness measurement
5-14 Issue 08, 08/01 Krautkrämer MIC 10
Measuring other material
If you do not wish to carry out measurements on low or non-alloyed steels but on high alloyed steels or ma­terials as nonferrous metals, then you must adjust the MIC 10 to the required material.
For calibration you will need a test piece made of the same material having a known hardness. You deter­mine the calibration value which you will need with fur­ther measurements on this material.
The calibration value is an additional value that makes a subsequent change of the calibration setting easier. As the calibration value has no physical relation, it has no designation either.
Due to the fact that you can directly enter this calibra­tion value you only need to carry out the calibration once for a certain material.
Carry out a measurement set of about 5 single
measurements on your test meterial (corresponding to the above described measurement on low-alloy steel).
Press
M
in order to go to the Set level and then se-
lect the function Calibration (Cal):
0
Note:
With the DL version (if the Data Logger is active) the measurement set is stored after pressing
M
. After that
the above display appears.
The active average value reading of your measure­ment will be displayed.
This value does not correspond to the known, real hardness value because you have not calibrated the instrument.
Hardness measurement Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-15
You must now match the displayed value to the hard­ness value of your test material.
With
^8 you can increase or decrease the dis-
played value (refer to Chapter 4, page 4-7, Accel­erated Setting).
When the correct value is set, the instrument is cali­brated for the material to be measured.
The calibration value is automatically evaluated ac­cording to the set hardness value:
Press
M
.
The calibration value is displayed:
Note this calibration value.
If you have to carry out a new calibration for this ma­terial you are able to enter the value directly without having to carry out new measurements.
0 Note:
With the help of the Memory Card, recalibration with the DL version of the MIC 10 is made easy. All calibra­tion and adjustment parameters can be stored on a Memory Card and loaded at any later time by inserting this card (refer to page 5-29).
The calibration which has been changed is indicated by the status symbol CAL in the measurement mode:
The calibration is retained when the instrument is turned off.
After you have adjusted the MIC 10 to the material to be measured you can carry out the measurement as described above.
Operation Hardness measurement
5-16 Issue 08, 08/01 Krautkrämer MIC 10
Reproducing the calibration
If you wish to recall the calibration parameters for the measurement on low alloyed steels after having cali­brated to another material, proceed as follows:
Press
M
until the calibration value is displayed.
Press
+
to set the calibration value to 0.
Press
-
if you require to return to MEASURE-
MENT or carry out a measurement.
The instrument is now calibrated for standard meas­urement; the satus symbol CAL is no longer dis- played.
If you wish to enter the calibration parameters for a material whose calibration value is known, proceed as follows:
Press
M
until the calibration value is displayed.
Enter the known calibration value with
^8.
The calibration which has been changed is corre­spondingly displayed in the MEASUREMENT level by CAL.
Hardness measurement Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-17
Measuring with defined measurement times (dwell time)
As opposed to short time measurements, you can carry out measurements whose dwell time you can determine yourself. In order to measure with a steady accuracy you require a cylindrical probe attachment as well as a test support.
You can set a dwell time between 1-99 seconds.
Setting the dwell time
Press
M
until the following indication appears in the
display:
Set the required dwell time with
^8, for example:
Press
-
if you wish to return to the measurement
mode or simply carry out a measurement.
Carrying out a measurement
Screw on the cylindrical attachment tightly down to
screw stop on the probe case.
Clamp the probe into the support (DH 191 or
MIC 222). By doing this you will avoid measurement inaccuracies.
Select the required hardness scale.
If necessary set the calibration value and the alarm
threshold.
Carry out the measurement.
Make certain that the tip of the probe attachment is
pressed on the material to be measured during the complete measurement time.
Operation Hardness measurement
5-18 Issue 08, 08/01 Krautkrämer MIC 10
The indication for the changed dwell time flashes on the display during the measurement:
An acoustic signal indicates the end of the measure­ment. The hardness reading appears on the display.
Hardness measurement Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-19
5.2 Data storage (only MIC 10 DL)
The MIC 10 has a Data Logger in which you can store measurement values and settings.
The stored data of a measurement set can be
viewed on the display
deleted
printed
transferred to a PC with special software.
You also have Memory Cards giving unlimited storage capabilities because you are able to use as many Memory Cards as you require. As opposed to the inter­nal Data Logger, the Memory Card, used as a par­ameter card, also gives you the possibility to load instrument settings into the MIC 10 without having to carry out recalibration for repetitive tests.
0 Note:
The possibilities to print stored data and to transfer them into a PC are described in Chapter 7 Documenta- tion.
Operation Data storage (only MIC 10 DL)
5-20 Issue 08, 08/01 Krautkrämer MIC 10
Switching the Data Logger on
In the default setting of the MIC 10 DL the Data Log­ger is switched off. In order to store data you must fir­stly activate it.
Press
.
You will see the following display:
With
^
or 8 you can change the setting:
With
-
go back to MEASUREMENT level or simply
carry out a measurement.
The Data Logger is now activated. This setting is re­tained even after the instrument has been switched off. When the Data Logger is activated you will see the status indication DATA appear in the measurement mode:
If you do not wish to store every measurement set but would like to carry out test measurements, then switch the Data Logger off again:
Press
.
and with ^ 8 set dL-0 again.
0 Note:
The MIC 10 DL needs not be activated when working with the Memory Card. Simply insert the card.
Both storage possibilities (Data Logger and Memory Card) can be inhibited if you do not require them. For this refer to Chapter 6 Configuration, pages 6-8.
Data storage (only MIC 10 DL) Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-21
Storing the measurement in the Data Log­ger or on the Memory Card
With the MIC 10 DL you can carry out a number of measurements within a measurement set and store them.
Make certain that the Data Logger is active.
If you wish to work with the Memory Card:
Insert it into the slot.
The MIC 10 DL automatically stores the data onto the Memory Card. The instrument will store onto the inter­nal Data Logger if there is no Memory Card inserted.
Carry out your measurement.
After termination of the measurement set, press
-
.
The mesasurement set, including the instrument set­tings are stored into a file. The file number will appear on the display, for example with the first file stored:
The MIC 10 DL always stores the data onto the next free storage space.
You can store 255 measurements in a measurement set. The Data Logger has capacity for up to 1800 measurements and the Memory Card up to 590 meas­urements (with an average measurement number of 10 per measurement set).
0 Note:
Before data are stored, the MIC 10 DL automatically carries out a storage capacity check. An error mess­age will appear if there is insufficient storage capacity. Refer to Chapter 9.2 Error messages.
) Attention:
Do not remove the Memory card whilst you have access to data because this could damage the card.
Operation Data storage (only MIC 10 DL)
5-22 Issue 08, 08/01 Krautkrämer MIC 10
Viewing a file and deleting single meas­urement readings
The stored data of a measurement set can be dis­played. The following data are shown:
Average value reading
Number of single measurement readings
Single measurement readings
Index, where you are able to select a certain single
reading
Standard deviation, absolute and relative
Range, absolute and relative
Calibration value
Dwell time
Lower alarm threshold (LO)
Upper alarm threshold (HI)
Probe
You have the possibility to delete single measurement readings out of a set. The average value, standard de­viation and rage are then recalculated.
Basic procedure
Access to the stored data is made via
.
. Individual
data of the stored measurement set can be selected consecutively with
M
.
The status symbol DATA flashes during data viewing.
You can return to MEASUREMENT level at any time by making another measurement.
Selecting a file
Press
.
.
The card number will appear on the display if the Mem­ory Card is active (e.g. C001); dL - 1 will appear if the Data Logger is active.
Press
M
.
The last file number which was stored will appear:
Data storage (only MIC 10 DL) Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-23
With
^8 select the file which you would like to
view.
Displaying the average measurement value
Press
M
again.
The average value, calculated from all the measure­ments made in the measurement set, is displayed in the hardness scale which was selected when storing:
The hardness scale can be changed with
8
. The
new hardness scale is stored.
With
+
you can reset the hardness scale back to
the normal setting.
Viewing single measurements
Press
M
again.
The indication for the number of measurements stored in the set appears on the display:
Example: 5 single measurement readings within a measurement set
Press
M
again.
The first measurement reading of the stored measure­ment set is stored in the same hardness scale as the average value reading:
Operation Data storage (only MIC 10 DL)
5-24 Issue 08, 08/01 Krautkrämer MIC 10
With
^
and 8 you can view all the measurement
readings of the measurement set:
8
shows the the next measurement reading in the storage sequence. When you reach the last meas­urement reading of the set, a signal tone will be generated. With ^ select the measurement reading in the oppo­site direction until you reach the first measurement value.
If, by the measurement, alarm thresholds were set, the HI and LO states are displayed with the corre­sponding measurement reading (top of display).
Deleting single measurements
You can delete a display measurement reading. The average value is then recalculated.
Press
+
.
The displayed measurement value flashes.
Press
+
again.
The measurement value is deleted.
This is indicated by the following display:
After this, the next measurement reading of the set is displayed.
Data storage (only MIC 10 DL) Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-25
Cancelling the deletion
You can retrieve the deleted measurement reading.
Scroll through the measurement set with
^8 until
the indication for the deleted measurement reading appears on the display again:
Press
+
.
The deleted measurement reading appears on the dis­play and flashes.
Press
+
again.
The measurement reading is retrieved.
Direct selection of the measurement reading from the measurement set
Press
M
again.
The index (position of the measurement set) of the measurement reading last selected appears:
With
^8 select the index of the measurement read-
ing which you wish to display.
Press
M
.
The selected measurement reading appears.
Press
M
again.
The index of the measurement reading selected last will appear.
Operation Data storage (only MIC 10 DL)
5-26 Issue 08, 08/01 Krautkrämer MIC 10
Displaying the standard deviation
Press
M
again.
The absolute standard deviation is displayed:
If you press
^
or 8, the relative standard deviation
is displayed in percent:
Using
^
or 8 you can switch between both dis-
plays.
Displaying the range
Press
M
again.
The absolute range is displayed:
If you press
^
or 8, the relative range is displayed
in percent:
Using
^
or 8 you can switch between both dis-
plays.
Information about standard deviation and range can be found in chapter 12.4.
Data storage (only MIC 10 DL) Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-27
Viewing the instrument settings
In the following steps of this function the instrument settings for the measurement are displayed.
Press
M
.
The calibration value is displayed, e.g. for the un­changed, preset calibration on non-alloyed and low al­loyed steel:
Press
M
.
The set dwell time is displayed.
Press
M
.
The lower alarm threshold is displayed, e.g.
Press
M
.
The upper alarm threshold is displayed, e.g.
Press
M
.
The probe load used for the measurement is dis­played:
Operation Data storage (only MIC 10 DL)
5-28 Issue 08, 08/01 Krautkrämer MIC 10
1 kgf: Probe MIC 201 (1 kgf)
5 kgf: Probe MIC 205 (50 kgf)
10 kgf: Probe MIC 2010 (10 kgf).
If you now press
M
the next file, whose data you
wish to see, is displayed:
If you require to return to the MEASUREMENT
level, press
-
or carry out another measurement.
Deleting a file
If necessary, close your actual measurment set.
Press
.
and then M.
Select with
^8 the file of the measurement set
which you wish to delete, e.g.:
Press
+
.
The display flashes.
Press
+
again.
All the data of the selected file are deleted.
Data storage (only MIC 10 DL) Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-29
Deleting the whole memory
If necessary, close your actual measurement set.
Press
.
.
With an active Data Logger the following display appears:
With an inserted Memory Card e.g. the following dis­play appears:
Press
M
and then press the 8-key until "ALL.F"
appears on the display.
Press
+
.
The display flashes.
Press
+
again.
) Attention:
All stored data are deleted.
Changing the number of the Memory Card
The Memory Card has a number which also appears in the report printout (refer to Chapter 7.1, page 7-6).
You can change this number in order to identify differ­ent Memory Cards. To do this the Memory Card must be empty, therefore any data remaining on the card must firstly be deleted enabling the number to be changed.
Insert the empty Memory Card into the card slot.
Press
.
.
The last card number to be stored will appear on the display, e.g:
Operation Data storage (only MIC 10 DL)
5-30 Issue 08, 08/01 Krautkrämer MIC 10
Change the number of the Memory Card using
^V
.
The card now has a new number.
Using the Memory Card as a Parameter Card
You can use the Memory Card for instrument adjust­ment. To do this, you require an empty Memory Card, on which you will store a certain instrument setting. When storing you identify this card as a Parameter Card. When you insert this parameter card into the MIC 10, the instrument settings will be automatically loaded into the instrument.
You can change a Parameter Card into a Memory Card again by deleting the stored instrument settings.
Storing parameters
Make your instrument settings, e.g. calibration on
another material, threshold and dwell time adjust­ment.
Insert an empty Memory Card into the MIC 10.
Press
.
. You must be in the SET level.
The following indication flashes on the display:
Press
.
.
The Memory Card is now identified as a parameter card. Your active settings are now stored.
Note the necessary information to your stored set-
tings.
Data storage (only MIC 10 DL) Operation
Krautkrämer MIC 10 Issue 08, 08/01 5-31
Loading parameters
The stored settings on a parameter card can be re­loaded into the MIC 10 at any time.
Close your active measurement set if you want to
keep its data.
Insert the parameter card into the MIC 10.
The following display appears:
The instrument loads the stored settings.
) Attention:
When the Parameter Card is inserted, the measure­ment set is closed and the active instrument settings are overwritten. A protection query is not given!
You should therefore always complete your current measurement set before inserting a Parameter Card if you want to retain the data.
Deleting parameters
You can afterwards delete the stored settings and again use the Parameter Card as a Memory Card to store your measurement sets.
Complete your current measurement set if you want
to retain the data.
Insert the Parameter Card into the MIC 10.
Your instrument settings are overwritten by the set­tings stored on the card.
Press
.
.
The following display appears:
Press
+
.
The display flashes.
Press
+
once more.
Operation Data storage (only MIC 10 DL)
5-32 Issue 08, 08/01 Krautkrämer MIC 10
6Configuration
Krautkrämer MIC 10 Issue 08, 08/01 6-1
The MIC 10 offers you various possibilities of instru­ment configuration using a special mode. You can compile the function range for the instrument if you wish. You can
select the language for the report printout
select the type of report to be printed
inhibit individual scales
select whether conversion is to be made according
to DIN 50150 or ASTM E 140
inhibit calibration changes
inhibit setting the dwell time
inhibit adjustments to the alarm thresholds
adjust the backlight period
inhibit the function Data Logger or Memory Card.
Basic procedure
Select the Configuration level, by simultaneously
pressing
+
and M when the instrument is turned
on.
Select the different functions after each other in the
Configuration level with
M
.
Carry out the function adjustments with
^V
.
You can reset each function back to the last setting
which was stored by pressing
+
.
You can exit any function for the Configuration level and return to the MEASUREMENT level by pressing
-
.
The instrument automatically switches off after 3 minutes if no key is pressed.
When you are in the configuration level the minus sym­bol flashes in the display.
Configuration
6-2 Issue 08, 08/01 Krautkrämer MIC 10
Selecting the language for the report prin­tout (only for MIC 10 DL)
You can select which language the stored data is to be printed.
After you have switched on the configuration mode, this function will be the first to appear in the display:
You have the following selection possibilities:
EnG English
FrA French
dEU German
ItAL Italian
ESP Spanish
^V
selects the required language, for example:
Configuration
Krautkrämer MIC 10 Issue 08, 08/01 6-3
Selecting the report format (only for MIC 10 DL)
The stored data can be printed in six different formats. Refer to Chapter 7, Documentation.
Press
M
until the following display appears:
Using
^V
select one of the report formats
(1 to 6).
Inhibiting hardness scales
You can switch off the individual hardness scales.
Press
M
until the scale appears which you wish to
switch off, for example:
With
^V
set the selected hardness scale to OFF.
In addition to the inhibit function you can select the res­olution when using hardness scales HRC and HRB:
OFF
0.1
0.5
1
0 Note:
Of course, a hardness scale must remain switched on. If all scales are switched to OFF then the MIC 10 will automatically switch the HV scale to ON.
Configuration
6-4 Issue 08, 08/01 Krautkrämer MIC 10
DIN 50150 or ASTM E 140
You can convert the hardness into other scales ac­cording to DIN or ASTM E 140.
Press
M
until the following display appears:
Press
^V
if the evaluation is to be made according
to ASTM E 140:
Inhibiting calibration
You can inhibit calibration changes. This is especially useful
if you only measure on one type of material
if you carry out the calibration only using the Par-
ameter Card
Press
M
until the following display appears:
^V
switches the function OFF.
The calibration cannot now be changed.
Configuration
Krautkrämer MIC 10 Issue 08, 08/01 6-5
Inhibiting the dwell time
You are able to inhibit adjustment changes to the dwell time.
Press
M
until the following display appears:
Using
^V
you switch the function OFF.
The dwell time cannot now be changed.
Inhibiting alarm thresholds
Changes to the upper (Hi) and lower (Lo) alarm thre­sholds can be inhibited.
Press
M
until the required display appears:
Using
^V
you switch the function OFF.
The lower alarm threshold cannot now be changed.
Configuration
6-6 Issue 08, 08/01 Krautkrämer MIC 10
Adjusting the time period for the display backlight
You can select the switch off time for the backlight, which is activated after a non-operation period. An ad­justment from 5 to 60 seconds is possible. You can also set a permanent backlight. The display backlight is activated and deactivated in SET (refer to Chapter 5.1, page 5-4).
0 Note:
Operation with the backlight reduces the life of the bat­teries!
Press
M
until the following display appears:
Using
^V
set the required time.
Using
+
you set the function ON.
In doing this, the permanent display backlight is set, this means that it does not automatically switch off after a certain time.
Configuration
Krautkrämer MIC 10 Issue 08, 08/01 6-7
Switching off the Data Logger (only MIC 10 DL)
You can switch off the internal Data Logger of the MIC 10 DL if you do not intend to store measure­ments.
Press
M
until the following display appears:
^V
switches the Data Logger off.
Switching the Memory Card off (only MIC 10 DL)
If operation with the Memory Card is not required it can be switched off.
Press
M
until the following display appears:
Using
^V
you can switch off the Data Logger.
0
Note:
You can use Data Logger and Memory Card inde­pendently. Therefore it is also possible to switch off only one of both options.
Configuration
6-8 Issue 08, 08/01 Krautkrämer MIC 10
7Documentation (only MIC 10 DL)
Krautkrämer MIC 10 Issue 08, 08/01 7-1
7.1 Printing data
In connection with a printer with serial interface (e.g. EPSON series FX), the MIC 10 DL offers you the possibility to print stored adjustment and measure­ment data including statistical data.
You can either print all measurement sets, this means the complete contents of the Data Logger or a Mem­ory Card, or an individual measurement set. In doing this, different report formats can be selected as well as various languages.
You require:
a printer with serial interface RS 232
a data cable TGDL/PC for connection of the
MIC 10 DL to the printer
Preparing the printer
Connect the printer to the MIC 10 DL via the serial
interface.
Data transfer is made in the following fixed data format to which you must set your printer:
Baud rate 9600
Number of start bits 1
Number of stop bits 1
Number of data bits 8
Parity none
Software handshake on
0
Note:
For setting transfer parameters refer to the operating manual of your printer.
Documentation (only MIC 10 DL) Printing data
7-2 Issue 08, 08/01 Krautkrämer MIC 10
Printing all files
Press
.
.
The display for the active Data Logger (dL - 1) or Mem­ory Card (card number), if inserted, appears.
If the Data Logger is switched off (dL - 0), switch it
on with
^V
.
Press
M
and then use the 8-key until "ALL.F" ap-
pears on the display.
Press
.
.
The following message appears on the display:
Press
.
again.
All data are printed from the Data Logger or Memory Card.
The form and language of the printout are dependent on the setting made in the configuration level of the MIC 10 (see following pages).
Printing single files
Press
.
.
The display for the active Data Logger (dL - 1) or Mem­ory Card (card number), if inserted, appears.
If the Data Logger is switched off (dL - 0), switch it
on with ^V.
Press
.
again.
The file number which was last stored will appear.
With
^V
select the number of the file which you
want to print.
Press
.
.
The following message appears:
Printing data Documentation (only MIC 10 DL)
Krautkrämer MIC 10 Issue 08, 08/01 7-3
Press
.
again.
The data of the selected file are printed.
The form and language of the printout are dependent on the setting made in the configuration level of the MIC 10 (see following pages).
Selection of the report language
You can select the language in which the report is to be printed:
English (Standard setting)
French
German
Italian
Spanish
The setting is made in the configuration level. Proceed as described in Chapter 6 Configuration, page 6-3.
Documentation (only MIC 10 DL) Printing data
7-4 Issue 08, 08/01 Krautkrämer MIC 10
Selection of report format
You can select one of five settings for the format in which the report is to be printed.
The following are differentiated:
complete printout (adjustment data, statistical data,
single measurement readings)
complete printout in DIN A4 format with header data
and additional information
shortened printout (adjustment data, statistical data)
List (with a printout of the complete memory: meas-
urement set number with average value)
Single measurement sets can be printed completely or in the shortened form, the complete memory as a list with measurement sets in complete or shortened form. A detailed description of the individual print formats is contained on the following pages.
Setting is made in the configuration level of the MIC
10. Proceed as described in Chapter 6 Configuration, page 6-4.
You can select the following combination with number 1 - 5:
Single meas. sets All meas. sets
1 short printout list
2 short printout short printout of
measurement set
3 complete printout list
4 complete printout short printout of
measurement set
5 complete printout complete printout of
measurement set
6 complete printout in DIN A4 format with header
data and additional information
As default the combination 3 is set. This means you re­ceive a complete printout when you print single meas­urement sets, and a list when you print the complete contents of the memory.
Select the corresponding number if you require an­other combination.
Printing data Documentation (only MIC 10 DL)
Krautkrämer MIC 10 Issue 08, 08/01 7-5
Complete printout of a measurement set
The complete printout contains the following data:
Header with software version of the MIC 10
Date: entry of date
Data Source: Data Logger (DL-) or Memory Card
(number of Memory Card)
Instrument SN: MIC 10 serial number
File #: Number of the stored measurement set
Adjustment data:
Cal Value Tm (dwell time) Lo Alarm (lower alarm threshold) Hi Alarm (upper alarm threshold)
Probe SN: Serial number of the probe being used
Test Load: Test load of the applied probe
# of Readings: Number of measurement readings
in the measurement set
Avg. Value: Arithmetical average value of the meas-
urements in a set
Min. Value: Smallest single value
Max. Value: Greatest single value
Range: Range between minimum and maximum
value (absolute and relative)
----------------------­ MIC 10 (01.01.00)
----------------------­Date: __.__.__ Instrument SN 500 Data Source DL-1 File # F001
Cal Value 0 Tm 0 s Lo Alarm OFF Hi Alarm OFF Probe SN 618 Test Load 5 kgf
# of Readings 3 Avg. Value 414 HV Min. Value 405 HV Max. Value 424 HV Range 19 HV
4.6 %
Standard Dev. 10 HV
2.3 %
Min.Thickness 0.215 mm
Readings 1 412 HV 2 424 HV 3 405 HV * deleted readings + or - out of tolerance
Documentation (only MIC 10 DL) Printing data
7-6 Issue 08, 08/01 Krautkrämer MIC 10
Standard Dev.: Standard deviation (absolute and
relative)
Min. Thickness: Minimum material thickness, size
necessary for geometrically not influenced measure­ments
Readings:
List of all single measurement readings
deleted readings:
The single measurement readings deleted from the measurement set are marked with "*". They are not included in the statistical calculation.
+ or - out of tolerance:
Reading exceeds or is below the set alarm thre­shold.
0
Note:
Information about calculation of the average value, the range and the standard deviation as well as the mini­mum thickness can be found in Chapter 12.4 Informa- tion about statistical evaluation .
Short printout of a measurement set
The short printout is an extract from the complete printout:
----------------------­ MIC 10 (01.01.00)
----------------------­Date: __.__.__ Instrument SN 500 Data Source DL-1 File # F001
Cal Value 0 Tm 0 s Probe SN 618 Test Load 5 kgf
# of Readings 3 Avg. Value 414 HV Min. Value 405 HV Max. Value 424 HV Range 19 HV
4.6 %
Standard Dev. 10 HV
2.3 %
Printing data Documentation (only MIC 10 DL)
Krautkrämer MIC 10 Issue 08, 08/01 7-7
Printout of all measurement sets as a list
All the measurement sets stored in the Data Logger or on the Memory Card are printed with the following in­formation:
Header with software version of the MIC 10
Data source
File #
# of readings
Average value
Printout in DIN A4 format
The printout in DIN A4 format (refer to the following page) contains all information of the complete printout (page 7-6). Additionally, it has header and foot data which can be filled out by the operator to obtain com­plete documentation:
Header data
Test object
Order No./Drawing No.
Party ordering
Material
Treatment condition
Remarks
Foot data
Marking possibilities to see if
( ) Set hardness is met ( ) Set hardness exceeded ( ) Set hardness not reached
Person testing (signture)
Date
----------------------­ MIC 10 (01.01.00)
----------------------­Data source DL-1 F001 ( 3) 414 HV F002 ( 5) 407 HV F003 ( 6) 404 HV F004 ( 4) 392 HV
Documentation (only MIC 10 DL) Printing data
7-8 Issue 08, 08/01 Krautkrämer MIC 10
7.2 Data transfer with the user pro­gram UltraDOC
Using the user program UltraDOC from Krautkrämer you are able to transfer stored measurement sets to a PC before editing and processing them. In addition to this, you can remote control the MIC 10 from a PC with this program.
The program is multilingual and has a common graphics user interface as well as an internal text edi­tor for various languages.
All files can be processed with commercially available word processing or DTP programs.
You obtain detailed information about effective use of this program in a detailed operating manual.
For data transfer with UltraDOC you require:
IBM compatible PC with EGA or VGA graphics card
and at least one serial interface
WINDOWS, version 3.0 or higher
a data cable TGDL/PC for connection of the MIC 10
to the printer.
Data transfer with the user program UltraDOC Documentation (only MIC 10 DL)
Krautkrämer MIC 10 Issue 08, 08/01 7-9
7-10 Issue 08, 08/01 Krautkrämer MIC 10
8Care and maintenance
Krautkrämer MIC 10 Issue 08, 08/01 8-1
8.1 Care
Care of instrument
Clean the instrument and accessories only with a dry cloth.
) Warning:
Never use water for cleaning the MIC 10 DL! The MIC 10 DL is not damp/water-proof (board slot).
Never use solvents! Plastic parts could become brittle or otherwise dam­aged.
Care of batteries
Battery capacity and life depend mainly on correct treatment. Therefore please observe the following tips:
The batteries should be charged in the following cases:
before operating for the first time
after a storage time of 3 months or longer
after frequent partial discharge
Battery charging
For charging NiMH and/or NiCd cells use the battery charger unit MIC 1090 (refer to Chapter 2.3 Recom- mended accessories). With this charger unit, a charg­ing time of only 1 - 2.5 hours is needed.
) Warning:
Only use the batteries recommended by us. Any inex­pert handling of the charger unit and batteries may cause danger of explosion.
0
Note:
You also can use a commercially available battery charger. Make certain that you use a charger which is suitable for the type of batteries you are using!
Care and maintenance Care
8-2 Issue 08, 08/01 Krautkrämer MIC 10
Treatment of AlMn batteries
Due to the fact that incorrect treatment of batteries can lead of damage, please observe the following hints:
use leakproof batteries!
remove the batteries from the instrument if you do
not use them for a long period!
) Attention:
Never try to charge AlMn batteries (danger of explo­sion)!
0 Note:
Discharged or defective batteries are classified as special refuse and must be disposed in accordance with statutory provisions!
If possible, use rechargeable batteries for the sake of the environment!
Care Care and maintenance
Krautkrämer MIC 10 Issue 08, 08/01 8-3
8.2 Maintenance
Basically, the MIC 10 and the probes are maintenance­free.
) Warning:
Repair work must only be carried out by authorized Krautkrämer service personnel.
Care and maintenance Maintenance
8-4 Issue 08, 08/01 Krautkrämer MIC 10
9Function check and troubleshooting
Krautkrämer MIC 10 Issue 08, 08/01 9-1
9.1 Check function
Visual check of the Vickers diamond
Periodically check the Vickers diamond under a micro­scope.
Make sure that the pyramid-shaped diamond is not damaged.
Checking the measurement accuracy
All UCI probes are calibrated using hardness refer­ence plates which are certified by the material testing institute "Materialprüfungsanstalt MPA NRW" for the corresponding test load (1 kgf, 5 kgf, 10 kgf). Each hardness reference plate shows natural variations that have an influence on the measured value deviations of the corresponding probe from the plate value.
Under well-defined conditions, as is the case with measurements using the test support MIC 222 on Krautkrämer hardness plates with acoustic coupling (thin oil film or ultrasonic couplant ZG between the ref­erence plate and base), a deviation by ± 3,6 % of the average from 5 measurements from the plate value is
still permissible (for a max. range of 5 % with refer­ence to the average).
Individual deviations from the plate value may occur in freehand measurements depending on the probe handling. However, they should not go beyond 5 % from the plate value for 10 measurements.
You should carefully study the handling of the probe and train yourself in working with the probe by carrying out measurements on the hardness reference plates until you obtain stable readings.
Repeat these reference measurements from time to time and note down the measured average in order to check the measurement accuracy of your probe.
Any sudden variations indicate a defective diamond or maladjustment of the probe.
Function check and troubleshooting Check function
9-2 Issue 08, 08/01 Krautkrämer MIC 10
9.2 Troubleshooting
After the MIC 10 has been turned on it runs an auto­matic system self-check. In addition to this, the MIC 10 has a self-monitoring function which is active during operation.
When system or operating errors occur they will be in­dicated by a corresponding error code in the display (e.g. E 2.0).
0
Note:
If you don’t succeed with the described procedures you can initialize the instrument, i.e. reset it to its de­fault settings.
Turn the instrument off.
Keep both
^
and 8 pressed at the same time
while turning on the instrument with
M
.
) Attention:
All settings are deleted. Stored data are retained.
Error code Cause Remedy
E 0.0 Internal error in the EPROM Restart the instrument.
If the error reoccurs, contact Service.
E 0.1 Batteries are empty. Change batteries.
E 0.2 Error found during the automatic system
check
Restart the instrument. If the error reoccurs, contact Service.
E 1.0 Error in the probe Contact Service.
Troubleshooting Function check and troubleshooting
Krautkrämer MIC 10 Issue 08, 08/01 9-3
Error code Cause Remedy
E 1.1 Error in handling the probe during
measurement (contact time greater than 3 seconds)
Repeat the measurement. Ensure correct probe handling. Place the probe with the nececcary pressure carefully onto the material surface.
E 1.2 Measurement cannot be evaluated (e.g. if
used probe is not suitable for test material).
Repeat measurement. If necessary, use another probe.
E 1.3 The probe was coupled before termination
of a defined measurement time.
Repeat measurement. Note the symbol in the MIC 10 display.
E 2.0 Error when reading the Memory Card. Remove the Memory Card and reinsert it again.
If the error reoccurs, use another Memory Card.
E 2.1 Memory Card written by the DynaMIC Delete data or use another Memory Card.
E 3.0 Interface is not ready. Check to see if your printer or PC is correctly
connected.
The MIC 10 gives additional text error messages:
OFL / UFL Overflow / Underflow
Out of range when hardness scale is changed.
Select another hardness scale.
Full Not enough storage capacity for the data
to be stored.
Delete the contents of the Data Logger or Memory Card (if necessary, after previous transfer to a PC) or use another Memory Card.
Function check and troubleshooting Troubleshooting
9-4 Issue 08, 08/01 Krautkrämer MIC 10
10Specifications
Krautkrämer MIC 10 Issue 08, 08/01 10-1
Measurement method UCI method (Ultrasonic Contact Impedance) with Vickers diamond
Test load Handheld probes MIC 201-A (10 N), MIC 205-A (50 N), MIC 2010-A (98 N)
Indentor Diamond pyramid according to Vickers, roof angle 136°
Test materials Metallic materials
Basically, measurements are also possible on glass and ceramics. Please contact your Krautkrämer service agent.
Measurement tolerances Max 5% tolerance in the Vickers hardness range from 200 HV to 900 HV.
Max ± 3.6% deviation from the average measurement value to the value of the hardness reference plates. These deviations are determined from 5 single measurements using the test support MIC 222. With handheld measurements greater deviations are possible. Deviations in the measurement result caused by plate vibration can be reduced by coupling. The error data are related to the total error (instrument plus hardness refer­ence plate) For more information refer to chapter 9.1
Measurement/Conversion range Vickers: 20 - 1740 HV
Rockwell B: 41.0 - 105.0 HRB Rockwell C: 20.3 - 68.0 HRC Brinell: 76.0 - 618.0 HB Tensile strength: 255.0 - 2180.0 N/mm
2
(only with the 10 kgf probe connected)
The conversion is made according to DIN 50150 or ASTM E 140.
Specifications
10-2 Issue 08, 08/01 Krautkrämer MIC 10
Display resolution 1.0 HV
1.0 HB
1.0 N/mm
2
1.0/0.5/0.1 HRB
1.0,/0.5/0.1 HRC
Display 4 digit LCD with switchable backlight, adjustable duration (5 to 60 sec. or con-
tinuous)
Power Battery operation, two 1.5V AA cells
Batteries: AlMn (approx.15 hours operation) Alkaline: at 20 ° C and max. 500 measurements / 8 hours:
NiCd (approx. 15 hours operation) or NiMH (approx. 20 hours operation)
Instrument dimensions ca. 160 mm x 70 mm x 45 mm (L x W x H)
Weight ca. 300 g (including batteries)
Permissible operation temperature
Instrument: -15 °C to +55 °C Instrument with probe: 0 °C to +40 °C
Store/transport temperature Instrument: -40 °C to +70 °C
Instrument with probe:-20 °C to +60 ° C
Data Logger (only MIC 10 DL) Internal Data Logger: ca. 1800 measurements
Memory card: ca. 590 measurements (dependent on the number of measurements per measurement set)
Interface RS 232 bidirectional for printer and computer
Specifications
Krautkrämer MIC 10 Issue 08, 08/01 10-3
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