Read this Manual BEFORE using this equipment.
Failure to read and follow all safety and use information
can result in death, serious personal injury, property
damage, or damage to the equipment.
Keep this Manual for future reference.
!
WARNING
You are required to consult the local building and plumbing
codes prior to installation. If the information in this manual
is not consistent with local building or plumbing codes,
the local codes should be followed. Inquire with governing
authorities for additional local requirements.
!
WARNING
Need for Periodic Inspection/Maintenance: This product
must be tested periodically in compliance with local codes, but
at least once per year or more as service conditions warrant.
All products must be retested once maintenance has been
performed. Corrosive water conditions, and/or unauthorized
adjustments or repair could render the product ineffective for the
service intended. Regular checking and cleaning of the product’s internal components helps assure maximum life and proper
product function.
HYDROCARBONS SUCH AS KEROSENE, BENZENE,
GASOLINE, ETC., MAY DAMAGE PRODUCTS THAT CONTAIN
O-RINGS OR PLASTIC COMPONENTS. EXPOSURE TO SUCH
HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK. DO
NOT USE THE PRODUCT(S) CONTAINED IN THIS DOCUMENT
ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH
AS KEROSENE, BENZENE, GASOLINE, ETC.
W100T Part List and Drawings ..........................18
Front Cover and Drive Assembly ...........................18
Valve Body Compliance Table ............................. 19
W100T with 1.050” Distributor Tube Opening Identification .......19
Drive Cap Assembly, Downflow Piston, Upflow Piston,
Regenerant Piston and Spacer Stack Assembly ...............20
Twin Transfer ..........................................21
Injector Cap, Injector Screen, Injector, Plug and O-Ring..........23
Injector Order Information ................................24
Refill Flow Control Assembly and Refill Port Plug ...............29
Drain Line – 3/4” .......................................30
Drain Line - 1” .........................................31
M2058-W100T30,00019 x 4811518 x 4040013-1915-252.2230
M2059-W100T45,000110 x 541.52018 x 4040014-2115-252.7290
M2060-W100T60,000112 x 5223018 x 4040015-2115-252.7420
M2063-W100T75,000113 x 542.54518 x 4040015-2115-254.2460
M2066-W100T90,000114 x 6536018 x 4040017-2215-255.3500
M2069-W100T120,000116 x 6548018 x 4040017-2415-257.5650
M2070-W100T150,0001.25” x 1.5”18 x 65510024 x 4160018-2515-2510890
M2072-W100T210,0001.25” x 1.5”21 x 62710024 x 5080020-2715-25121160
2 W100T Twin Alternating Series Softeners
Safety Information
This water conditioner’s control valve conforms to UL/CE Standards.
Generic valves were tested and certified for compliance as verified by
the agency listing.
• Please review the entire Installation and Operation Manual
before installing the water conditioning system.
• As with all plumbing projects, it is recommended that a
trained professional water treatment dealer install the water
conditioning system. Please follow all local plumbing codes for
installing this water conditioning system.
• This system will not make microbiologically unsafe water safe.
Water that is unsafe must be treated separately from this
conditioner.
• This water conditioning system is to be used only for potable
water.
• Inspect the water conditioning system for carrier shortage or
shipping damage before beginning installation.
• Use only lead-free solder and flux, as required by federal and
state codes, when installing soldered copper plumbing.
• Use caution when installing soldered metal piping near the
water conditioning system. Heat can adversely affect the
plastic control valve and bypass valve.
• All plastic connections should be hand tightened. Teflon® tape
may be used on connections that do not use an O-ring seal.
Do not use pipe dope type sealants on the valve body. Do not
use pliers or pipe wrenches.
• Do not use petroleum-based lubricants such as Vaseline, oils
or hydrocarbon-based lubricants. Use only 100% silicone
lubricants.
• Use only the power transformer supplied with this water
conditioning system.
• All electrical connections must be completed according to local
codes.
• The power outlet must be grounded.
• Install an appropriate grounding strap across the inlet and
outlet piping of the water conditioning system to ensure that a
proper ground is maintained.
• To disconnect power, unplug the AC adapter from its power
source.
• Observe drain line requirements.
• Do not support the weight of the system on the control valve
fittings, plumbing, or the bypass.
• Do not allow this water conditioning system to freeze. Damage
from freezing will void this water conditioning system’s
warranty.
• Operating ambient temperature: 40° to 110°F (5° to 43°C).
• Operating water temperature: 40° to 110°F (5° to 43°C).
• Operating water pressure range : 25 to 120 psi (1.7 to 8.27
bar).
• Observe all warnings that appear in this manual.
• Keep the media tank in the upright position. Do not turn upside
down or drop. Turning the tank upside down or laying the tank
on its side can cause media to enter the valve.
• Use only regenerants designed for water conditioning. Do not
use ice melting salt, block salt or rock salt.
During cold weather it is recommended that the installer warm
the valve to room temperature before operating.
Teflon® is a trademark of E.I. duPont de Nemours.
General Warnings
• The control valve, fittings and/or bypass are designed to
accommodate minor plumbing misalignments but are not
designed to support the weight of a system or the plumbing.
• HYDROCARBONS SUCH AS KEROSENE, BENZENE,
GASOLINE, ETC., MAY DAMAGE PRODUCTS THAT
CONTAIN O-RINGS OR PLASTIC COMPONENTS.
EXPOSURE TO SUCH HYDROCARBONS MAY
CAUSE THE PRODUCTS TO LEAK. DO NOT USE THE
PRODUCT(S) CONTAINED IN THIS DOCUMENT ON
WATER SUPPLIES THAT CONTAIN HYDROCARBONS
SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.
• THIS WATER METER SHOULD NOT BE USED AS THE
PRIMARY MONITORING DEVICE FOR CRITICAL OR
HEALTH EFFECT APPLICATIONS.
• Do not use Vaseline, oils, other hydrocarbon lubricants or spray
silicone anywhere. A silicone lubricant may be used on black
o-rings but is not necessary.
• The nuts and caps are designed to be unscrewed or tightened
by hand or with the special plastic wrench. If necessary a
pliers can be used to unscrew the nut or cap. Do not use a
pipe wrench to tighten or loosen nuts or caps. Do not place a
screwdriver in the slots on caps and/or tap with a hammer.
• Do not use pipe dope or other sealants on threads. Use Teflon
tape on the threaded inlet, outlet and drain fittings. Teflon tape
is not necessary on the nut connection or caps because of
o-ring seals.
• After completing any valve maintenance involving the drive
assembly or the drive cap assembly and pistons unplug power
source jack from the printed circuit board (black wire) and
plug back in or press and hold NEXT and REGEN buttons
for 3 seconds. This resets the electronics and establishes the
service piston position. The display should flash all wording,
then flash the software version and then reset the valve to the
service position.
• All plumbing should be done in accordance with local plumbing
codes. The pipe size for the drain line should be a minimum
of ½”. Backwash flow rates in excess of 7 gpm (26.5 lpm) or
length in excess of 20’ (6.1m) require ¾” drain line.
• Solder joints near the drain must be done prior to connecting
the drain line flow control fitting. Leave at least 6” between the
drain line control fitting and solder joints when soldering pipes
that are connected on the drain line control fitting. Failure to do
this could cause interior damage to the drain line flow control
fitting.
• When assembling the installation fitting package (inlet and
outlet), connect the fitting to the plumbing system first and
then attach the nut, split ring and o-ring. Heat from soldering
or solvent cements may damage the nut, split ring or o-ring.
Solder joints should be cool and solvent cements should be
set before installing the nut, split ring and o-ring. Avoid getting
primer and solvent cement on any part of the o-rings, split
rings, bypass valve or control valve.
• Plug into an electrical outlet.
NOTICE
All electrical connections must be connected according to local
codes. (Be certain the outlet
is uninterrupted.)
W100T Twin Alternating Series Softeners 3
• Install grounding strap on metal pipes.
General Warnings (continued)
• This glass filled Noryl1 (or equivalent) fully automatic control
valve is designed as the primary control center to direct and
regulate all cycles of a water softener or filter.
• The control valve is compatible with a variety of regenerants
and resin cleaners. The control valve is capable of routing the
flow of water in the necessary paths to regenerate or backwash
water treatment systems. The injector regulates the flow of
brine or other regenerants. The control valve regulates the flow
rates for backwashing, rinsing, and the replenishing of treated
water into a regenerant tank, when applicable.
• Control valve installation is made easy because the distributor
tube can be cut ½” above to ½” below the top of tank thread.
The distributor tube is held in place by an o-ring seal and
the control valve also has a bayonet lock feature for upper
distributor baskets.
• The power adapter comes with a 15 foot power cord and is
designed for use with the control valve. The power adapter
is for dry location use only. The control valve remembers all
settings until the battery power is depleted if the power goes
out.
• After the battery power is depleted, the only item that needs to
be reset is the time of day; other values are permanently stored
in the nonvolatile memory. The control valve battery is not
rechargeable but is replaceable.
• No user serviceable parts are on the PC board, the motor or
the power adapter. The means of disconnection from the main
power supply is by unplugging the power adapter from the
wall.
How To Use This Manual
This installation manual is designed to guide the installer through
the process of installing and starting up water conditioning systems
featuring the ProSense controller.
This manual is a reference and will not include every system
installation situation. The person installing this equipment should
have:
• Training on the control valve.
• Knowledge of water conditioning and how to determine proper
control settings.
• Adequate plumbing skills.
Pre-Installation Considerations
A. Water Pressure
A minimum of 25 pounds of water pressure is required for
regeneration valve to operate effectively.
B. Electrical Facilities
A continuous 115 volt, 60 Hertz current supply is required. Make
certain the current supply is always hot and cannot be turned off with
another switch.
C. Existing Plumbing
Condition of existing plumbing should be free from lime and iron
buildup. Piping that is built up heavily with lime and/or iron should
be replaced. If piping is clogged with iron, a separate iron filter unit
should be installed ahead of the water softener.
D. Location Of Softener And Drain
The softener should be located close to a drain.
E. Bypass Valves
Always provide for the installation of a bypass valve.
F. Valve to Tank Installation Instructions
1. Spin the valve onto the tank, ensuring the threads are not crossthreaded.
NOTICE
The main control valve and tank adaptor have right-hand threads, or
clockwise, to install
2. Rotate the valve freely without using force until it comes to a stop
(this position is considered zero).
3. Rotate the valve clockwise from zero, between ¼ turn and ½
turn to fully tighten. No tools are needed. Hand tight is enough.
Overtightening may cause valve or tank damage.
NOTICE
If lubricant is required, a silicone compound is strongly
recommended. Dow Corning
Watts), is recommended for best possible results. Dow Corning
Release Compound is used in the manufacture of this control valve.
The use of other types of lubricants may attack the control’s plastic
or rubber components. Petroleum-based lubricants can cause
swelling in rubber parts, including O-rings and seals.
®
Silicone Compound (available from
®
7
1
Noryl is a trademark of Sabic.
4 W100T Twin Alternating Series Softeners
Pre-Installation Considerations
(continued)
G. Pre Installation and Loading of Media
Systems that are 13” in diameter and larger are not loaded with
media. These systems must be loaded with media before placing
into service. To load a system follow the below steps.
1. Cap the top open end of the distributor tube with tape and
plastic sheeting to keep foreign debris from entering the
distributor tube. This cap must be secure and not come off
during media loading.
2. Place the distributor tube, screen end down, into the mineral
tank and center it in the bottom. The top of the distributor
tube should be flush with the top of the tank. If 4” x 2.5” tank
bushings are used, the distributor tube should be flush with the
top of the tank bushing.
3. Make sure the plastic and tape cap is secure to the top of the
distributor tube, place a funnel on the top of the tank and load
first the gravel (if different sizes of gravel are used load the
largest gravel first, then the smaller gravel) then the resin media
into the tank. The cap must not come off of the distributor tube
during the loading of the media.
4. Remove the plastic cap from the distributor tube. DO NOT
PULL UP ON THE DISTRIBUTOR TUBE when removing the
cap. The distributor tube top must remain flush with the top of
the tank.
5. Clean any media from the threads and top of the mineral tank.
6. Lubricate the O-rings on the bottom of the control valve
(distributor pilot O-ring and top of tank O-ring). Use nonpetroleum based silicone lubricant only.
7. Place the control valve on top of the tank. When doing this
step, seat the top of the distributor tube inside the centered
O-ring sealed port on the bottom of the valve first then press
the valve down until the tank threads come in contact with the
valve threads. This ensures that the distributor tube is properly
seated into the bottom of the control valve. Thread the valve
on to the tank clockwise. Be careful not to cross thread the
valve or over tighten it. A hand tight snug fit is appropriate for
the control valve torque. A wrench is not necessary. Do not use
thread sealant or PTFE tape on the valve base threads.
8. The system is now ready for installation. Follow the Installation
Section in the Installation, Operation and Maintenance Manual.
!
WARNING
Do not exceed water pressure of 120 psi
(8.2 bar). Do not exceed 110°F (43.3°C).
Do not subject unit to freezing conditions.
General Installation Instructions
1. Turn off water heater(s).
2. Turn off the main water supply to the home and open an inside
faucet (cold and hot) to relieve any pressure within the plumbing
system.
3. Place the system in the desired installation location. Make
sure that the location is level and sturdy enough to support the
weight of the system once it is in operation.
4. Place the bypass valve in the bypass position.
5. Connect the cold water supply to the inlet of the water
conditioning system. While constructing the supply line, install a
master supply valve (user supplied) in the supply line and close
it.
6. Connect the feed water line to the home to the outlet of the
system.
7. Plumb the drain line to an appropriate drain abiding by all local,
city, and state codes. Use a 3/4” drain line for backwash flow
rates of 7 gpm or for drain lines of 7 gpm and less that exceed
20’ in length. Use a 1” drain line for backwash flow rates of 10
gpm and 12 gpm.
8. Connect the brine tank to the water softener control valve brine
inlet port using the factory supplied fittings and tubing. Add
enough water to the brine tank so that water covers the top of
the air check. DO NOT ADD SALT AT THIS TIME.
9. Open the user supplied feed water valve. Check for leaks and
repair as needed.
10. Allow the inside hot and cold faucet to remain open until all air
has been purged from the plumbing system. Then close the
faucet.
11. Locate Manual Regeneration Options in this manual to see
the steps to initiate an Immediate Manual Regeneration. Once
you have read that section place the system in backwash and
unplug the system from its electrical outlet once it has cycled
into the backwash position. This will stall the unit in backwash
so all air can be purged from one of the tanks.
12. Adjust the user supplied feed water valve to 1/4 open and place
the bypass valve into the service position.
13. Air will come out of the drain line until the backwashing tank is
completely purged of air. Then water will flow to drain. Allow
water to flow to drain for 15 minutes or until the water to drain
is clear of resin color throw.
14. Plug the system back into the electrical outlet and manually
cycle it through the remaining regeneration steps until it arrives
in the service position.
15. Repeat installation steps 11, 12, 13, and 14 of the General
Installation Instructions to purge the air from the second tank.
16. Check for leaks and repair as needed.
17. Installation is now complete and the system is ready for
programming and one cycle of brine tank refill so that the
correct amount of water is in the brine tank for the first
regeneration cycle. The brine tank refill must be done after
programming the system.
W100T Twin Alternating Series Softeners 5
W100T System Programming
W100T Quick Programming Guide
A quick programming guide has been listed below for convenience specifically for the W100T series water softening systems. For other
programming requirements not listed in the Quick Programming Guide, please see the detailed programming section of this manual.
CHART 1: Configuration Settings
Press and Hold Up and Down for 5 secondsSet 2CS to 10T
Press NextSet 4CS to Volume Arrow Only
Press NextSet 5CS to on 0
Press NextSet 7CS to flash between Off and DP
CHART 2: Regeneration Cycle Times
Press and Hold Next and Down for 5 secondsSet 2CT to SoFT
Press NextSet 3CT backwash length
Press NextSet 4CT draw length
nd
Press NextSet 5CT 2
Press NextSet 6CT rapid rinse length
Press NextSet 7CT brine tank refill length
backwash length
CHART 3: Installer Display Settings
Press and Hold Next and Up for 5 seconds Set 2i to gallons between regenerations
Press NextSet 3i to preferred regeneration day override
Press NextOn 0 will appear
6 W100T Twin Alternating Series Softeners
Regeneration and Error Screens
Regen Screen
Displays the time remaining in the current cycle. Pressing REGEN advances to the next cycle.
Error Screen
Alternated flashing Err and error code every 3 seconds. Clear by dissconnecting the power
supply at the PC board and reconneting, or press NEXT and REGEN simutaneously for 3
seconds.
In Alternator Systems when a unit is waiting to initiate the first cycle step of regeneration, “REGEN
PndG” is displayed.
“STbY” is displayed in Alternator Systems when a valve is in Standby state.
“REGEN PndG RINSE FILL” is displayed whenever a zero-capacity tank has transferred to an off-line
state and is currently waiting to initiate the second portion of a regeneration cycle. Viewed only when
Delayed Rinse and Fill is set to ON.
W100T Twin Alternating Series Softeners 7
Button Operation and Function
Scrolls to the next display.
Pressing once and releasing will schedule a regeneration at the preset delayed regeneration time.
Pressing again and releasing will cancel the regeneration.
Pressing and holding for 3 seconds will initiate an immediate regeneration
Pressing while in regeneration will advance to the next cycle.
Pressing in the program levels will go backwards to the previous screen
Changes variable being displayed.
Key sequence to lock and unlock program settings.
Holding for 3 seconds initiates a control reset. The software version is displayed and the piston returns
to the home/service position, resynchronizing the valve.
Used with valve type 1.0T, holding for at least 3 seconds causes a switch in the tank in Service without cycling the
regeneration valve. After tank switch, days remaining and capacity remaining status is retained for each tank until the
next regeneration.
Regeneration Cycles and Times
Cycle
1. Backwash 1
2. Regenerant Draw/Slow Rinse (downflow)
3. Backwash 2
4. Fast Rinse (downflow)
5. Regenerant Refill (with treated water)
6. Service (downflow)
The user can initiate manual regeneration. The user has the option to request the manual regeneration at the delayed regeneration time or
to have the regeneration occur immediately:
1. Pressing and releasing the REGEN button. “
regeneration time. The user can cancel the request by pressing and releasing the REGEN button.
2. Pressing and holding the REGEN button for approximately 3 seconds will immediately start the regeneration. The user cannot cancel
this request, except by resetting the control by pressing NEXT and REGEN simultaneously for 3 seconds.
st
(upflow)
nd
(upflow)
1 - 95
1 - 180
1 - 95
1 - 95
0.1 - 99.9 or OFF
” will flash towards Regen on the display and the regeneration will occur at the delayed
Range of times (min.)
SofteningFiltering
1 - 95
N/A
N/A
1 - 95
N/A
8 W100T Twin Alternating Series Softeners
User Displays
A. General Operation
When the system is operating, one of five displays may be shown. Pressing
NEXT will alternate between the displays shown below.
User 1
Typical user display. If volume is selected in Configuration Settings
Step 4CS, shows volume remaining to regeneration. If volume is not
selected in Configuration Settings Step 4CS, this screen will not be
shown. If a meter is not used this display will not change.
User 2
Displays number of days to next regeneration.
User 3
Displays flow rate in gallons per minute. If a meter is not used this
display will be shown but 0 will be displayed. If 1.0 is selected in
Step 2CS an “A” in front of the flow rate indicates that the tank with
the control valve on it is in service. If “b” is displayed the tank with the
in/out head is in service.
This screen will not be shown if 7 day or 28 day is selected in
Configuration Settings Step 4CS.
User 4
Displays total flow in gallons since last reset. If a meter is not used this
display will be shown but 0 will be displayed. This screen will not be
shown if 7 day or 28 day is selected in Configuration Settings Step
4CS.
PRESS ▼ FOR 3 SECONDS TO RESET TO 0.
User 5
Shows current time.
B. Setting Time of Day
• Push NEXT until time of day screen is displayed. Press and
hold ▲or ▼ until the SET indicator is displayed, and the hour
flashes. Press ▲or ▼until the correct hour is displayed.
• Then press NEXT. The minutes will flash. Press ▲or ▼until
the correct minute is displayed.
• Press NEXT to return to the Display Screens. Time of day
should only need to be set after power outages lasting more
than 8 hours, if the battery has been depleted and a power
outage occurs, or when daylight saving time begins or ends.
If a power outage lasting more than 8 hours occurs, the time
of day will flash on and off which indicates the time of day
should be reset. If a power outage lasts less than 8 hours
and the time of day flashes on and off, the time of day should
be reset and the battery replaced.
W100T Twin Alternating Series Softeners 9
Configuration Settings
Step 1CS
Step 2CS
Step 1CS
Step 2CS
Step 3CS
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 1CS
Press ▲and▼ simultaneously for 5 seconds and release. If screen in Step 2CS does not appear, the
lock on the valve is activated. To unlock press ▼, NEXT, REGEN, ▲ in sequence, then press ▲
simultaneously for 5 seconds and release.
Step 2CS
Choose 1.0 for 1”, 1.25 for 1.25”, 1.5 for 1.5”, 2.0L for 2L, 2.0 for 2” valve¹, 1.0 for 1” twin valve2.
Press NEXT to go to Step 3CS. Press REGEN to exit Configuration Settings.
NOTICE
When using the CWS200 valve, if “2L” is set instead on “2.0” for valve type, when the valve is in
regeneration and the piston drives to the “Draw” cycle the piston will stall and generate a 1002 error code.
Clear error code by pressing NEXT and REGEN simultaneously until the valve resets, then re-program to
proper valve type setting.
Step 3CS
Step 3CS
When 2.0L or 2.0 are selected, an additional screen will appear. It is used to select which size flow meter is
to be used with the valve, 1.5 or 2.0.
Press NEXT to go to Step 4CS. Press REGEN to return to previous step.
and▼
Step 4CS
Step 4CS
Press ▲or ▼ to select one of the following:
• If Volume (gallons) is selected the regeneration will occur after the specific volume has been used or on
the day override (if selected) whichever comes first.
Installer Display Settings. If a meter is not used the total flow and flow rate user displays and the volume
display in Diagnostics will be shown as 0.
• If 7/Volume (gallons) is selected the regeneration will occur on the selected day(s) of the week (see
instructions contained in Installer Display Settings). If a meter is not used the total flow and flow rate user
displays and the volume display in Diagnostics will be shown as 0.
• If 28 is selected the regeneration will occur on the day (1 through 28) selected in Installer Display
Settings. The total flow and flow rate user displays and the volume display in Diagnostics will not be
shown even if a meter is used.
• If 7 is selected the regeneration will occur on the selected day(s) of the week (see instructions contained
in Installer Display Settings). The total flow and flow rate user displays and the volume display in
Diagnostics will not be shown even if a meter is used.
Press NEXT to go to Step 5CS. Press REGEN to return to previous step.
¹ When using the CWS200 control valve, the circuit board software must have meter selection choices of 2.0 and 2.0L. The CWS200 valve must be set for the 2.0 meter
selection during programming. If the software version does not have both the 2.0 and 2.0L selections, consult your equipment supplier for a replacement circuit board. When
using the CWS200 valve with older version software that does not have both 2.0 and 2.0L selection choices, the valve must be set to 2.0 during programming. If a CWS200
valve is being used with newer version software that has both 2.0 and 2.0L selection choices, the valve must be set to 2.0L during programming.
2
For software rev 519.3 or higher.
Step 5CS
Step 5CS
Press ▲or ▼ to select to regenerate immediately on 0 or at delayed time. Immediately on 0 can only be
selected if Volume (gallons) was selected in step 4CS and a meter must be installed. Delay is the only
option for the other Step 4CS selections. Press NEXT to go to Step 6CS. Press REGEN to return to
previous step.
10 W100T Twin Alternating Series Softeners
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Configuration Settings (continued)
Step 6CS
Volume
Only use No Hard Water Bypass Valves or Motorized Alternating Valves (MAV) with these selections. No Hard Water Bypass Valves (1” or 1.25”
V3070FF or V3070FM) are not designed to be used with the alternator or separate source functions. The V3063 and V3063BSPT motorized
alternating valves are not designed to be used as a no hard water bypass or separate source inlet if the pressure differential is more than 60 psi.
Volume
A. Configuring the Control Valve for No Hard Water Bypass Operation:
Select nHbP for control operation. For no hard water bypass operation the three wire connector is not
used.
Selection requires that a connection to MAV or a No Hard Water Bypass Valve is made to the two pin
connector labeled ALTERNATOR DRIVE located on the printed circuit board. If using a MAV, the A port
of the MAV must be plugged and the valve outlet connected to the B port. When set to nHbP the MAV
will be driven closed before the first regeneration cycle that is not FILL or SOFTENING or FILTERING,
and be driven open after the last regeneration cycle that is not FILL.
NOTE: If the control valve enters into an error state during regeneration mode, the no hard
water bypass valve will remain in its current state until the error is corrected and
reset.
Step 6CS
This display will not appear if 1.0 was selected in Step
2CS. Allows selection of one of the following using
:
▲or ▼
• the Control Valve to have no hard water bypass;
• the Control Valve to act as an alternator; or
• the Control Valve to have a separate source during
the regeneration cycle.
Select OFF when none of these features are used.
B. Configuring the Control Valve for Separate Source Operation:
Select SEPS for control operation. For separate source operation the three wire connector is not used.
Selection requires that a connection to a Motorized Alternator Valve (MAV) is made to the two pin
connector labeled ALTERNATOR DRIVE located on the printed circuit board. The C port of the MAV
must be connected to the valve inlet and the A port connected to the separate source used during
regeneration. The B port must be connected to the feed water supply.
When set to SEPS the MAV will be driven closed before the first regeneration cycle, and be driven open
after the last regeneration cycle.
NOTE: If the control valve enters into an error state during regeneration mode, the MAV will
remain in its current state until the error is corrected and reset.
C. Selecting the Control Valve to act as an alternator:
519.0 and higher = Use 3-wire Interconnect Cables for all communication between units.
518.3 and lower = Use 2-wire Interconnect Cables for twin alternators with independent flow meters.
Prior to starting the programming steps, connect the interconnect cable to each control valve board’s three pin connector labeled
“INTERCONNECT”. Also connect the meter cord to either control valve to the three pin connector labeled “METER”.
Configuration
Settings
Configuration
Settings
Configuration
Settings
Installer Display
Setting
Installer Display
Setting
Step 4CSSelect VolumeSet Volume
Step 5CSSet regeneration time option to “On O”.Set regeneration time option to “On O”.
Set to ALTA
Step 6CS
Step 2IEnter the Volumetric Capacity for the System
Step 3ISet Day Over ride to “oFF”Set Day Over ride to “oFF”
Connect ALTA valve to the MAV’s A port and
connect the MAV’s two pin wire connector
to the two pin connector labeled “DRIVE” on
the ALTA valve
Valve Programming Steps
Set to ALTb
Connect ALTb valve to the MAV’s B port. No
connections between the ALTB valve and the MAV
are made.
Enter the Volumetric Capacity for the System (the
same as Valve A)
NOTE: If the control valve is in an error state during regeneration mode the MAV will close the B port and keep open the A port
until the error is corrected and reset.
W100T Twin Alternating Series Softeners 11
Configuration Settings (continued)
Retracted
Valve “A” in Service Position = MAV
piston rod Retracted
Valve “B” in Service Position = MAV
Extended
piston rod Extended
NOTICE
Watts W100T Twin alternators can be set up to operate with a day over-ride
setting in conjunction with the main volume based regeneration setting. If a
system is programmed for twin alternating with a delayed regeneration, a W100T
twin alternator can perform an immediate transfer of the MAV to place a fully
regenerated tank on-line and have a delayed regeneration time for the exhausted
unit. W100T Twin alternators will only count days on the unit that is on-line which
will allow the twin alternating system to regenerate based on only a day over-ride
setting when programmed to regenerate based on days.
For Watts Twin Alternating systems using W100T, CWS150, and CWS200 valves
there will be an option to delay the last two cycles of regeneration (only “Rinse”
and “Fill”). This feature splits the regeneration into two portions. The first portion
of the regeneration will start immediately and all programmed cycles before the
“Rinse” and “Fill” cycles will be performed. After all programmed cycles before
“Rinse” and “Fill” are completed the control valve will drive to the service position
(displaying “Delayed Rinse + Fill Pending”). When the volume of the on-line unit is
depleted to 10% of its programmed capacity, the control valve will be triggered to
finish the second portion of the regeneration and complete the “Rinse” and “Fill”
cycles and return to Service and be placed into Standby mode, and wait to come
on-line for service.
W100T, CWS150,
CWS200 Valves
For Watts Twin Alternating systems using the CWS200 valve, when NEXT is
pressed after selecting ALTA or ALTB, a display will allow the user to set the
amount of pre-service rinse time for the stand by tank just prior to returning to
service.
Press NEXT to go to Step 7CS. Press REGEN to return to previous step.
12 W100T Twin Alternating Series Softeners
CWS200 Valve
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
Configuration Settings (continued)
Step 7CS
Exit to
Display
scrEEns
Step 7CS
Selecting the use of an outside signal to initiate a regeneration:
Selection only matters if a connection is made to the two pin
connector labeled DP SWITCH located on the printed circuit
board. Following is an explanation of the options:
oFF - Feature not used.
NOTE: In a twin alternating system each control must
have a separate dP signal or dP switch. One dP
signal or one dP switch cannot be used for both
controls.
on0 – If the dP switch is closed for an accumulative time of
2 minutes a regeneration will be signaled to the unit.
In a twin alternating system the MAV will transition
first to switch units so that the signaled unit can start
regeneration. After the MAV has fully transitioned, the
regeneration begins immediately.
NOTE: For W100T-CWS200 control valves
programmed for twin alternating: if the dP
function “on0” is set, the Delayed Rinse
and Fill feature is not available.
dELy – If the dP switch is closed for an accumulative time of
2 minutes a regeneration will occur at the scheduled
delayed regeneration time. In a twin alternating system
once the dP switch is triggered the PC Board will
display “REGEN TODAY” and when the delayed regen
time comes the control will switch tanks and the
triggered unit will then go into regeneration.
NOTE: For W100T-CWS200 control valves
programmed for twin alternating: if the dP
function “dEL” is set, the Delayed Rinse
and Fill feature is not available.
HoLd – If the dP switch is closed a regeneration will be
prevented from occurring while there is switch closure.
In a twin alternating system the regeneration of a
unit can be prevented upon switch closure. If the
unit depletes the capacity down to zero, it will not be
allowed to switch tanks to regenerate until the switch
is open.
NOTE: For W100T-CWS200 control valves
programmed for twin alternating the
Delayed Rinse and Fill feature can be set
in conjunction with the “HoLd” if desired.
W100T Twin Alternating Series Softeners 13
Press NEXT to exit Configuration Settings. Press REGEN to
return to previous step.
Setting Regeneration Cycle Times
Step 1CT
Step 3CT
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Set
Volume
X1000
Regen
Flow
AM
Rate
Step 1CT
Step 2CT
PM Days To
Time
Step 4CT
Regen
Backwash
Brine
Rinse
Fill
Step 1CT
Press NEXT and ▼ simultaneously for 5 seconds and release. If screen in Step
2CT does not appear, the lock on the valve is activated. To unlock press ▼, NEXT,
REGEN, ▲ in sequence, then press NEXT and ▼ simultaneously for 5 seconds and
release.
Step 2CT
Select between SOFTENING or FILTERING.
When set to FLTr, only Steps 3CT and 6CT are available.
Press NEXT to go to Step 3CT. Press REGEN to exit Regeneration Cycle Times.
Step 3CT
Adjust the length of the backwash from 1-95 minutes using
▲or ▼.
Press NEXT to go to Step 4CT. Press REGEN to return to previous step.
Step 4CT
Adjust the length of the regenerant draw from 1-180 minutes using ▲or ▼.
Step 5CT
Step 6CT
Step 7CT
Press NEXT to go to Step 5CT. Press REGEN to return to previous step.
Step 5CT
Adjust the length of the second backwash from 1-95 minutes using ▲or ▼.
Press NEXT to go to Step 6CT. Press REGEN to return to previous step.
Step 6CT
Adjust the length of rinse from 1-95 minutes using ▲or ▼.
Press NEXT to go to Step 7CT. Press REGEN to return to previous step.
Step 7CT
Adjust the length of fill from 0.1-99.0 minutes or OFF. CWS200 valves are shipped
from the factory with a refill flow control of 2.2 gpm (8.3 lpm). All other control valves
are shipped from the factory with a refill flow control of 0.5 gpm (1.9 lpm).
EXIT TO
DISPLAY
SCREENS
Press NEXT to exit Regeneration Cycle Times. Press REGEN to return to previous
step.
14 W100T Twin Alternating Series Softeners
Installer Display Settings
Step 1I
One of three sets of displays will be shown depending on what was selected in Configuration Settings Step 4CS.
A. Volume (Gallons) selected in Configuration Settings Step 4CS
Step 1I
To enter Installer Display press NEXT and ▲ simultaneously for
5 seconds and release.
Step 2I
Step 2I
Volumetric capacity in gallons to regeneration. Press NEXT to go
to Step 3I. Press REGEN to exit Installer Display.
Step 3I
Step 3I
Adjust day override from 1 - 28 or OFF. Press NEXT to go to
Step 4I. Press REGEN to return to previous step.
Step 4I
Step 4I
Use ▲or ▼ to set the regen hour.
Press NEXT to go to Step 5I. Press REGEN to return to the
previous step.
Step 5I
Step 5I
EXIT TO
DISPLAY
SCREENS
Use ▲or ▼ to set the regen minutes. Press NEXT to exit
Installer Display. Press REGEN to return to previous step.
B. 28 Day or 28/Volume (Gallons) selected in Configuration Settings Step 4CS
Step 1I
Step 2I
Step 3I
Step 1I
To enter Installer Displaypress NEXT and ▲ simultaneously for
five seconds and release.
Step 2I
Adjust days from 1 - 28. Press NEXT to go to Step 3I. Press
REGEN to exit Installer Display.
Step 3I
Use ▲or ▼ to set time of the regen hour. Press NEXT to go to
Step 4I. Press REGEN to return to previous step.
Step 4I
Step 4I
EXIT TO
DISPLAY
SCREENS
W100T Twin Alternating Series Softeners 15
Use ▲or ▼ to set the regen minutes. Press NEXT to exit
Installer Display. Press REGEN to return to previous step.
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