Watts W100T User Manual

IOM-WQ-W100T
W100T Twin Alternating Series Softeners
Installation, Operation and Maintenance Manual
Table of Contents
System Specification Table ................................2
Safety Information .......................................3
General Warnings .......................................3
How To Use This Manual ..................................4
Pre-Installation Considerations ...................................4
General Installation Instructions ...................................5
W100T System Programming ............................ 6
W100T Quick Programming Guide ..........................6
Regeneration and Error Screens ............................7
Button Operation and Function .............................8
Regeneration Cycles and Times ............................8
User Displays ..........................................9
Configuration Settings ...................................10
Setting Regeneration Cycle Times ..........................14
Installer Display Settings .................................15
Diagnostics ...........................................17
W100T Twin Alternating Softener
!
WARNING
Read this Manual BEFORE using this equipment. Failure to read and follow all safety and use information
can result in death, serious personal injury, property damage, or damage to the equipment.
Keep this Manual for future reference.
!
WARNING
You are required to consult the local building and plumbing codes prior to installation. If the information in this manual is not consistent with local building or plumbing codes, the local codes should be followed. Inquire with governing authorities for additional local requirements.
!
WARNING
Need for Periodic Inspection/Maintenance: This product must be tested periodically in compliance with local codes, but at least once per year or more as service conditions warrant. All products must be retested once maintenance has been performed. Corrosive water conditions, and/or unauthorized adjustments or repair could render the product ineffective for the service intended. Regular checking and cleaning of the prod­uct’s internal components helps assure maximum life and proper product function.
HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC., MAY DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK. DO NOT USE THE PRODUCT(S) CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.
W100T Part List and Drawings ..........................18
Front Cover and Drive Assembly ...........................18
Valve Body Compliance Table ............................. 19
W100T with 1.050” Distributor Tube Opening Identification .......19
Drive Cap Assembly, Downflow Piston, Upflow Piston,
Regenerant Piston and Spacer Stack Assembly ...............20
Twin Transfer ..........................................21
Injector Cap, Injector Screen, Injector, Plug and O-Ring..........23
Injector Order Information ................................24
Refill Flow Control Assembly and Refill Port Plug ...............29
Drain Line – 3/4” .......................................30
Drain Line - 1” .........................................31
V4017-01 T1 Interconnect Fitting Assembly...................32
D1400 1191 In/Out Head ................................33
W100T Control Valve System Description .................34
Drive Assembly ........................................34
Drive Cap Assembly, Main Piston and Regenerant Piston ........34
Spacer Stack Assembly..................................35
Injector Cap, Screen, Injector Plug and Injector . . . . . . . . . . . . . . . . 35
Refill Flow Control Assembly or Refill Port Plug ................35
Drain Line Flow Control and Fitting Assembly .................36
Service Instructions ..................................37
Drive Assembly ........................................37
Drive Cap Assembly, Main Piston and Regenerant Piston ........38
Spacer Stack Assembly..................................39
Injector Cap, Screen, Injector Plug and Injector . . . . . . . . . . . . . . . . 39
Refill Flow Control Assembly or Refill Port Plug ................39
Water Meter...........................................40
Servicing Transfer Cap Assemblies .........................41
Troubleshooting ......................................43
NOTES ..............................................47
System Specification Table
A. Models Chart
MINERAL TANK BRINE TANK FLOW RATE & PRESSURE
TANK
SIZE
RESIN
FT
GRAVEL
3
(LBS.)
TANK
SIZE
SALT
FILL
SERVICE
(GPM)
DROP
(PSI)
BKW
(GPM)
SHIP WT.
(LBS.)
MODEL NO.
CAPACITY
(MAX.)
PIPE SIZE
(IN.)
M2058-W100T 30,000 1 9 x 48 1 15 18 x 40 400 13-19 15-25 2.2 230 M2059-W100T 45,000 1 10 x 54 1.5 20 18 x 40 400 14-21 15-25 2.7 290 M2060-W100T 60,000 1 12 x 52 2 30 18 x 40 400 15-21 15-25 2.7 420 M2063-W100T 75,000 1 13 x 54 2.5 45 18 x 40 400 15-21 15-25 4.2 460
M2066-W100T 90,000 1 14 x 65 3 60 18 x 40 400 17-22 15-25 5.3 500
M2069-W100T 120,000 1 16 x 65 4 80 18 x 40 400 17-24 15-25 7.5 650
M2070-W100T 150,000 1.25” x 1.5” 18 x 65 5 100 24 x 41 600 18-25 15-25 10 890
M2072-W100T 210,000 1.25” x 1.5” 21 x 62 7 100 24 x 50 800 20-27 15-25 12 1160
2 W100T Twin Alternating Series Softeners
Safety Information
This water conditioner’s control valve conforms to UL/CE Standards. Generic valves were tested and certified for compliance as verified by the agency listing.
• Please review the entire Installation and Operation Manual before installing the water conditioning system.
• As with all plumbing projects, it is recommended that a trained professional water treatment dealer install the water conditioning system. Please follow all local plumbing codes for installing this water conditioning system.
• This system will not make microbiologically unsafe water safe. Water that is unsafe must be treated separately from this conditioner.
• This water conditioning system is to be used only for potable water.
• Inspect the water conditioning system for carrier shortage or shipping damage before beginning installation.
• Use only lead-free solder and flux, as required by federal and state codes, when installing soldered copper plumbing.
• Use caution when installing soldered metal piping near the water conditioning system. Heat can adversely affect the plastic control valve and bypass valve.
• All plastic connections should be hand tightened. Teflon® tape may be used on connections that do not use an O-ring seal. Do not use pipe dope type sealants on the valve body. Do not
use pliers or pipe wrenches.
• Do not use petroleum-based lubricants such as Vaseline, oils or hydrocarbon-based lubricants. Use only 100% silicone lubricants.
• Use only the power transformer supplied with this water conditioning system.
• All electrical connections must be completed according to local codes.
• The power outlet must be grounded.
• Install an appropriate grounding strap across the inlet and
outlet piping of the water conditioning system to ensure that a proper ground is maintained.
• To disconnect power, unplug the AC adapter from its power source.
• Observe drain line requirements.
• Do not support the weight of the system on the control valve
fittings, plumbing, or the bypass.
• Do not allow this water conditioning system to freeze. Damage from freezing will void this water conditioning system’s warranty.
• Operating ambient temperature: 40° to 110°F (5° to 43°C).
• Operating water temperature: 40° to 110°F (5° to 43°C).
• Operating water pressure range : 25 to 120 psi (1.7 to 8.27
bar).
• Observe all warnings that appear in this manual.
• Keep the media tank in the upright position. Do not turn upside
down or drop. Turning the tank upside down or laying the tank on its side can cause media to enter the valve.
• Use only regenerants designed for water conditioning. Do not use ice melting salt, block salt or rock salt. During cold weather it is recommended that the installer warm the valve to room temperature before operating. Teflon® is a trademark of E.I. duPont de Nemours.
General Warnings
• The control valve, fittings and/or bypass are designed to accommodate minor plumbing misalignments but are not designed to support the weight of a system or the plumbing.
• HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC., MAY DAMAGE PRODUCTS THAT CONTAIN O-RINGS OR PLASTIC COMPONENTS. EXPOSURE TO SUCH HYDROCARBONS MAY CAUSE THE PRODUCTS TO LEAK. DO NOT USE THE PRODUCT(S) CONTAINED IN THIS DOCUMENT ON WATER SUPPLIES THAT CONTAIN HYDROCARBONS SUCH AS KEROSENE, BENZENE, GASOLINE, ETC.
• THIS WATER METER SHOULD NOT BE USED AS THE PRIMARY MONITORING DEVICE FOR CRITICAL OR HEALTH EFFECT APPLICATIONS.
• Do not use Vaseline, oils, other hydrocarbon lubricants or spray silicone anywhere. A silicone lubricant may be used on black o-rings but is not necessary.
• The nuts and caps are designed to be unscrewed or tightened by hand or with the special plastic wrench. If necessary a pliers can be used to unscrew the nut or cap. Do not use a pipe wrench to tighten or loosen nuts or caps. Do not place a screwdriver in the slots on caps and/or tap with a hammer.
• Do not use pipe dope or other sealants on threads. Use Teflon tape on the threaded inlet, outlet and drain fittings. Teflon tape is not necessary on the nut connection or caps because of o-ring seals.
• After completing any valve maintenance involving the drive assembly or the drive cap assembly and pistons unplug power source jack from the printed circuit board (black wire) and plug back in or press and hold NEXT and REGEN buttons for 3 seconds. This resets the electronics and establishes the service piston position. The display should flash all wording, then flash the software version and then reset the valve to the service position.
• All plumbing should be done in accordance with local plumbing codes. The pipe size for the drain line should be a minimum of ½”. Backwash flow rates in excess of 7 gpm (26.5 lpm) or length in excess of 20’ (6.1m) require ¾” drain line.
• Solder joints near the drain must be done prior to connecting the drain line flow control fitting. Leave at least 6” between the drain line control fitting and solder joints when soldering pipes that are connected on the drain line control fitting. Failure to do this could cause interior damage to the drain line flow control fitting.
• When assembling the installation fitting package (inlet and outlet), connect the fitting to the plumbing system first and then attach the nut, split ring and o-ring. Heat from soldering or solvent cements may damage the nut, split ring or o-ring. Solder joints should be cool and solvent cements should be set before installing the nut, split ring and o-ring. Avoid getting primer and solvent cement on any part of the o-rings, split rings, bypass valve or control valve.
• Plug into an electrical outlet.
NOTICE
All electrical connections must be connected according to local codes. (Be certain the outlet is uninterrupted.)
W100T Twin Alternating Series Softeners 3
• Install grounding strap on metal pipes.
General Warnings (continued)
• This glass filled Noryl1 (or equivalent) fully automatic control valve is designed as the primary control center to direct and regulate all cycles of a water softener or filter.
• The control valve is compatible with a variety of regenerants and resin cleaners. The control valve is capable of routing the flow of water in the necessary paths to regenerate or backwash water treatment systems. The injector regulates the flow of brine or other regenerants. The control valve regulates the flow rates for backwashing, rinsing, and the replenishing of treated water into a regenerant tank, when applicable.
• Control valve installation is made easy because the distributor tube can be cut ½” above to ½” below the top of tank thread. The distributor tube is held in place by an o-ring seal and the control valve also has a bayonet lock feature for upper distributor baskets.
• The power adapter comes with a 15 foot power cord and is designed for use with the control valve. The power adapter is for dry location use only. The control valve remembers all settings until the battery power is depleted if the power goes out.
• After the battery power is depleted, the only item that needs to be reset is the time of day; other values are permanently stored in the nonvolatile memory. The control valve battery is not rechargeable but is replaceable.
• No user serviceable parts are on the PC board, the motor or the power adapter. The means of disconnection from the main power supply is by unplugging the power adapter from the wall.
How To Use This Manual
This installation manual is designed to guide the installer through the process of installing and starting up water conditioning systems featuring the ProSense controller. This manual is a reference and will not include every system installation situation. The person installing this equipment should have:
• Training on the control valve.
• Knowledge of water conditioning and how to determine proper
control settings.
• Adequate plumbing skills.
Pre-Installation Considerations
A. Water Pressure
A minimum of 25 pounds of water pressure is required for regeneration valve to operate effectively.
B. Electrical Facilities
A continuous 115 volt, 60 Hertz current supply is required. Make certain the current supply is always hot and cannot be turned off with another switch.
C. Existing Plumbing
Condition of existing plumbing should be free from lime and iron buildup. Piping that is built up heavily with lime and/or iron should be replaced. If piping is clogged with iron, a separate iron filter unit should be installed ahead of the water softener.
D. Location Of Softener And Drain
The softener should be located close to a drain.
E. Bypass Valves
Always provide for the installation of a bypass valve.
F. Valve to Tank Installation Instructions
1. Spin the valve onto the tank, ensuring the threads are not cross­threaded.
NOTICE
The main control valve and tank adaptor have right-hand threads, or clockwise, to install
2. Rotate the valve freely without using force until it comes to a stop (this position is considered zero).
3. Rotate the valve clockwise from zero, between ¼ turn and ½ turn to fully tighten. No tools are needed. Hand tight is enough. Overtightening may cause valve or tank damage.
NOTICE
If lubricant is required, a silicone compound is strongly recommended. Dow Corning Watts), is recommended for best possible results. Dow Corning Release Compound is used in the manufacture of this control valve. The use of other types of lubricants may attack the control’s plastic or rubber components. Petroleum-based lubricants can cause swelling in rubber parts, including O-rings and seals.
®
Silicone Compound (available from
®
7
1
Noryl is a trademark of Sabic.
4 W100T Twin Alternating Series Softeners
Pre-Installation Considerations (continued)
G. Pre Installation and Loading of Media
Systems that are 13” in diameter and larger are not loaded with media. These systems must be loaded with media before placing into service. To load a system follow the below steps.
1. Cap the top open end of the distributor tube with tape and plastic sheeting to keep foreign debris from entering the distributor tube. This cap must be secure and not come off during media loading.
2. Place the distributor tube, screen end down, into the mineral tank and center it in the bottom. The top of the distributor tube should be flush with the top of the tank. If 4” x 2.5” tank bushings are used, the distributor tube should be flush with the top of the tank bushing.
3. Make sure the plastic and tape cap is secure to the top of the distributor tube, place a funnel on the top of the tank and load first the gravel (if different sizes of gravel are used load the largest gravel first, then the smaller gravel) then the resin media into the tank. The cap must not come off of the distributor tube during the loading of the media.
4. Remove the plastic cap from the distributor tube. DO NOT PULL UP ON THE DISTRIBUTOR TUBE when removing the cap. The distributor tube top must remain flush with the top of the tank.
5. Clean any media from the threads and top of the mineral tank.
6. Lubricate the O-rings on the bottom of the control valve (distributor pilot O-ring and top of tank O-ring). Use non­petroleum based silicone lubricant only.
7. Place the control valve on top of the tank. When doing this step, seat the top of the distributor tube inside the centered O-ring sealed port on the bottom of the valve first then press the valve down until the tank threads come in contact with the valve threads. This ensures that the distributor tube is properly seated into the bottom of the control valve. Thread the valve on to the tank clockwise. Be careful not to cross thread the valve or over tighten it. A hand tight snug fit is appropriate for the control valve torque. A wrench is not necessary. Do not use thread sealant or PTFE tape on the valve base threads.
8. The system is now ready for installation. Follow the Installation Section in the Installation, Operation and Maintenance Manual.
!
WARNING
Do not exceed water pressure of 120 psi (8.2 bar). Do not exceed 110°F (43.3°C). Do not subject unit to freezing conditions.
General Installation Instructions
1. Turn off water heater(s).
2. Turn off the main water supply to the home and open an inside faucet (cold and hot) to relieve any pressure within the plumbing system.
3. Place the system in the desired installation location. Make sure that the location is level and sturdy enough to support the weight of the system once it is in operation.
4. Place the bypass valve in the bypass position.
5. Connect the cold water supply to the inlet of the water conditioning system. While constructing the supply line, install a master supply valve (user supplied) in the supply line and close it.
6. Connect the feed water line to the home to the outlet of the system.
7. Plumb the drain line to an appropriate drain abiding by all local, city, and state codes. Use a 3/4” drain line for backwash flow rates of 7 gpm or for drain lines of 7 gpm and less that exceed 20’ in length. Use a 1” drain line for backwash flow rates of 10 gpm and 12 gpm.
8. Connect the brine tank to the water softener control valve brine inlet port using the factory supplied fittings and tubing. Add enough water to the brine tank so that water covers the top of the air check. DO NOT ADD SALT AT THIS TIME.
9. Open the user supplied feed water valve. Check for leaks and repair as needed.
10. Allow the inside hot and cold faucet to remain open until all air has been purged from the plumbing system. Then close the faucet.
11. Locate Manual Regeneration Options in this manual to see the steps to initiate an Immediate Manual Regeneration. Once you have read that section place the system in backwash and unplug the system from its electrical outlet once it has cycled into the backwash position. This will stall the unit in backwash so all air can be purged from one of the tanks.
12. Adjust the user supplied feed water valve to 1/4 open and place the bypass valve into the service position.
13. Air will come out of the drain line until the backwashing tank is completely purged of air. Then water will flow to drain. Allow water to flow to drain for 15 minutes or until the water to drain is clear of resin color throw.
14. Plug the system back into the electrical outlet and manually cycle it through the remaining regeneration steps until it arrives in the service position.
15. Repeat installation steps 11, 12, 13, and 14 of the General Installation Instructions to purge the air from the second tank.
16. Check for leaks and repair as needed.
17. Installation is now complete and the system is ready for programming and one cycle of brine tank refill so that the correct amount of water is in the brine tank for the first regeneration cycle. The brine tank refill must be done after programming the system.
W100T Twin Alternating Series Softeners 5
W100T System Programming
W100T Quick Programming Guide
A quick programming guide has been listed below for convenience specifically for the W100T series water softening systems. For other programming requirements not listed in the Quick Programming Guide, please see the detailed programming section of this manual.
CHART 1: Configuration Settings
Press and Hold Up and Down for 5 seconds Set 2CS to 10T
Press Next Set 4CS to Volume Arrow Only
Press Next Set 5CS to on 0
Press Next Set 7CS to flash between Off and DP
CHART 2: Regeneration Cycle Times
Press and Hold Next and Down for 5 seconds Set 2CT to SoFT
Press Next Set 3CT backwash length
Press Next Set 4CT draw length
nd
Press Next Set 5CT 2
Press Next Set 6CT rapid rinse length
Press Next Set 7CT brine tank refill length
backwash length
CHART 3: Installer Display Settings
Press and Hold Next and Up for 5 seconds Set 2i to gallons between regenerations
Press Next Set 3i to preferred regeneration day override
Press Next On 0 will appear
6 W100T Twin Alternating Series Softeners
Regeneration and Error Screens
Regen Screen
Displays the time remaining in the current cycle. Pressing REGEN advances to the next cycle.
Error Screen
Alternated flashing Err and error code every 3 seconds. Clear by dissconnecting the power supply at the PC board and reconneting, or press NEXT and REGEN simutaneously for 3 seconds.
In Alternator Systems when a unit is waiting to initiate the first cycle step of regeneration, “REGEN PndG” is displayed.
“STbY” is displayed in Alternator Systems when a valve is in Standby state.
“REGEN PndG RINSE FILL” is displayed whenever a zero-capacity tank has transferred to an off-line state and is currently waiting to initiate the second portion of a regeneration cycle. Viewed only when Delayed Rinse and Fill is set to ON.
W100T Twin Alternating Series Softeners 7
Button Operation and Function
Scrolls to the next display.
Pressing once and releasing will schedule a regeneration at the preset delayed regeneration time. Pressing again and releasing will cancel the regeneration.
Pressing and holding for 3 seconds will initiate an immediate regeneration Pressing while in regeneration will advance to the next cycle.
Pressing in the program levels will go backwards to the previous screen
Changes variable being displayed.
Key sequence to lock and unlock program settings.
Holding for 3 seconds initiates a control reset. The software version is displayed and the piston returns to the home/service position, resynchronizing the valve.
Used with valve type 1.0T, holding for at least 3 seconds causes a switch in the tank in Service without cycling the regeneration valve. After tank switch, days remaining and capacity remaining status is retained for each tank until the next regeneration.
Regeneration Cycles and Times
Cycle
1. Backwash 1
2. Regenerant Draw/Slow Rinse (downflow)
3. Backwash 2
4. Fast Rinse (downflow)
5. Regenerant Refill (with treated water)
6. Service (downflow)
The user can initiate manual regeneration. The user has the option to request the manual regeneration at the delayed regeneration time or to have the regeneration occur immediately:
1. Pressing and releasing the REGEN button. “ regeneration time. The user can cancel the request by pressing and releasing the REGEN button.
2. Pressing and holding the REGEN button for approximately 3 seconds will immediately start the regeneration. The user cannot cancel this request, except by resetting the control by pressing NEXT and REGEN simultaneously for 3 seconds.
st
(upflow)
nd
(upflow)
1 - 95
1 - 180
1 - 95
1 - 95
0.1 - 99.9 or OFF
” will flash towards Regen on the display and the regeneration will occur at the delayed
Range of times (min.)
Softening Filtering
1 - 95
N/A
N/A
1 - 95
N/A
8 W100T Twin Alternating Series Softeners
User Displays
A. General Operation
When the system is operating, one of five displays may be shown. Pressing NEXT will alternate between the displays shown below.
User 1
Typical user display. If volume is selected in Configuration Settings Step 4CS, shows volume remaining to regeneration. If volume is not selected in Configuration Settings Step 4CS, this screen will not be shown. If a meter is not used this display will not change.
User 2
Displays number of days to next regeneration.
User 3
Displays flow rate in gallons per minute. If a meter is not used this display will be shown but 0 will be displayed. If 1.0 is selected in Step 2CS an “A” in front of the flow rate indicates that the tank with the control valve on it is in service. If “b” is displayed the tank with the in/out head is in service.
This screen will not be shown if 7 day or 28 day is selected in Configuration Settings Step 4CS.
User 4
Displays total flow in gallons since last reset. If a meter is not used this display will be shown but 0 will be displayed. This screen will not be shown if 7 day or 28 day is selected in Configuration Settings Step 4CS.
PRESS FOR 3 SECONDS TO RESET TO 0.
User 5
Shows current time.
B. Setting Time of Day
• Push NEXT until time of day screen is displayed. Press and hold or until the SET indicator is displayed, and the hour flashes. Press or until the correct hour is displayed.
• Then press NEXT. The minutes will flash. Press or until the correct minute is displayed.
• Press NEXT to return to the Display Screens. Time of day should only need to be set after power outages lasting more than 8 hours, if the battery has been depleted and a power outage occurs, or when daylight saving time begins or ends. If a power outage lasting more than 8 hours occurs, the time of day will flash on and off which indicates the time of day should be reset. If a power outage lasts less than 8 hours and the time of day flashes on and off, the time of day should be reset and the battery replaced.
W100T Twin Alternating Series Softeners 9
Configuration Settings
Step 1CS
Step 2CS
Step 1CS
Step 2CS
Step 3CS
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 1CS
Press and simultaneously for 5 seconds and release. If screen in Step 2CS does not appear, the lock on the valve is activated. To unlock press , NEXT, REGEN, in sequence, then press
simultaneously for 5 seconds and release.
Step 2CS
Choose 1.0 for 1”, 1.25 for 1.25”, 1.5 for 1.5”, 2.0L for 2L, 2.0 for 2” valve¹, 1.0 for 1” twin valve2. Press NEXT to go to Step 3CS. Press REGEN to exit Configuration Settings.
NOTICE
When using the CWS200 valve, if “2L” is set instead on “2.0” for valve type, when the valve is in regeneration and the piston drives to the “Draw” cycle the piston will stall and generate a 1002 error code. Clear error code by pressing NEXT and REGEN simultaneously until the valve resets, then re-program to proper valve type setting.
Step 3CS
Step 3CS
When 2.0L or 2.0 are selected, an additional screen will appear. It is used to select which size flow meter is to be used with the valve, 1.5 or 2.0.
Press NEXT to go to Step 4CS. Press REGEN to return to previous step.
and
Step 4CS
Step 4CS
Press or to select one of the following:
• If Volume (gallons) is selected the regeneration will occur after the specific volume has been used or on the day override (if selected) whichever comes first.
•If28/Volume(gallons)isselectedtheregenerationwilloccurontheday(1through28)selectedin
Installer Display Settings. If a meter is not used the total flow and flow rate user displays and the volume display in Diagnostics will be shown as 0.
• If 7/Volume (gallons) is selected the regeneration will occur on the selected day(s) of the week (see instructions contained in Installer Display Settings). If a meter is not used the total flow and flow rate user displays and the volume display in Diagnostics will be shown as 0.
• If 28 is selected the regeneration will occur on the day (1 through 28) selected in Installer Display Settings. The total flow and flow rate user displays and the volume display in Diagnostics will not be shown even if a meter is used.
• If 7 is selected the regeneration will occur on the selected day(s) of the week (see instructions contained in Installer Display Settings). The total flow and flow rate user displays and the volume display in Diagnostics will not be shown even if a meter is used.
Press NEXT to go to Step 5CS. Press REGEN to return to previous step.
¹ When using the CWS200 control valve, the circuit board software must have meter selection choices of 2.0 and 2.0L. The CWS200 valve must be set for the 2.0 meter selection during programming. If the software version does not have both the 2.0 and 2.0L selections, consult your equipment supplier for a replacement circuit board. When using the CWS200 valve with older version software that does not have both 2.0 and 2.0L selection choices, the valve must be set to 2.0 during programming. If a CWS200 valve is being used with newer version software that has both 2.0 and 2.0L selection choices, the valve must be set to 2.0L during programming.
2
For software rev 519.3 or higher.
Step 5CS
Step 5CS
Press or to select to regenerate immediately on 0 or at delayed time. Immediately on 0 can only be selected if Volume (gallons) was selected in step 4CS and a meter must be installed. Delay is the only option for the other Step 4CS selections. Press NEXT to go to Step 6CS. Press REGEN to return to previous step.
10 W100T Twin Alternating Series Softeners
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Configuration Settings (continued)
Step 6CS
Volume
Only use No Hard Water Bypass Valves or Motorized Alternating Valves (MAV) with these selections. No Hard Water Bypass Valves (1” or 1.25” V3070FF or V3070FM) are not designed to be used with the alternator or separate source functions. The V3063 and V3063BSPT motorized alternating valves are not designed to be used as a no hard water bypass or separate source inlet if the pressure differential is more than 60 psi.
Volume
A. Configuring the Control Valve for No Hard Water Bypass Operation:
Select nHbP for control operation. For no hard water bypass operation the three wire connector is not used.
Selection requires that a connection to MAV or a No Hard Water Bypass Valve is made to the two pin connector labeled ALTERNATOR DRIVE located on the printed circuit board. If using a MAV, the A port of the MAV must be plugged and the valve outlet connected to the B port. When set to nHbP the MAV will be driven closed before the first regeneration cycle that is not FILL or SOFTENING or FILTERING, and be driven open after the last regeneration cycle that is not FILL.
NOTE: If the control valve enters into an error state during regeneration mode, the no hard
water bypass valve will remain in its current state until the error is corrected and reset.
Step 6CS
This display will not appear if 1.0 was selected in Step 2CS. Allows selection of one of the following using
:
or
• the Control Valve to have no hard water bypass;
• the Control Valve to act as an alternator; or
• the Control Valve to have a separate source during
the regeneration cycle.
Select OFF when none of these features are used.
B. Configuring the Control Valve for Separate Source Operation:
Select SEPS for control operation. For separate source operation the three wire connector is not used. Selection requires that a connection to a Motorized Alternator Valve (MAV) is made to the two pin
connector labeled ALTERNATOR DRIVE located on the printed circuit board. The C port of the MAV must be connected to the valve inlet and the A port connected to the separate source used during regeneration. The B port must be connected to the feed water supply.
When set to SEPS the MAV will be driven closed before the first regeneration cycle, and be driven open after the last regeneration cycle.
NOTE: If the control valve enters into an error state during regeneration mode, the MAV will
remain in its current state until the error is corrected and reset.
C. Selecting the Control Valve to act as an alternator:
519.0 and higher = Use 3-wire Interconnect Cables for all communication between units.
518.3 and lower = Use 2-wire Interconnect Cables for twin alternators with independent flow meters.
Prior to starting the programming steps, connect the interconnect cable to each control valve board’s three pin connector labeled “INTERCONNECT”. Also connect the meter cord to either control valve to the three pin connector labeled “METER”.
Configuration Settings
Configuration Settings
Configuration Settings
Installer Display Setting
Installer Display Setting
Step 4CS Select Volume Set Volume
Step 5CS Set regeneration time option to “On O”. Set regeneration time option to “On O”.
Set to ALTA
Step 6CS
Step 2I Enter the Volumetric Capacity for the System
Step 3I Set Day Over ride to “oFF” Set Day Over ride to “oFF”
Connect ALTA valve to the MAV’s A port and connect the MAV’s two pin wire connector to the two pin connector labeled “DRIVE” on the ALTA valve
Valve Programming Steps
Set to ALTb
Connect ALTb valve to the MAV’s B port. No connections between the ALTB valve and the MAV are made.
Enter the Volumetric Capacity for the System (the same as Valve A)
NOTE: If the control valve is in an error state during regeneration mode the MAV will close the B port and keep open the A port
until the error is corrected and reset.
W100T Twin Alternating Series Softeners 11
Configuration Settings (continued)
Retracted
Valve “A” in Service Position = MAV
piston rod Retracted
Valve “B” in Service Position = MAV
Extended
piston rod Extended
NOTICE
Watts W100T Twin alternators can be set up to operate with a day over-ride setting in conjunction with the main volume based regeneration setting. If a system is programmed for twin alternating with a delayed regeneration, a W100T twin alternator can perform an immediate transfer of the MAV to place a fully regenerated tank on-line and have a delayed regeneration time for the exhausted unit. W100T Twin alternators will only count days on the unit that is on-line which will allow the twin alternating system to regenerate based on only a day over-ride setting when programmed to regenerate based on days.
For Watts Twin Alternating systems using W100T, CWS150, and CWS200 valves there will be an option to delay the last two cycles of regeneration (only “Rinse” and “Fill”). This feature splits the regeneration into two portions. The first portion of the regeneration will start immediately and all programmed cycles before the “Rinse” and “Fill” cycles will be performed. After all programmed cycles before “Rinse” and “Fill” are completed the control valve will drive to the service position (displaying “Delayed Rinse + Fill Pending”). When the volume of the on-line unit is depleted to 10% of its programmed capacity, the control valve will be triggered to finish the second portion of the regeneration and complete the “Rinse” and “Fill” cycles and return to Service and be placed into Standby mode, and wait to come on-line for service.
W100T, CWS150,
CWS200 Valves
For Watts Twin Alternating systems using the CWS200 valve, when NEXT is pressed after selecting ALTA or ALTB, a display will allow the user to set the amount of pre-service rinse time for the stand by tank just prior to returning to service.
Press NEXT to go to Step 7CS. Press REGEN to return to previous step.
12 W100T Twin Alternating Series Softeners
CWS200 Valve
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Step 5CS
Configuration Settings (continued)
Step 7CS
Exit to
Display
scrEEns
Step 7CS
Selecting the use of an outside signal to initiate a regeneration: Selection only matters if a connection is made to the two pin connector labeled DP SWITCH located on the printed circuit board. Following is an explanation of the options:
oFF - Feature not used. NOTE: In a twin alternating system each control must
have a separate dP signal or dP switch. One dP signal or one dP switch cannot be used for both controls.
on0 – If the dP switch is closed for an accumulative time of
2 minutes a regeneration will be signaled to the unit. In a twin alternating system the MAV will transition first to switch units so that the signaled unit can start regeneration. After the MAV has fully transitioned, the regeneration begins immediately.
NOTE: For W100T-CWS200 control valves
programmed for twin alternating: if the dP function “on0” is set, the Delayed Rinse and Fill feature is not available.
dELy – If the dP switch is closed for an accumulative time of
2 minutes a regeneration will occur at the scheduled delayed regeneration time. In a twin alternating system once the dP switch is triggered the PC Board will display “REGEN TODAY” and when the delayed regen time comes the control will switch tanks and the triggered unit will then go into regeneration.
NOTE: For W100T-CWS200 control valves
programmed for twin alternating: if the dP function “dEL” is set, the Delayed Rinse and Fill feature is not available.
HoLd – If the dP switch is closed a regeneration will be
prevented from occurring while there is switch closure. In a twin alternating system the regeneration of a unit can be prevented upon switch closure. If the unit depletes the capacity down to zero, it will not be allowed to switch tanks to regenerate until the switch is open.
NOTE: For W100T-CWS200 control valves
programmed for twin alternating the Delayed Rinse and Fill feature can be set in conjunction with the “HoLd” if desired.
W100T Twin Alternating Series Softeners 13
Press NEXT to exit Configuration Settings. Press REGEN to return to previous step.
Setting Regeneration Cycle Times
Step 1CT
Step 3CT
Step 1CS
Step 2CS
Step 3CS
Step 4CS
Set
Volume
X1000 Regen
Flow
AM
Rate
Step 1CT
Step 2CT
PM Days To
Time
Step 4CT
Regen
Backwash Brine Rinse Fill
Step 1CT
Press NEXT and simultaneously for 5 seconds and release. If screen in Step 2CT does not appear, the lock on the valve is activated. To unlock press , NEXT, REGEN, in sequence, then press NEXT and simultaneously for 5 seconds and release.
Step 2CT
Select between SOFTENING or FILTERING. When set to FLTr, only Steps 3CT and 6CT are available. Press NEXT to go to Step 3CT. Press REGEN to exit Regeneration Cycle Times.
Step 3CT
Adjust the length of the backwash from 1-95 minutes using or .
Press NEXT to go to Step 4CT. Press REGEN to return to previous step.
Step 4CT
Adjust the length of the regenerant draw from 1-180 minutes using or .
Step 5CT
Step 6CT
Step 7CT
Press NEXT to go to Step 5CT. Press REGEN to return to previous step.
Step 5CT
Adjust the length of the second backwash from 1-95 minutes using or .
Press NEXT to go to Step 6CT. Press REGEN to return to previous step.
Step 6CT
Adjust the length of rinse from 1-95 minutes using or .
Press NEXT to go to Step 7CT. Press REGEN to return to previous step.
Step 7CT
Adjust the length of fill from 0.1-99.0 minutes or OFF. CWS200 valves are shipped from the factory with a refill flow control of 2.2 gpm (8.3 lpm). All other control valves are shipped from the factory with a refill flow control of 0.5 gpm (1.9 lpm).
EXIT TO DISPLAY SCREENS
Press NEXT to exit Regeneration Cycle Times. Press REGEN to return to previous step.
14 W100T Twin Alternating Series Softeners
Installer Display Settings
Step 1I
One of three sets of displays will be shown depending on what was selected in Configuration Settings Step 4CS.
A. Volume (Gallons) selected in Configuration Settings Step 4CS
Step 1I
To enter Installer Display press NEXT and simultaneously for 5 seconds and release.
Step 2I
Step 2I
Volumetric capacity in gallons to regeneration. Press NEXT to go to Step 3I. Press REGEN to exit Installer Display.
Step 3I
Step 3I
Adjust day override from 1 - 28 or OFF. Press NEXT to go to Step 4I. Press REGEN to return to previous step.
Step 4I
Step 4I
Use or to set the regen hour. Press NEXT to go to Step 5I. Press REGEN to return to the
previous step.
Step 5I
Step 5I
EXIT TO DISPLAY SCREENS
Use or to set the regen minutes. Press NEXT to exit Installer Display. Press REGEN to return to previous step.
B. 28 Day or 28/Volume (Gallons) selected in Configuration Settings Step 4CS
Step 1I
Step 2I
Step 3I
Step 1I
To enter Installer Display press NEXT and simultaneously for five seconds and release.
Step 2I
Adjust days from 1 - 28. Press NEXT to go to Step 3I. Press REGEN to exit Installer Display.
Step 3I
Use or to set time of the regen hour. Press NEXT to go to Step 4I. Press REGEN to return to previous step.
Step 4I
Step 4I
EXIT TO DISPLAY SCREENS
W100T Twin Alternating Series Softeners 15
Use or to set the regen minutes. Press NEXT to exit Installer Display. Press REGEN to return to previous step.
Loading...
+ 33 hidden pages