Watts UC-2 Installation, Operation And Maintenance Manual

Page 1
IOM-UC-2
Installation, Operation and Maintenance Manual for
Model UC-2
Two Stage Under Counter System
Warning
Please read carefully before proceeding with installation. Your failure to follow any attached instructions or operating
parameters may lead to the product's failure and possible damage to property.
Watts Pure Water, Inc. 1725 W. Williams Dr. #C-20 Phoenix, AZ 85027 Phone: 888-774-7405 Fax: 602-588-0356
System Tested and certified by NSF International Against ANSI/NSF Standard 53 for the reduction of claims specified on performance data sheet.
Refer to enclosed warranty for operating parameters to ensure proper use with your water supply.
R
NSF
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Tools & Materials Recommended For Normal Installation
• Small knife
• Variable speed drill
1
/
8" (3mm),
1
/
4" (6.4mm) and
7
/
16" (11mm) drill bits
• 1/2" (12mm) and 5/8" (16mm) open-ended wrenches or adjustable wrenches
• Phillips screwdriver
Operational Parameters
1. Do not use with water that is microbiologically unsafe or of unknown quality without adequate disinfection before or after the system. “System certified for cyst reduction may be used on disinfected water that may contain filterable cysts.”
2. Operating Temperatures: Maximum 100˚F (40˚C)
Minimum 40˚F (04.4˚C)
3. Operating Pressure: Maximum 100 psig (7.43 kg/cm2)
Minimum 5 psig (0.35 kg/cm2)
4. pH: 6.0 to 8.5
5. Maximum flow rate: 0.5 GPM @ 60 psig
1.82 LPM @ 4.20 kg/cm2
Counter Top
Sink
Two Stage Under Counter (UC-2)
Blue
Tubing
Green
Tubing
COLD
HOT
2
Thank You!
Thank you for your purchase of a Watts Pure Water Reverse Osmosis system. With proper installation and maintenance, this system will provide you with high quality water for years to come. All of Watts Pure Water's water enhancement products are rigorously tested by independent laboratories for safety and reliability. If you have any questions or concerns, please contact your local distributor or call us at 1-888-774-7405 (outside USA 623-505-1512).
Table of Contents
Tools & Materials Recommended for Normal Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Operational Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Filter Change . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Exploded Drawing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
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3
Installation
This system has been designed to fit under most kitchen sinks.
Please read carefully before proceeding with installation.
Step 1: Mounting System Under Sink
A. Locate a space under the sink that allows the unit to be
mounted close to the cold water supply and allows for easy access when changing filters. Allow 2" (5cm) clearance between the bottom of the filter housing and the floor of the sink cabinet for filter changes.
B. Using the mounting hole on the bracket, mark the location
for the mounting screws on a wall under the sink. C. Screw the (2) screws into the wall at the marked location. D. The UC-2 bracket is designed to be mounted without
removing the (2) screws. Hang the UC-2 module on the
screws using the mounting holes in the bracket.
Step 2: Installation of Faucet
Special Note: Porcelain sink surface material is extremely hard
and can crack or chip quite easily. Use extreme caution when drilling. Watts accepts no responsibility for consequential dam­age resulting from the installation of faucet to the sink or counter top.
Colored faucets can be ordered through Watts toll-free cus­tomer service department by calling (1-888-774-7405). in the Continental United States or 623–505-1512 outside the United States, or online at www.wattsind.com
A. Remove faucet kit from plastic bag and locate each of the
following parts (as shown in Figure A).
Note: Remove plastic tubing from faucet body before inserting long reach spout into faucet body.
Note: If using existing hole (sprayer or soap dispenser) go to Step G.
B. Determine the desired location for the faucet on your
sink surface.
C. Place a piece of masking tape or duct tape on location
where the hole is to be drilled. Mark the center of the hole on the tape.
Note: Stainless steel sinks only go Step F.
D. Using the variable speed drill on the slowest speed, drill a
1
/8" (3mm) pilot hole at the center of the desired location. Use lubricating oil or liquid soap to keep the drill bit cool while drilling. Note: If drill bit gets hot it may cause the porcelain to crack or chip. Pilot hole must be drilled through both porcelain and metal casing of the sink before proceeding to the next step.
E. Enlarge pilot hole to
1
/4" (6.4mm). Keep drill speed on the slowest speed and use lubricating oil or liquid soap to keep drill bit cool.
F. Enlarge the
1
/
4" hole to
7
/
16" (11.13mm). Keep drill speed on
the slowest speed and use lubricating oil or liquid soap to keep drill bit cool.
G. Pass the Escutcheon plate and black rubber washer over
threaded mounting tube at the base of the faucet body.
H. From top of sink pass the threaded mounting tube through
the hole drilled in the sink. Align the faucet body.
I. From under the sink, slide the locating washer and the lock-
washer over the threaded tube part of the faucet. Screw on retaining nut. Tighten with wrench.
J. Connect the loose end of the
1
/4" blue plastic tubing from the filtration unit to the threaded mounting tube of the faucet as shown Figure B.
Faucet Threaded Mounting Tube
Delrin Sleeve
beveled end faces
end of Tubing
Brass Insert goes inside of Tubing
Brass
Compression Nut
Figure A
Figure B
Long Reach
Spout
Faucet Body
Escutcheon Plate
Black Rubber
Washer
Locating Washer
Locking Washer
Retaining Nut
1
/
4" Brass Insert
1
/4" Delrin Sleeve
1
/4" Brass
Compression Nut
Handle
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4
Step 3: Installing Easy Tap Adapter Cold Water Supply Only
Easy tap adapter is to be installed on 1/4" male or female pipe thread connections before angle stop valve or onto the sink faucet.
Note: If your plumbing does not allow for connection of the easy tap adapter, contact your local plumbing or hardware store for modifications.
A. Turn off the main supply water to the house if installing
before the angle stop valve as shown in figure C1, or shut off the water supply at the angle stop valve if installing on
to the faucet as shown in figure C2. Note: Thread connection of the angle stop valve and housing plumbing may be the opposite of that shown in figure C1.
B. Teflon
®
tape the 1/8" male pipe thread of the easy tap valve.
Screw the valve into easy tap valve body.
C. Disconnect the fitting where the easy tap valve is to be
installed. Secure both sides of the fittings with wrenches where the easy tap valve is to be installed.
D. Insert the easy tap gasket into the female portion of easy
tap. No plumbing dope or Teflon
®
tape should be required
on the male pipe threads.
E. Thread easy tap valve on to the
1
/
2" male pipe threads and
tighten securely with wrench. F. Thread angle stop valve or plumbing connection to easy tap
adapter and tighten securely.
G. Connect green tubing from unit to the easy tap valve (as
shown in figure C1 or C2).
H. Make sure easy tap valve is closed by turning handle
clockwise.
I. Turn on water supply and open easy tap valve by turning
handle counter clockwise and check for leaks.
Step 4: Start Up
A. Lift black faucet handle up on faucet to start flow of water
through unit. Run 7 gallons of water through unit. Close
faucet. Note: You may hear some noise as air is being
purged from the unit. The first few ounces of water from the
unit may be dark in color due to carbon fines from the filter. B. Your water is now ready for drinking.
Figure C1
Figure C2
Gasket
Sink Faucet
Gasket
Brass Insert
Delrin Sleeve
Brass Nut
Tubing
Easy Tap
Valve
1
/
2" Connection
Plumbing From
Angle Stop
Plumbing Connection Sink Faucet
Brass Insert
Delrin
Sleeve
Tubing
Nut
Angle
Stop
Valve
Easy
Ta p
Adapter
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5
Filter Change
Watts Pure Water recommends changing the filter element at least every 6 months or 1350 gallons (5100 liters). Use Watts' P-CB-1 replacement cartridge only.
A. Turn off incoming feed water supply to unit. Note: There will be water in the unit filter housing. Lift the
faucet handle to relieve the water pressure. B. Remove filter housing from lid by unscrewing to the left, as
shown in Figure D.
C. Remove used filter cartridges and discard. Discard the
P-CB-1 gaskets.
Note: Do not discard the filter housing O-ring.
D. Clean inside of filter housing with warm soapy water. Rinse
the filter housing with warm clean water to remove soap.
E. Lubricate filter housing O-ring with water-soluble lubricant
(i.e. K-Y Jelly
®
or Silicone lubricant)
Note: Do not use Petroleum base lubricant (i.e. Vaseline
®
). F. Seat O-ring in groove in filter housing. G. Insert new filter cartridges into filter housing. H. With the filter bowl in a upright position, screw filter housing
back onto lid as shown in Figure D.
I. Repeat Start Up procedure (Step 4) and check for leaks.
To Loosen
To Tighten
Figure D
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6
Item Part # Description Item Part # Description
1 134008 Easy Tap Adapter 12 Nut 2 131017
1
/4" Brass Insert 13 Lock Washer
3 131012
1
/4" Delrin Sleeve 14 Black Locating Washer
4 131002
1
/
4" C Brass Nut 15 116047 Black Rubber Washer
5 140007 1/4" Green Tubing (4ft) 16 116053 Escutcheon Plate 6 125034
1
/
4"C x
1
/
4" MPT 90˚ Elbow 17 Faucet Body
7 113004 1/4" FPT Black Lid 18 116032 L/R Spout 8 113029 O- Ring For Filter Housing 19 137013 Twin Bracket 9 101015 P-CB-1 1-Micron 20 146001 #10
3
/4" Philip Pan
Carbon Block Head Screw (10)
a “Gasket” for Carbon 21 131020
1
/4" Heavy Duty Brass
Block (2) Hex Nipple
10 113017 10" Blue Filter Housing 22 104015 5M-10 5 Micron Sediment
Filter
11 140004
1
/4" Blue Tubing (4ft)
22
5 6 7 8
10
9 a
6 19 20 12 15
2
3
4 17 13 14 16 18
Sink or
counter
top
11 21
2
4
3
1
UC-2 Exploded Drawing
6
1
234
10
7
21
8
20
19
6
a
9
11
12
18
17
15
16
Sink or
Counter
top
14
13
4
2
3
5
Page 7
7
Limited Warranty
What your Warranty Covers:
If any part of your WATTS PURE WATER Reverse Osmosis System is defective in workmanship (excluding replaceable filters and membranes), return unit after obtaining a return authorization (see below), less tank, within 3 years of original retail purchase. WATTS PURE WATER will repair or, at WATTS PURE WATER'S option, replace the system at no charge.
How to obtain Warranty Service:
For warranty service, call 1-800-752-5582 for a return authorization number. Then, ship your Reverse Osmosis unit (less tank) to our factory, freight and insurance prepaid, with proof of date of original purchase. Please include a note stating the problem. WATTS PURE WATER will repair it, or replace it, and ship it back to you prepaid.
What this warranty does not cover:
This warranty does not cover defects resulting from improper installation, (contrary to WATTS PURE WATER'S printed instruc­tions), from abuse, misuse, misapplication, improper maintenance, neglect, alteration, accidents, casualties, fire, flood, freezing, environmental factors, or other such acts of God.
This warranty will be void if defects occur due to failure to observe the following conditions:
1. The Reverse Osmosis System must be hooked up to a potable municipal or well cold water supply.
2. The hardness of the water should not exceed 7 grains per gallon, or 120 ppm.
3. Maximum incoming iron must be less than 0.2 ppm.
4. The pH of the water must not be lower than 3 or higher than 11.
5. The incoming water pressure must be between 40 and 100 pounds per square inch.
6. Incoming water to the RO cannot exceed 105 degrees F (40 degrees C.)
7. Incoming TDS/Total Dissolved Solids not to exceed 1800 ppm.
8. Do not use with water that is micro-biologically unsafe or of unknown quality without adequate disinfection before or after the system.
This warranty does not cover any equipment that is relocated from the site of its original installation. This warranty does not cover any equipment that is installed or used outside the United States of America.
LIMITATIONS AND EXCLUSIONS:
WATTS PURE WATER WILL NOT BE RESPONSIBLE FOR ANY IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE. WATTS PURE WATER WILL NOT BE RESPONSIBLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES, INCLUDING TRAVEL EXPENSE, TELEPHONE CHARGES, LOSS OF REVENUE, LOSS OF TIME, INCONVENIENCE, LOSS OF USE OF THE EQUIPMENT, AND DAMAGE CAUSED BY THIS EQUIPMENT AND ITS FAILURE TO FUNCTION PROPERLY. THIS WARRANTY SETS FORTH ALL OF WATTS PURE WATER'S RESPONSIBILITIES REGARDING THIS EQUIPMENT.
OTHER CONDITIONS:
If WATTS PURE WATER chooses to replace the equipment, WATTS PURE WATER may replace it with reconditioned equipment. Parts used in repairing or replacing the equipment will be warranteed for 90 days from the date the equipment is returned to you or for the remainder of the original warranty period, whichever is longer. This warranty is not assignable or transferable.
YOUR RIGHTS UNDER STATE LAW:
Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply. This warranty gives you specific legal rights, and you may have other legal rights which vary from state to state.
Page 8
IOM-UC-2 0342 EDP# 1915890 © Watts Regulator Co., 1998 Printed in U.S.A.
W
ATTS PURE WATER
1725 West William Drive, Suite C20, Phoenix, AZ 85027 623 505-1511 602 588-0356
Edwards, Platt & Deely, Inc. 271 Royal Ave., Hawthorne, NJ 07506 973 427-2898 973 427-4246 Edwards, Platt & Deely, Inc. 368 Wyandanch Ave., North Babylon, NY 11703 631 253-0600 631 253-0303 W. P. Haney Co., Inc. 51 Norfolk Ave., South Easton, MA 02375 508 238-2030 508 238-8353
J. B. O’Connor Company, Inc. P.O. Box 12927, Pittsburgh, PA 15241 724 745-5300 724 745-7420 RMI Glenfield Bus. Ctr., 2535 Mechanicsville Tpk., Richmond, VA 23223 804 643-7355 804 643-7380 The Joyce Agency, Inc. 8442 Alban Rd., Springfield, VA 22150 703 866-3111 703 866-2332 Vernon Bitzer Associates, Inc. 980 Thomas Drive, Warminster, PA 18974 215 443-7500 215 443-7573 WMS Sales, Inc. (Main office) 9580 County Rd., Clarence Center, NY 14032 716 741-9575 716 741-4810
Billingsley & Associates, Inc. 2728 Crestview Ave., Kenner, LA 70062-4829 504 602-8100 504 602-8106 Billingsley & Associates, Inc. 478 Cheyenne Lane, Madison, MS 39110 601 856-7565 601 856-8390 Francisco J. Ortiz & Co., Inc. Charlyn Industrial Pk., Road 190 KM1.9 - Lot #8, Carolina, Puerto Rico 00983 787 769-0085 787 750-5120 Mid-America Marketing, Inc. 2776 B.M. Montgomery St., Birmingham, AL 35209 205 879-3469 205 870-5027 Mid-America Marketing, Inc. 1364 Foster Avenue, Nashville, TN 37210 615 259-9944 615 259-5111 Mid-America Marketing, Inc. 5466 Old Hwy. 78, Memphis, TN 38118 901 795-0045 901 795-0394 Smith & Stevenson Co., Inc. 4935 Chastain Ave., Charlotte, NC 28217 704 525-3388 704 525-6749 Spotswood Associates, Inc. 6235 Atlantic Blvd., Norcross, GA 30071 770 447-1227 770 263-6899 Target Marketing Enterprises, Inc. 118 West Grant St., Building M, Orlando, FL 32806 407 245-7838 407 245-7833
Aspinall Associates, Inc. 6840 Hillsdale Court, Indianapolis, IN 46250 317 849-5757 317 845-7967 Dave Watson Associates 1325 West Beecher, Adrian, MI 49221 517 263-8988 517 263-2328 Disney-McLane-Woodcock, Inc. 428 McGregor Ave., Cincinnati, OH 45206 800 542-1682 877 476-1682 Disney-McLane-Woodcock, Inc. 17610 S. Waterloo Rd., Cleveland, OH 44119 216 486-1010 216 486-2860 Mid-Continent Marketing Services Ltd. 1724 Armitage Ct., Addison, IL 60101 630 953-1211 630 953-1067 Soderholm & Associates, Inc. 7150 143rd Ave. N.W., Anoka, MN 55303 763 427-9635 763 427-5665 Stickler & Associates 333 North 121 St., Milwaukee, WI 53226 414-771-0400 414-771-3607
Hugh M. Cunningham, Inc. 13755 Benchmark, Dallas, TX 75234 972 888-3808 972 888-3838 Mack McClain & Associates 11132 South Towne Square, Suite 202, St. Louis, MO 63123 314 894-8188 314 894-8388 Mack McClain & Associates, Inc. 1450 NE 69th Place, Ste. 56 Ankeny, IA 50021 515 288-0184 515 288-5049 Mack McClain & Associates, Inc. 15090 West 116th St., Olathe, KS 66062 913 339-6677 913 339-9518 Pro-Spec, Inc. P.O. Box 472226, Tulsa, OK 74147-2226 918 461-0066 918 461-0105 Phoenix Marketing, Ltd. 2416 Candelaria N.E., Albuquerque, NM 87107 505 883-7100 505 883-7101
Delco Sales, Inc. 1930 Raymer Ave., Fullerton, CA 92833 714 888-2444 714 888-2448 Delco Sales, Inc. 111 Sand Island Access Rd., Unit I-10, Honolulu, HI 96819 808 842-7900 808 842-9625 Fanning & Associates, Inc. 6765 Franklin St., Denver, CO 80229-7111 303 289-4191 303 286-9069 Hollabaugh Brothers & Associates 6915 South 194th St., Kent, WA 98032 253 867-5040 253 867-5055 Hollabaugh Brothers & Associates 3028 S.E. 17th Ave., Portland, OR 97202 503 238-0313 503 235-2824 P I R Sales, Inc. 3050 North San Marcos Place, Chandler, AZ 85225 480 892-6000 480 892-6096 R. E. Fitzpatrick Sales, Inc. 4109 West Nike Dr. (8250 South), West Jordan, UT 84088 801 282-0700 801 282-0600 Zurier Company 6147 Industrial Way Unit A, Livermore, CA 94550 925 449-5858 925 449-7878
Watts Industries (Canada) Inc.
(Watts Regulator Co. Division) 5435 North Service Road, Burlington, Ontario L7L 5H7 905 332-4090 905 332-7068 Allan Forrest Sales Ltd. #10, 4980 – 12A Street S.E., Calgary, Alberta T2G 5K9 403 243-7001 403 243-7353 Allan Forrest Sales Ltd. 12514B - 128th St., Edmonton, Alberta T5L 1C8 780 452-8551 780 452-3486 Hy-Line Sales Ltd. 1 – 19661-96th Ave., Langley, British Columbia V1M 3C9 604 888-3114 604 888-3070 Hydro-Mechanical Sales, Ltd. 3700 Joseph Howe Dr., Ste. 1 Halifax, Nova Scotia B3L 4H7 902 443-2274 902 443-2275 Hydro-Mechanical Sales, Ltd. 297 Collishaw St., Ste. 7 (shipping) Moncton, New Brunswick E1C 9R2 506 859-1107 506 859-2424 Hydro-Mechanical Sales, Ltd. 85 Tolt Rd., St. Phillips, Newfoundland A1B 3M7 709 895-0090 709 895-0091 Le Groupe B.G.T., Inc. 2800 Rue Dalton Ste. 3, Ste-Foy, Quebec G1P 3S4 418 657-2800 418 657-2700 Le Groupe B.G.T., Inc. 86 des Enterprises #208, Boisbriand, Quebec J7G 2T3 450 434-9010 450 434-9848 Mar-Win Agencies, Ltd. 1123 Empress St., Winnipeg, Manitoba R3E 3H1 204 775-8194 204 786-8016 Palser Enterprises, Ltd. 1885 Blue Heron Dr., #4, London, Ontario N6H 5L9 519 471-9382 519 471-1049 Palser Enterprises, Ltd. 160 Pennsylvania Avenue, Concord, Ontario L4K 4A9 905 738-5200 905 738-6111 Mech-Tech Sales 1069 Gordon Ave., Sudbury, Ontario P3A 2V5 705 525-2543 705 525-0432 RAM Mechanical Marketing 441 Quebec St., Regina, Saskatchewan S4R 1K8 306 525-1986 306 525-0809 RAM Mechanical Marketing #13 – 1100 7th. Avenue North, Saskatoon, Saskatchewan S7K 2V9 306 244-6622 306 244-0807 Walmar Mechanical Sales 24 Gurdwara Rd., Nepean, Ontario K2E 8B5 613 225-9774 613 225-0673
EXPORT Hdqtrs.: Watts Regulator Co. 815 Chestnut St., North Andover, MA 01845-6098 U.S.A. 978 688-1811 978 794-1848
Fax #
For Technical Assistance Call Your Authorized Watts Agent.
Canada
Telephone #
South
Central
0328
North
East
South
East
Watts USA website: www.wattspurewater.com
Watts Canada website: www.wattscanada.ca
Mid
Atlantic
North
Central
Western
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