Watlow Circulation Heater Data sheet

W A T L O W
Tubular and Process Assemblies
Circulation Heaters
Circulation heaters provide a ready­made means to install electric heating with a minimal amount of time and labor. This is accomplished by combining heating elements, vessel, insulation, terminal enclosure, mounting brackets and inlet and outlet connections into a complete assembly.
Made from NPT screw plug or ANSI flange heater assemblies mated with a pressure vessel (tank), circulation heaters are designed to heat forced-circulation air, gases or liquids. Ideal for either in-line or side-arm operations, these assemblies direct fluids past FIREBAR elements, to deliver fast response and even heat distribution.
Watlow can meet virtually all your circulation heater assembly needs with made-to-order units. Made-to­order units can be made from a wide range of heating element sheath materials, wattages, vessel sizes and materials, pressure ratings, terminal enclosures and controls.
Performance Capabilities
• Watt densities to 120 W/in (18.6 W/cm2)
• Wattages to one megawatt
•UL recognition to 480VÅ(ac) and 600VÅ(ac) respectively
• Ratings to 600 lb pressure class
• Incoloy®sheath temperatures to 1600°F (870°C)
• Passivated 316 stainless steel sheath temperatures to 1200°F (650°C)
• Steel sheath temperatures to 750°F (400°C)
• Copper sheath temperatures to 350°F (175°C)
®
or WATROD heating
®
and CSA component
2
Features and Benefits
Standard screw plugs and flanges feature a wide selection
of WATROD and FIREBAR elements to meet specific application requirements.
Type Sizes (inch) NPT 1
Screw Plugs ANSI flanges 3, 4, 5, 6, 8, 10, 12, 14
4, 21⁄2
Flange ratings meet recognized agency standards. ANSI B16.5 Class 150 on:
Four or six inch FIREBAR element flanges
Three to 14 inch WATROD element flanges
FIREBAR assemblies pack more wattage in a smaller heater bundle—replaces larger flanges with round tubular elements, with a smaller package.
Compacted MgO insulation filled elements maximize dielectric strength, heat transfer and life.
One inch (25 mm) thermal insulation, rated to 750°F (400°C), reduces heat loss from the vessel.
On stock chart units:
• Five to seven working days on all Assembly Stock heaters
• 10 working days on special voltages and/or wattages
• 15 working days on special element lengths
Flange
Assembly
Threaded
Pipe Outlet
Jacket
1" (25 mm)
Insulation
Threaded Pipe Inlet
Gasket
Mounting
Lugs
Pressure
Vessel
Heavy-gauge steel jacket (shroud) protects thermal
insulation and heating vessel. Comes with protective primer coating.
All catalog units rated to ANSI pressure Class 150. Pressure vessels (tanks) are either carbon or 316 stainless steel.
NPT or ANSI Class 150 nozzle connections make installation easy. Inlet and outlet nozzle connections are:
Threaded MNPT on eight inch and smaller tanks
Class 150 flanged connections on 10 inch and larger tanks
Circulation Heaters
UL®is a registered trademark of Underwriter's Laboratories, Inc.
Incoloy®is a registered trademark of Special Metals Corporation.
367
Tubular and
Ref
T
Process Assemblies
Circulation Heaters
Features and Benefits
Mounting lugs are welded onto the tank wall of all 21⁄2 and larger units. Lugs are flush with outer insulation jacket and provide mounting support.
Applications
• Water: Deionized Demineralized Clean Potable Process
Options
Terminal Enclosures
General purpose (NEMA 1) terminal enclosures, without thermostats, are supplied on all Watlow circulation heaters. Moisture and explosion resistant ratings are available to meet specific application needs. For screw plug terminal enclosures,
inch NPT
Flange mounting holes straddle centerline to comply with industry standards.
Standard, general purpose
(NEMA 1) terminal enclosures
offer easy access to terminal wiring.
• Industrial water rinse tanks
• Hydraulic oil, crude, asphalt
• Lubricating oils at API specified watt densities
• Heat transfer oil
refer to pages 322 to 324. For flange terminal enclosures, refer to
pages 340 to 341.
Stand-off Terminal Enclosures
Stand-off terminal enclosures help protect terminal enclosures against excessive temperatures. For details, refer to page 340.
®
UL
and CSA component
recognition under file numbers
E52951 and 31388 respectively. See pages 268 to 271 for details.
Branch circuits are subdivided by National Electric Code (NEC) requirements to a maximum of 48 amps per circuit.
• Paraffin
• Caustic cleaners
• Nitrogen, hydrogen and other air/gas systems
• Superheating steam
CSA Certified Enclosures
To meet agency recognition requirements, CSA certified moisture and/or explosion resistant terminal enclosures are available. Consult your Watlow representative for details.
Thermostats
To provide process temperature control, Watlow offers optional single and double pole thermostats.
Process Thermocouple in Nozzle
(Must specify which nozzle)
Thermostats are typically mounted in the terminal enclosure. Optional side mounting on vessel also available.
Thermocouples
To sense process or element sheath temperature, ASTM Type J or K thermocouples are available.
Ref. Ref. Dimension
Tank Size Nozzle Size "A"
1
1
4 2 1⁄2 3 1 NPT 8 3⁄16 41 5 2 NPT 11 1⁄16 62 82
For 10 inch and larger tanks consult factory for dimension.
3
4 NPT 8 3⁄16
1 NPT 8
1
2 NPT 10 3⁄8
1
2 NPT 13 3⁄8
1
2 NPT 14 3⁄8
See Screw Plug Immersion
Heaters, page 324, and Flange Immersion Heaters, on page 342
for details.
See Screw Plug Immersion
Heaters, page 325 and Flange Immersion Heaters, on page 342
for details.
3
16
368
W A T L O W
Tubular and Process Assemblies
Circulation Heaters
Options
Continued
Branch Circuits
Branch circuits are subdivided by National Electrical Code (NEC) requirements to a maximum of
Wattages and Voltages
Watlow routinely supplies circulation heaters with 120 to 480VÅ(ac) as well as wattages from 500 watts to one megawatt. If required, Watlow will configure circulation heaters
48 amps per circuit. Consult factory for circuit requirements other than those listed in the stock charts.
with voltages and wattages outside these parameters.
For more information on special voltage and wattage configurations, consult your Watlow representative.
Circulation Heaters
Sheath Materials
The following sheath materials are available on WATROD and FIREBAR heating elements:
Baffles
Direction of Flow
Pressure Vessels
All standard pressure vessel (tank) materials are rated to 150 lb and made from:
• Carbon steel
• 316 stainless steel All catalog pressure vessels (tanks)
are steel unless otherwise noted.
Standard Sheath Materials
WATROD Incoloy
FIREBAR Incoloy
®
316 stainless steel Steel Copper
®
Baffles mounted on the heating element bundle enhance and/or modify liquid or gas flow for better heat transfer.
316 stainless steel pressure vessels (tanks) are passivated on all wetted surfaces. Available from Assembly Stock on 2
2 inch NPT and four or six inch ANSI flange circulation heaters.
Made-to-order units can be made in a variety of materials, flange sizes and pressure classes.
Made-to-Order Sheath Materials
WATROD 304 stainless steel
FIREBAR 304 stainless steel
Monel
®
Exotic Sheath Materials
Consult your Watlow representative for details and availability.
For critical sheath temperature and low flow conditions, baffles may be required.
Consult your Watlow representative for details.
To order, specify pressure
vessel (tank) size, material and pressure class.
ANSI ratings to 600 lb are available for high-pressure applications. For pressure class ratings above 600 lb, as well as other vessel materials, consult Watlow Process Systems in Troy, Missouri.
Monel®is a registered trademark of Special Metals Corporation.
Passivated Finish
For critical applications, passivation will remove free iron from all wetted surfaces.
Consult factory for details.
369
Tubular and Process Assemblies
Circulation Heaters
Options
ontinued
C
Gaskets
Rubber, asbestos-free and spiral wound gaskets are available for all heater flange, and inlet and outlet flange sizes.
Watlow recommends ordering spares in case replacement becomes necessary.
and Outlet Nozzle Connections
Inlet
All inlet and outlet materials are compatible with the pressure vessel material and pressure class rating.
Vessel sizes from 11⁄4 to eight inches are typically configured with MNPT (Male National Pipe Thread) nozzles. Optional NPT and flange sizes can be supplied to mate with existing piping.
To order, specify gasket type,
flange size/rating and process operating temperature.
For details on gasket materials and temperature ratings, see page 343.
10 inch and larger vessels are supplied with Class 150 inlet and outlet flanges. Optional Class 300 or Class 600 can be provided to mate with existing piping.
To order, specify type, size and pressure class rating for both inlet and outlet nozzle/flange connections.
High Temperature Thermal Insulation
To further minimize heat loss, the pressure vessel’s standard one inch thermal insulation wrap may be replaced with thicker or higher temperature insulation. For more information, consult your Watlow representative.
Protective Steel Jacket (Shroud)
To protect circulation heaters from weather or wash-down conditions, fully welded (weatherproof) or partially welded (standard) outer protective steel jackets are available. Standard steel, or made­to-order 304 or 316 stainless steel
Support Saddles
To mate with an existing installation, customized support saddle(s) and/or mounting lugs are available.
To order, specify insulation
thickness, standard or high temperature insulation and temperature rating.
Vessels may be supplied with a primer coating without insulation.
To order, specify no insulation.
can be supplied. Jacket diameter is dependent upon thermal insulation thickness.
To order, specify protective steel
jacket, material type and weatherproof, if desired.
To order, specify mounting lugs or support saddles and supply a
dimensional drawing.
370
W A T L O W
Tubular and Process Assemblies
Circulation Heaters
Maximum V elocities
The rate at which a gas or liquid flows through inlet and outlet pipes is critical to maintaining the desired output temperature. Pressure drop through the circulation heater must be considered to properly size blowers or pumps. The Maximum
Velocity to Avoid Excessive Pressure Drop chart gives
recommended maximum velocities, in feet per second and meters per second of gas or liquid being heated and nominal pipe size.
Vessel Orientation Guidelines
Correctly orienting the heating vessel assures lower terminal enclosure temperatures and element immersion. Detailed instructions on vessel orientation are contained in the Installation and Maintenance Instructions that accompanies all circulation heaters.
The following are guidelines for vessel orientation in liquid and gas heating applications.
Maximum Velocity to Avoid Excessive Pressure Drop
Fluid Nominal Pipe Size Maximum Velocity
inch ft/sec (m/sec)
Gases All 200 (61.0) Liquid 4 and smaller 10 (3.0) Liquid 6-8 15 (5.0) Liquid 10-12 19 (6.0) Liquid 14-16 21 (6.4) Liquid 18-20 23 (7.0) Liquid 24 24 (7.3)
Liquids
Orient circulation heater:
• Horizontally with inlet and outlet pipes pointing up
• Vertically with the terminal enclosure up and the inlet pipe on the bottom
These orientations ensure the heating elements will be immersed at all times and help prevent premature failure.
Air or Gases
Orient circulation heater:
• Horizontally with the inlet nozzle closest to the terminal enclosure.
• Vertically with terminal enclosure at the bottom of the tank. Use the nozzle nearest the bottom as the inlet connection.
If installation constraints do not allow mounting in accordance with these guidelines, consult your Watlow representative.
Circulation Heaters
Application Hints
• Select the recommended heating element sheath material and watt density for the substance being heated. Use the Supplemental Applications Chart on pages
263 to 266. If unable to
determine the correct heating element type and material, consult your Watlow representative.
• Assure selecting proper vessel by
considering the pressure or flow rate, process temperature and corrosiveness of the media being heated. If assistance with vessel selection is required, consult your Watlow representative.
• For maintenance/replacement procedures, retain an area twice the circulation heater’s overall length to permit easy removal and inspection of screw plug or flange heater assemblies.
• Choose a FIREBAR assembly
when you require:
A smaller package More kilowatts or lower watt
density in an equally sized WATROD circulation tank.
• Minimize problems associated
with low flow or low liquid level conditions with a low liquid level sensor and/or sheath high-limit control.
• Ensure wiring integrity by making sure terminal enclosure temperature does not exceed 400°F (205°C).
• Protect against electrical shock by properly grounding the unit per NEC requirements.
• One or more circulation heaters may be connected in series to achieve the desired total kilowatt or temperature output.
371
Tubular and
3
3
/4
"
(95 mm)
4
"
(100 mm)
Ref
A
Ref
6
7
/16
"
(164 mm)
3
/4
"
NPT Inlet & Outlet
B
Ref
3
1
/8
"
(79 mm)
Ref
C
1
/2
"
NPT
Process Assemblies
Circulation Heaters
Replacement Heater Assemblies
To help assure minimum process downtime, it’s advisable to order and keep on hand a replacement flange or screw plug heater assembly.
1
1
4" NPT
" NPT Screw PlugWATROD Element
11⁄4
WATROD Code No. Est. Ship.
Description kW Fig. 120/240VÅ(ac) 240VÅ(ac) Weight
No. 1-Phase 1-Phase lbs (kg)
Application: Clean Water
60 W/in2➃ 3.0 1.1 CBEC15A6 23 (11) Steel Tank 4.0 1.1 CBEC19A10 29 (14) 2-Copper 5.0 1.2 CBEC23J10 29 (14) (9.3 W/cm2) 6.0 1.2 CBEC27J10 31 (14)
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
23 W/in2➃ 1.0 1.1 CBEN13G6 21 (10) Steel Tank 1.5 1.1 CBEN19A6 29 (14) 2-Incoloy
(3.6 W/cm
®
2.0 1.2 CBEN24G6 29 (14)
2
)
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
23 W/in2➃ 1.5 1.1 CBES19G6 29 (14) Steel Tank 2.0 1.2 CBES25G6 29 (14) 2-Steel
(3.6 W/cm2)
All circulation heaters are Assembly Stock unless otherwise noted.
Availability Assembly Stock: Five to seven working days Standard: 10 working days
Spare and/or replacement screw plug or flange heaters can be ordered by simply providing the
Fig. A Dimension B Dimension C Dimension No. in (mm) in (mm) in (mm)
1.1 245⁄
1.2 32
1.3 425⁄8 (1083) 32 (813) 4 (102)
1.4 635⁄
Wired for higher voltage.
F.O.B.: Hannibal, Missouri
complete circulation heater code number and specifying “replacement heater only.”
8 (625) 15 (381) 3
5
8 (829) 23 (584) 3 (76)
8 (1616) 53 (1346) 4 (102)
1
8 (79)
372
W A T L O W
Tubular and Process Assemblies
Circulation Heaters
11⁄4" NPT Screw Plug—FIREBAR Element
FIREBAR Code No. Est. Ship.
Description kW Fig. 240VÅ(ac) 240VÅ(ac) 480VÅ(ac) 480VÅ(ac) Weight
No. 1-Phase 3-Phase 1-Phase 3-Phase lbs (kg)
Applications: Clean and Potable Water
90 W/in2➇ 1.5 1.1 CBDNF7R10bg CBDNF7R11bg 26 (12) Steel Tank 3.0 1.1 CBDNF11G10bg CBDNF11G11b 26 (12) 1-Incoloy
(14 W/cm
Applications: Process Water, Ethylene Glycol (50%)
45 W/in2➇ 2.0 1.1 CBDNF13A27 25 (12) Steel Tank 2.5 1.1 CBDNF15J27 26 (12) 1-Incoloy (7 W/cm2) 4.0 1.2 CBDNF22J27 CBDNF22J28 31 (14)
Applications: Cooking Oils, Ethylene Glycol (100%)
30 W/in2➂ 1.7 1.1 CBDNF16G12 CBDNF16G13 26 (12) Steel Tank 2.2 1.2 CBDNF19G12 CBDNF19G13 30 (14) 1-Incoloy (4.7 W/cm2) 3.5 1.3 CBDNF29R12 CBDNF29R13 43 (20)
Applications: Heat Transfer Oils, Lubrication Oils, Mineral Oil, Degreasing Solutions
23 W/in2➇ 1.25 1.1 CBDNF16G20 26 (12) Steel Tank 1.65 1.2 CBDNF19G20 30 (14) 1-Incoloy (3.6 W/cm2) 2.65 1.3 CBDNF29R20 CBDNF29R19 43 (20)
®
5.0 1.1 CBDNF16G3 CBDNF16G5 26 (12)
2
) 6.5 1.2 CBDNF19G3 CBDNF19G5 30 (14)
8.5 1.2 CBDNF24L3 CBDNF24L5 31 (14)
10.5 1.3 CBDNF29R3 CBDNF29R5 43 (20)
12.75 1.3 CBDNF34R3 CBDNF34R5 44 (20)
17.0 1.4 CBDNF45G3 CBDNF45G5 69 (32)
21.5 1.4 CBDNF55R5 71 (33)
®
3.0 1.2 CBDNF18A27 30 (14)
5.0 1.3 CBDNF27J27 CBDNF27J28 43 (20)
6.0 1.3 CBDNF32J27 CBDNF32J28 44 (20)
8.0 1.4 CBDNF42A27 CBDNF42A28 69 (32)
10.0 1.4 CBDNF51J27 CBDNF51J28 71 (33)
®
2.8 1.2 CBDNF24L12 CBDNF24L13 31 (14)
4.25 1.3 CBDNF34R12 CBDNF34R13 44 (20)
5.7 1.4 CBDNF45G12 CBDNF45G13 69 (32)
7.2 1.4 CBDNF55R12 CBDNF55R13 71 (33)
®
2.15 1.2 CBDNF24L20 CBDNF24L19 31 (14)
3.20 1.3 CBDNF34R20 CBDNF34R19 44 (20)
4.25 1.4 CBDNF45G20 CBDNF45G19 69 (32)
5.40 1.4 CBDNF55R20 CBDNF55R19 71 (33)
CONTINUED
Circulation Heaters
All circulation heaters are Assembly Stock unless otherwise noted.
Availability Assembly Stock: Five to seven working days Standard: 10 working days
Truck Shipment only
b Standard c Must be operated 3-phase wye. g Available in 1-phase only. h Can be wired 1-phase.
373
Tubular and
3
1
/8
"
(79 mm)
Ref
A
4
3
/8
"
(111 mm)
5
5
/8
"
(143 mm)
Ref
4
15
/16
"
(125 mm)
1" NPT Inlet & Outlet
3
/8
"
- 16 UNC Thread
(4 places)
3
/4
"
deep (19 mm)
Ref
3
1
/2
"
(89 mm)
11
3
/16
"
(284 mm)
C
1
1
/4
"
(32 mm)
1
/2
"
NPT
B
1
/2
"
NPT
7
3
/16
"
(183 mm)
Process Assemblies
Circulation Heaters
" NPT Screw PlugFIREBAR Element
11⁄4
FIREBAR Code No. Est. Ship.
Description kW Fig. 240VÅ(ac) 240VÅ(ac) 480VÅ(ac) 480VÅ(ac) Weight
No. 1-Phase 3-Phase 1-Phase 3-Phase lbs (kg)
Applications: Medium Weight Oils, Heat Transfer Oils, Lube Oils, Liquid Paraffin
15 W/in2➂ 0.67 1.1 CBDNF13A29 25 (12) Steel Tank 0.83 1.1 CBDNF15J29 26 (12) 1-Incoloy (2.3 W/cm2) 1.33 1.2 CBDNF22J29 CBDNF22J30 31 (14)
Applications: Bunker C and #6 Fuel Oils, Asphalt
8 W/in2➂ 0.43 1.1 CBDNF16G22 26 (12) Steel Tank 0.55 1.2 CBDNF19G22 30 (14) 1-Incoloy
(1.3 W/cm2) 0.88 1.3 CBDNF29R22 CBDNF29R21 43 (20)
All circulation heaters are Assembly Stock unless otherwise noted.
Availability Assembly Stock: Five to seven working days Standard: 10 working days
®
1.00 1.2 CBDNF18A29 30 (14)
1.67 1.3 CBDNF27J29 CBDNF27J30 43 (20)
2.00 1.3 CBDNF32J29 CBDNF32J30 44 (20)
2.67 1.4 CBDNF42A29 CBDNF42A30 69 (32)
3.30 1.4 CBDNF51J29 CBDNF51J30 71 (33)
®
0.70 1.2 CBDNF24L22 CBDNF24L21 31 (14)
1.08 1.3 CBDNF34R22 CBDNF34R21 44 (20)
1.40 1.4 CBDNF45G22 CBDNF45G21 69 (31)
1.80 1.4 CBDNF55R22 CBDNF55R21 71 (32) Truck Shipment only
Must be operated 3-phase wye only.
2" NPT
21⁄
1
2
2" NPT Screw Plug
Fig. A Dimension B Dimension C Dimension No. in (mm) in (mm) in (mm)
2.1 3411⁄16 (881) 221⁄2 (572) 161⁄2 (419)
2.2 4411⁄16 (1135) 321⁄2 (1129) 261⁄2 (673)
2.3 573⁄
2.4 63
16 (1453) 45 (1143) 39 (991)
11
16 (1618) 511⁄2 (1308) 461⁄2 (1181)
2.5 3411⁄16 (881) 221⁄2 (572) 161⁄2 (419)
374
2.6 4411⁄
2.7 57
(1135) 32
16
3
16 (1453) 45 (1143) 39 (991)
1
(1129) 26
2
1
2
(673)
W A T L O W
Tubular and Process Assemblies
Circulation Heaters
21⁄2" NPT Screw Plug—WATROD Element
WATROD Code No. Est. Ship.
Description kW Fig. 240VÅ(ac) 480VÅ(ac) Weight
No. 3-Phase 3-Phase lbs (kg)
Application: Clean Water
2
60 W/in Steel Tank 7.5 2.5 CBLC717L3 CBLC717L5 24 (11) 3-Copper 9.0 2.5 CBLC720L3 CBLC720L5 26 (12) (9.3 W/cm2) 12.0 2.6 CBLC726C3 CBLC726C5 27 (13)
Application: Deionized Water , Demineralized Water
2
60 W/in 316 SS Tank 7.5 2.5 CBLR717L3 CBLR717L5 24 (11) 3-316 SS 9.0 2.5 CBLR720L3 CBLR720L5 26 (12) (9.3 W/cm2) 12.0 2.6 CBLR726C3 CBLR726C5 27 (13) Passivated 15.0 2.6 CBLR731L3 CBLR731L5 29 (14)
Application: Process Water
2
48 W/in Steel Tank 7.5 2.5 CBLN719R3 CBLN719R5 26 (12) 3-Incoloy (7.5 W/cm2) 12.0 2.6 CBLN732G3 CBLN732G5 29 (14)
®
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
23 W/in2➄➅ 3.0 2.5 CBLNA17G3 CBLNA17G5 24 (11) Steel Tank 4.5 2.6 CBLNA24R3 CBLNA24R5 27 (13) 3-Incoloy
(3.6 W/cm
®
Applications: Lightweight Oils, Degreasing Solutions, Heat Transfer Oils
23 W/in2➅ 3.0 2.5 CBLS717E3 CBLS717E5 24 (11) Steel Tank 4.5 2.5 CBLS724N3 CBLS724N5 27 (13) 3-Steel 6.0 2.6 CBLS732E3 CBLS732E5 29 (14) (3.6 W/cm2) 7.5 2.7 CBLS739N3 CBLS739N5 31 (14)
Applications: Medium Weight Oils, Heat Transfer Oils, Lube Oils, Liquid Paraffin
16 W/in2➂ 2.0 2.5 CBLN717G12 CBLN717G13 24 (11) Steel Tank 2.5 2.5 CBLN719R12 CBLN719R13 26 (12) 3-Incoloy (2.5 W/cm2) 4.0 2.6 CBLN732G12 CBLN732G13 29 (14)
®
Applications: Bunker C and #6 Fuel Oils
8 W/in2➂ 2.0 2.6 CBLS732E12 CBLS732E13 29 (14) Steel Tank 3.0 2.7 CBLS747E12 CBLS747E13 32 (15) 3-Steel
(1.3 W/cm2)
6.0 2.5 CBLC714L3 CBLC714L5 24 (11)
15.0 2.6 CBLC731L3 CBLC731L5 29 (14)
18.0 2.7 CBLC737C3 CBLC737C5 30 (14)
6.0 2.5 CBLR714L3 CBLR714L5 24 (11)
18.0 2.7 CBLR737C3 CBLR737C5 30 (14)
6.0 2.5 CBLN717G3 CBLN717G5 24 (11)
9.0 2.5 CBLN724R3 CBLN724R5 27 (13)
15.0 2.7 CBLN739R3 CBLN739R5 31 (14)
18.0 2.7 CBLN747G3 CBLN747G5 32 (15)
6.0 2.6 CBLNA32G3 CBLNA32G5 29 (14)
2
) 7.5 2.7 CBLNA39R3 CBLNA39R5 31 (14)
9.0 2.7 CBLNA47G3 CBLNA47G5 32 (15)
9.0 2.7 CBLS747E3 CBLS747E5 32 (15)
3.0 2.5 CBLN724R12 CBLN724R13 27 (13)
5.0 2.7 CBLN739R12 CBLN739R13 31 (14)
6.0 2.7 CBLN747G12 CBLN747G13 32 (15)
All circulation heaters are Assembly Stock unless otherwise noted.
Availability Assembly Stock: Five to seven working days Standard: 10 working days
Must be operated 3-phase wye only.240VÅ(ac) can be wired wye and operated
at 480VÅ(ac) 3-phase to produce 1⁄3 more kW and watt density.
Can be wired wye to produce 1⁄3 of the
original kW and watt density (3-phase only).
Circulation Heaters
375
Tubular and Process Assemblies
Circulation Heaters
21⁄2" NPT Screw Plug—FIREBAR Element
FIREBAR Code No. Est. Ship.
Description kW Fig. 240VÅ(ac) 480VÅ(ac) Weight
No. 3-Phase 3-Phase lbs (kg)
Applications: Clean and Potable Water
90 W/in2h 15.0 2.1 CBLNF15C3 CBLNF15C5 22 (10) Steel Tank 20.0 2.1 CBLNF18C3 CBLNF18C5c 23 (11) 3-Incoloy (14 W/cm2) 32.0 2.2 CBLNF28L5 34 (16)
Applications: Process Water, Ethylene Glycol (50%)
45 W/in2h 6.0 2.1 CBLNF12A27 21 (10) Steel Tank 7.5 2.1 CBLNF14J27 22 (10) 3-Incoloy (7 W/cm2) 12.0 2.1 CBLNF21J27 CBLNF21J28 31 (14)
Applications: Cooking Oils, Ethylene Glycol (100%)
30 W/in2c 5.0 2.1 CBLNF15C12 CBLNF15C13 22 (10) Steel Tank 6.5 2.1 CBLNF18C12 CBLNF18C13 23 (11) 3-Incoloy (4.7 W/cm2) 10.5 2.2 CBLNF28L12 CBLNF28L13 34 (16)
Applications: Heat Transfer Oils, Mineral Oil, Degreasing Solutions
23 W/in2h 3.8 2.1 CBLNF15C20 22 (10) Steel Tank 4.9 2.1 CBLNF18C20 23 (11) 3-Incoloy (3.6 W/cm2) 7.9 2.2 CBLNF28L20 CBLNF28L19 34 (16)
Applications: Medium Weight Oils, Heat Transfer Oils, Lube Oils, Liquid Paraffin
15 W/in2c 2.0 2.1 CBLNF12A29 21 (10) Steel Tank 2.5 2.1 CBLNF14J29 22 (10) 3-Incoloy (2.3 W/cm2) 4.0 2.1 CBLNF21J29 CBLNF21J30 31 (14)
Applications: Bunker C and #6 Fuel Oils, Asphalt
8 W/in2c 1.25 2.1 CBLNF15C22 22 (10) Steel Tank 1.63 2.1 CBLNF18C22 23 (10) 3-Incoloy (1.3 W/cm2) 2.63 2.2 CBLNF28L22 CBLNF28L21 34 (15)
®
25.0 2.1 CBLNF23C5 31 (14)
38.0 2.2 CBLNF33L5 35 (16)
®
®
®
®
®
9.0 2.1 CBLNF17A27 23 (11)
15.0 2.2 CBLNF26J27 CBLNF26J28 34 (16)
18.0 2.2 CBLNF31J27 CBLNF31J28 35 (16)
24.0 2.3 CBLNF41A28 44 (20)
30.0 2.4 CBLNF50J28 52 (24)
8.5 2.1 CBLNF23C12 CBLNF23C13 31 (14)
12.8 2.2 CBLNF33L12 CBLNF33L13 35 (16)
17.0 2.3 CBLNF44C12 CBLNF44C13 44 (20)
21.5 2.4 CBLNF54L13 52 (24)
6.4 2.1 CBLNF23C20 CBLNF23C19 31 (14)
9.6 2.2 CBLNF33L20 CBLNF33L19 35 (16)
12.8 2.3 CBLNF44C20 CBLNF44C19 44 (20)
16.1 2.4 CBLNF54L20 CBLNF54L19 52 (24)
3.0 2.1 CBLNF17A29 23 (11)
5.0 2.2 CBLNF26J29 CBLNF26J30 34 (16)
6.0 2.2 CBLNF31J29 CBLNF31J30 35 (16)
8.0 2.3 CBLNF41A29 CBLNF41A30 44 (20)
10.0 2.4 CBLNF50J29 CBLNF50J30 52 (24)
2.13 2.1 CBLNF23C22 CBLNF23C21 31 (14)
3.19 2.2 CBLNF33L22 CBLNF33L21 35 (16)
4.25 2.3 CBLNF44C22 CBLNF44C21 44 (20)
5.38 2.4 CBLNF54L22 CBLNF54L21 52 (24)
All circulation heaters are Assembly Stock unless otherwise noted.
Availability Assembly Stock: Five to seven working days Standard: 10 working days Note: Assembly Stock may be shipped same
day if ordered before 11:00 am CST.
c Must be operated 3-phase wye only. h Can be wired 1-phase.
376
W A T L O W
Ref
A
5
5
/8
"
(143 mm)
4
1
/8
"
(105 mm)
1" NPT Inlet & Outlet
3
/8
"
- 16 UNC Thread
(4 places)
3
/4
"
(19 mm) deep
(2 places)
1
1
/4
"
(32 mm)
Ref 5
"
(127 mm)
Ref
7
11
/16
"
(195 mm)
Ref
11
1
/2
"
(292 mm)
C
B
1
/2
"
NPT
1
/2
"
NPT
3
1
/8
"
(79 mm)
4
3
/8
"
(111 mm)
Tubular and Process Assemblies
Circulation Heaters
3" Flange
3" 150 lb ANSI FlangeWATROD Element
Fig. A Dimension B Dimension C Dimension No. in (mm) in (mm) in (mm)
3.1 35
3.2 45
3.3 57
3
16 (894) 22
3
16 (1148) 321⁄2 (826) 261⁄2 (673)
11
16 (1465) 45 (1143) 39 (991)
1
2 (573) 16
1
2 (419)
Circulation Heaters
WATROD Code No. Est. Ship.
Description kW Fig. 240VÅ(ac) 240VÅ(ac) 480VÅ(ac) 480VÅ(ac) Weight
No. 1-Phase 3-Phase 1-Phase 3-Phase lbs (kg)
Application: Clean Water
2
60 W/in
6.0 3.1 CFMC715J10 CFMC715J3 CFMC715J11 CFMC715J5 66 (30) Steel Tank 9.0 3.1 CFMC721J10 CFMC721J3 CFMC721J11 CFMC721J5 70 (32) 3-Copper 12.0 3.2 CFMC727A3 CFMC727A11 CFMC727A5 80 (37)
2
(9.3 W/cm
) 15.0 3.2 CFMC732J3 CFMC732J11 CFMC732J5 96 (44)
18.0 3.3 CFMC738A3 CFMC738A11 CFMC738A5 98 (45)
Application: Process Water
48 W/in2➄ 6.0 3.1 CFMN718A10 CFMN718A3 CFMN718A11 CFMN718A5 68 (31) Steel Tank 7.5 3.1 CFMN720J10 CFMN720J3 CFMN720J11 CFMN720J5 70 (32)
®
3-Incoloy
(7.5 W/cm
9.0 3.2 CFMN725J10 CFMN725J3 CFMN725J11 CFMN725J5 78 (36)
2
) 12.0 3.2 CFMN733A3 CFMN733A11 CFMN733A5 96 (44)
15.0 3.3 CFMN740J3 CFMN740J11 CFMN740J5 100 (46)
18.0 3.3 CFMN748A3 CFMN748A11 CFMN748A5 107 (49)
Applications: Forced Air and Gases, Caustic Solutions, Degreasing Solutions
23 W/in2➄➅ 3.0 3.1 CFMNA18A10 CFMNA18A3 CFMNA18A11 CFMNA18A5 68 (31) Steel Tank 4.5 3.2 CFMNA25J10 CFMNA25J3 CFMNA25J11 CFMNA25J5 78 (36) 3-Incoloy
(3.6 W/cm2) 7.5 3.3 CFMNA40J10 CFMNA40J3 CFMNA40J11 CFMNA40J5 100 (46)
All circulation heaters are Assembly Stock unless otherwise noted.
Availability Assembly Stock: Five to seven working days Standard: 10 working days
®
6.0 3.2 CFMNA33A10 CFMNA33A3 CFMNA33A11 CFMNA33A5 96 (44)
9.0 3.3 CFMNA48A10 CFMNA48A3 CFMNA48A11 CFMNA48A5 107 (49)
Truck Shipment only
240VÅ(ac) can be wired wye and
operated at 480VÅ(ac) 3-phase to produce
Can be wired wye to produce
original kW and watt density (3-phase only).
1
more kW and watt density.
3
1
3
of the
CONTINUED
377
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