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CONTENTS
Overview
Using this Guide .................................................................... 1
CLS/MLS Global Parameters ...............................................C-8
Glossary
Index
iv
Overview
Using this Guide
This guide describes how to install, set up, and operate AnaWin.
AnaWin32 is Windows
monitor one or more controllers from a single PC. AnaWin allows you
to log data to disk, graph data, schedule automatic recipe changes,
manage alarms, manage recipes, configure control parameters, create
custom overview screens, and use the advanced control features of your
Watlow Anafaze controller through a graphical user interface.
This guide is intended for both experienced and inexperienced users. If
you are an experienced user , you ma y want to skim par ts of this guide. If
you are an inexperienced user, you should read the entire guide
carefully. We assume that AnaWin users have a basic knowledge of
Windows95.
The information in this guide is organized into the following chapters.
•
Chapter 1, Installation and Setup: Describes how to install
AnaWin and how to use the Configuration program to connect to
one or more controllers, create loop/channel groups, and customize
channel, parameter, and I/O names.
Chapter 3, Exporting Data: Describes how to export data from
AnaWin to other applications, including how to specify when data is
logged and which channels are included in the log file.
®
95 software that allows you to program and
AnaWin User’s Guide 1
Overview
•
Chapter 4, Setting System Parameters: Describes how to use the
system menu, to set preferences and configure AnaWin to operate
with your controller.
•
Chapter 5, Setting Channel Parameters: Describes how to use t he
Channel Setup screen to configure a controller.
•
Chapter 6, Managing Recipes: Describes the Recipe menu, and
how to create, store and use recipes through AnaWin.
•
Chapter 7, Using the Trend Plot Screen: Des c ribes AnaWin’s
trend plotting features.
•
Chapter 8, Viewing Channels: Describes different ways of viewing
system data in AnaWin.
•
Chapter 9, Working with Log Files: Describes event logs and how
to view them.
•
Chapter 10, Using the Developer: Describes how to design and use
custom overview screens and how to define user
variables.
•
Chapter 11, Working with System Alarms: Describes the AnaWin
Alarm screen and how to acknowledge alarms.
•
Appendix A, Using AnaMator: Describes how to use the AnaMator
application to create animations w hich y ou can add t o you r AnaWin
custom overview screens.
•
Appendix B, User Variable Operators and Functions: Lists the
operators and functions that may be used in the user variables
spreadsheet.
•
Appendix C, AnaWin OLE Server: Describes OLE (Object Link-
ing and Embedding), which is used in the interchange of data with
other Windows95 applications.
Online Help
Watlow Anafaze Technical Support
2 AnaWin User’s Guide
AnaWin provides a comprehensive Help system which you can access
from the Help menu, or by pressing F1. Pressing F1 provides contextsensitive help related to the part of the software that is displayed at the
time.
We have made every effort to ensure that you will be able to install, set
up and maintain AnaWin using the information in this guide and in the
online help. Should you need further assistance, call Watlow technical
support.
Installation and
Setup
This chapter describes how to install AnaWin on your computer and
how to use the Configuration program to set up AnaWin to
communicate with your controller(s).
System Requirements
The following components are required to operate AnaWin.
Hardware Requirements
Pentium 100MHz or greater with a minimum of 16MB of RAM
•
(Pentium 133 with 32 MB recommended for animation)
Hard drive with 20MB of free space (500 MB is recommended for
•
logging and trending)
3.5 inch HD floppy drive
•
SVGA display (high-color recommended)
•
Communications port capable of 19.2 Kbaud (with 16550 UART)
•
1
Software Requirements
Microsoft®-compatible sound card (recommended for voice-annun-
•
ciated and customized alarm sounds, but not required)
Microsoft-compatible pointing device (mouse or trackball)
•
Windows95 or WindowsNT 4.0
•
AnaWin User’s Guide 1-1
Installation and Setup
Parts List
The following parts are included with AnaWin:
•
AnaWin on 3.5 inch disket te s .
•
AnaWin User’s Guide
System Block Diagram
Figure 1-1 shows how a PC (using AnaWin) interfaces with one, or
more, controllers.
FIGURE 1-1
Communications
Cable (to any serial port)
one or more controllers
System Block Diagram
Communication to a single controller can be made using an RS-232
connection to one of the PC’s serial ports.
The serial communication link required to communicate with more than
one Watlow Anafaze controller or with a communication cable longer
than 50 feet is RS-485. We recommend using the standard serial
interface of RS-232 with an external RS-485 converter.
We recommend using a B&B Electronics RS-232/RS-485 optically
isolated converter P/N 485OIC. This converter has screw terminals for
connecting the RS-485 wires and a DB-25 Male connector for the RS232 side. You can reach B&B Electronics at (815) 434-0846.
Safety
1-2 AnaWin User’s Guide
Contact the factory for other available converters.
While Watlow Anafaze has made every effort to ensure the reliability
and safety of its controllers and AnaWin, AnaWin—like any other
application—can fail, and other unexpected conditions can occur.
Installation
Installation and Setup
Good engineering practices, electrical codes, and insurance regulations
require you to use independent external safety devices to prevent
potentially dangerous or unsafe conditions. Use of AnaWin does not
eliminate the need for appropriate external, independent safety devices.
For additional process safety, use AnaWin to automatically reload your
desired operating parameters after a power failure.
Please contact Watlow Anafaze immediately if you have questions
about system safety.
To install AnaWin, follow these steps:
1.Click on the Windows95 Task Bar with the right mouse button,
then choose Properties, then Autohide.
2.Insert the disk labeled AnaWin Disk1 in the floppy drive.
3.Click on Start and Run at the bottom of the screen.
4.Type a:\setup or b:\setup.
5.The Setup program prompts you through the installation process.
Follow the instructions on the screen.
The first time you run AnaWin, you are prompted to enter your
serial number. You must enter the serial number printed on
AnaWin disk 1. You will also need this serial number any time you
request technical support.
System Setup
AnaWin loads the Configuration program and displays the controller
setup screen. Ref er to “Syst em Setup,” below, for instructions on using
the controller setup screen.
The controller setup screen, shown in Figure 1-2, allows you to set the
software parameters to match t he controller(s). When you first install
AnaWin, this screen appears automatically after a successful install. If
AnaWin has been previously installed, you can access the controller
setup screen by selecting Configure from the System menu.
AnaWin User’s Guide 1-3
Installation and Setup
FIGURE 1-2
Controller Setup Screen
Setting the Controller to ModBus Protocol
Before configuring the software, set your controller(s) to ModBus
Protocol. Do this using the controller keypad and display shown in
Figure 1-3. Select the Global Parameters menu and set the
Communication Protocol screen to MOD, as show in the figure. Set a
unique address in each controller. Refer to your controller manual for
more detailed instructions.
LOOP PROCESS UNITS
COMMUNICATIONS
PROTOCOL? MOD
ALARM SETPOINT STATUS OUT%
FIGURE 1-3
Setting a Controller to ModBus Protocol
Configuring your Controllers
To configure AnaWin to communicate with your controller(s), follow
these steps:
1.On the Controller Setup screen set the total number of controllers,
with which Anawin must communicate.
1-4 AnaWin User’s Guide
2.Set the series number of the first controller you wish to
configure.
Installation and Setup
3.Choose the controller type and model. AnaWin automatically sets
the number of channels based on this data.
9
4.Set the ModBus address for the controller. Note that each controller
must have a unique ModBus address.
NOTE
You can use the Detect button to automatically set up each ModBus
address, but this operation takes considerable time to complete.
Refer to “Other Configuration Options” later in this chapter for
details about the Detect button.
5.If the controller is equipped for ramp/soak, select the Ramp Soak Option check box.
6.Ensure the Comm Status of the controller has been set to Online.
Set a controller Off-line to speed up communications when you
remove the controller from the system or at other times when it cannot communicate.
7.If necessary, repeat steps 2-5 to configure other controllers.
8.If desired, set up channel grouping or other configuration options,
as described in the following subsections.
9.Click Save to save the configuration.
NOTE
When changing the number of controllers or controller type,
AnaWin will automatically restart itself when the information is
saved.
AnaWin User’s Guide 1-5
Installation and Setup
Channel Grouping
Select Channel Grouping from the System menu to display the Channel
Grouping setup screen, shown in Figure 1-4. This screen allows you to
set up channel groups. Select Allow Channel Grouping in order to allow
channel grouping.
When channels are grouped, the spreadsheet v iew show s only o ne gr oup
of channels at a time. Recipes and recipe management are also groupspecific—each group has its own set of recipes.
NOTE
Setting up channel groups deletes pre-existing recipes and logged
data. Group channels only if you want separate recipe control for
certain channels.
By default, AnaWin creates one group with all the controllers’ loops. To
separate channels into defined groups, follow these steps:
1.Select Allow Channel Grouping.
2.Select the Default group in the Group Name field.
3.Click Delete to delete the Default group.
4.Click New and enter a Name for the new group.
5.Select a Controller in the Available panel.
6.Use the Start channel and End Channel fields to define a sequence
of channels to be included in the group.
7.Click Add to add the specified channels for the selected controller to
the group. The channels you add are listed in the group panel.
8.Repeat steps 4-7 to create additional groups until you have put all
the channels into a group. Any channels that you do not put in a
group will not be available in AnaWin.
1-6 AnaWin User’s Guide
NOTE
A group must consist of contiguous sets of loops from within any
one controller, though it may contain sets of contiguous sets of
loops from several controllers
Allow Channel Grouping
You must select the Allow Channel Grouping option in order to be able
to group channels. With channel grouping, you can establish related
blocks of channels for display and editing purposes. These groups can
cross more than one controller, but must be in sequence. For instance,
one group might include channels 1 to 10, and another, channels 11 to
16 etc. But you would not be able to have a group that included channels
2, 5, 6, 7, and 9, because they are not all in sequence.
Installation and Setup
FIGURE 1-4
Channel Grouping Setup Screen
Group Parameters
•
Name: Displays the name of the group currently selected in the list.
•
New: Lets you create a new group to add to the list.
•
Rename: Lets you rename a group.
•
Delete: Lets you delete a group.
Add and Remove Buttons
These buttons allow you to add channels to and remove channels from a
group.
Add: Lets you add the sequence of channels defined by the Start
Channel and End Channel fields to the current group.
Remove: Lets you remove the channels selected in the list in the Group
panel from the current group.
Available Controllers and Channels
The Available panel allows you to select a controller and block of
channels for grouping. The Start Channel and End Channel fields
define the sequence of channels to add to the group. Click Add to add
these channels to the group. When you add a sequence of channels, the
channel names are listed in the Group panel.
Other Configuration Options
You can perform the following optional configuration options.
•
Automatically set up each ModBus address.
•
Configure communications options.
•
Customize displayed parameter, channel, and/or digital I/O names.
AnaWin User’s Guide 1-7
Installation and Setup
The following subsections describe these options.
Automatic ModBus Address Setup
Click Detect to direct AnaWin to automatically attempt to communicate
to each ModBus address. AnaWin checks each address and sets up any
controllers it finds.
Configuring Communications Options
Use the Communications option on the System menu to select the port to
which you have connected your controller(s) and the baud rate for
which you have configured your controller(s).
•
From the System menu, select Communications, then Port to select
the port to which you have connected the controller(s).
•
From the System menu, select Communications, then Baud Rate to
select the baud rate for which you have configured your controller(s).
Customizing Displayed Names
Use the options on the Names menu to customize displayed names of
specific global and channel parameters or names of channels and digital
inputs and outputs.
From the Names menu, select Parameter Names to display the
Parameter Names screen, shown in Figure 1-5. Use this screen to
customize channel, global, and ramp/soak parameter names.
1-8 AnaWin User’s Guide
FIGURE 1-5
Parameter Names Screen
Installation and Setup
To customize parameter names follow these steps:
1.Use the Parameter Type radio buttons to select a group of parameters to rename (Channel, Global, or Ramp Soak).
2.Use the Parameter pull-down list box to choose the first parameter
of the selected type that you want to rename.
3.Enter your custom name in the Display Name field.
4.Repeat steps 2 and 3 for the other parameters of the selected type
that you want to rename.
5.If desired, repeat steps 1- 5 to ren ame param e ters o f a di fferent type.
NOTE
The Data Table Ref field on the Parameter Names screen is a read-
only field that refers to the CLS Data Table. Refer to the Communications Specifications manual for details.
•
From the Names menu, select Channels & DIO, to display the Chan-
nel and Digital IO Names screen, shown in Figure 1-6. Use this
screen to customize channel and digital input and output names.
FIGURE 1-6
Channel and Digital IO Names Screen
Use the Channel Names panel to customize channel names. One by one,
select the channels you want to rename from the Channel pull-down list
box, then enter your custom name in the Name field.
Use the Digital IO Names panel to customize digital input and o utput
names. One by one, select the input or output you want to rename from
the Input or Output pull-down list box, then enter your custom name in
the Name field.
AnaWin User’s Guide 1-9
Installation and Setup
Monitoring the Configured Controllers
Once you have used the Configure program to configure your
controllers, select Return from the File menu to return to AnaWin and
begin monitoring the controllers you have configured, as described in
the remaining chapters of this guide.
1-10 AnaWin User’s Guide
AnaWin Screen
Displays
This chapter describes the features common to most AnaWin screens
and lists the options available from the AnaWin main menu bar.
Screen Conventions
Figure 2-1 shows a typical AnaWi n screen.
Caption
Main Menu
Name of Last
Recipe Downloaded
Current Group
(if enabled)
Login/Logout
Buttons
2
Minimize/Maximize
Screen
Alarm Button/
Indicator
Message box (description of cursor locatio n or
current operation)
Communicating Controller
FIGURE 2-1
Current Time
Communication Status
AnaWin Screen Conventions
AnaWin User’s Guide 2-1
AnaWin Screen Displays
The following standard features appear on most AnaWin screens:
Caption: The name of the current screen.
Main Menu: Displays the AnaW in menus. Refer to “Main Menu,” later
in this chapter for a diagram of the menu options on the main menu.
Last Recipe Downloaded: Displays the name of the last recipe
downloaded to the controller.
Current Group: The name of the group currently selected for display.
Refer to “Channel Grouping,” in Chapter 1 for details about creating
channel groups.
Login Button: Click Login to identify yourself to AnaWin. Refer to“Login,” in Chapter 4, for details.
Logout Button: Click Logout to ensure unauthorized personnel are not
able to access AnaWin features without logging in. Refer to “Logout,”
in Chapter 4, for details.
Alarm Button: Click Alarm to display the Alarm screen. The color of
the Alarm button also serves as an alarm indicator:
Green = No alarms
Yellow = Ch annel in deviation
Red = Channel in alarm
Refer to Chapter 11 for details about viewing and acknowledging
alarms.
Cursor/Location Description: Displays a description of the current
cursor location or current operation.
Communicating Controller: Indicates the controller with which
AnaWin is currently communicating.
Communication Status Indicator: Displays the current
communication status. The communication status is indicated both by
the text on this bar and the color of the bar:
Green = Communicating
Red = Not communicating
2-2 AnaWin User’s Guide
Yellow = Incomplete communication: AnaWin is communicating with
some, but not all, of the cont rollers for which is has been configured.
This status occurs if one or more controllers is set offline or a
communication has failed with one or more controllers.
Main Menu
AnaWin Screen Displays
Time: Displays the current time.
Maximize/Minimize: Click the Minimize and Maximize buttons to
minimize and maximize the screen.
You use the main menu to access AnaWin screens and to perform basic
operations with the controller. Figure 2-2 shows the options available
from the main menu. The following chapters describe the features
available from the menus.
This chapter explains how to use the data export features on AnaWin’s
menu. While AnaWin provides comprehensive trend plotting
File
capabilities, you may need to export data to other applications. Two
options are available for exporting:
.
Setup
Export Database
and
3
Data Log
Export Database
Using the
customize when data is logged and which channels are included in the
log file. You can then use these data logs with programs other than
AnaWin to report or analyze your process performance or history. You
might, for example, import data into a spreadsheet app lication and graph
it for a report.
Select
Figure 3-1. From this screen, you can export a block of process data int o
a text file. This option is a one-time export of data, based on a block of
time and channels you set from data accumulated for trend plotting.
Export Database
Export Database
and
Data Log Setup
to display the Export Settings screen, shown in
options, you can
AnaWin User’s Guide 3-1
Exporting Data
FIGURE 3-1
Export Settings Screen
Setpoint, process variable, and heat and cool output power are logged
whenever AnaWin communicates with one or more controllers. The
maximum sampling frequency is determined by the parameters set
through the Trend Plot menu. Refer to “Trend Plot Settings.” in Chapter
7, for information on how to set the frequency for data collection.
Set the following parameters on the Export Settings screen to set up
export to a database file.
Begin Report
Use the Begin Report fields to define the time (Hou rs, minutes, seconds)
and the day (day, month, year) serving as the starting point of your data
log file. The time is in 24-hour format.
T o ch ang e a value, either over type the ex isting value u sing the key boar d
or move the cursor to the left of the value you want to change and click
on the up/down arrows to increase or decrease the values.
End Report
Use the End Report fields to define the time (Hours, minutes, seconds)
and the day (day, month, year) serving as the ending point of your data
log file.
3-2 AnaWin User’s Guide
Click on the up/down arrows to the right of the value you want to
change, and to increase or decrease the values.
Now
If you want your data logging file to end at the current moment, click
Now instead of using the up/down arrows.
Exporting Data
Logging interval
The logging interval is the span of time (in seconds) for the data points
to be exported. The default value is 5, meaning that exported data
represents the state of the process variables every five seconds between
the starting and ending points. Increase or decrease the Logging Interval
by entering a new value and pressing Enter. If you do not press Enter,
the old value will re-appear.
Export file
The Export File field lists the file name for the default text file. The
default file name consists of the date, expressed in 6 figures, and th e
suffix TXT.
Select File
Click the Select button to set the name and location of th e file to be
created when data is exported. The data you have selected is saved in
the file you indicate. Figure 3-2 shows a sample exported data file.
DateTimeSetpointProcess VariableOutput1Output2Channel Name
FIGURE 3-2
Exported Data File Sample
Select Channels to Export
The data export file can include all the channels in the system, or only
some of them, according to your needs. Use the Select Channels button
in the Select Channels to Export panel, to select the channels you wish
to export.
Press the Select Channels button to select the channels you wish to
export.
AnaWin User’s Guide 3-3
Exporting Data
The Select Channels to Export panel lists the total num ber of channels
in the system and the total number of channels currently selected for
export. Click Select Channels to select specific channels from the total.
Select the channels you wish to export, then click OK.
Export Data Now
Click Export Data Now to expor t data to the selected text f ile using the
specified export settings.
Data Log Setup
Select Data Log Setup to display the Data Log Settings screen, shown in
Figure 3-3. From this screen, you can set AnaWin to regularly log data
to a database file.
FIGURE 3-3
Data Log Settings Screen
Data Logging Status
The data logging status (ON or OFF) appears at the top of the screen. If
the data log ging status is OFF, no continuou s data logging will occur.
Set the data logging status to ON, to begin continuous logging.
Logging Interval
Set the frequency of data logging. Setpoint, process variable, and two
output variables for each selected channel are logged according to the
period defined in this field.
Select Channels to Log
The data logging file can include all the channels in the system, or only
some of them, according to your needs. Use this field to select the
channels you want to log.
3-4 AnaWin User’s Guide
Start
Click Start to begin data logging.
Stop
Click Stop to end data logging.
Done
Click Done to leave the screen with no changes.
Exporting Data
AnaWin User’s Guide 3-5
Exporting Data
3-6 AnaWin User’s Guide
Setting System
Parameters
4
This chapter explains how to use the options on the
preferences and configure AnaWin to operate controller(s). If password
protection has been enabled, you can also access login and logout
screens.
The
Login
•
Logout
•
Preferences
•
Com Enabled
•
Com Diags
•
Configure
•
AnaWin provides numerous customizable features which can help you
adapt the program to work in a way that fits your needs. You can
establish intelligent connections between your process and your
AnaWin interface by:
Enabling and configuring password protection to help ensure each
•
user is only presented with the screens and commands he or she has
been trained to use.
Setting startup preferences that allow AnaWin to bring up your pro-
•
cess appropriately after a normal shutdown and differently after a
power failure.
Customizing how the interface reacts when an alarm occurs.
•
Customizing the comment prompt displayed when a recipe is saved.
•
Configuring a digital input or output to prevent recipe downloading.
•
menu includes the following options:
System
System
menu to set
AnaWin User’s Guide 4-1
Setting System Parameters
Login
Select Login to display the User Login screen, shown in Figure 4-1. This
screen allows you to log in to the system or identify yourself to
AnaWin. Note that the User Login screen appears only if EnablePasswords is selected on the Preferences screen. Refer to
“Preferences,“later in this chapter, for details.
Logout
Preferences
FIGURE 4-1
User Login Screen
Select your Level and type your Password. Refer to “Setup Passwords,”
later in this chapter, for details.
Select Logout to log out of the system.
Select Preferences to displ ay t he Preferences s creen , sh own i n Figu re4-2.
This screen allows you to set startup options and other AnaWin
operational parameters. These settings allow you to customize
AnaWin’s features.
4-2 AnaWin User’s Guide
FIGURE 4-2
Preferences Screen
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