Watlow 942 User Manual

Series 942

TOTAL
CUSTOMER
SATISFACTION
User's Manual
CUSTOMER
SATISFACTION
1241 Bundy Blvd., P.O. Box 5580, Winona, MN 55987-5580, Phone: 507/454-5300, Fax: 507/452-4507
W942-XUMN Rev. R00 June, 1995
Supersedes: W942-MA40-9305
1/4 DIN
Microprocessor-Based
Ramping Control
Watlow Controls Watlow Controls
Watlow Controls
Watlow Controls Watlow Controls
Made in the U.S.A.
$10.00
Printed on Recycled Paper
2
WATLOW Series 985 User's Manual Appendix
Page Item
Chapter 1
4 Starting Out With The Watlow Series 942-
4 General Description 5 Opening the 942 5 Set the DIP Switches
Chapter 2
6 How To Install And Wire The Series 942-
6 System Planning 6 Installation Information 7 Dimensional Information 8 Wiring The Series 942 8 Sensor Installation Guidelines 9 Input Wiring 11 Output 1 Wiring 15 Output 2 Wiring 17 Auxiliary Wiring 20 System Wiring Example
Chapter 3
21 How To Use the Keys And Displays
Chapter 4
22 How To Setup The Series 942
22 Entering The Setup Menu 23 Setup Parameters 28 Operation Menu and Parameters
Chapter 5 31 Programming the Seres 942 31 Program Menu
32 Program Parameters 34 Running the Series 942 35 Resume a Profile 36 Event Outputs 37 Multiple Profiles 37 Jumploops 38 Programming a Ramping Profile 38 Running Your Profile 39 Editing Your Profile
Chapter 6
How To Tune and Operate
40 Tuning - Automatic and Manual 42 Changing the Auxiliary Jumper Position 42 Using Alarms 44 Error Code Messages & Actions
Appendix 1
46 Specification 48 Model Number Information
Appendix 2
49 Installation Guidelines For Preventing Noise 51 Eliminating Noise 52 Checking For Ground Loops 52 Noise Suppression Devices Available… 53 Line Filtering Configurations For Controls
Appendix 3
54 Entering the Calibration Menu 56 Calibration Procedures 64 Glossary 66 Index 67 Warranty/Returns

Contents

Figures, Tables, Charts Page Item Figure
4 Series 942 Input & Output Overview 1 5 How to Open the Series 942 2 5 DIP Switch Location and Orientation 3 6 Overview of the Series 942 4 8 Series 942 Faceplate Dimensions 5 8 Series 942 Panel Cutout Dimensions 6 8 Series 942 Sideview Dimensions 7 9 120 VAC Power Wiring 8 9 240 VAC Power Wiring 9 10 Thermocouple Wiring Diagram 10 10 RTD Wiring Diagram 11 11 0 - 5 Process Input Wiring Diagram 12 11 4 - 20 Process Input Wiring Diagram 13 12 Solid State Relay, Output 1 Wiring 14 12 DC (Open Collector) Output 1 Wiring 15 13 6 Amp Mechanical Relay, Output 1 Wiring 16 13 4 - 20mA Process, Output 1 Wiring 17 14 0 - 5VDC Process, Output 1 Wiring 18 14 S.S. Relay, w/o contact supp., Output 1 19 15 S.S. Relay, Output 2 Wiring Diagram 20 15 DC (open Collector), Output 2 Wiring 21 16 6A Mechanical Relay, Output 2 Wiring 22 16 S.S. Relay, w/o contact supp., Output 2 23 17 Auxiliary Option 1, 1 - 6 Amp Relay 24 17 Auxiliary Option 2, 2 - 6 Amp Relays 25 18 Auxiliary Option 3, 6 Amp Relay/0-5ret. 26 18 Auxiliary Option 4, 6 Amp Relay/4-20ret. 27 19 Auxiliary Option 5, None/0-5Retransmit 28 19 Auxiliary Option 6, None/4-20mA Retransmit 29 20 System Wiring Example 30 21 Series 942 Keys and Displays 31 22 Entering the Setup Menu 32 22 The Setup Menu 33 28 The Operation Menu 34 31 The Program Menu 35 34 The Run Menu 36 37 Guaranteed Soak Deviation Example 37 42 Auxiliary Jumper Location 38 43 Deviation Alarm Example 39 43 Alarm Display Examples 40 44 Error Code Display Example 41 53 Differential Mode Filter Wiring 42 53 Common Mode Filter Wiring 43 53 Combination Filter Wiring 44 54 The Calibration Menu 45 55 Calibration Parameters 46
Tables
26 Input Ranges 1 27 Setup MenuParameters/Description 2 30 Operation Menu Parameters/Description 3 38 Series 942 Ramp and Soak Profile 4 39 Editing Your Profile, steps 4 - 7 5 52 Noise Suppression Device Ratings 6 57 RTD Settings 7
Charts
35 Master Step Chart 1
Appendix WATLOW Series 985 User's Manual
3

Starting Out

Starting Out
Chapter 1 The Watlow Series 942,
A Microprocessor-Based Control
Figure 1 ­Series 942 Input and Output Overview.
Single Input ­Type J, K, T, N, R, S, B, C or Pt2 Thermocouple, RTD or Process
RS-422A, RS423A (RS-232C compat­ible), or EIA-485 Optional Computer Interface
Dual Outputs-
PID or ON/OFF, User Selectable Output 1
Heat or Cool
Output 1 Auto-tuning (Heat only)
Output 2 Heat, Cool or None
Dual Alarms/Events
Retransmit Output
(Up to 10 Slaves)
Process Set Point
General Description
Welcome to the Watlow Series 942, a 1/4 DIN microprocessor-based ramping temperature control. It is a single input, dual output, auto-tuning control with 24 step program capability and easy fixed set point operation. The 942 accepts a Type J, K, T, N, R, S, B, C or Platinel 2 thermocouple, RTD, or process input. The primary output is heating or cooling, while the secondary output can be heating, cooling or none.
With the Series 942 you can select either PID or ON/OFF for Output 1 or 2. You can input a complete set of PID parameters for both outputs, including proportional band, reset/integral and rate/derivative. You can also select automatic tuning for Output 1 while in the heating mode. By setting either output's proportional band to zero, the Series 942 becomes a simple ON/OFF control with the switching differen­tial selectable under the HYS Setup parameter.
Two optional auxiliary outputs may be alarms or events. An event is an ON/OFF mechanical relay output. Events are based on time, and can trigger peripheral equipment or processes. An optional retransmit output is offered in lieu of one of the auxiliary outputs. Select either retransmit of process variable or set point.
Operator-friendly features include automatic LED indicators to aid in monitoring and setup, as well as a calibration offset at the front panel. The Watlow Series 942 automatically stores all information in a non-volatile memory.
4
WATLOW Series 942 User's Manual
Getting Started, Chapter 1

How to Open the 942

Before going further, open the Series 942 and pull the control chassis from its case. Here's how:
The control chassis fastens to the case with a single standard screw located on the
!
LOCK
Three strip connector plugs, in the rear of the control chassis, feed power and signals through the back of the case to the terminal strips. These plugs will let go as you pull.
Starting Out Starting Out
Figure 2 ­How to Open the Series 942.
!
WARNING:
The front panel screw turns 90 only. Do not apply excessive force or turn the screw more than 90°.
°
When removing the Series 942 control from its case, pull firmly but gently. When returning the control to the case, be sure you have the top up to match the plugs with the case. The 942 will not fit in the case upside down, but check to be sure it is oriented correctly. Press the unit in firmly, then turn the front panel screw clockwise to secure it. This insures proper electrical contact.

How to Set the DIP Switches

The Watlow Series 942 has a Dual In-line Package (DIP) switch inside the control on the A007-1954 circuit board (middle board). The location of the board and switch appear below. The switches are clearly numbered. When Switch #1 is ON, the Setup parameters can be viewed but not changed. When Switch #2 is ON, it provides battery backup of the Run parameters. When the control leaves the factory, both switches are OFF.
1 Hardware lockout of
Hardware Lockout of
1
Setup parameters
SETUP Parameters
2
2 Battery backup of the
Battery Discharge for Storage
Run parameters
(Factory default is OFF)
Control Chassis - Top View
Figure 3 ­DIP Switch Location and Orientation.
NOTE: The lithium battery has a life of approxi­mately ten years. When the battery expires, Pout and Run are affected (see Chapters 4 & 5). Return the unit to the factory for a replacement.
Getting Started, Chapter 1
WATLOW Series 942 User's Manual
5

Installation

Chapter 2 How to Install and Wire the Series 942
System Planning
This chapter tells you how to install the Series 942. All mounting and wiring information is right here. Because Watlow controls are thoroughly tested and "burned in" before leaving the factory, the Series 942 is ready to install when you receive it.
But before you begin working, read through this chapter to gain an understanding of the entire installation. Consider sensor installation carefully. For detailed information you'll need to look at the noise reduction guidelines in the Appendix of this manual before making your panel cutout.
Installation Information
NOTE: Removing the Series 942 chassis from its case may make mounting easier.
!
WARNING:
The front panel screw turns 90° only. Do not apply excessive force or turn the screw more than 90°.
The Series 942 mounts in a panel cutout with two brackets, shipped with your control. These brackets hold the case against the front panel. The Series 942 behind-panel dimensions are 3.6" (90 mm) high by 3.6" (90 mm) wide by 6" (152 mm) deep. Figure 5 on the next page shows the dimensions of the front panel bezel. The 942 weighs 2.75 lbs. (1.25 kg) max.
For dimensional and mounting information, including the location of mounting brackets and size of the front panel cutout, see Figures 5 through 7 on the next page. Your panel's thickness can be from 0.06" (1.5 mm) to 0.25" (6.3 mm).
Installation Procedure
Follow this procedure to mount the Watlow Series 942 Temperature Control:
1. Make a panel cutout per the dimensions in Figure 6.
2. Remove the 942 from its case by turning the front panel screw 90° counter­clockwise (CCW). Grip the bezel firmly and pull the control chassis out of the case.
!
3. Place the case in the cutout you just made.
4. Attach the mounting brackets either to the top and bottom, or to both sides of the unit.
5. Tighten the mounting brackets securely against your panel.
6
WATLOW Series 942 User's Manual
6. Insert the control chassis into its case and press the bezel to seat it. Turn the front panel screw 90° clockwise (CW) to lock the control in place. The hard­ware installation is complete. Proceed to the wiring section from here.
Install and Wire, Chapter 2
3.81" sq.
m
(97 mm)

Dimensions

3.81" sq. (97 mm)
Figure 4 ­Series 942 Dimensions.
0.92"
(23 mm)
Your Panel
Your Panel
Thickness
Thickness:
0.06" to 0.25"
0.06 to 0.25
(1.52 to 6.35mm)
(1.524 to 6.35mm)
6.0"
(152 mm)
Bezel
Mounting Bracket
3.622 to 3.653
3.62" to 3.65"
(92.00 to 92.79mm)
(92 to 93 mm)
Panel
Cutout
3.63" X 3.63"
3.625 x 3.625
(92.08 X 92.08 mm)
(92.08 x 92.08mm)
Nominal
(90 mm ± 0.381)
3.62" to 3.65"
(92 to 93 mm)
(97 mm)
3.6" ± 0.015"
3.622 to 3.653 (92.00 to 92.79m
3.8"
Figure 5 ­Series 942 Panel Cutout Dimensions.
Install and Wire, Chapter 2
NOTE:
k
All dimensions in inches.
WATLOW Series 942 User's Manual
7

Power Wiring

NOTE: For 50 or 60Hz operation, no adjustment or jumper placement is necessary.
Figure 6 ­120 VAC Power Wiring.
How to Wire the Series 942
The Series 942 wiring is illustrated by model number option. Check the terminal designation sticker on the control and compare your model number to those
shown here and to the model number breakdown in the Appendix of this manual. Series 942 internal circuits appear "inside" the line drawing of the 942, while
connections and terminal designations appear "outside" the line drawing. All outputs are referenced to a de-energized state. The final wiring figure is a typical system example.
When you apply power without sensor inputs on the terminal strip, the Series 942 displays "- - - -" in the Upper display, and Er7 in the Lower display. This error indicates an open sensor or A/D error. Remove power to the control and connect the sensor properly, see Page 10. All wiring and fusing must conform to the National Electric Code and to any locally applicable codes as well.
Fuse
11 12
13
120 VAC
L1 L2
Earth Ground
CAUTION:
To avoid potential electric shock, use National Electric Code (NEC) safety practices when wiring and connect­ing this unit to a power source and to electrical sensors or peripheral devices.
Figure 7 ­240 VAC Power Wiring.
Fuse
10
Fuse
12 13
240 VAC
L1
L2
Earth Ground
Sensor Installation Guidelines
We suggest you mount the sensor at a location in your process or system where it reads an average temperature. Put the sensor as near as possible to the material or space you want to control. The sensor should be thermally insulated from the sensor mounting.
WATLOW Series 942 User's Manual
8
Install and Wire, Chapter 2
Thermocouple Input

Input Wiring

Model # 942A -
942A -
You must use an isolated or ungrounded thermocouple, if an external device with a non­isolated circuit common is connected to the 4-20mA or 0 - 5VDC output.
Extension wire for thermocouples must be of the same alloy as the thermocouple itself to limit errors.
1 _ _ _ - _ 000 942A - 3 _ _ _ - _ 000 2 _ _ _ - _ 000 942A - 4 _ _ _ - _ 000
+
7
9
-
Figure 8 ­Thermocouple Input Wiring.
RTD, 2 or 3 Wire
Model # 942A -
Long lead lengths create electrical resistance. There will be approximately +2°C input error for every 1 of lead length resistance, when using a two wire RTD. The resistance, when added to the resistance of the RTD element, will result in erroneous input to the instrument. To overcome this problem, use a three wire RTD sensor, which compensates for lead length resistance. When extension wire is used for a three wire RTD, all three extension wires must have the same electrical resistance. (i.e. same gauge, copper stranded).
2 _ _ _ - _ 000 942A - 3 _ _ _ - _ 000
Jumper #5 to #6
for 2-Wire RTD
4 5 6
4 5 6
Figure 9 ­2 or 3 wire RTD Input Wiring.
Install and Wire, Chapter 2 WATLOW Series 942 User's Manual
9
Input Wiring
Figure 10 ­ 0 - 5VDC Process Input Wiring.
When using a process input such as 0 - 5VDC or 4 - 20mA, the rL and rH settings scale the display to match the measured range of the process signal.
An example of this is: A pressure transducer operates over a range of 0 - 300 PSI, delivering a 4 - 20mA output signal for this range. By setting rL = 0 and rH = 300, the Series 942 now displays a direct reading of pressure.
0 - 5VDC Process Input
Model # 942A - 2 _ _ _ - _ 000 942A - 3 _ _ _ - _ 000
+
1
V
2 3
-
DC
NOTE: When using a 0 - 5VDC process input, the input impedance is 100KΩ.
Figure 11 ­4 - 20mA Process Input Wiring.
4 - 20mA Process Input
Model # 942A - 2 _ _ _ - _ 000 942A - 3 _ _ _ - _ 000
A jumper must be installed between Terminals #2 and 3.
1 2 3
+
DC
I
-
NOTE: When using a 4 - 20mA process input, the input impedance is 249Ω.
WATLOW Series 942 User's Manual
10
Install and Wire, Chapter 2
Solid State Relay With Contact Suppression, Output 1
Model # 942A - _ B _ _ - _ 000
Solid State Relay, Form A, 0.5 Amp
External
N.O.
17
COM.
18
Solid State Relay With Contact Suppression
Watlow's solid state relay changes state at zero volts, which is "zero-cross switching." They are also optically isolated, which means the output circuitry is energized by infrared light striking a photosensitive device. This results in a virtual absence of electrically generated noise, and provides electrical isolation between the input and output. For use in switching mercury relays or small AC loads. Off state impedance is 20K minimum.
Load
Fuse
L2 L1

Output 1 Wiring

Figure 12 ­Solid State Relay With Contact Suppression, Output 1 Wiring.
NOTE: This output is sup­plied with an arc suppression snub­ber across the out­put terminals. High impedance loads may remain ener­gized even though the output device is turned OFF.
Switched DC Output (Open Collector), Output 1
Model # 942A - _ C _ _ - _ 000
Switched DC, Open Collector, Non-Isolated
16 17
­External
+
Load
Logic
Switch
Switched DC
Watlow's solid state switch is a low current DC output (open collector) used to switch an external power switching device such as an SSR or an electromechanical relay. The input specifications of the power switching device must match those listed for the SS switch output. The power switching device must provide isolation between the SS switch output and load power since the SS switch output is a non-isolated output. Minimum load resis­tance is 500. Available current is 22mA maximum. Typical voltage drop across a 1K load is 12 to 19 volts.
-
+
Figure 13 ­Switched DC (Open Collector), Output 1 Wiring.
Install and Wire, Chapter 2 WATLOW Series 942 User's Manual
11
Output 1 Wiring
Figure 14 ­6 Amp Mechanical Relay, Output 1 Wiring.
NOTE: This output is sup­plied with an arc suppression snub­ber across the out­put terminals. High impedance loads may remain ener­gized even though the output device is turned OFF.
Mechanical Relay, 6 Amp, Form C, Output 1
Model # 942A - _ D _ _ - _ 000
Mechanical Relay, Form C, 6 Amp
COM.
16
N.O.
17 18
N.C.
Mechanical Relay
The electromechanical relay is an electrical and mechanical device with moving parts. When power is applied to the relay solenoid, contact closure is created through movement of the "common" contact of the relay.
Off state impedance is 20KΩ minimum.
Fuse
External
Load
L1
L2
Figure 15 ­Process, 0 - 10VDC, Output 1 Wiring.
Process, 0 - 10VDC, Output 1
Model # 942A - _ E _ _ - _ 000
Process, 0-10VDC, Non-Isolated
16 17
-
+
External
Load
-
+
Process Output
Proportional value determined by the control to balance the sensor input and set point. This value will fall between 0 - 10VDC depending on the thermal characteristics of the system.
Load impedance is 10KΩ minimum.
WATLOW Series 942 User's Manual
12
Install and Wire, Chapter 2
Process, 4 - 20mA, Output 1
Output 1 Wiring
Model # 942A - _
Process, 4-20 mA, Non-Isolated
Process Output
Proportional value determined by the control to balance the sensor input and set point. This value will fall between 4 - 20mA depending on the thermal characteristics of the system.
Load impedance is 600
F _ _ - _ 000
maximum.
+
I
DC
-
17 18
+
External
-
Load
Figure 16 ­Process, 4 - 20mA, Output 1 Wiring.
Process, 0 - 20mA, Output 1
Model # 942A - _
Process, 0-20 mA, Non-Isolated
Process Output
Proportional value determined by the control to balance the sensor input and set point. This value will fall between 0 - 20mA depending on the thermal characteristics of the system.
Load impedance is 600
G _ _ - _ 000
maximum.
-
I
DC
+
16 17
­External
+
Load
Figure 17 ­Process, 0 - 20mA, Output 1 Wiring.
Install and Wire, Chapter 2 WATLOW Series 942 User's Manual
13
Output 1 Wiring
Figure 18 ­Process, 0 - 5VDC, Output 1 Wiring.
Process, 0 - 5VDC, Output 1 Model # 942A - _ H _ _ - _ 000
Process, 0-5VDC, Non-Isolated
17
++
-
Process Output
Proportional value determined by the control to balance the sensor input and set point. This value will fall between 0 - 5VDC depending on the thermal characteristics of the system.
Load impedance is 10KΩ minimum.
18
External
-
Load
Figure 19 ­Solid State Relay Without Contact Suppression, Output 1 Wiring.
Solid State Relay Without Contact Suppression, Output 1
Model # 942A - _ K _ _ - _ 000
Solid State Relay, Form A, 0.5 Amp
External
N.O.
17
COM.
18
Solid State Relay Without Contact Suppression
Watlow's solid state relay changes state at zero volts, which is "zero-cross switching." They are also optically isolated, which means the output circuitry is energized by infrared light striking a photosensitive device. This results in a virtual absence of electrically generated noise, plus output to input electrical isolation. Off state impedance is nearly infinite and
should be used to switch high impedance non-inductive loads.
Load
Fuse
L2 L1
WATLOW Series 942 User's Manual
14
Install and Wire, Chapter 2
Solid State Relay With Contact Suppression, Output 2
Model # 942A - _ _ B _ - _ 000
Solid State Relay, Form A, 0.5 Amp
N.O.
14 15
COM.
Solid State Relay With Contact Suppression
Watlow's solid state relay changes state at zero volts, which is "zero-cross switching." They are also optically isolated, which means the output circuitry is energized by infrared light striking a photosensitive device. This results in a virtual absence of electrically generated noise, and provides electrical isolation between the input and output. For use in switching mercury relays or small AC loads. Off state impedance is 20K
minimum.
Fuse
External
Load
L1
L2
L2 L1

Output 2 Wiring

Figure 20 ­Solid State Relay With Contact Suppression, Output 2 Wiring.
NOTE: This output is sup­plied with an arc suppression snub­ber across the out­put terminals. High impedance loads may remain ener­gized even though the output device is turned OFF.
Switched DC Output (Open Collector), Output 2
Model # 942A - _ _ C _ - _ 000
Switched DC, Open Collector, Non-Isolated
+
Logic
Switch
Switched DC
Watlow's solid state switch is a low current DC output (open collector) used to switch an external power switching device such as a SSR or an electromechanical relay. The input specifications of the power switching device must match those listed for the S.S. switch output. The power switching device must provide isolation between the S.S. switch output and load power since the S.S. switch output is a non-isolated output. Minimum load resistance is 500. Available current is 9mA minimum and 22mA maximum.
-
14 15
+
External
-
Load
Figure 21 ­Switched DC Output (Open Collector), Output 2 Wiring.
Install and Wire, Chapter 2 WATLOW Series 942 User's Manual
15
Output 2 Wiring
Figure 22 ­6 Amp Mechanical Relay, Output 2 Wiring.
Mechanical Relay, 6 Amp, Form A, Output 2
Model # 942A - _ _ D _ - _ 000
Mechanical Relay, Form A, 6 Amp
14 15
N.O.
COM.
External
Load
Fuse
L2 L1
L1
L2
NOTE: This output is sup­plied with an arc suppression snub­ber across the out­put terminals. High impedance loads may remain ener­gized even though the output device is turned OFF.
Figure 23 ­Solid State Relay Without Contact Suppression, Output 2 Wiring.
Mechanical Relay
The electromechanical relay is an electrical and mechanical device with moving parts. When power is applied to the relay solenoid, contact closure is created through movement of the "common" contact of the relay. Off state impedance is 20K
minimum.
Solid State Relay Without Contact Suppression, Output 2
Model # 942A - _ _ K _ - _ 000
Solid State Relay, Form A, 0.5 Amp
14 15
N.O. COM.
Fuse
External
Load
L1
L2 L1
L2
WATLOW Series 942 User's Manual
16
Solid State Relay Without Contact Suppression
Watlow's solid state relays change state at zero volts, which is "zero-cross switching." They are also optically isolated, which means the output circuitry is energized by infrared light striking a photosensitive device. This results in virtual absence of electrically generated noise, while providing output to input electrical isolation. Off state impedance is nearly
infinite and should be used to switch high impedance non-inductive loads.
Install and Wire, Chapter 2
For more information on alarms, alarm jumper selection and events, see Chapter 6.
Mechanical Relay
The electromechanical relay is an electrical and mechanical device with moving parts. When power is applied to the relay solenoid, contact closure is created through movement of the "common" contact of the relay. Off state impedance is 20K
minimum.
Mechanical Relay, 6 Amp, Single Form A or B, Auxiliary Output
Model # 942A- _ _ _ 1 - _ 000

Auxiliary Wiring

Figure 24 ­Auxiliary Option 1 Wiring.
Mechanical Relay, Form A or B, 6 Amp
Output #3
26 27
Load
L1 L2
Mechanical Relay, 6 Amp, Dual Form A or B, Auxiliary Output
Model # 942A- _ _ _ 2 - _ 000
Mechanical Relay, Form A or B, 6 Amp
Fuse
Output #4
Output #3
24
25 26
27
Load
Fuse
Load
L1 L2
L1 L2
NOTE: This output is sup­plied with an arc suppression snub­ber across the out­put terminals. High impedance loads may remain ener­gized even though the output device is turned OFF.
Figure 25 ­Auxiliary Option 2 Wiring.
Install and Wire, Chapter 2 WATLOW Series 942 User's Manual
17
Auxiliary Wiring
Mechanical Relay
The electromechanical relay is an electrical and mechanical device with moving parts. When power is applied to the relay solenoid, contact closure is created through movement of the "common" contact of the relay.
Mechanical Relay, 6 Amp, Form A or B/0 - 5VDC Retransmit
Model # 942A- _ _ _ 3 - _ 000
Figure 26 ­Auxiliary Option 3 Wiring.
NOTE: This output is sup­plied with an arc suppression snub­ber across the out­put terminals. High impedance loads may remain ener­gized even though the output device is turned OFF.
Process, 0-5VDC, Non-Isolated
24
25 26
27
­+
Fuse
Load
External
Load
Mechanical Relay, Form A or B, 6 Amp
Output #4
Output #3
Load impedance 10K
mimimum.
-
+
Mechanical Relay, 6 Amp, Form A or B/4 - 20mA Retransmit
Model # 942A- _ _ _ 4 - _ 000
L1 L2
Figure 27 ­Auxiliary Option 4 Wiring.
WATLOW Series 942 User's Manual
18
Process, 4-20 mA, Non-Isolated
Mechanical Relay, Form A or B, 6 Amp
Output #4
Output #3
Load impedance 600Ω maximum.
I
DC
+
External
-
-
+
24 25
26 27
Fuse
Load
Load
L1 L2
Install and Wire, Chapter 2
Retransmit Output
When using a retransmit output such as 0 - 5VDC or 4 - 20mA, the rL and rH settings scale the range of the retransmit output.
An example of this is: By setting rL = 0, rH = 1000 and Ot4 = PrOC a process value of 500 will result in a retransmitted signal of 2.5VDC or 12mA.
0 - 5VDC Retransmit, Auxiliary Output
Model # 942A- _ _ _ 5 - _ 000
Process, 0-5VDC non-isolated
Auxiliary Wiring
Figure 28 ­Auxiliary Option 5 Wiring.
-
+
Load impedance 10KΩ mimimum.
4 - 20mA Retransmit, Auxiliary Output
Model # 942A- _ _ _ 6 - _ 000
Process, 4-20 mA, Non-Isolated
24
25
­External
+
Load
Figure 29 ­Auxiliary Option 6 Wiring.
-
IDC
+
Load impedance 600
Install and Wire, Chapter 2 WATLOW Series 942 User's Manual
maximum
24 25
+
-
External
Load
19
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