Watlow 734 User Manual

How To Use
with the Watlow

Series 733/734

Total
Customer
Satisfaction
3 Year
Warranty
User's Manual
Watlow Controls, 1241 Bundy Blvd., P.O.Box 5580, Winona, MN 55987-5580, Phone: 507/454-5300, Fax: 507/452-4507
W733-XDCN Rev D00 November 1995
Supersedes: W733-SA10-9324
Made in the U.S.A.
$5.00
Printed on Recycled Paper

Contents

Pg. Item
Hardware and Wiring
3 Data Communications and the Series 733/734 3 Hardware Interfaces Protocols 3 Communications Wiring 4 EIA/TIA-422 Interface Pinouts 5 EIA/TIA-423 Interface Pinouts
(EIA/TIA-232 Compatible) 6 EIA/TIA-485 Interface Pinouts 6 Connecting the Control and Computer 7 Setting Hardware Protocol Switches 7 Network Connections
Software Setup
8 Communications Setup Prompts 9 ASCII and Series 733/734 Information 10 Series 733/734 General Message Syntax 10 Message Syntax 10 Data Rules 10 Command List 11 Example Format 11 XON/XOFF Protocol for EIA/TIA-423 12 Start and Stop Communicating with the Series
733/734 and XON/XOFF 12 XON/XOFF "=" Command Example 13 XON/XOFF "?" Command Example 14 ANSI X3.28 Protocol for EIA/TIA-422 & EIA/
TIA-485 14 Device Address
Commands
14 Starting Communications in ANSI X3.28 15 Stopping Communications in ANSI X3.28 15 ANSI X3.28 "=" Command Example 16 ANSI X3.28 "?" Command Example 17 Command Summary and Syntax 20 NAKs and Error Codes 20 User Responsibility 21 Series 733 Model Number Information 22 CE Declaration of Conformity
23 Index
Pg. Fig. Item
Figures
4 1 EIA/TIA-422 Interface Wiring 5 2 EIA/TIA-423 Interface Wiring 6 3 EIA/TIA-485 Interface Wiring 7 4 EIA/TIA-422 & EIA/TIA-423 Switch
Selection 11 5 General Message Syntax Example 12 6 XON/XOFF "=" Command Example 13 7 XON/XOFF "?" Command Example 15 8 ANSI X3.28 "=" Command Example 16 9 ANSI X3.28 "?" Command Example
Pg. Table Item
Tables
8 1 Communications Setup 9 2 ASCII Character Set 9 3 ASCII Control Characters (Partial Set) 14 4 Address to ASCII Conversion 17 5 Command Summary and Syntax
2
WATLOW Series 733/734
How to Use Data Communications

How to Use Data Communications with the W atlow Series 733/734

This manual is a supplement to the Series 733/734 Program and Service Manuals. It is for controls with the data communications option. Use in conjunction with the Program and Service manuals.

You Have One of Two Serial Hardware Interfaces

Depending on your unit's model number, you have one of two hardware interfaces:
1)EIA/TIA-422 for a "multidrop" or (multiple device) network, up to ten devices total; with 4000 ft. network length limit, or EIA/TIA-423 (EIA/TIA-232 compatible) for one on one communication with a 50 ft. network length limit with a 733/734 (73xx-xxxx-xBxx) and a host computer. Selecting EIA/TIA-422 or EIA/TIA-423 is user selectable via internal switches. See Page 7.
2)EIA/TIA-485 (73xx-xxxx-xDxx) also for a multidrop network, up to 32 addresses total, and with a 4000 ft. network length limit.
Data Comm
˜
NOTE: This is expert user­level material, and requires previous experience with data comunications.

You Can Use One of Two Software Protocols

There are two protocols available to you. Depending on the type of network you need, you must use the correct combination of interface and protocol.
We use ANSI X3.28 Protocol, based on ANSI X3.28 - 1976 Subcategories 2.2, and A3, with the EIA/TIA-422 and EIA/TIA-485 interface to run a multiple device network. We also use XON/XOFF Protocol, a simpler protocol, to run a two device network with an EIA/TIA-423 interface. XON/XOFF will also work with the EIA/TIA-422 and EIA/TIA-485 interface, but the network is limited to two devices (one computer and a Series 733/734). XON/XOFF Protocol requires no responses to messages like the ANSI X3.28 Protocol does. Likewise, ANSI X3.28 Protocol, which provides a response to every message, will work with the EIA/TIA-423 interface. But again you are limited to one Series 733/734 and a host computer.
To select which protocol you are going to use, go into the Program menu and use the MODE key to advance to the Prot prompt. Select either FULL, for ANSI X3.28
2.2 - A.3, or On for XON - XOFF.
If you are using ANSI X3.28 Protocol, choose an address number for the control under the Addr prompt following the Prot prompt. This prompt will only appear if Prot = FULL.

Communications Wiring

To connect your Series 733/734 to a computer, use the next three pages as a reference. Your computer hardware manual will provide more detailed serial port pin information. In the often noisy industrial environments, do not take noise isolation lightly.
How to Use Data Communications
WATLOW Series 733/734
3

RS-422

EIA/TIA-422 Interface Pinouts

73xx-xxxx-xBxx
The EIA/TIA-422 communications uses a four wire (full duplex) system. There are two separate lines for transmitting, and two lines for receiving data between the computer and the Series 733/734. With EIA/TIA-422 you can have from one to ten Series 733/734 controls connected to a single computer.
This diagram is a typical wiring example. The connections on the host computer may vary depending on models. See page 7 for information about serial interfaces. Refer to your computer user's manual for more information.
Figure 1 ­EIA/TIA-422 Inter­face, Wiring Dia­gram.
˜
NOTE: The Electronic Industry Associa­tion (EIA) EIA/TIA­422 standard recommends a maximum 4000 ft. total network distance.
Com
Series
733 / 734
#1
Com
Series
733 / 734
#2
T+
R+
T+
R+
12 11
T-
10
9
R-
8 7 6 5 4 3 2 1
12
T-
11 10
R-
9 8 7 6 5 4 3 2 1
Twisted Pair Wire
Twisted Pair Wire
Common Pin 8
Twisted Pair Wire
Twisted Pair Wire
Common Pin 8
R+
R-
T+
T-
Com
B' A' B A Gnd.
EIA/TIA-232
to
EIA/TIA-422
Converter
4
WATLOW Series 733/734
How to Use Data Communications

EIA/TIA-423 Interface Pinouts (EIA/TIA-232 Compatible)

73xx-xxxx-xBxx
The EIA/TIA-423 communications uses a three wire (full duplex) system. There is a separate line for transmitting, a line for receiving data, and a line for signal common between the computer and the Series 733/734. With EIA/TIA-423 you can have only one Series 733/734 control connected to a single computer.
This diagram is a typical wiring example. The connections on the host computer may vary depending on models. Refer to your computer user's manual for more information.

RS-423

Transmit
Receive
Common
Series 733
(1 unit only)
12 11 10
DB-9 Pinouts
1 DCD 2 receive 3 transmit
9 8 7 6 5 4 3 2 1
1 2 3 4 5
6 7 8 9
4 DTR 5 common 6 DSR 7 RTS 8 CTS
DB-9 female viewed from wire side (typical connections with jumpers)
Figure 2 ­EIA/TIA-423 Inter­face, Pin Designa­tions.
˜
NOTE: The Electronic Industry Associa­tion (EIA) EIA/TIA­423 standard recommends a maximum 50 foot total point-to-point distance.
How to Use Data Communications
WATLOW Series 733/734
5

EIA-485

EIA/TIA-485 Interface Pinouts

73xx-xxxx-xDxx
The EIA/TIA-485 communications uses a two wire (half duplex) system. There are only two lines, both lines used for transmitting and receiving. Only one device, the computer or the control, can be speaking at a time. The Series 733/734 requires a 7 millisecond delay between transmission and receipt of data. With EIA/TIA-485 you can have from one to thirty-two Series 733/734 controls connected to a com­puter.
This diagram is a typical wiring example. The connections on the host computer may vary depending on models. See page 7 for information about serial interfaces. Refer to your computer user's manual for more information.
Figure 3 ­EIA/TIA-485 Inter­face, Pin Designa­tions.
˜
NOTE: The Electronic Industry Associa­tion EIA/TIA-485 standard recom­mends a maximum 4000 ft. total net­work distance.
T+ / R+
T- / R-
Com
Series 733
#1
T+ / R+
T- / R-
Com
Series 733
#2
12 11 10
12 11 10
Twisted Pair Wire
9 8 7 6 5 4 3 2 1
9 8 7 6 5 4 3 2 1
Common Pin 8
Twisted Pair Wire
Common Pin 8
T+ / R+
T- / R-
Com
B A
Gnd.
EIA/TIA-485
Interface
Connecting the Control and the Computer
Remove power from both the Series 733/734 and your computer before connecting them together. This prevents noise or static interference from entering the data communication lines. Assemble a cable and the appropriate wiring at your com­puter. Refer to the wiring on pages 4 through 6. As soon as you connect the data communications lines, you may apply power to your system.
6
WATLOW Series 733/734
How to Use Data Communications
Series 733/734 (rear view)

Configuration

Figure 4 ­Internal EIA/TIA-422 & EIA/TIA-423 Switch Location and Selec­tion.
EIA/TIA-422 (C2) EIA/TIA-423 (C1)
Communications Board

How to Set the EIA/TIA-422 & EIA/TIA-423 Hardware Protocol Switches for 73xx-xxxx-xBxx Units Only

The EIA/TIA-422 or EIA/TIA-423 switches are on the Communication Module Board (A007-1830) inside the control. Figure 4 shows the approximate location of this board. Select C1 on both switches for EIA/TIA-423, or C2 on both switches for EIA/ TIA-422 operation. Both switches must be set to the same position.
To change the position of the switches:
Watlow recommends using a properly grounded wrist strap before opening this control.
1) Remove power from the Series 733/734.
2. Remove the two snap-on connectors from the back of the unit.
2) Remove the two rear cover screws from the back of the unit.
3) Remove the rear cover and locate the switches. See Figure 4.
4) Set both switches to C1 for EIA/TIA-423, or to C2 for EIA/TIA-422
5) Replace the rear cover; secure the two rear cover screws.
6. Re-attach the two snap-on connectors.
7. Apply power to the control.
˜
NOTE: The Series 733/734 leaves the factory configured for EIA/TIA-423 opera­tion, unless other­wise requested.

Your Computer's Serial Interface: The Key To Network Connections

You can connect a data communication-equipped Series 733/734 to any computer with an EIA/TIA-422 or EIA/TIA-423 (EIA/TIA-232 compatible) or EIA/TIA-485 serial interface. The IBM™PC® with an EIA/TIA-232 serial output card, for instance, will talk to a single EIA/TIA-423 equipped Series 733/734. For a multiple 733/734 network with the same PC, you'll need an EIA/TIA-232 to EIA/TIA-422 converter to act as a "bus," or multiple connection point.
Watlow recommends the Burr-Brown LDM 422 for that purpose. The address is: Burr-Brown, Inc., 1141 West Grant Rd,. Suite 131, Tucson, AZ 85705, Phone: (602) 624-2434, Fax: (602) 623-8965.
For EIA/TIA-485, we recommend the Black Box LD485A-MP. The address is: Black Box Corp., Mayview Road at Park Drive, Box 12800, Pittsburgh, PA 15241, Phone: (412) 746-5530, Fax: (412) 746-0746.
How to Use Data Communications
WATLOW Series 733/734
7

Comms Setup

Program Mode - Communications Prompts

Enter the Program Mode at the front panel: [0)º0]
Press key sequence:
The display shows: [C_F`]
Continue pressing:
Until: [bAUd]
Current value displays alternately: [1200] or [bAUd]
Table 1 ­Program Mode prompts and De­scriptions.
Press to change value: or
Press for next prompt:
Press to exit:
Document any changes.
Enter data on a photocopy of this page.
Prompt This Range Factory Appears…
Value Default
[bAUd][bAUd]
[bAUd] (Baud rate)
[bAUd][bAUd]
300, 600, 1200, 2400, 4800, 9600 1200 if comms unit
[dAtA][dAtA]
[dAtA] 7o = 7 data bits and odd parity
[dAtA][dAtA]
7E = 7 data bits and even parity 8n = 8 data bits and no parity 7o if comms unit (Start bit = 1) (Fixed) (Stop bit = 1) (Fixed)
[Prot][Prot]
[Prot] FULL = ANSI X3.28 2.2 - A.3 FULL if comms unit
[Prot][Prot]
On = XON - XOFF
[Addr][Addr]
[Addr] 0 to 31 (ASCII) 0 if Prot = FULL
[Addr][Addr]
8
WATLOW Series 733/734
How to Use Data Communications
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