Warner Electric MCS-836-2, MCS-836-1, MCS-144, MCS-152, MCS-149 Service & Installation Instructions

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Warner Photoscanner MCS-836/836-1/836-2
®
MEX (55) 53 63 23 31 QRO (442) 1 95 72 60
MTY (81) 83 54 10 18 ventas@industrialmagza.com
Multi-Function Plug-In Timer Modules
MCS-144, 149, 152, 159 Photoelectric Controls
P-241-78
Service & Installation Instructions
An Altra Industrial Motion Company
2.520 MAX.
P1
P2
1.650 MAX.
.450 .300
POST INSERTION
.200 .015
+
-
1 2 3 4 5 6
B
A
+-
SWI
.156
1.600
1.912
COMPONENT SIDE
Decrease
Outline Diagram
.5625 MAX.
.093 MAX
.062 .008
.062 .015
+
-
+
-
MOUNTING POST
®
MEX (55) 53 63 23 31 QRO (442) 1 95 72 60
MTY (81) 83 54 10 18 ventas@industrialmagza.com
Specifications
Mounting: Plug-in, mates directly with
connector on photoelectric amplifier board.
Timing Controls: Potentiometers, adjustable
Weight: 1 oz.
Ambient Temperature: 0 - 125ºF. (-18 –– +52°C)
Light or Dark Operation: Selectable
Timing Ranges: MCS-836: 0.4 to 15 seconds
MCS-836-1: 1 to 30 seconds
MCS-836-2: 0.02 to 0.5 seconds
Minimum Input Pulse: 20 milliseconds for delay
pull, delay drop, and dual delay. 50 microseconds for one-shot and delayed
Minimum Reset Time: 1 millisecond for all
Electrical: Pin No. Function
one-shot
functions
+ +24 VDC Input
Part Numbers: MCS-836: 7400-448-024
- Return (ground) A Timer Input B Timer Output
MCS-836-1: 7400-448-029 MCS-836-2: 7400-448-030
Warner Electric • 800-825-9050 P-241-78
2
Operations
The timer module is an optional plug-in device which modifies the basic on-off photoelectric control operation. These functions are necessary for special timing applications. Dark-to-Light and Light-to-Dark transitions may be used to trigger any function, as selected.
Delay Pull: This function provides a delayed response for pull-in (energize) of the output device. The time delay is adjustable from 0.4 to 15 seconds.
Delay Drop: Immediate pull-ln (energize) of the
®
MEX (55) 53 63 23 31 QRO (442) 1 95 72 60
MTY (81) 83 54 10 18 ventas@industrialmagza.com
output device and a time delay for drop-out (de-energize).
Dual Delay: Independently set time delays for both puIl-in (energize) and drop-out (de-energize) of the output module.
Delayed One-Shot Drop: Delay prior to a one-shot drop similar to the one-shot drop but with a time delay. Both delay and one-shot are independently adjustable.
Installation
One-Shot: Provides a one-shot output. The output
device is energized by a transition of the input state, and holds for a preset time independent of the photoelectric input.
One-Shot Drop: Reverse action of the one-shot function, the output device is energized and drops out on the input transition of the photoelectric control.
Delayed One-Shot: Time delay prior to a one-shot output. Delay on one-shot timing is independently adjustable.
Pin
Selec-
Potentiometer(s)
Adjust
P-1 P-1 P-1 pull, P-2 drop P-1 P-1 delay, P-2 O.S. P-1 P-1 delay, P-2 O.S.
Function
Normal Operation
Delay Pull Delay Drop Dual Delay One-Shot Delayed One-Shot One-Shot Drop Delayed One-Shot Drop
Dark Operate Mode
Switches “On”
Unplug Timer
Use Jumper
7420-702-001
5
3,5
None 1, 2, 5, 6 1, 2, 4, 6
1, 2, 3, 5, 6 1, 2, 3, 4, 6
tion L/D
D
D
L*
D D D D D
1. Select the desired timing functions.
2. Set appropriate switches to "ON" from table below.
3. Place Light-Dark Selector Switch in the desired position.
4. Insert timer module on pins in photoelectric control, (NOTE: Power must be off.)
5. Adjust potentiometers for desired timing range.
Pin
Selec-
Potentiometer(s)
P-1 P-1 P-1 pull, P-2 drop P-1 P-1 delay, P-2 O.S. P-1 P-1 delay, P-2 O.S.
___
Light Operate Mode
Switches “On”
Unplug Timer
Use Jumper
7420-702-001
5
3,5
None 1, 2, 5, 6 1, 2, 4, 6
1, 2, 3, 5, 6 1, 2, 3, 4, 6
tion L/D
L
L
D*
L L L L L
Adjust
____
*NOTE: For proper operation of delay drop,
note that the light-dark switch must be reversed for proper operation in the light & dark modes.
Special Functions
Motion Detection 2,4 D P-2 2, 3, 4 L P-2 Retriggerable or integrating one-shot
Warner Electric • 800-825-9050 P-241-78
3
Timing Function Waveforms
t1
(D)
t2
t1
t3
t3
t3
t4
t5
t5
t6
(L)
t1
Pull-In
Dark
Drop-Out
t2
t2
t1
t3
t3
t4
t5
t5
t6
Light
®
MEX (55) 53 63 23 31 QRO (442) 1 95 72 60
MTY (81) 83 54 10 18 ventas@industrialmagza.com
Operating Mode Dark Operate Mode Light Operate (Beam Complete)
Photoelectric
Input
Output Functions
Delay Pull t1 = delay
Delay Drop
t2 = delay drop
Dual Delay
t1 = delay pull t2 = delay drop
One-Shot
t3 = one-shot
Delayed One-Shot
t3 = one-shot t4 = delay
One-Shot Drop
t5 = one-shot drop
Delayed One-Shot Drop
t5 = one-shot drop t6 = delay
Warner Electric • 800-825-9050 P-241-78
4
Special Function
(L)
(D)
t7 t7
Light
Dark
Pull-In
Drop Out
Photoelectric Input
Output State
®
MEX (55) 53 63 23 31 QRO (442) 1 95 72 60
MTY (81) 83 54 10 18 ventas@industrialmagza.com
Motion Detector (Retriggerable or integrating one-shot):
This function provides a state change of the output device when the input signal to the photoelectric control is changing at a constant rate. When the input signal decreases in frequency or stops completely, the output will reverse states.
Note: Time t7 must be longer than the light or dark transition time of the photoelectric input.
The response of the output module to the photoelectric input (beam complete or beam break) is dependent on the mode of operation selected for the photoelectric amplifier.
Note: The timing potentiometers are not calibrated and the minimum time may be less or the maximum time more than the specified timing ranges.
Warner Electric • 800-825-9050 P-241-78
5
Warranty
®
MEX (55) 53 63 23 31 QRO (442) 1 95 72 60
MTY (81) 83 54 10 18 ventas@industrialmagza.com
Warner Electric LLC warrants that it will repair or replace (whichever it deems advisable) any product manufactured and sold by it which proves to be defective in material or workmanship within a period of one (1) year from the date of original purchase for consumer, commercial or industrial use.
This warranty extends only to the original purchaser and is not transferable or assignable without Warner Electric LLC’s prior consent.
Warranty service can be obtained in the U.S.A. by returning any defective product, transportation charges prepaid, to the appropriate Warner Electric LLC factory. Additional warranty information may be obtained by writing the Customer Satisfaction Department, Warner Electric LLC, 449 Gardner Street, South Beloit, Illinois 61080, or by calling 815-389-3771.
A purchase receipt or other proof of original purchase will be required before warranty service is rendered. If found defective under the terms of this warranty, repair or replacement will be made, without charge, together with a refund for transportation costs. If found not to be defective, you will be notified and, with your consent, the item will be repaired or replaced and returned to you at your expense.
This warranty covers normal use and does not cover damage or defect which results from alteration, accident, neglect, or improper installation, operation, or maintenance.
Some states do not allow limitation on how long an implied warranty lasts, so the above limitation may not apply to you.
Warner Electric LLC’s obligation under this warranty is limited to the repair or replacement of the defective product and in no event shall Warner Electric LLC be liable for consequential, indirect, or incidental damages of any kind incurred by reason of the manufacture, sale or use of any defective product. Warner Electric LLC neither assumes nor authorizes any other person to give any other warranty or to assume any other obligation or liability on its behalf.
WITH RESPECT TO CONSUMER USE OF THE PRODUCT, ANY IMPLIED WARRANTIES WHICH THE CONSUMER MAY HAVE ARE LIMITED IN DURATION TO ONE YEAR FROM THE DATE OF ORIGINAL CONSUMER PURCHASE. WITH RESPECT TO COMMERCIAL AND INDUSTRIAL USES OF THE PRODUCT, THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES, WHETHER EXPRESSED OR IMPLIED BY OPERATION OF LAW OR OTHERWISE, INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS.
Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
Changes in Dimensions and Specifications
All dimensions and specifications shown in Warner Electric catalogs are subject to change without notice. Weights do not include weight of boxing for shipment. Certified prints will be furnished without charge on request to Warner Electric.
Warner Electric LLC
449 Gardner Street • South Beloit, IL 61080 815-389-3771 • Fax: 815-389-2582 www.warnerelectric.com
P-241-78 11/07 Printed in USA
An Altra Industrial Motion Company
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