Walther MPP-03-PRO Assembly Instructions Manual

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 1 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

Assembly Instructions

Micro Point Pulse Valve MPP-03-PRO

Article Number: MPP-03-PRO

NOTE

Please read the Assembly Instructions carefully before first using the incomplete device and
strictly adhere to the instructions!

The incomplete device may only be worked with and worked on by persons who are familiar
with the assembly instructions and the current regulations for industrial safety and accident
prevention.

Always keep a translated version of the original Assembly Instructions at the incomplete device!

The assembly instructions have to be close at hand any time!

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 2 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

Table of Contents

Page

EC DECLARATION OF INCORPORATION ....................................................................................................................... 4

1 INTRODUCTION ................................................................................................................................................. 5

1.1 TARGET GROUP OF THE ASSEMBLY INSTRUCTIONS ............................................................................................................ 5

1.2 LIST OF SIGNS AND SYMBOLS ....................................................................................................................................... 5

2 SAFETY............................................................................................................................................................... 5

2.1 GENERAL INFORMATION ............................................................................................................................................. 5

2.2 DANGERS FROM RESIDUAL ENERGY ............................................................................................................................... 5

2.3 WARRANTY .............................................................................................................................................................. 5

2.4 CORRECT USE ........................................................................................................................................................... 6

2.5 INCORRECT USE ........................................................................................................................................................ 6

2.6 QUALIFICATION OF PERSONNEL .................................................................................................................................... 6

3 TRANSPORT ....................................................................................................................................................... 7

3.1 PACKAGING .............................................................................................................................................................. 7

3.2 TASKS BEFORE TRANSPORT .......................................................................................................................................... 7

4 DESCRIPTION OF FUNCTION .............................................................................................................................. 7

4.1 PURPOSE OF THE INCOMPLETE DEVICE ........................................................................................................................... 7

4.2 TYPE LABEL OF INCOMPLETE DEVICE ............................................................................................................................. 8

5 START OF OPERATION ........................................................................................................................................ 8

5.1 MOUNTING AND INSTALLATION .................................................................................................................................... 8

5.2 HOSE MOUNTING...................................................................................................................................................... 8

5.3 ADJUSTING THE INCOMPLETE DEVICE ............................................................................................................................ 8

5.1 RASTER-NEEDLE SENSOR ............................................................................................................................................ 9

5.1.1 Wiring Scheme for Needle Sensor ............................................................................................................... 9

5.2 WIRING SCHEME FOR PRESSURE SENSOR ....................................................................................................................... 9

5.3 WIRING SCHEME OF MAGNETIC VALVE .......................................................................................................................... 9

6 OPERATION ..................................................................................................................................................... 10

6.1 GENERAL INFORMATION ........................................................................................................................................... 10

6.2 OPERATION INSTRUCTIONS / OPERATING CONDITIONS .................................................................................................... 10

7 MAINTENANCE AND REPAIR ............................................................................................................................ 11

7.1 GENERAL INFORMATION ........................................................................................................................................... 11

7.2 CLEANING .............................................................................................................................................................. 11

7.3 REPLACING NEEDLE (7.0) AND NOZZLE (1.0) ............................................................................................................... 11

7.4 REPLACING THE SEALING SCREW (6.0) ........................................................................................................................ 11

7.5 INSERTING GASKETS AND O-RINGS: ............................................................................................................................ 11

7.6 ROUTINE TASKS ....................................................................................................................................................... 12

7.7 SPARE PARTS .......................................................................................................................................................... 12

7.8 CUSTOMER SERVICE / SUPPORT .................................................................................................................................. 12

8 TROUBLESHOOTING ........................................................................................................................................ 13

8.1 GENERAL INFORMATION ........................................................................................................................................... 13

8.2 FAILURES................................................................................................................................................................ 13

9 TAKING OUT OF SERVICE ................................................................................................................................. 13

9.1 SHORT INTERRUPTION .............................................................................................................................................. 13

9.2 LONG-TERM INTERRUPTION ....................................................................................................................................... 13

9.3 SHUTDOWN OF DEVICE ............................................................................................................................................. 13

10 APPENDIX ........................................................................................................................................................ 14

10.1 DIMENSIONED DRAWING ..................................................................................................................................... 14

10.1.1 Spare Parts Drawing ............................................................................................................................. 15

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 3 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
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10.1.2 Spare Part List....................................................................................................................................... 16

10.2 ARTICLE NUMBERS FOR NOZZLES ........................................................................................................................... 17

10.3 ARTICLE NUMBERS FOR RASTER NEEDLE LOCK .......................................................................................................... 17

10.4 WEAR-AND-TEAR KITS......................................................................................................................................... 17

10.5 ACCESSORIES ..................................................................................................................................................... 18

10.5.1 Center hole for Centering sleeve 97320602 .......................................................................................... 19

10.5.2 Add-on Elements .................................................................................................................................. 20

10.5.3 WALTHER-Light barrier (WLS) ............................................................................................................... 21

10.5.4 Orientation towards Valve Body with Installed Nozzle Extension ......................................................... 22

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 4 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

EC Declaration of Incorporation

in accordance with EU Machinery Directive 2006/42/EU, dated 17 May 2006, Appendix II B

We herewith confirm that the below mentioned incomplete device meets the basic requirements for safety
and health as stated in EU Machinery Directive 2006/42/EU for its design and construction as well as for the
configuration released by us on the market. This machine component will not be operated before it has been
determined that the incomplete system where the machine component will be installed also meets the
requirements of the Directive (2006/42/EG).

Manufacturer Walther Systemtechnik GmbH

Hockenheimer Straße 3
D- 76726 Germersheim

Description

Micro Point Pulse Valve MPP-03-PRO, Article No. MPP-03-PRO

We also declare the conformity with other, product-relevant directives/guidelines:

Mach. Direct. 2006/42/EU App. I, Clause: 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.3.2, 1.3.3,

1.3.4, 1.5.1, 1.5.8, 1.5.9
EMC- Directive 2014/30/EU, dated 26. February 2014

Applied harmonized standards, in particular:

DIN EN ISO 12100 Safety of Machinery – General Design Principles –

Risk Assessment and Risk Reduction (ISO
12100:2010)

In addition, we also confirm that the special documentation according to Appendix VII Part B has
been prepared.

The manufacturer, respectively his authorized representative obligates himself to submit this documentation
to the market surveillance authorities, if requested.

This EC Declaration of Incorporation becomes invalid if the incomplete device will be altered or changed
without consent of Walther Systemtechnik GmbH.

Authorized representative for Technical Documentation:

Stefan Hirl, Hockenheimer Straße 3, D- 76726 Germersheim

Germersheim, 22 October 2018

(Place, Date) (Stefan Hirl, Management)

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 5 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
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1 Introduction

1.1 Target Group of the Assembly Instructions

 Operating Personnel
 Maintenance Personnel

1.2 List of Signs and Symbols

The assembly instructions warn users of operations which may put their health at risk. The warnings are
indicated by combinations of text and symbols as follows:

DANGER

Describes a potentially dangerous situation.
Death, grievous bodily harm or severe material damage WILL occur if the respective
measures of precaution have not been taken

WARNING

Describes a potentially dangerous situation.
Death, grievous bodily harm or severe material damage MAY occur if the respective
measures of precaution have not been taken.

CAUTION

Describes a potentially dangerous situation.
Slight injuries CAN occur if the respective measures of precaution have not been taken. This
signal word is also used to describe possible property damages.

IMPORTANT

Indicates tips for usage and other particularly useful information.

No dangerous situation.

2 Safety

2.1 General Information

The construction of this incomplete device is according to the latest technology and is absolutely reliable.
The individual components as well as the complete device are continuously checked by our quality man­agement.

2.2 Dangers from Residual Energy

Please instruct the operating personnel on the respective measures to be taken against the occurrence of
mechanical, hydraulic, pneumatic and electric / electronic residual energies.

2.3 Warranty

According to the conditions laid down by the German Engineering Federation (VDMA), Walther Systemtech­nik GmbH has a guarantee of 12 months under normal European operating conditions on its own parts
(spare parts are excluded); or according to the conditions of the manufacturer.
This guarantee can only be granted by Walther Systemtechnik GmbH, if:

 the user has thorough knowledge of the content of the assembly instructions;
 the user follows the instructions and notes contained in the assembly instructions;
 the user does not rebuild or make changes on parts of the device without prior consent of WST Sys-

temtechnik GmbH.

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 6 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
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2.4 Correct Use

The incomplete device is a needle valve suitable for the processing of sprayable media in continuous as well
as intermittent use. It is not suitable for spraying aggressive fluids such as acids, alkaline solutions, cleaning
agents, chemicals, etc. In case of doubt, please contact the manufacturer.

2.5 Incorrect Use

 Operating the incomplete device with insufficient knowledge about the operation, maintenance and

care of the device.

 Making changes, extensions or alterations on the incomplete device that may hamper its safety

without the prior consent of Walther Systemtechnik GmbH.

 Operating the incomplete device with defective safety installations or not properly attached or mal-

functioning safety devices.

 Using unsuitable materials.
 Handling the incomplete device while energized

2.6 Qualification of Personnel

Only trained and instructed personnel may conduct work on the equipment.
The responsibilities of the personnel for assembly work, operation, repair work or maintenance work must be
clearly assigned to individuals!

Persons in training may work with the equipment only under supervision of an experienced person.

Personnel
Task

Instructed
Personnel

Personnel with Technical
Qualification

Specialist

Supervisor

Packaging, Transport

X

-

-

-

Commissioning

X

X

-

Operation

X

-

Troubleshooting, general

X

X

-

Troubleshooting
mechanical

-

X

-

-

Troubleshooting electrical

-

-

X

-

Setting up

-

X

-

-

Maintenance

-

X

-

-

Repair

-

X

X

-

Taking out of service,
Storage

-

X

X

-

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 7 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
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3 Transport

3.1 Packaging

The type of packaging depends on the individual mode of shipping. If not separately contracted, the
packaging is in accordance with the rules and regulations of Walther Systemtechnik GmbH. This rule is in
accordance with the Federal Association for Packaging HPE.

3.2 Tasks before Transport

The following has to be done before transport:

 Disconnect all power lines.

The actual transport of the incomplete device and its individual parts requires special care in order to prevent
damages from external forceful impact or careless on- and off-loading. Depending on the mode of
transportation, suitable transport and load securing has to be selected. The incomplete device will be aligned

and leveled by appropriate fastening elements.

4 Description of Function

4.1 Purpose of the Incomplete Device

The MPP-03-PRO Micro Point Pulse Valve is a pneumatically controlled application device designed for the
application of materials such as sealants, adhesives, greases, paints, oils, etc. The needle piston is alter­nately impinged on by air, triggering an opening and closing of the needle. If the control air is cut off or fails,
the spring closes the needle. The medium is supplied to the valve either out of a pressure tank or a pump.
The valve discharges a full jet depending on the individual nozzle size.

MPP-03-PROs are extremely fast switching valves. The valves will be predominantly used for the application
of greases, sealants, adhesives and oils. Depending on the nozzle size, media with different viscosity can be
processed. MPP-03-PRO valves are high-precision tools with a long lifetime if the below mentioned instruc­tions are strictly followed.

General Data

Dimensions [mm]

ca. 124 x 58 x 15 (dimensioned drawing in the appendix!)

Weight [g]

ca. 440

Switching frequency [Hz]

200 (depending on the medium used!)

Switching time [ms]

3

Continuous sound pressure level [dB(A)]

76

Energy Supply

Control air pressure [bar]

min. 6

Material pressure [bar]

max. 100

Voltage [VDC]

24

Power input [W]

6.5

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Walther Systemtechnik GmbH – D 76726 Germersheim
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4.2 Type Label of Incomplete Device

The type designation is etched in close to the material connection.
The serial number is also inscribed in this area.

5 Start of Operation

5.1 Mounting and Installation

The valves can be installed in any position. The distance to the surface to be applied with the medium
depends on the spray pattern.

Vibrations of the valve caused by fast intermitting cycles require solid and tight installation. The device body
comes with two borings of 5mm diameter which were provided for a solid installation. Machine vibrations to
the valves should be avoided.

5.2 Hose Mounting

The two function hoses are to be connected as fol­lows:

1 Control air connection to M5 connection (4.0)
2 Material connection at valve body is 1/8“ fe-

male thread.

5.3 Adjusting the Incomplete Device

The amount of material can be regulated via the stroke adjustment of the needle (7.0). A left turn of the regu­lating knob increases the material amount. A fine precision thread affects a needle rise that results in an
adjustment of 0.5mm with each turn of the adjusting knob.

IMPORTANT

Do not exceed the maximum turn counter-clockwise of the raster needle locking screw (no
more raster steps noticeable). By then the maximum needle stroke regulation has already
been exceeded.
If you continue turning, the raster needle locking screw will dislocate and jump out!

IMPORTANT

Nozzle and needle can be damaged by wrong handling. Only decrease the material flow by
a right turn of the regulating knob.

1

2

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Page 9 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
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5.1 Raster-Needle Sensor

Optionally, you can use a raster-needle lock with a pre-installed, inductive proximity switch. It will release a
signal when the needle piston with the needle is open. This will help you in digitally monitoring the status
„nozzle open“.

5.1.1 Wiring Scheme for Needle Sensor

5.2 Wiring Scheme for Pressure Sensor

Pin assignment

white – out / ground
brown – 24 VDC

5.3 Wiring Scheme of Magnetic Valve

Operating voltage 24 V DC for control unit

(brown)

(black)

(blue)

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Walther Systemtechnik GmbH – D 76726 Germersheim
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6 Operation

6.1 General Information

The incomplete device may only be operated if the safety-related equipment is permanently effective and not
suspended during operation or altered in its intended effectiveness.

6.2 Operation Instructions / Operating Conditions

CAUTION

Never point the jet at people. The wearing of eye protection is strongly recommended. The
spraying process can create noise depending on the air and fluid pressures used. Ear pro­tection should be worn, if required.

WARNING

Danger caused by flammable, harmful fluid. Always follow the safety instructions on the con­tainer or the safety data sheet for the fluid.

The MPP-03-PRO Micro Point Pulse Valve usually works with a control air pressure of 5 – 6 bar and material
pressures of up to 100 bar. To obtain a consistent application pattern, the air supply must be kept constant
without any fluctuations.

IMPORTANT

Accident prevention directions will be strictly followed when applying high material
pressures. Please strictly follow the following instructions when planning and constructing
application systems!

The valves are suitable for contactless and regular application and can be controlled for intermittent or con­tinuous use. According to the individual application, the control air must be adjusted to the operating cycles
and to the higher or lower material pressures. 200 tacts per second can be reached under appropriate oper­ating conditions (material pressure, control air pressure, needle stroke, and short conductions).

The amount of material can be regulated via the stroke adjustment of the needle. A left turn of the regulating
knob increases the material amount. A fine precision thread affects a needle rise that results in an adjust­ment of 0.5mm with each turn of the adjusting knob.

IMPORTANT

A plant-specific setting is required for an optimal adjustment of the application pattern. Start­ing values from laboratory tests can be used as a basis. However, these may need to be
adjusted for the specific plant. A combination of the following parameters is necessary: noz­zle size, opening time, opening stroke, material pressure and temperature (if applicable).

It is harmless to leave fluid in the valve during longer standstills if system stays under pressure (no connec­tion to outside air).

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Walther Systemtechnik GmbH – D 76726 Germersheim
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7 Maintenance and Repair

7.1 General Information

CAUTION

Before starting any maintenance or repair work, ensure that all air-operated tools are
depressurized and disconnected from the air supply.
Before opening the spray valve it must be disconnected from the air and fluid supply.
Otherwise, ejected components can cause injuries.

The MPP-03-PRO Micro Point Pulse Valves are high precision tools. Always keep clean and observe mini­mum instructions to maintain a long life of the valve. We recommend lubricating moveable parts regularly
and greasing threads, especially the nozzle threads, when replacing or cleaning the nozzle. Always use
clean and filtered material only. The control air must also be clean and should be slightly oiled, if necessary.
Maintenance also depends on the individual operating conditions and the type of media used.

7.2 Cleaning

IMPORTANT

Only use soft brushes for outside cleaning of the nozzle tips. Never use metal tools with
sharp edges.

Wash incomplete device thoroughly after use to remove residues and dirt, especially, if needle (7.0), sealing
screw (6.0) or nozzle (1.0) have to be exchanged.

7.3 Replacing Needle (7.0) and Nozzle (1.0)

Completely unscrew raster needle lock (9.0) and nozzle (1.0). Pull out needle spring (8.0) and carefully push
out the needle (7.0) towards the nozzle end. Slightly grease replacement parts and re-assemble them in
reverse order. Do not reuse old needles. Even slightly dirty needles and needle shafts can cause leakage in
the special form gasket (5.1).

7.4 Replacing the Sealing Screw (6.0)

Completely unscrew raster needle lock (9.0) and nozzle (1.0). Carefully push out the needle (7.0) towards
the nozzle end. Then unscrew the sealing screw (6.0) from the thread with a screwdriver. Since the outer O­ring (6.2) prevents the sealing screw from falling through the mounting thread of the valve body (3.0), it is
necessary to push the sealing screw together with O-ring (6.2) carefully backwards through the thread using
a thin strip of metal (0.5 – 1.0 mm) which you push between the recess in the body and flat in front of the
front end of the sealing screw. You can then take the sealing screw out of the enclosure.

7.5 Inserting Gaskets and O-Rings:

If a complete sealing screw (6.0) with an inserted gasket set (5.0) is not available as a replacement, the old
gaskets must be removed and replaced with new ones. In order to do so, the sealing screw must be thor­oughly cleaned so that no particles of the previous spraying fluid impair the installation of the new gaskets.
The O-ring seats should be lightly greased with a lubricant (technical Vaseline). First insert O-ring (6.2) into
the rear hole of the sealing screw until it reaches the end. Then insert O-ring (5.2) into the outermost groove.
Insert the special form gasket (5.1) into the front seat. Since this form gasket is not symmetrical, the side
with the larger outer diameter must be inserted facing forwards, i.e. it must point in the direction of the nozzle
after the complete sealing screw has been installed. Lightly grease the sealing screw (6.0) and insert it back
into the valve body (3.0). Use a screwdriver to carefully push it through the mounting thread together with the
outer O-ring (6.2) without twisting it. Then screw the sealing screw into the thread (gently tighten).

Do not use any metallic or sharp-edged aids or tools when you insert the O-rings and the special form gas­ket. Despite all its outstanding sealing qualities, the special form gasket is a sensitive precision component,
which cannot tolerate impacts or pressure

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Walther Systemtechnik GmbH – D 76726 Germersheim
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7.6 Routine Tasks

No.

Description

Cleaning

Lubricating

Inspecting

Additional tasks

Frequency

1.

connections

(tightness)

X

monthly

2.

nozzle / needle

guide

X X

exchange if

damaged

monthly

3.

complete valve

X

check for wear

after 10 mio.

switching

operations

7.7 Spare Parts

IMPORTANT
Only use original spare parts from the manufacturer!

Wrong or defective spare parts from other manufacturers can damage the device. If other than
original spare parts of the manufacturer will be used, all obligations from the manufacturer or
his sales partners, such as guarantees, service contracts etc will be forfeited without further
notice.

7.8 Customer Service / Support

Walther Systemtechnik GmbH

Hockenheimer Straße 3
D-76726 Germersheim
Germany

Phone ++49(0)7274-7022-0
Telefax ++49(0)7274-7022-91
Email [e-mail]
Internet www.walther-2000.de

Rev. 1.6

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Page 13 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
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8 Troubleshooting

8.1 General Information

IMPORTANT

First check all supply lines for proper connection and serviceability.

In case of serious problems that cannot be resolved, please contact the Walther Systemtechnik GmbH cus­tomer service.

8.2 Failures

Fault

Possible Cause

Action

Nozzle needle does
not open

Not enough control air supplied

Check if enough control air available (5 ­6 bar).

Leakages

Check if O-Ring (6.2) or (7.1) is
defective.

Check, if needle is sticky within the sealing
screw (7.0 / 6.0).

Disassemble and clean.
Needle stroke is set too low.

Check if needle stroke is correctly set.

9 Taking out of Service

9.1 Short Interruption

A short interruption (15 min or more) has to be followed by a fine spraying.

IMPORTANT

Please follow the Operating Manual!

9.2 Long-term Interruption

The following has to be observed for a long-term interruption of the device/machine:

 Depressurize material supply lines
 Clean nozzle (1.0) with a special thinner and a soft cloth. Make sure that no cloth fibers are left on the

nozzle tip

IMPORTANT

Please follow the maintenance guidelines!

9.3 Shutdown of Device

The following is important for a shutdown of the machine / device:
 Clean pulse valve with a special thinner.

IMPORTANT

Please follow the maintenance guidelines!

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Walther Systemtechnik GmbH – D 76726 Germersheim
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10 Appendix

10.1 Dimensioned Drawing

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10.1.1 Spare Parts Drawing

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10.1.2 Spare Part List

Pos.

Article No.

Qty

Description

1.0 * 1

Nozzle full-jet (adhesives/KLS)

3.0

97511051

1

Main body, complete

4.0

97220089

1

Screw joint, complete, SW 8 x 19mm

5.0

97640102

1

Material gasket set

5.1

97640004

1

Variseal

5.2

97640021

1

O-Ring / Viton®

6.0

97810014

1

Sealing screw, complete, 11 x 21mm, Viton®

6.1

97810013

1

Sealing screw, diam. 11 x 21mm

6.2

97640026

1

O-Ring / Viton®

7.0

979866.01

1

Nozzle needle standard, complete (incl. Piston of stainless and Quad­ring 7.1)

979866.02

1

Carbide-nozzle needle 0,3, complete (incl. Piston of stainless and
Quad-ring 7.1)

979866.03

1

Carbide-nozzle needle 0,5, complete (incl. Piston of stainless and
Quad-ring 7.1)

979866.04

1

Carbide-nozzle needle 0,8, complete (incl. Piston of stainless and
Quad-ring 7.1)

7.1

2000128.0000

1

Quad-ring / Viton®

8.0

97820020
97820024

1 1 pressure spring 1.1 x 22mm (0 - 30 bar material pressure), blasting

pressure spring 1.2 x 21.5mm (30 - 100 bar material pressure), blasting

9.0

97900008

1

Raster needle lock

10.0

97150126

1

Solenoid valve 5/2-ways

11.0

97150127

1

Plug-in cable

12.0

97910344

1

Clamp angle, 38 x 20 x 15mm, nickel-plated

1

Standard

* Article numbers can be found on the following pages.

IMPORTANT

Always indicate the inscribed serial numbers when ordering spare parts!

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Walther Systemtechnik GmbH – D 76726 Germersheim
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10.2 Article Numbers for Nozzles

1.0

Nozzles

Article No.

Description

97211329

Nozzle, KLS 0.2 mm

97211333

Nozzle, KLS 0.3 mm

97211808

Nozzle, KLS 0.4 mm

97211413

Nozzle, KLS 0.5 mm

97211401

Nozzle, KLS 0.8 mm

97211403

Nozzle, KLS 1.0 mm

10.3 Article Numbers for Raster Needle Lock

7.0

Raster needle lock

Article No.

Description

97900008

Raster needle lock ‘Standard‘

97900040

Raster needle lock "Needle sensor 24 VDC"

10.4 Wear-and-Tear Kits

Wear-and-tear set, complete

Article No.

Description

979593.03

Gasket set Viton

979486

Gasket set Isolast

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Walther Systemtechnik GmbH – D 76726 Germersheim
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http://www.walther-2000.de – [e-mail]

10.5 Accessories

Picture

Article Number

Description

HZP-90-25W-06

Hotplate

(see also Product catalog ACCESSORIES)

97PA21G-XX

Pressure Sensor

(see also Product catalog „Checking“)

979621-E-4

WALTHER Logic Limit Value Module WLG

(see also Product catalog „Checking“)

979620-3

WALTHER Logic Valve Controller WLVC

(see also Product catalog „Checking“)

979444

Cleaning set

(see also Product catalog ACCESSORIES)

979309.01

Time relay with 1 time range

Time range 0.001 to 9.999s

977934065503

Extension cable (unshielded, 3-pole) 5m

979279.02

SAVE for raster-needle lock

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 19 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

WLS-MPP03-V-LR-

01Z001

Holder with fiber optic cables

for WLS-MPP03-V-LR-01

including 2 each centering sleeves (97320602)

Please note!! The use of Walther Light Barriers requires

centering recesses on the valves.

WLS-MPP03-H-LR-

01Z001

Holder with fiber optic cables

for WLS-MPP03-H-LR-01

including 2 each centering sleeves (97320602)

Please note!! The use of Walther Light Barriers requires

centering recesses on the valves.

97320602

Centering sleeve for an exact positioning of the valve

10.5.1 Center hole for Centering sleeve 97320602

WICHTIG

If a Centering sleeve is retrofitted to an existing valve, the valve must be returned to us for
retrofitting of Center hole.

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 20 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

10.5.2 Add-on Elements

Needle Sensor

The installation of a sensor for the raster needle is factory-made. It is integrated in the raster needle lock
(pos. 9.0 of spare parts list). As a spare part, the raster needle lock will always be delivered as a complete
unit, since the initiator is factory-adjusted and glued in.

Pos.

Description

1

Raster needle sensor

Pressure Sensor

The attachment of a pressure sensor is also factory-made. Its position can optionally be on the side (left /
right). For additional information please refer to the Assembly Instructions “Pressure Sensors 97PA-21x-xxx“.

Pos.

Description

2

Pressure sensor mounted on the right of the pulse valve

3

Pressure sensor mounted on the left side of the pulse valve

Gasket ring pressure sensor

IMPORTANT

The Viton - gasket and the gasket ring, article number F490013 have to be mounted before
the actual installation!

Hotplate

The installation of a heating plate is also factory-made. Its position can optionally be on the left or on the right
side. For further information please refer to the Description “Heating and Accessories“.

Pos.

Description

5

Heating plate mounted on the right side of the pulse valve

6

Heating plate mounted on the left side of the pulse valve

5

6

2

3

1

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 21 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

10.5.3 WALTHER-Light barrier (WLS)

Figure 1 – Mounting a WLS-MPP03-V-LR-01 with vertical optical axis on a pulse valve MPP-03

Figure 1 – Mounting a WLS-MPP03-H-LR-01 with horizontal optical axis on pulse valve MPP-03

WICHTIG

If a Walther-Light barrier is retrofitted to an existing valve, the valve must be returned to us
for retrofitting

Rev. 1.6

Assembly Instructions - Micro Point Pulse Valve MPP-03-PRO

Page 22 of 22

Walther Systemtechnik GmbH – D 76726 Germersheim
Telefon: [phone] Telefax: [phone]
http://www.walther-2000.de – [e-mail]

10.5.4 Orientation towards Valve Body with Installed Nozzle Extension

Line

Characteristics

Contents

A

Total length "GL" [mm]

# B

Construction length "X" [mm]

#

C

Model DVL – outside Ø [mm]

#

D

Nozzle - Ø [mm]

#

E

Application direction ∟[°]

#

F

Orientation towards valve body ∟[°]

#

G

Pulsing tube

with / without

H

Indexing

with