Waldorf GP8600G, GP8900G, GP120G, GPL8600G, GPL8900G Operation Manual

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1
Installation and Operation Manual
Gas Griddle
GP8600G GP8900G GP8120G
Date Purchased
Serial Number
Service Provider
228676-22
Installation and Operation Manual
For use in GB & IE
GPL8600G GPL8900G GPL8120G
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. March 2012.
MANUFACTURED BY
Moffat Limited
Christchurch New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3833
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA
Serve Canada Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640 (fax): +44 121 327 9201 Service: (tel): +44 121 322 6644 (fax): +44 121 327 6257
UNITED STATES
Moffat Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556 (fax): +1 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +1 336 661 1556 (fax): +1 336 661 1660
REST OF WORLD
Moffat Limited Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
Contents
Waldorf Gas Griddle
GP(L)8600G Gas Griddle, 600 mm. GP(L)8900G Gas Griddle, 900 mm. GP(L)8120G Gas Griddle, 1200 mm.
Introduction ............................................................................................. 2
Specifications ........................................................................................... 3
Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Dimensions ................................................................................................ 5
Installation ................................................................................................ 9
Installation Requirements
Unpacking
Location
Clearances
Assembly
Fitting Rear Rollers
Gas Connection
Commissioning
Operation ................................................................................................. 13
Operation Guide
Description of Controls
Lighting Pilot Burner
Lighting Main Burner
Turning 'Off' Main Burner / Pilot
Re-Setting Overtemp Device (All UK and Optional Non-UK Models)
Cleaning and Maintenance ...................................................................... 16
Routine Maintenance
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance
Fault Finding ............................................................................................ 19
Gas Conversion and Specifications ......................................................... 20
Conversion Procedure
Gas Specifications
Replacement Parts List ........................................................................... 23
2
Introduction
We are confident that you will be delighted with your WALDORF GAS GRIDDLE, and it will become a most valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new Waldorf GAS GRIDDLE, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If code does not appear on appliance, refer to supplier of this appliance to obtain technical instructions for adapting appliance to conditions for use in that country.
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF
FIRE.
 T
HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
 I
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO
ENSURE CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
 DO NOT
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF
THIS OR ANY OTHER APPLIANCE.

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
Warning

This appliance is for professional use and is only to be used by qualified persons.

Only authorised service persons are to carry out installation, servicing or gas conversion operations.

Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

DO NOT operate the appliance without the legs supplied fitted.
Caution
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
Warning
INSTRUCTIONS
TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
Warning
3
Specifications
Model Numbers Covered in this Specification
GP[1]8600G - [2] Gas Griddle 600mm wide Bench Model.
GP[1]8900G - [2] Gas Griddle 900mm wide Bench Model.
GP[1]8120G - [2] Gas Griddle 1200mm wide Bench Model.
NOTE:
[1]: - Back Options;
- - Standard Models. L - Low Back Models.
[2] - Base Stand Options;
B - Bench Mount. CB - Cabinet Base (excluding RN8200G series). LS - Leg Stand (excluding RN8200G series). RB - Refrigerated Base (RN8600G and RN8800G series only).
General
A commercial heavy duty, fully modular, gas fired griddle using a thermostatic burner system and fitted with aluminised steel burners with full pilot and flame failure protection and piezo ignition. It uses a 20mm thick griddle plate with the option of either ribbed or chromed mirror plate options.
All UK models and optional Non UK models are fitted with an overtemp device which isolates the gas supply to burners should gas control system or thermostat malfunction, thus preventing overheating of the griddle.
The Griddle is constructed as a hob unit and is available in 4 options, on Leg Stand (-LS), Bench Mount (-B), Cabinet Base (-CB) or with Refrigerated Base (RB) models (Not available for GP8600G Models).
4
Specifications
Gas Supply Requirements
- Non CE Only (Australia / New Zealand):
- CE Only:
Appliance Classification
Category: II
2H3P.
Flue Type: A1.
* - Measure burner operating pressure at gas control valve outlet test point with burner operating at
‘High’ setting. Operating pressure is ex-factory set, through the appliance regulator and not to be adjusted, apart from when converting between gases, if required. (Refer to ‘Gas Conversion’ section for details).
Gas Connection
Bench Models
Gas supply connection point is located at rear of appliance, approximately 130mm from right hand side, 32mm from rear, 55mm from floor and is reached from rear of appliance. (Refer to ‘Dimensions’ section).
Connection is ¾" BSP male (For all other models).
All Other Models
Gas supply connection point is located at rear of appliance, approximately 130mm from right hand side, 32mm from rear, 655mm from floor and is reached from beneath appliance. (Refer to ‘Dimensions’ section).
Connection is ¾" BSP male (For all other models).
For Refrigeration Cabinet Specifications refer to Refrigeration Cabinet Installation and Operation Manual supplied with appliance.
Natural Gas (G20) Propane (G31)
GP8600G GP8900G GP8120G GP8600G GP8900G GP8120G
Heat Input (nett) 13.3 kW 21 kW 28.5 kW 13.3 kW 21 kW 28.5 kW
Gas Rate (nett) 1.41 m3/hr 2.22 m3/hr 3.02 m3/hr 1.03 kg/hr 1.63 kg/hr 2.21 kg/hr
Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure
8.5 mbar (*) 8.2 mbar (*)
Gas Connection
3
/4” BSP Male
26 mbar (*)
Natural Gas LP Gas (Propane)
GP8600G GP8900G GP8120G GP8600G GP8900G GP8120G
Input Rating
(N.H.G.C.)
53 MJ/hr
(50,234 BTU)
80 MJ/hr
(75,825 BTU)
108 MJ/hr
(102,364 BTU)
53 MJ/hr
(50,234 BTU)
80 MJ/hr
(75,825 BTU)
108 MJ/hr
(102,364 BTU)
Supply Pressure
1.13 - 3.40 kPa
(4.5” - 13.5” w.c.)
2.75 - 4.50 kPa (11” - 18” w.c.)
Operating Pressure
0.85 kPa (*) (3.4” w.c.)
0.90 kPa (*) (3.6”w.c.)
2.5 kPa (*)(9.8” w.c.)
Gas Connection
¾” BSP Male
2.6 kPa (*)
(10.2” w.c.)
5
Dimensions
GP(L)8600G - B
GP(L)8900G - B
GP(L)8120G - B
Bench Models
= Rating Plate Location for
this option.
R
R
6
Dimensions
GP(L)8600G - CB
GP(L)8900G - CB
GP(L)8120G - CB
Cabinet Base Models
= Rating Plate Location for
this option.
R
R
7
Dimensions
GP(L)8600G - LS
GP(L)8900G - LS
GP(L)8120G - LS
Leg Stand Models
R
= Rating Plate Location for
this option.
R
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