Waldorf GP8450G, GP8900G, GP8600G, GP8120G, GPL8450G Installation And Operation Manual

1

Insta

llation

and Operation Manual

G

as

Gri

ddle

GP8450G
G

P

8600G

G

P

8900G

G

P

8120G

Date Purchased

Serial Number

Dea

l

er

Servi

ce Provi

der

228676-24

Inst

allation and Operation Manual

For use in GB & I

E

GPL8450G
G

P

L8600G

G

P

L8900G

G

P

L8120G

MANUFACTURED BY

Moffat L

imited

Christchurch
New Zealan

d

INTERNATI

ONAL

CONTACTS

AUSTRALIA

Moffat Pty Limited
Web:

www.moffat.com.

au

E.M

ail:

[e-mail].

au

Main

Office:

(tel) [phone]

(

fax

) [phone]

Service: (

tel): 1800 622 216

Spares:

(

te

l): 1800 337 963

Customer Service

:

(tel): 1800 335 315

(

fax

): 1800 350 281

CANADA

Serve Canada
Web: www

.serve

canada.com

E.M

ail: in

fo@serve

canada.com

Sales: (

te

l): 800 551 8795 (Toll

Free

)

Service: (

te

l): 800 263 1455 (Toll

Free

)

NEW ZEALAN

D

Moffat

Limite

d

Web

: www

.moffat.co.nz

E.M

ail:

[e-mail].

nz

Main Office:

(tel): 0800 663328

UNI

TED KIN

GDOM

Blue Seal
Web: www.blue-seal.co.uk
E.M

ail:

sales@

blu

e-seal.co.uk

Sales: (

te

l): [phone]

(

fax

): [phone]

Spares: (

te

l): [phone]

(

fax

): [phone]

Service: (

te

l): [phone]

(

fax

): [phone]

UNI

TED STATES

Moffat
Web

:

www

.moffat.com

Sales

:

(tel): 800 551 8795 (Toll

Free

)

(

te

l): [phone]

(

fax

): [phone]

Service

:

(tel): 800 858 4477 (Toll

Free

)

(

te

l): [phone]

(

fax

): [phone]

REST OF WORLD

Moffat

Limite

d

Web

: www

.moffat.co.

nz

E.M

ail:

[e-mail].

nz

Contents

Waldorf Gas Griddle

GP(L)8450G Gas Griddle

450mm.

GP

(L)

8600G Gas Gridd

le,

600

mm.

GP

(L)

8900G Gas Gridd

le,

900

mm.

GP

(L)

8120G Gas Gridd

le,

1200

mm.

Introducti

on

............................................................................................. 2

Specifications

...........................................................................................

3

Model Numb

ers Covere

d in this Specificatio

n

G

ener

al

Ga

s S

upply Re

qui

rements

Ga

s Connectio

n

Dimensions

................................................................................................

5

Installation

................................................................................................

9

Inst

allation Requi

rements

U

npacking

L

ocatio

n

Cl

ear

ances

A

ssembly

Fitt

ing Rear Roll

ers

Ga

s Connectio

n

C

ommissio

ning

Operation

.................................................................................................

13

Operation Guide
Description of Con

trols

Ligh

t

ing Pilot Burner

Ligh

t

ing Main Burner

Tur

ning 'Off

' Main Burner / Pilot

R

e-Sett

ing O

vertem

p Device (All UK and Optional Non-UK Models)

Cleaning and Mai

ntenance

......................................................................

16

Routine Maintenance
A

fter

Each

Use

Dail

y

Cleaning

W

eekly

Cleaning

Perio

dic Maintenance

Fault Finding

............................................................................................

19

Gas Conversion and Specifications

.........................................................

20

Con

version Procedure

Ga

s Specif

ications

Replacement

Parts List ............................................. ..............................

23

2

Introduct

ion

We are confident that you

will be delighted with your WALDORF GAS GRIDDLE, and it will bec

ome

a

most

v

alued appliance in your c

ommer

cial kitchen.

To ensure you receive the utmost benefit from your ne

w Wald

orf

GAS GRIDDLE, th

ere are two important

t

hings you can do.

Firstly

:

Please re

ad the in

structio

n b

ook

ca

ref

ully and follow directions given. The time taken will be well spent.

Secondly:

If yo

u are unsure of any aspect of the installation, in

structions or perform

ance of your appliance,

c

ontact your

WALDORF dealer p

romptly. In many

ca

ses

a phone call could answer your qu

estion.

C

E Only:

These

in

structions are only v

alid if the coun

try code

appears on the appliance. If code d

oes not

appear

o

n appliance,

refer to s

upplier of this appliance to obtain technical in

structions for

adapting appliance to

c

o

nditions

for use

in that coun

try.

G

REA

T CA

RE MUS

T B

E TAKE

N B

Y THE O

PERATOR TO US

E THE EQUI

PMENT SAFEL

Y TO GUARD I

T AGAINS

T RISK OF

FIRE

.



T

H

E APPLIANC

E MUST

NOT

B

E L

EFT O

N UNA

TTENDED

.



IT IS

RECOMMENDED THAT A REG

ULA

R INSPECTION IS MADE B

Y A C

OMPETENT SERVIC

E PERSO

N TO

E

NSU

RE C

ORRECT AN

D SA

FE OPERATIO

N OF YOUR APPLIANC

E IS M

AINTAIN

ED

.



DO NOT

S

TORE OR US

E GASO

LIN

E OR OTHER FLAMM

ABL

E VAPOURS OR LIQUIDS IN THE VICINI

TY OF

T

HIS OR AN

Y OTHER APPLIANC

E

.



DO N

OT SPRA

Y A

EROSO

LS IN THE VICINI

TY OF T

HIS APPLIANC

E WHIL

E I

T IS IN OPERATIO

N

.

Warning



This app

liance is for prof

essional use a

nd is only to be used by

qu

alifie

d

persons.



Only author

ised service persons are t

o carry out in

stallation, servici

ng or gas

conversion oper

ations.



Components h

avi

ng adju

stments

protected (e.g. paint seale

d)

by the

ma

nufacturer should not be adju

sted by the user /

operator.



DO NOT oper

ate the appliance wit

hout the legs supp

lie

d f

itted.

Caution

I

MPROPER INSTALLATION

,

ADJUS

TMENT

,

AL

TERATIO

N

,

SERVIC

E OR M

AINTENANC

E CAN CAUS

E PROPERTY

DAMAGE

,

INJU

RY OR DEAT

H

.

R

EAD THE INSTALLATION

,

OPERATING AN

D M

AINTENANC

E INSTRUCTIONS

THOROUGHLY B

EFORE INSTALLIN

G OR SERVICIN

G T

HIS APPLIANC

E

.

Warni

ng

INSTRUCTIONS TO B

E FOLLOWED IN THE EVENT THE US

ER SMELLS G

AS A

RE TO B

E POSTED IN A PROMINENT

LOCATION

.

T

HIS IN

FORMATIO

N SHALL B

E OBT

AIN

ED B

Y CONSULTIN

G THE LOCAL G

AS SUPPLI

ER

.

Warni

ng

3

Specifications

Model

Num

bers Covered in this Specification

G

P

[1]8450G - B Gas Griddle 450mm wide Bench Model.

G

P

[1]8450G - CB Gas Griddle 450mm wide with Cabinet Ba

se.

G

P

[1]8450G - LS Gas Griddle 450mm wide on Leg Stand.

GP[1]8600G - B Gas Griddle 600mm wide Bench Model.
G

P

[1]8600G - CB Gas Griddle 600mm wide with Cabinet Ba

se.

G

P

[1]8600G - LS Gas Griddle 600mm wide on Leg Stand.

GP[1]8900G - B Gas Griddle 900mm wide Bench Model.
G

P

[1]8900G - CB Gas Griddle 900mm wide with Cabinet Ba

se.

G

P

[1]8900G - LS Gas Griddle 900mm wide on Leg Stand.

G

P

[1]8900G - RB Gas Griddle 900mm wide with R

efrigerate

d Ba

se.

GP[1]8120G - B Gas Griddle 1200mm wide Bench Model.
G

P

[1]8120G - CB Gas Griddle 1200mm wide with Cabinet Ba

se.

G

P

[1]8120G - LS Gas Griddle 1200mm wide on Leg Stand.

G

P

[1]8120G - RB Gas Griddle 1200mm wide with R

efrigerate

d Ba

se.

NO

TE:

[1]: - Back Options;

-

- S

tandard Models.

L

-

Low Back Models.

General

A c

ommer

cial heavy du

ty, f

ully modular, gas fired griddle using a th

ermostat

ic burner

system

and

fitte

d with aluminised

stee

l burn

ers

with full pilot and flame failure p

rotectio

n and piezo ignition.

It uses

a 20mm thick griddle plate with the option of either ribbed or ch

romed mirror

plate options.

All

UK models

and optional Non UK models are fi

tte

d with an

overtem

p device which isola

tes the

gas

s

upply to burn

ers sho

uld gas con

trol system or thermostat malf

unction, thus p

revent

ing

overheat

ing

of the gr

iddle.

The Gr

iddle is con

structe

d as a hob unit and is available in 4 options, on Leg Stand (-LS), Bench

M

ount (-B),

Cabinet Base (-CB) or with R

efrigerate

d Base (RB) models (Available

for GP

8900G and

G

P

8120G Models only).

4

Specifications

For Refrigeration Cabinet Specifications refer to Refrigeration Cabinet Installation and Operation
Manu

al s

upp

lied with appliance.

Gas Supply Requirements

- Australia

-

New

Zeala

nd Only

:

-

U

K Only:

Categ

ory

:

II

2H3

P

(20, 37).

Flue Type

:

A

1

.

*

- Measure

burner operating pr

essure at gas c

ontro

l valve

outlet test point with burner operating at

‘

High

’ setting. Operating pressure is ex-fac

tor

y set,

through th

e appliance regula

tor and not to

b

e adjusted, apart

from when converting between gases, if required. (Refer to ‘Gas

Conversion

’

sec

tion for det

ails).

Natural Gas (G

20)

G

P513 GP514 GP516 GP518

GP

513 GP514 GP516 GP518

Heat I

nput (nett

)

10.5 kW 13.3 kW 21 kW 28.5 kW 10.5 kW 13.3 kW 21 kW 28.5 kW

Gas Rate

(n

ett

)

1.11

m3/hr 1.

41

m3/hr 2.

22

m3/hr 3.

02

m3/hr 0.

81 kg/hr 1.03 kg/hr 1.63 kg/hr 2.21 kg/hr

S

upply

Pr

essure

20 mbar

37 mbar

B

urner Oper

ati

ng Pr

essure

(*) 8.2 mbar 8.5 mbar

8

.2 mbar

26

mbar

Gas Connec

tio

n

3

/4” BSP Male

Propane (G31)

Natural Gas

GP513 GP514 GP516 GP518 GP513 GP514 GP516 GP518

I

nput R

ati

ng (N.H.G.C.)

40 M

J/hr

53 MJ/hr 80 MJ/hr 108 MJ/hr 40 MJ/hr 53 MJ/hr 80 MJ/hr 108 MJ/hr

S

upply Pr

essure

1.13 - 3.40 kPa

2.75 - 4.50 kPa

B

urner Oper

ati

ng Pr

essure

(*) 0.

90 kPa 0.85 kPa 0.90 kPa 2.6 kPa 2.5 kPa 2.6 kPa

Gas Connec

tio

n

¾” BSP Male

LP Gas (Propane)

Natural Gas

GP513 GP514 GP516 GP518 GP513 GP514 GP516 GP518

I

nput R

ati

ng (N.H.G.C.

)

40 M

J/hr

53 MJ/hr 80 MJ/hr 108 MJ/hr 40 MJ/hr 53 MJ/hr 80 MJ/hr 108 MJ/hr

S

upply Pr

essure

1.13 - 3.40 kPa

2.75 - 4.50 kPa

B

urner Oper

ati

ng Pr

essure

(*) 0.

90 kPa 0.85 kPa 0.90 kPa 2.6 kPa 2.5 kPa 2.6 kPa

Gas Connec

tio

n

¾” BSP Male

LP Gas

5

Specifications

-

All Other Mar

kets

(*) NOTE:



(*) M

easure

burner operating pr

essure at at gas valve

outlet test point with burner

operating at 'High Flame'

setting.



NAT, LPG & Butane On

ly - Operating pressure is ex-fac

tor

y set and is

not to b

e adjusted,

un

less when converting between gases, if required.



(**) TOWN

GAS On

ly - Adjust

burner operating pr

essure using adjustable gas regula

tor

s

upp

lied.

Refer to ‘Gas

Conversion and Sp

ecifications' section in this manual

for further det

ails.

Ga

s

Connection

Bench Models

Gas supply connection point is located at rear of appliance, app

roximately

130mm

from r

ight hand

side,

32mm

from rear,

55mm

from floor

and is reached

from rear of

appliance. (R

efer to

‘Di

mensions’ section).

Connection is

¾

"

BSP male (For

all other models).

All Other Models

Gas supply connection point is located at rear of appliance, app

roximately

130mm

from r

ight hand

side,

32mm

from rear,

655mm

from floor

and is reached

from beneat

h appliance. (R

efer to

‘Di

mensions’ section).

Connection is

¾

"

BSP male (For

all other models).

Natural Gas

Town Gas (**)

GP8450 GP8600 GP8900 GP8120 GP8450 GP8600 GP8900 GP8120

I

nput R

ati

ng (N.H.G.C.

)

40 MJ/hr 53 MJ/hr 80 MJ/hr 108 MJ/hr 40 MJ/hr 53 MJ/hr 80 MJ/hr 108 MJ/hr

S

upply Pr

essure

1.13 - 3.40 kPa 0.75 - 1.50 kPa

B

urner Oper

ati

ng Pr

essure

(*) 0.

90 kPa 0.85 kPa 0.90 kPa

Gas Connec

tio

n

¾” BSP Male

0

.

45 kPa

LP

Gas (Pro

pane)

Butane

GP513 GP514 GP516 GP518 GP513 GP514 GP516 GP518

I

nput R

ati

ng (

N.H.G.C.

)

40 MJ/hr 53 MJ/hr 80 MJ/hr 108 MJ/hr 40 MJ/hr 53 MJ/hr 80 MJ/hr 108 MJ/hr

S

upply Pr

essure

2.75 - 4.50 kPa

2.75 - 4.50 kPa

B

urner Oper

ati

ng Pr

essure

(*) 2.6 kP

a 2.5 kPa 2.6 kPa 2.6 kPa 2.5 kPa 2.6 kPa

Gas Connec

tio

n

¾” BSP Male

6

Di

mensions

GP

(L)

8600G - B

GP

(L)

8900G - B

GP

(L)

8120G - B

Bench Mod

els

= Rating Plate Location

for

this option.

R

GP

(L)

8450G - B

R

7

Dimensions

GP

(L)

8600G - CB

GP

(L)

8900G - CB

GP

(L)

8120G - CB

Cabinet

Base Models

= Rating Plate Location

for

this option.

R

GP

(L)

8450G - CB

R