Waldorf GP8910GE, GP8121GEC, GP8910GEC, GPL8910GE, GP8121GE Installation And Operation Manual

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Installation and Operation Manual
GP8910GE GP8910GEC GP8121GE GP8121GEC
Gas Griddle Range Electric Oven
Date Purchased
Dealer
Service Provider
230560-16
For use in GB & IE
GPL8910GE GPL8910GEC GPL8121GE GPL8121GEC
The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and design without prior notice.
© Copyright Moffat Ltd. April 2012.
MANUFACTURED BY
Moffat Limited
Christchurch New Zealand
INTERNATIONAL CONTACTS
AUSTRALIA
Moffat Pty Limited Web: www.moffat.com.au E.Mail: vsales@moffat.com.au Main Office: (tel) +61 (03) 9518 3888
(fax) +61 (03) 9518 3833
Service: (tel): 1800 622 216 Spares: (tel): 1800 337 963 Customer Service: (tel): 1800 335 315 (fax): 1800 350 281
CANADA
Serve Canada Web: www.servecanada.com E.Mail: info@servecanada.com Sales: (tel): 800 551 8795 (Toll Free) Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited Web: www.moffat.co.nz E.Mail: sales@moffat.co.nz Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal Web: www.blue-seal.co.uk E.Mail: sales@blue-seal.co.uk Sales: (tel): +44 121 327 5575
(fax): +44 121 327 9711 Spares: (tel): +44 121 322 6640 (fax): +44 121 327 9201 Service: (tel): +44 121 322 6644 (fax): +44 121 327 6257
UNITED STATES
Moffat Web: www.moffat.com Sales: (tel): 800 551 8795 (Toll Free)
(tel): +1 336 661 1556 (fax): +1 336 661 9546 Service: (tel): 800 858 4477 (Toll Free) (tel): +1 336 661 1556 (fax): +1 336 661 1660
REST OF WORLD
Moffat Limited Web: www.moffat.co.nz E.Mail: export@moffat.co.nz
Contents
Waldorf Gas Griddle Electric Oven Ranges
GP(L)8910GE Gas Griddle Range Electric Static Oven - 900mm. GP(L)8910GEC Gas Griddle Range Electric Convection Oven - 900mm. GP(L)8121GE Gas Griddle Range Electric Static Oven - 1200mm. GP(L)8121GEC Gas Griddle Range Electric Convection Oven - 1200mm.
Introduction ............................................................................................. 2
Specifications ........................................................................................... 3
Model Numbers Covered in this Specification
General
Gas Supply Requirements
Gas Connection
Electrical Supply Requirements
Electrical Connection
Dimensions ................................................................................................ 6
Installation ................................................................................................ 7
Installation Requirements
Unpacking
Location
Clearances
Assembly
Rear Roller Fitting
Gas Connection
Electrical Connection
Commissioning
Operation ................................................................................................ 12
Operation Guide
Description of Controls
Lighting Griddle - Pilots
Lighting Griddle - Main Burners
Turning 'Off' Griddle Main Burner / Pilots
Oven
Cleaning and Maintenance ...................................................................... 15
General
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance
Fault Finding ........................................................................................... 18
Wiring Schematics .................................................................................. 19
Gas Conversion and Specifications ......................................................... 23
Conversion Procedure
Gas Specifications
Replacement Parts List ........................................................................... 26
2
Introduction
We are confident that you will be delighted with your WALDORF GAS GRIDDLE RANGE ELECTRIC OVEN, and it will become a most valued appliance in your commercial kitchen. To ensure you receive the utmost benefit from your new Waldorf appliance, there are two important things you can do.
Firstly:
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
Secondly:
If you are unsure of any aspect of the installation, instructions or performance of your appliance, contact your WALDORF dealer promptly. In many cases a phone call could answer your question.
CE Only:
These instructions are only valid if the country code appears on the appliance. If the code does not appear on the appliance, refer to the supplier of this appliance to obtain the technical instructions for adapting the appliance to the conditions for use in that country.
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF
FIRE.
 T
HE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
 I
T IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE
CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
 DO NOT
STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.

DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
Warning

This appliance is for professional use and is only to be used by qualified persons.

Only authorised service persons are to carry out installation, servicing or gas conversion operations.

Components having adjustments protected (e.g. paint sealed) by the manufacturer should not be adjusted by the user / operator.

DO NOT operate the appliance without the legs supplied fitted.
Caution
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
Warning
INSTRUCTIONS
TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.
Warning
3
Specifications
Model Numbers Covered in this Specification
GP[1]8910GE Gas Griddle Range Static Electric Oven - 900mm. GP[1]8910GEC Gas Griddle Range Convection Electric Oven - 900mm. GP[1]8121GE Gas Griddle Range Static Electric Oven - 1200mm. GP[1]8121GEC Gas Griddle Range Convection Electric Oven - 1200mm.
NOTE:
[1]: - Back Options;
- - Standard Models. L - Low Back Models.
General
A commercial heavy duty, fully modular, gas fired griddle / electric oven range using a thermostatic burner system on the griddle and fitted with 3 bar even heat aluminised steel burners with full pilot and flame failure protection and piezo ignition to each burner.
All UK models and optional Non UK models are fitted with an overtemp device which isolates the gas supply to burners should gas control system or thermostat malfunction, thus preventing overheating of the griddle. The griddle uses a 20mm thick griddle plate with
the
option of either ribbed or chromed mirror plate
options and is available in either 900 mm or 1200mm griddle size.
With a heavy duty, high efficiency electric static or convection oven options, fitted with a 900mm,
6.5 kW electric static oven and a 6.6 kW Convection Oven created for compact modular kitchens. Both ovens are fitted with 4.5 kW bottom elements and 2.0 kW top element. The Convection Oven is fitted with a 100W oven fan motor.
The appliance is built to facilitate easy cleaning and maintenance with all parts being front accessible once appliance is installed.
4
Specifications
Gas Supply Requirements
- Non CE Only (Australia / New Zealand):
- CE Only:
Appliance Classification
Category: II
2H3P.
Flue Type: A
1.
* Measure burner operating pressure at gas control valve outlet test point (See Fig 3) with one
griddle burner operating at 'High' setting. Operating pressure is ex-factory set, through appliance regulator and is not to be adjusted, apart from when carrying out gas conversion, if required. (Refer to ‘Gas Conversion’ section for details).
Gas Connection
Gas supply connection point is located 130mm from right hand side of appliance, 32mm from rear, 655mm from floor and is entered from beneath appliance. An optional underside connection is available.
Connection is ¾” BSP male.
Natural Gas LP Gas (Propane)
GP8910GE/GEC GP8121GE/GEC GP8910GE/GEC GP8121GE/GEC
Input Rating
(N.H.G.C.)
80 MJ/hr
(75,825 BTU)
108 MJ/hr (102,364
BTU)
80 MJ/hr
(75,825 BTU)
108 MJ/hr
(102,364 BTU)
Supply Pressure
1.13 - 3.40 kPa
(4.5” - 13.5” w.c.)
2.75 - 4.50 kPa
(11” - 18.0” w.c.)
Operating Pressure
0.90 kPa (*) (3.6”w.c.)
2.6 kPa (*)
(10.2” w.c.)
Gas Connection
¾” BSP Male
Natural Gas (G20) Propane (G31)
GP8910GE/GEC GP8121GE/GEC GP8910GE/GEC GP8121GE/GEC
Heat Input
(nett)
Nominal 21 kW 28.5 kW 21 kW 28.5 kW
Gas Rate
(nett)
Nominal 2.22 m3/hr 3.02 m3/hr 1.63 kg/hr 2.21 kg/hr
Supply Pressure 20 mbar 37 mbar
Burner Operating
Pressure
8.2 mbar (*) 26 mbar (*)
Gas Connection
3
/4” BSP Male
5
Specifications
Electrical Supply Requirements
Electrical Connection
GP8910GE / GEC
Electrical supply connection point is located at rear of appliance, approximately 80mm from right hand side, 466mm from rear and 150mm from floor.
GP8121GE / GEC
Electrical supply connection point is located at rear of appliance, approximately 380mm from right hand side, 466mm from rear and 150mm from floor.
When connecting this electric appliance to mains supply, ensure that the following is carried out:-
 An isolating switch is fitted within 2m of appliance, but not on appliance and in such a
position that user does not have to reach across cooking surface.
 Supply cord shall be oil-resistant, sheathed flexible cable and not lighter than ordinary
polychloroprene or other equivalent synthetic elastomer sheathed cord (as per AS / NZS 3191 part 2.10.11. or IEC 60245-IEC-57) e.g. HO5 RN-F Type.
 Branch supply line shall be individually overload protected to correct current rating and supply
chord shall be protected against any mechanical or thermal damage.
 A grommet is fitted around wiring entry hole into appliance.  All wiring connections must be tight.
Refer to appropriate wiring standards for size of cable to be supplied to an appliance for current drawn on that line.
MODEL
1-Phase Connection
1P+N+E
230-240V
3-Phase Connection
3P+N+E
400-415V
GP8910GE GP8121GE
6.5 kW,
26.6 Amps @ 235V
6.5 kW
L1 - 8.2 Amps L2 - 9.2 Amps L3 - 9.2 Amps
GP8910GEC GP8121GEC
6.8 kW,
27.9 Amps @ 235V
6.8 kW
L1 - 9.5 Amps L2 - 9.2 Amps L3 - 9.2 Amps
THIS APPLIANCE MUST BE EARTHED. IF THE SUPPLY CORD IS DAMAGED, IT MUST BE REPLACED BY A SUITABLY
QUALIFIED PERSON IN ORDER TO AVOID A HAZARD.
Warning
6
Dimensions
GP(L)8910GE / GEC
GP(L)8121GE / GEC
7
Installation
Installation Requirements
NOTE:
 It is most important that this appliance is installed correctly and that operation is correct
before use. Installation shall comply with local gas, electrical and health and safety requirements.
 This appliance shall be installed with sufficient ventilation to prevent occurrence of
unacceptable concentrations of health harmful substances in the room, the appliance is installed in.
Waldorf Gas Griddle Range Electric Oven are designed to provide years of satisfactory service and correct installation is essential to achieve the best performance, efficiency and trouble-free operation. This appliance must be installed in accordance with National installation codes and in addition, in accordance with relevant National / Local codes covering gas, electrical, fire safety and health and safety.
Australia: - AS5601 - Gas Installations. New Zealand: - NZS5261 - Gas Installation. Australia / New Zealand: - AS / NZS3000 - Wiring Rules. United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.
- BS6173 - Installation of Catering Appliances.
- BS5440 1 & 2 - Installation Flueing & Ventilation.
- BS7671 - Requirements for Electrical Installations.
Ireland: - IS 820 - Non - Domestic Gas Installations.
Installations must be carried out by qualified persons only. Failure to install equipment to the relevant codes and manufacturer’s specifications shown in this section will void the warranty.
Components having adjustments protected (e.g. paint sealed) by the manufacturer are only to be adjusted by an authorised service agent. They are not to be adjusted by the installation person.
Unpacking
 Remove all packaging and transit protection from appliance including all protective plastic coating
from exterior stainless steel panels.
 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.  Ensure the 4 adjustable feet with the protruding centre screw are fitted.  Report any deficiencies to distributor who supplied appliance.  Check available gas supply is correct to as shown on rating plate located on front right hand corner
of bottom sill.
Location
1. Installation must allow for sufficient flow of fresh air for combustion air supply.
2. Installation must include adequate ventilation means, to prevent dangerous build up of combustion products.
3. Never directly connect a ventilation system to appliance flue outlet.
4. Position appliance in its approximate working position.
5. All air for burner combustion is supplied from underneath unit. Legs must always be fitted and no obstructions placed on underside or around base of appliance, as obstructions will cause incorrect operation and / or failure of appliance.
6. Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be adjusted by an authorised service agent. They are not to be adjusted by installation person.
NOTE: Do not obstruct or block appliances flue. Never directly connect a ventilation system to
appliance flue outlet.
Combustion Air Requirements:
GP8910GE / GEC GP8121GE / GEC
Natural Gas 19 m
3
/hr 26 m3/hr
LP Gas (Propane) 20 m
3
/hr 27 m3/hr
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