Wagner 890 User Manual

Owner’s Manual
Read this manual for complete instructions
Français (page 17) / Español (página 33)
Contents
2 Important Safety Information 4 Overview 5 Controls and Functions
6 Material Preparation 7 Assembly
8 Air and Material Controls 9 Spray Pattern Adjustment 10 Proper Spraying Technique 12 Cleanup 14 Reassembly 15 Maintenance 16 Troubleshooting 49 Parts List 52 Warranty
0614 • Form No. 0529862C
Questions?
Call Wagner Technical Service at:
1-800-328-8251
Register your product online at:
www.wagnerspraytech.com
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Important Safety Information
Grounded Outlet
Grounding Pin
Cover for grounded outlet box
Read all safety information before operating the equipment. Save these instructions.
Indicates a hazardous situation which, if not avoided, could result in death or serious injury.
To reduce the risks of re or explosion, electrical shock and the injury to persons, read and understand all instructions included in this manual. Be familiar with the controls and proper usage of the equipment.
Grounding Instructions
This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes and ordinances.
WARNING - Improper installation of the grounding plug can result in a risk of electric shock.
If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either at blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the grounding wire and must be connected to the grounding pin.
Check with a qualied electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not t the outlet, have the proper outlet installed by a qualied electrician.
This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. Make sure that the product is connected to an outlet having the same conguration as the plug. No adapter should be used with this product.
WARNING - To reduce the risk of re or explosion:
1. Do not spray ammable or combustible materials near an open ame, pilot lights or sources of ignition such as hot objects, cigarettes, motors, electrical equipment and electrical appliances. Avoid creating sparks from connecting and disconnecting power cords.
2. For use with only water-based or mineral spirit-type materials with a minimum ash point of 100º F (38ºC) — Do not spray or clean with liquids having a ash point of less than 100º F (38ºC). Flash point is the temperature at which a uid can produce enough vapor to ignite.
3. Verify that all containers and collection systems are grounded to prevent static discharge.
4. Connect to a grounded outlet and use grounded extension cords (electric models only). Do not use a 3 to 2 adapter.
5. Keep spray area well ventilated. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of ammable vapors. Keep turbine assembly in well ventilated area. Do not spray turbine assembly.
6. Do not smoke in the spray area.
7. Do not operate light switches, engines, or similar spark producing products in the spray area.
8. Keep area clean and free of paint or solvent containers, rags, and other ammable materials.
9. Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container labels provided with the paints and solvents. Follow the paint and solvent manufacture’s safety instructions.
10. Fire extinguisher equipment shall be present and working.
2 © Wagner Spray Tech - All Rights Reserved
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Important Safety Information
WARNING - To reduce the risk of injury:
1. Always wear appropriate gloves, eye protection, clothing and a respirator or mask when painting. Hazardous vapors – Paints, solvents, insecticides, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting or poisoning.
2. Do not operate or spray near children. Keep children away from equipment at all times.
3. Do not overreach or stand on an unstable support. Keep eective footing and balance at all times.
4. Stay alert and watch what you are doing.
5. Do not operate the unit when fatigued or under the inuence of drugs or alcohol.
6. Never aim spray gun at any part of the body.
7. Follow all appropriate local, state, and national codes governing ventilation, re prevention, and operation.
8. The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part 1910 of the General Standards and part 1926 of the Construction Standards should be consulted.
9. Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specications and safety devices of the turbine manufacturer.
10. Power cord must be connected to a grounded circuit.
11. Do not spray outdoors on windy days.
12. Use only Wagner HVLP hose.
WARNING - To reduce the risk of electric shock:
1. Do not submerge air hose into any liquids.
2. Power cord must be connected to a grounded circuit.
3. Never submerge electrical parts in liquids.
4. Never expose the equipment to rain. Store indoors.
5. Keep electrical cord plug and spray gun trigger free from paint and other liquids. Never hold the cord at plug connections to support the cord. Failure to observe may result in an electrical shock.
Important Electrical Information
Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 gauge or 12 gauge cord is recommended. If an extension cord is to be used outdoors, it must be marked with the sux W-A after the cord type designation. For example, a designation of SJTW-A would indicate that the cord would be appropriate for outdoor use.
IMPORTANT: for indoor/outdoor use ONLY with materials having ashpoint above 100ºF (38ºC).
Household use only. Intended
Thank you for your purchase!
Thank you for purchasing the Wagner FLEXiO sprayer with best-in-class features that are designed for spraying residential paint, un-thinned, indoors or out. Only the FLEXiO sprayers have the power of the X-Boost® turbine and versatility of the iSpray nozzle that will help you nish projects fast and professionally. They are easy to use right out of the box and with low overspray and less clogging you will enjoy the exibility to tackle all the painting projects on your list. We appreciate your feedback, so please visit our website and write a review on the FLEXiO sprayer so we can continue to learn and improve our products.
Just click on www.wagnerexio.com
© Wagner Spray Tech - All Rights Reserved 3
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Overview
Note: In order to set up the system, items will need to be retrieved from inside of the X-Boost Power Box.
1. Lower the carry handle by pressing the locking tabs on either side of the handle.
2. Open the Power Box (a). Open the air hose retainer (b) inside the cover and retrieve the air hose and handle assembly (c). Close the air hose retainer.
3. Unwrap the power cord. Slide the power cord grommet into the provided recess.
IMPORTANT: Do not close the Power Box cover if the power cord grommet is not positioned correctly. The power cord could be damaged.
4. Remove the desired spray nozzle from inside the Power Box*. Close the cover and pull the carry handle upwards. This will make the nozzle holder accessible during usage.
*Nozzle Selection:
Note: Your unit includes two spray nozzles. See below to determine the correct nozzle for your spraying project.
 • DetailFinishNozzle-usedforsmallprojectsandne
nishing. Designed for spraying thinner materials, such as water- and oil-based stains and thinned paints. The Detail Finish Nozzle leaves a smooth nish.
1
2
(c)
(b)
(a)
3
 • iSprayNozzle-usedforbroadsurfacecoating.
Designed for spraying thicker materials, such as latex paints and stains. Spraying with this nozzle will leave a slightly coarser nish that is between a roller and ne­nish sprayer.
4
Note: These two spray nozzles have dierent spray pattern / width controls. Make sure to familiarize yourself with the controls on each spray nozzle. See the “Controls” section, page 8-9.
4 © Wagner Spray Tech - All Rights Reserved
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Controls and Functions
A
Detail Finish Nozzle
Air cap
iSpray Nozzle
Spray
width lever
djustment
ring
Material ow control
Trigger
Material container
Spray gun holder
Material ow control
Trigger
Material container
X-Boost Power Dial
ON/OFF
switch
Handle
Handle / air hose assembly
ON/OFF switch
X-Boost Power Box
ON/OFF switch
Air hose port
Turbine ON/OFF switch:
The turbine ON/OFF switch turns the system’s main power ON (I) and OFF (0).
Note: The turbine will not turn ON with this switch. The handle switch must be turned ON (I) to activate turbine.
-
Handle ON/OFF switch:
The handle ON/OFF switch will ready the nozzle for spraying.
© Wagner Spray Tech. - All Rights Reserved 5
X-Boost Power Dial:
The X-Boost Power Dial adjusts the level of air pressure produced by the turbine.
+
Material Flow Control:
The material ow control determines the amount of spray material that is sprayed from the spray gun.
English
Material Preparation
Note: Material to be sprayed may need to be strained to remove any impurities in the paint which may enter and clog the system. Impurities in the paint will give poor performance and a poor finish.
Note: Only thin the material if absolutely necessary to improve spray performance (or if advised by coating manufactuer). Optimal spray performance should be acheived simply by adjusting the various controls on the unit.
Thinning the material:
For certain spraying situations or desired nishes, thinning the material may be desired. It is not necessary for most materials when used with the iSpray nozzle. For use with the Detail Finish nozzle thinning may be needed to acheive a ner nish. Make sure you adjust the X-Boost™ and Material Flow settings for your specic material needs.
If thinning is necessary, use the proper solvent as specied by the material manufacturer. Never exceed the thinning advice given by the coating manufacturer.
Do not thin with materials that have a ashpoint below 100°F (38°C). The material ashpoint should be shown on the material container.
To Prepare the Material:
1. Stir the spraying material thoroughly.
2. Unscrew the cup from the nozzle.
3. After the material has been properly thinned and strained, ll the container to desired level. Do not attach the container to the nozzle yet.
1
2
3
6 © Wagner Spray Tech. - All Rights Reserved
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Assembly
Before you begin:
NEVER point the spray nozzle at any part of the body.
IMPORTANT: Make sure the power cord is unplugged.
To Assemble:
1. Insert the suction tube into the intake opening.
2. Align the suction tube -
a. If you are going to be spraying in a downward
direction, the angled end of the suction tube should be pointing toward the front of the nozzle.
b. If you are going to be spraying in an upward direction,
the angled end of the suction tube should be pointing toward the rear of the nozzle.
Note: Make sure the suction tube is inserted as far as it will go to ensure a tight t.
3. Carefully screw the cup back onto the nozzle assembly. Tighten rmly.
4. Align the arrow on the nozzle with the “unlock” symbol on the spray gun handle.
5. Insert and twist the nozzle into the handle toward the “lock” symbol on the handle. The tab below the trigger will lock the two pieces into place.
6. Insert the air hose tightly into the air hose port in the Power Box.
1
2
IMPORTANT: If the unit has already been used, make sure the nozzle seal is in place (see pages 13-14).
7. Turn the Power Box switch ON (I). Turn switch on handle to ON (I). The turbine will not run until handle switch is set to ON (l).
Note : Do not pull trigger at any time if the turbine is not running.
3
5 64
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Air and Material Controls
(b)
Spray performance will depend upon a number of factors: material thickness, air power, spray pattern selected, and material ow. Testing dierent variations of the control settings will help you achieve the desired results. See descriptions and suggested Power and Material Settings Guide below to help with your project.
X-Boost™ Power Dial
The X-Boost™ power dial adjusts the level of air pressure produced by the turbine. The X-Boost™ power dial is factory-set at maximum out of the box.
• A high air power level will result in faster coverage and a smoother nish with thicker materials.
• Lowering the air power will result in larger drops of material being sprayed from the gun, and will create a slightly rougher nish.
• Use the arrow (a) to set power level with the three markings (b) on the dial. Thinnest section = low. Middle section = medium. Thickest section = high.
Material Flow Control
The material ow control determines the amount of spray material that is sprayed from the spray gun.
• For thicker materials, it is recommended that you start with the highest material ow setting and then gradually decrease the ow to suit your particular spraying needs.
• For thinner materials, it is recommended that you start with a low material ow setting, and then gradually increase the ow to suit your particular spraying needs.
• The higher the ow setting, the quicker you will have to work in order to avoid drips and sags in your spray pattern.
Set the material ow by turning the red knob on the trigger of the spray gun.
(a)
Tip: The thicker the material you are spraying, the higher the air pressure you will need.
Tip: For ne-nish work with thinner materials, you may want to decrease the air pressure. Spraying a thinner material at high air pressure will result in more overspray. Overspray is sprayed material that does not stick to the spray surface and bounces back.
-
+
Tip: Spraying with the control set too high will result in a spray pattern that runs and sags (too much material).
Tip: Spraying with the control set too low will result in a spray pattern that does not cover (not enough material).
Tip: To ensure desired results are achieved with the controls, test your spray pattern on the spray poster or a scrap piece of wood or cardboard.
Power and Material Settings Guide
Coating
Transparent / semi-transparent stains, sealers
Lacquers (water based) Light Low Med/Heavy Low
Solid stains Med Low / Med Med Low / Med
Polyurethane Med Low / Med Med/Heavy Low / Med
Oil enamels Heavy Med Heavy Med-Hi
Latex paints plus primers, Latex paints
Oil or latex primers Heavy Med-Hi N/A N/A
8 © Wagner Spray Tech - All Rights Reserved
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iSpray Nozzle Detail Finish Nozzle
Material Flow Air Power Material Flow Air Power
Light Low Med/Heavy Low
Heavy Med-Hi N/A N/A
Spray Pattern Adjustment
Detail FinishiSpray
Air cap ears
=
=
=
Adjust Spray Shape
The spray pattern shape is adjusted by turning the adjustment ring (iSpray) or air cap ears (Detail Finish) to either the vertical, horizontal, or diagonal positions. The positions of the air cap and the corresponding spray pattern shapes are illustrated below.
Test each pattern and use whichever pattern is suitable for your application.
NEVER trigger the nozzle while adjusting the ears on the air cap. NEVER point the nozzle at any part of the body.
Adjustment ring
Horizontal pattern
Use ‘up and down’
=
Vertical pattern
=
Diagonal pattern*
=
spraying motion
Use ‘side to side’
spraying motion
Use ‘up and down’ or ‘side to side’ spraying
motion Use lower air power /
material ow For coating smaller
areas, corners and edges
Adjust Spray Width - iSpray only
The spray width lever on the iSpray nozzle determines the width of the spray pattern.
Spray width lever
Wide pattern
Narrow (round) pattern
Tips:
1. Start with a fan pattern for painting trim work (1-5” width) and larger surfaces like doors and walls (>5” width).
2. Adjust Material & Air Flow settings as shown in chart based on coating, fan pattern width, and nozzle.
3. Fine tune the Material and Air Power settings to achieve the best results for your application.
4. Use narrow pattern for detailed work, touch up.
5. Recommended settings for Material and Air Power may change if the coating is thinned.
For coating large surfaces
Use higher air power
Use higher material ow
For coating smaller areas,
corners and edges Use lower air power
Use lower material ow
IMPORTANT: When changing the spray pattern, make sure the black retaining ring is not loosened.
*Note: The air cap can be set diagonally on the
Detail Finish nozzle only. To achieve a round pattern with the iSpray nozzle, see the “Adjust Spray Width” section.
© Wagner Spray Tech - All Rights Reserved 9
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Proper Spraying Technique
The room you are spraying must be properly masked in order to prevent
STOP
overspray from covering woodwork, oors or furnishings. Make sure you have properly masked the room per the instructions on the enclosed “Taping Guide”.
If spraying with an air-assisted spray system is new or unfamiliar to you, it is advisable to practice on a piece of scrap wood or cardboard before beginning on your intended workpiece and/or test with water.
Surface Preparation
All objects to be sprayed should be thoroughly cleaned before spraying material on them. Areas not to be sprayed may, in certain cases, need to be masked or covered.
Spray Area Preparation
The spray area must be clean and free of dust in order to avoid blowing dust onto your freshly sprayed surface.
How to Spray Properly
It is important to keep your arm moving whenever the gun is being triggered. If
STOP
you pause or linger in one spot too long, too much material will be sprayed to the surface.
Note : Do not pull trigger at any time if the
turbine is not running. This will result in spray material leaking from the nozzle.
• Position the spray gun perpendicular to and six (6) or more inches from the spray surface, depending upon the spray pattern size desired. With reduced material ow and air power, you can get closer to the spraying surface.
• Spray parallel to the surface with smooth passes at a consistent speed as illustrated below. Doing this will help avoid irregularities in the nish (i. e. runs and sags).
• Always apply a thin coat of material on the rst pass and allow to dry before applying a second, slightly heavier coat.
• When spraying larger surfaces, overlap each spray pass by at least 50% This will ensure full coverage.
• When spraying, always trigger the spray gun after spray pass has begun and release trigger before stopping the pass. Always keep the gun pointed squarely at the spray surface and overlap passes slightly to obtain the most consistent and professional nish possible.
Light coat Heavy coat Light coat
Incorrect
Do not ex wrist while spraying.
During a project, periodically wipe the nozzle tip with a cloth to remove any
STOP
dried paint.
Note: When you quit spraying for any length of
time, turn the turbine and handle switches to OFF position (I) and place the nozzle onto the spray gun holder on the turbine.
When you restart, wipe the nozzle with a damp cloth to remove any dried paint.
IMPORTANT: DO NOT sit or stand on the Power Box.
Even coat throughout
Correct
Keep stroke smooth and at an even speed
10 © Wagner Spray Tech - All Rights Reserved
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6 - 8 inches
Proper Spraying Technique
=
Pattern Examples
Use the images and guidelines below in order to assist you in achieving the desired spray pattern for your project. These are meant to be general starting points - you may have to slightly modify certain controls on the system in order to get the exact performance you need.
During a project, periodically wipe the nozzle tip with a cloth to remove any
STOP
dried paint.
Large Surface Projects
Generally, high material ow and air power are needed for spraying large surface areas, such as walls and decks.
The iSpray nozzle is ideal for these applications and is designed for broad coverage in either horizontal or vertical spraying.
• The air cap position will determine the movement direction of the spray gun.
Small Surface Projects
Generally, low material ow and air power are needed for spraying smaller surface areas, such as corners, lattice, or spindles.
For this type of project, reduce power, material ow and switch to a narrow width when using the iSpray nozzle.
The Detail Finish Nozzle provides an even narrower pattern for smaller surface projects and ne nishing. Moving closer to the spray surface narrows the fan and moving farther away widens it.
OR
• If you feel the material is going on too thin, increase the material ow.
• If you feel the material is going on too thick, decrease the material ow even further or move the spray gun further away from the surface.
Note: If after following the guidelines on these two pages you are still not getting the spray performance you need, refer to the ‘Troubleshooting’ section on page 16.
Besides adjusting the controls, other factors that should be considered when spraying:
Distance from the spray object - if you are too far from the spraying surface, the material will go on too thin, and vice versa.
Material thickness - if the spray pattern runs and/or is too splotchy, the material may need to be thinned.
Note: Only thin the material if absolutely necessary to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit.
If the material needs to be thinned, dilute the material in steps of 5% - 10% until the desired spray pattern is acheived.
Spray gun movement - moving the gun too quickly will cause the spray pattern to be too thin and excess overspray. Moving the gun too slowly will cause the spray pattern to be too coarse or thick.
© Wagner Spray Tech - All Rights Reserved 11
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Cleanup
Flushing the unit
Before you begin:
When cleaning, use the appropriate cleaning solution (warm, soapy water for latex materials; mineral spirits for oil-based materials)
IMPORTANT: Never clean air cap or air holes in the nozzle with sharp metal objects. Do not use solvents or lubricants containing silicone.
Special cleanup instructions for use with flammable solvents (must have a flashpoint above 100ºF (38ºC):
 • Alwaysushspraygunoutside.  • Areamustbefreeofammablevapors.  • Cleaningareamustbewell-ventilated.  • Donotsubmergeturbine!
To Flush the Unit:
1. Turn turbine and handle switches to OFF (0) position. Unplug the power cord. Loosen the material container by 1/2 turn, but do not remove it. This will relieve any pressure left over in the system.
Pull the trigger so that the material inside the spray nozzle
drains back into the container.
2. Unscrew the container and remove. Empty any remaining material back into the material container.
3. Pour a small amount of the appropriate cleaning solution into the cup (Water=1/2 full. Mineral spirits=1/4 full).
4. Attach the cup to the nozzle and plug in the turbine. Turn turbine and handle switches to ON (I) position.
5. Spray the cleaning solution into a safe area. While spraying, gently shake the spray gun. This slight agitation will help break up smaller particles of spray material.
6. Turn turbine and handle switches to OFF (0) position. Unplug the power cord. Loosen the material container by 1/2 turn, but do not remove it. This will relieve any pressure left over in the system.
Pull the trigger so that the material inside the spray nozzle
drains back into the container.
1
1/2
PULL
2
3
IMPORTANT: If you cleaned the sprayer using mineral
spirits, repeat steps 1-6 using warm, soapy water.
Move on to “Cleanup - Cleaning the Nozzle”, next page.
54
6
1/2
PULL
Empty waste
container
12 © Wagner Spray Tech - All Rights Reserved
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Cleanup (continued)
Cleaning the Nozzle
To Clean the Nozzle:
1. Make sure power cord is unplugged. Remove the air hose from the turbine.
2. iSpray nozzle only -
a. Remove the adjustment ring (a) carefully from the
connecting nut (b). Loosen the connecting nut.
b. Remove the parts as shown*. Clean all parts with a
cleaning brush and the appropriate cleaning solution.
To reassemble, see the instructions on the next page.
3. Detail Finish nozzle only -
a. Unscrew the nut and remove the air cap and nozzle. Remove the parts as shown*. Clean all parts with a
cleaning brush and the appropriate cleaning solution.
Reassemble all parts when clean**.
4. Clean the air vent (c) on the suction tube with a soft bristled cleaning brush.
5. Push the tab below the trigger, twist and separate the nozzle from the handle.
Clean the rear of the nozzle (d) with the appropriate
cleaning solution. Use a thin layer of petroleum jelly to lubricate the O-ring (e).
1
2a
(b)
(a)
2b
5
(e)
(d)
3a
* Nozzle seal
The red nozzle seal may become stuck inside the spray nozzle when the nozzle is removed. If this occurs, make sure to pull it out.
4
(c)
** It is important that the nozzle
seal inside the nozzle be re­installed properly. Make sure the cup side of the seal (the side with the groove) is facing out towards the front of the nozzle. Improper installation will cause leakage
Groove
© Wagner Spray Tech - All Rights Reserved 13
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Reassembly
(d)
To Reassemble:
1. Install the nozzle seal* (1) with the groove (a) (slot) facing toward the nozzle (away from the front end assembly).
2. Insert the nozzle (2). Make sure to align the groove (b) and notch (c) and align the nozzle opening with the needle.
3. Put the air screen (d) in the air cap (e). Put both nozzle
(2)
sure the short tab on the nozzle (f) is lined up with the short slot (g) on the air cap.
Note: This step is easier if the nozzle is facing up.
4. Snap the adjustment ring
(4)
positioned in the air cap.
Note: Make sure that the two recesses on the adjustment ring are engaged in the air cap tabs.
5. Reassemble the spray gun.
Note: Make sure the air valve tube is free of paint. If not, clean the air valve tube by following the instructions on the next page. If clean, make sure it is attached securely at both ends (see inset).
and secure with the connecting nut
(5)
, enabling the adjustment lever (h) on the peg (i) to be
into the connecting nut
(3)
(4)
on the
. Make
3
(e)
4
1
1
(a)
2
2
(b)
4
(c)
(h)
5
(i)
3
4
(g)
2
(f)
5
14 © Wagner Spray Tech - All Rights Reserved
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* Nozzle seal - DO NOT LOSE
It is important that the nozzle seal inside the nozzle be re-installed properly. Make sure the cup side of the seal (the side with the groove) is facing out towards the front of the nozzle.
Improper installation will cause leakage.
Groove
Maintenance
Replacing the Filter:
IMPORTANT: Before every use, you should inspect the air lter in the turbine to see if it is excessively dirty. If it is dirty, follow these steps to replace it.
IMPORTANT: Never operate your unit without the air lter. Dirt could be sucked in and interfere with the function of the unit.
1. Open up the Power Box cover. Press the tab and remove the lter cover.
2. Remove the dirty lter from the turbine and replace. The smooth side of the air lter must be placed toward the turbine.
Secure the cover back onto the turbine.
Cleaning the Air Valve Tube:
Note: If paint has entered the air tube, proceed as follows.
1. Pull the air tube (a) at the top from the nozzle. Screw o the valve cover (b). Remove the valve seal (c). Clean all the parts carefully. Make sure to remove any material from valve seal housing area (d).
IMPORTANT: The air tube and valve seal (c) are only solvent-resistant to a limited extent. Do not immerse in solvent, only wipe.
2. Place the valve seal (c) in the valve cover (b) with the pin facing into the tube.
Note: Installing the valve seal into the valve cover will be much easier if the valve cover is inverted.
3. Turn the nozzle upside down and screw on the valve cover (with valve seal inside) from underneath.
Note: Turning the nozzle upside down will prevent the valve seal from falling out of the valve cover during reinstallation.
4. Place the air tube on the valve cover and on the nipple at the nozzle.
1
(a)
(b)
(c)
(d)
2
(c)
(b)
43
© Wagner Spray Tech. - All Rights Reserved 15
English
Troubleshooting
PROBLEM CAUSE SOLUTION
Problem A: Little or no material ow
Problem B: Material leaking
Problem C: Spray pattern too thick, runs and sags
Problem D: Spray jet pulsates
Problem E: Too much overspray
1. Nozzle clogged.
2. Suction tube clogged.
3. Material ow setting too low.
4. Suction tube loose.
5. Air vent on suction tube blocked.
6. No pressure build up in container.
7. Air valve tube disconnected, valve seal missing.
8. Air valve tube or valve seal plugged.
9. Air lter clogged.
10. Spray material too thick.
11. Nozzle seal missing or worn.
1. Nozzle loose.
2. Nozzle worn.
3. Nozzle seal missing or worn.
4. Material build-up on air cap and nozzle
1. Material ow setting too high.
2. Air power setting too low.
3. Applying too much material.
4. Nozzle clogged.
5. Air lter clogged.
6. Too little pressure build-up in container.
7. Spray material too thick.
1. Material in container running out.
2. Air lter clogged.
3. Air valve tube disconnected.
1. Gun too far from spray object.
2. Air power setting too high.
1. Clean.
2. Clean.
3. Increase material ow setting.
4. Remove and replace as tightly as possible.
5. Clean (see page 13, item 4)
6. Tighten container.
7. Reconnect both ends of the air tube, replace valve seal.
8. Clean (see “Cleaning the Air Valve Tube, page 15)
9. Change
10. Thin*.
11. Replace (extras provided).
1. Tighten.
2. Replace.
3. Replace (extras provided).
4. Clean.
1. Decrease material ow setting.
2. Increase air power setting.
3. Adjust material ow or increase movement of spray gun.
4. Clean.
5. Change.
6. Tighten container.
7. Thin*.
1. Rell.
2. Change.
3. Reconnect both ends of the air tube.
1. Reduce distance (6”-8” is ideal).
2. Decreasae air power setting.
Problem F: Pattern is very light and splotchy
*Note: Generally, material should only need to
be thinned when using the Detail Finish Nozzle. Only thin the material as a last resort to improve spray performance. Optimal spray performance should be acheived simply by adjusting the various controls on the unit.
This unit contains no servicable electrical parts. Do not attempt to service yourself. Store indoors with the cord stored inside the Power Box.
Have you tried the recommendations above and are still having problems? In the United States, to speak to a customer service representative, call our Technical Service at 1-800-328-8251. See www.wagnerspraytech.com in the “Contact Us” section for Technical Service hours.
16 © Wagner Spray Tech. - All Rights Reserved
English
1. Moving the spray gun too fast.
2. Material ow setting too low.
3. Air power setting too high.
1. Adjust material ow or de­crease movement of spray gun.
2. Increase material ow setting.
3. Decrease air power setting.
Parts List • Liste de pièces • Lista de piezas
1
Replacement parts available by calling customer service
On peut obtenir des pièces de rechange en appelant le Service à la clientèle.
Los repuestos están disponibles llamanado al servicio a clientes.
1-800-328-8251
2
3
# Part No.
Nº de piéce Pieza No.
1 -------
2 0420330 Filter Filtre Filtro 2
3 2341906A Handle / air hose
© Wagner Spray Tech. - All Rights Reserved 49
English Description
X-Boost® Power Box (includes item 2)
assembly
Français Description
Boîte d’alimentation X-Boost (inclut de pièce 2)
Ensemble de poignée / tuyau d’air
Español Descripción
Caja de alimentación X-Boost (incluye le articulo 2)
Ensamblaje del asa / manguera de aire
English
EnglishFrançaisEspañol
Qty. Qte. Cant.
1
1
Parts List • Liste de pièces • Lista de piezas
1
iSpray Nozzle • Buse de iSpray • Boquilla de iSpray
2
3
4
8
6
7
5
Replacement parts available by calling customer service
On peut obtenir des pièces de rechange en appelant le Service à la clientèle.
Los repuestos están disponibles llamanado al servicio a clientes.
1-800-328-8251
# Part No.
Nº de piéce Pieza No.
1 0529014 Spray gun assembly
2 0417465 Nozzle seal Joint d’étanchéité de buse Sello de boquilla 1
3 0529224 FLEXiO air cap kit Trousse de chapeau d’air de
4 0529225 Spray jet kit Trousse de buse de
5 0529005 Tube / Valve seal Tube / Joint de clapet Tube / Junta de la válvula 1
6 0417474 Seal Joint Sello 1
7 0417473 Suction tube Tube d’aspiration Tubo de succión
8 2303366 Material container Réservoir de liquide Recipiente 1
English Description
(includes items 1-8)
Français Description
Ensemble de pistolet (inclut des pièces 1 à 8)
FLEXiO
pulvérisation
Español Descripción
Ensamblaje de pistola (incluye los articulos 1-8)
Juego de tapa de aire de FLEXiO
Kit de chorro de pulverización
Qty. Qte. Cant.
1
1
1
50 © Wagner Spray Tech - All Rights Reserved
EspañolFrançaisEnglish
Parts List • Liste de pièces • Lista de piezas
1
Detail Finish Nozzle • Buse de Detail Finish • Boquilla de Detail Finish
2
3
4
5
9
7
8
6
# Part No.
Nº de piéce Pieza No.
1 0529013 Detail Finish Nozzle
2 0414353 Nozzle seal
3 0414381 Nozzle Buse Boquilla 1
4 0414384 Air cap Chapeau d’air Tapa de aire 1
5 0417319 Connecting nut Écrou d’assemblage Tuerca de conexión 1
6 0529005 Tube / Valve seal Tube / Joint de clapet Tube / Junta de la válvula 1
7 0417358 Container seal Joint d’étanchéité de
8 0417357 Suction tube Tube d’aspiration Tubo de succión 1
9 0414313 Material container (20 oz) Réservoir de liquide (600 ml) Recipiente (600 ml) 1
© Wagner Spray Tech - All Rights Reserved 51
English Description
assembly (includes items 1-9)
Français Description
Ensemble de buse de Detail Finish (inclut des pièces 1 à 9)
Joint d’étanchéité de buse
réservoir
Español Descripción
Ensamblaje de boquilla de Detail Finish (incluye los articulos 1-9)
Sello de boquilla 1
Sello de recipiente 1
Qty. Qte. Cant.
EnglishFrançaisEspañol
1
THIS WARRANTY APPLIES ONLY FOR 30 DAYS FROM
DATE OF PURCHASE.
If any product is defective in material and/or
workmanship during the applicable warranty period,
return it with proof of purchase, transportation
prepaid to any Wagner Authorized Service Center.
(Service Center listing is enclosed with this product.)
Wagner’s Authorized Service Center will either repair
or replace the product (at Wagner’s option) and return
it to you, postage prepaid.
SOME STATES DO NOT ALLOW LIMITATIONS ON
HOW LONG AN IMPLIED WARRANTY LASTS OR THE
EXCLUSION OF INCIDENTAL OR CONSEQUENTIAL
DAMAGES, SO THE ABOVE LIMITATION AND
EXCLUSION MAY NOT APPLY TO YOU. THIS WARRANTY
GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY
ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE
TO STATE.
D’UN USAGE DOMESTIQUE. LA GARANTIE NE SERA
VALABLE QUE POUR 30 JOURS À COMPTER DE LA
DATE D’ACHAT DE L’ARTICLE EST UTILISÉ À DES FINS
COMMERCIALES OU DE LOCATION.
Tout article comportant des défauts de fabrication
ou de matériaux au cours de la période de garantie
applicable peut être retourné en port payé à un centre
de service après-vente agrée de Wagner, accompagné
de la preuve d’achat (une liste des centres de service
après-vente accompagne cet article). Le centre de
service après-vente agrée de Wagner vous renverra
l’article en port payé, après l’avoir réparé ou remplacé
(ce choix étant à la discrétion de Wagner).
COMME LES LIMITES DE TEMPS RELATIVES À UNE
GARANTIE TACITE OU À L’EXCLUSION DES DOMMAGES
DE NATURE FORTUITE OU INDIRECTE N’ONT PAS
NÉCESSAIREMENT COURS DANS TOUTES LES
PROVINCES, IL SE PEUT QUE LESDITES LIMITES OU
EXCLUSIONS NE VOUS CONCERNENT PAS. CERTAINS
DROITS PARTICULIERS VOUS SONT DÉVOLUS EN
VERTU DE LA PRÉSENTE GARANTIE ET PEUVENT
S’ACCOMPAGNER D’AUTRES DROITS EN FONCTION DE
LA PROVINCE OÙ VOUS RÉSIDEZ.
Corporation (Wagner), is warranted against defects
in material and work-manship for one year following
date of purchase if operated in accordance with
Wagner’s printed recommendations and instructions.
This warranty does not cover damage resulting from
improper use, accidents, user’s negligence or normal
wear. This warranty does not cover any defects or
damages caused by service or repair performed by
anyone other than a Wagner Authorized Service
Center.
ANY IMPLIED WARRANTY OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE IS LIMITED TO
one year FOLLOWING DATE OF PURCHASE. WAGNER
SHALL NOT IN ANY EVENT BE LIABLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGES OF ANY
KIND, WHETHER FOR BREACH OF THIS WARRANTY
OR ANY OTHER REASON. THIS WARRANTY DOES NOT
APPLY TO ACCESSORIES.
THIS PRODUCT IS DESIGNED FOR HOME USAGE ONLY.
IF USED FOR COMMERCIAL OR RENTAL PURPOSES,
Corporation (Wagner) est garanti contre tout défaut
de fabrication et de matériaux pour une période
d’un an suivant la date d’achat, à condition qu’il soit
utilisé conformément aux recommandations et aux
instructions écrites de Wagner. La garantie ne couvre
pas les dommages résultant d’un mauvais emploi, d’un
accident, d’une négligence de la part de l’utilisateur
ou de l’usure normale de l’article. Elle ne couvre pas
non plus les défauts ou les dommages découlant
de services d’entretien ou de réparations assurées
par tout autre établissement qu’un centre de service
après-vente agrée de Wagner.
TOUTE GARANTIE TACITE RELATIVE AUX QUALITÉS
MARCHANDES OU À L’UTILISATION DE CE PRODUIT
DANS UN BUT PARTICULIER N’EST VALABLE QUE
POUR UNE PÉRIODE D’UN AN À COMPTER DE LA
DATE D’ACHAT. WAGNER NE SAURAIT ÊTRE TENU
RESPONSABLE DES DOMMAGES FORTUITS OU
INDIRECTS QUELS QU’ILS SOIENT, QUE CE SOIT POUR
INOBSERVATION DE LA PRÉSENTE GARANTIE OU POUR
TOUTE AUTRE RAISON. LA GARANTIE NE COUVRE PAS
LES ACCESSOIRES.
CET ARTICLE A ÉTÉ CONÇU EXCLUSIVEMENT EN VUE
Limited Warranty - HVLP paint spray equipment
This product, manufactured by Wagner Spray Tech
Garantie limitée - Pulvérisateur de peinture HVLP
Cet article fabriqué par Wagner Spray Tech
pintura HVLP
Este producto, fabricado por la Wagner Spray Tech
Corporation (Wagner), está garantizado contra
defectos de materiales y de mano de obra por un
año a partir de la fecha de compra siempre y cuando
se utilice de acuerdo con las recomendaciones e
intrucciones impresas de Wagner. Esta garantía
no cubre daños ocasionados por el uso incorrecto,
accidentes, negligencia por parte del usario o el
desgaste normal. Esta garantía no cubre cualquier
defecto o daño ocasionado por el servicio o las
reparaciones llevadas a cabo fuera de un Centro de
Servicio Wagner Autorizado.
CUALQUIER GARANTÍA IMPLÍCITA RFERENTE AL
POTENCIAL COMERCIAL O ADAPTABILIDAD pARA
UN USO PARTICULAR SE LIMITA A UN AÑO A PARTIR
DE LA FECHA DE COMPRA. WAGNER EN NINGÚN
CASO SERÁ RESPONSABLE DE CUALQUIER DAÑO
DIRECTO O INDIRECTO DE CUALQUIER TIPO, YA SEA
POR VIOLACIÓN DE ESTA GARANTÍA O CUALQUIER
OTRA RAZÓN. ESTA GARANTÍA NO SE APLICA A LOS
ACCESORIOS.
ESTE PRODUCTO ESTÁ DISEÑADO PARA SER
UTILIZADO EN EL HOGAR ÚNICAMENTE. SI SE UTILIZA
PARA PROPÓSITOS COMERCIALES O DE ALQUILER,
ESTÁ GARANTÍA ES VÁLIDA ÚNICAMENTE DURANTE 30
DÍAS A PARTIR DE LA FECHA DE COMPRA.
Si cualquier producto está defectuoso con respecto a
los materiales o mano de obra, regréselo porte pagado
junto con el recibo de compra a cualquier Centro de
Servicio Wagner Autorizado (la lista de Centros de
Servicio se adjunta con este producto). El Centro de
Servicio Wagner Autorizado reparará o reemplazará el
producto (a la discreción de Wagner) y se lo regresará
porte pagado.
ALGUNOS ESTADOS, DEPARTAMENTOS O PROVINCIAS
NO PERMITEN LIMITACIONES EN CUANTO AL PERÍODO
DE VALIDEZ DE UNA GARANTÍA IMPLÍCITA NI LA
EXCLUSIÓN DE DAÑOS DIRECTOS O INDIRECTOS. POR
LA TANTO, LA LIMITACIÓN Y LA EXCLUSIÓN ANTERIOR
PUEDEN NO APLICARSE A USTED.
ESTA GARANTÍA LE OTORGA DERECHOS LEGALES
ESPECÍFICOS Y USTED TAMBIÉN PUEDE TENER OTROS
DERECHOS QUE VARÍAN DE UNA LOCALIDAD A OTRA.
52 © Wagner Spray Tech - All Rights Reserved
EspañolFrançaisEnglish
Garantía limitada - Equipo de atomización de
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