Wagner 833, 830 Owner’s Manual

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Easy does it from setup to cleanup

Read Warnings

PRAYER

A UAL

Assemble the sprayer

ANCE

Attach the tip Attach the return hose

Attach the paint hose

Set the pressure Spray

Maintenance

PRINTED IN THE U. S.A. Form No. 0278712C

Prepare to Prime

Attach the suction set

Store temporarily OR Clean up

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Prime the pump

CONTENTS

COMPONENTS .............................................................. 2

GENERAL DESCRIPTION ............................................. 2

Specifications ........................................................... 2

SAFETY PRECAUTIONS ........................................... 3-4

GROUNDING INSTRUCTIONS ...................................... 5

SETUP ........................................................................ 5-7

Assembling the sprayer ........................................ 5-6

Attaching the tip to the gun ....................................... 6

Attaching the return hose ......................................... 6

Attaching the paint hose ........................................... 7

PRESSURE RELIEF PROCEDURE ............................... 7

PRIMING ..................................................................... 8-9

Preparing to prime .................................................... 8

Attaching the suction set .......................................... 8

Priming the pump ..................................................... 8

SPRAYING ...................................................................... 9

Spraying technique ................................................... 9

Practice ................................................................... 10

If the spray tip becomes clogged ............................ 10

Cleaning the spray gun filter ............................. 10-11

Cleaning the filter during the painting process ....... 11

Cleaning the suction set screen ............................. 11

CLEANUP ............................................................... 12-14

Overnight storage ................................................... 13

Long-term storage ............................................ 12-14

MAINTENANCE ...................................................... 14-15

Removing and cleaning the inlet valves ........... 14-15

Removing and cleaning the outlet valve ................. 15

Tightening the PRIME/SPRAY knob ...................... 15

TROUBLESHOOTING .................................................. 17

PARTS LISTS ......................................................... 18-19

Final Assembly ....................................................... 18

Paint Pump Assembly ............................................ 18

Suction Set Assembly ............................................. 19

G-06 Spray Gun ..................................................... 19

WARRANTY .................................................... back cover

COMPONENTS

GENERAL DESCRIPTION

This High Performance Airless Sprayer is a precision power tool used for spraying many types of materials. Read and follow this instruction manual carefully for proper operating instructions, maintenance and safety

information.

Specifications

Weight ........................ 27 Ibs. (12 kg )

Capacity ..................... Up to .35 gallon (1-1/4 liters) per

minute.

Power source ............. 1/2 HP electric motor, enclosed,

fan cooled.

Power requirement ..... 15 amp minimum circuit on 115

VAC, 60 Hz current.

Generator ................... 15 amp A/C.

Spraying pressure ......

Safety features ...........

Portability ...................

Capability ...................

Up to 2,600 psi. Spray gun safety lock and pres-

sure diffuser; built-in tip safety

guard; priming knob for safe

pressure release. Compact design, light weight for

easy movement. Sprays a variety of paints, oil

base, latex, primers, stains, preservatives and other nonabra- sive materials, including pesti- cides and liquid fertilizers.

Prime Spray Knob

....Pressure Control

Knob

The shipping carton contains the following components:

• The stand (unassembled), motor and pump. o Pail bracket.

Suction set and return tube. Spray gun and filter.

Spray tip and gasket.

25', 1/4" diameter pressure hose.

The following are located in the literature set with the registration card:

• Spare Outlet Spring, PIN 0047485

• Spare Tip Seal, PIN 0156713

• Return tube fitting, PIN 0088715

• Operator's manual

ON/OFF

/ Switch

Paint Hose

Spray Gun Suction SI

.............Pump

SAFETY PRECAUTIONS

This manual contains information which must be read and understood before using the equipment. When you

come to an area which has one of the following symbols, pay particular attention and make certain to heed the safeguard.

kWARNING

This symbol indicates a potential hazard which may cause serious injury or loss of life. Important safety

information will follow.

I ILWARNINGI

INJECTION INJURY - A high pressure stream of paint produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT7 Injection can lead to amputation. See a physician

immediately. NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is important to treat the injury surgically as soon as possible. DO NOT delay treatment to research toxicity. Toxicity is a concern with some coatings injected directly into the blood stream. Consultation with a plastic surgeon or reconstructive hand surgeon may be advisable.

kCAUTION

This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow

NOTE: Notes give important information which

should be given special attention.

I kCAUTION I

THIS UNIT IS PROVIDED WITH A THERMALLY PRO- TECTED AUTOMATIC RESET. IF AN OVERLOAD

OCCURS THE THERMALLY PROTECTED AUTO= MATIC RESET DISCONNECTS THE MOTOR FROM THE POWER SUPPLY.

The motor will restart without warning when the protector automatically resets.

Always disconnect the motor from the power supply before working on the equipment.

When the thermally protected automatic reset discon- nects the motor from the power supply, relieve pres- sure by turning the priming valve to PRIME (O).

Turn the ON/OFF switch to OFF.

NOTE: The cause of the overload should be cor-

rected before restarting. See TROUBLE- SHOOTING.

• The maximum operating range of the gun is 2500 PSI

fluid pressure.

• NEVER aim the gun at any part of the body.

• NEVER allow any part of the body to come in contact

with the fluid stream. DO NOT come in contact with a fluid stream created by a leak in the fluid hose.

• NEVER put your hand in front of the gun. Gloves will

not provide protection against an injection injury.

• ALWAYS lock the gun trigger, shut the fluid pump off

and release all pressure before servicing, cleaning the tip guard, changing tips, or leaving unattended. Pres- sure will not be released by turning off the engine. The PRIME/SPRAY knob must be turned to PRIME (O) to relieve the pressure. Refer to the PRESSURE RE-

LIEF PROCEDURE described in this manual. ALWAYS have the tip guard in place while spraying.

The tip guard provides some protection against injection injuries but is mainly a warning device.

ALWAYS remove the spray tip before flushing or cleaning the system.

The paint hose can develop leaks from wear, kinking and abuse. A leak is capable of injecting material into the skin. Inspect the paint hose before each use.

NEVER use a spray gun which does not have a trigger lock or trigger guard in place and in working order.

All accessories must be rated at or above 2500 PSI. This includes spray tips, guns, extensions, and hose.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE CUT! A skin injection can lead to amputation.

See a physician immediately.

I kWARNINGI

EXPLOSION OR FIRE - Solvent and paint fumes can explode or ignite, causing property damage and/or severe injury.

• Exhaust and fresh air introduction must be provided to keep the air within the spray area free from accumula- tion of flammable vapors.

Avoid all ignition sources such as static electricity sparks, open flames, pilot lights, hot objects, ciga- rettes, and sparks from connecting and disconnecting power cords or working light switches.

• Fire extinguishing equipment must be present and in good working order.

• Keep the pump away from the spray area to avoid solvent and paint fumes.

High velocity flow of material through equipment may develop static electricity. The equipment being used, as well as objects in and around the spray area must be properly grounded to prevent static discharge and sparks.

• Use only conductive or grounded high pressure fluid hoses for airless applications. Be sure that the gun is grounded properly through hose connections.

Use extreme caution when spraying paints and other flammable fluids which have a flashpoint below 70° F (21 °C). A fluid's flashpoint is the temperature at which vapors from the fluid could ignite if exposed to a flame or spark.

• Follow the material and solvent manufacturer's safety precautions and warnings.

• When flushing equipment use the lowest possible pressure.

I kWARNINGI

EXPLOSION HAZARD DUE TO INCOMPATIBLE MATERIALS - May cause property damage or severe

injury.

HAZARDOUS VAPORS - Paints, solvents, insecti- cides, and other materials may be harmful if inhaled,

causing severe nausea, fainting, or poisoning.

Use a respirator or mask whenever there is a chance that vapors may be inhaled. Read all instructions with the mask to ensure that it will provide the necessary protection against the inhalation of harmful vapors.

I kWARNINGI

GENERAL - May cause property damage or severe

injury.

Read all instructions and safety precautions before operating any equipment.

Comply with all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.

The United States Government Safety Standards have been adopted under the Occupational Safety and Health Act (OSHA). These standards, particularly part

1910 of the General Standards and part 1926 of the

Construction Standards should be consulted. This high pressure airless pump is designed to be

used with manufacturer authorized parts only. When using this pump with parts that do not comply with the minimum specifications and safety devices of the pump manufacturer, the user assumes all risks and

liabilities. Before each use, check all hoses for cuts, leaks,

abrasion or bulging of cover, as well as damage or movement of couplings. If any of these conditions exist, replace the hose immediately. Never repair a paint hose. Replace it with another grounded hose.

All hoses, swivels, guns, and accessories used with this unit must be pressure rated at or above 2500 PSI.

Do not spray on windy days.

Do not use bleach.

Do not use halogenated hydrocarbon solvents.

Halogenated hydrocarbon solvents such as methylene chloride and 1,1,1 - trichloroethane are not compatible with aluminum and may cause an explosion. If you are unsure of a material's compatibility with aluminum, contact your coating's supplier.

Use only a 3-wire extension cord that has a 3-blade grounding plug and a 3-slot receptacle that will accept the plug on the product. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. A 14 or 12 gauge cord is recommended.

I kCAUTION I

NOTE: Do not use more than 100 feet of extension

cord. If you need to paint further than 100 feet from your power source, use more paint hose, not more extension cord. Shorter

extension cords will ensure maximum electri- cal power for proper operation.

Grounded Outlet

GROUNDING iNSTRUCTiONS

This product must be grounded. In the event of an electrical short circuit, grounding reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be plugged into an outlet that is properly installed and grounded in accordance with all local codes

and ordinances.

I kWARNINGI

Improper installation of the grounding plug can result in a risk of electric shock.

If repair or replacement of the cord or plug is necessary, do not connect the green grounding wire to either flat blade terminal. The wire with insulation having a green outer surface with or without yellow stripes is the ground- ing wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the grounding instructions are not completely understood, or if you are in doubt as to whether the product is properly grounded. Do not modify the plug provided. If the plug will not fit the outlet, have the proper outlet installed by a qualified electrician.

Metal Screw

Grounding Pin 'j

•Cover fo grounded outlet box Adapter

_- \Tab for

Grounding Screw

This product is for use on a nominal 120 volt circuit and has a grounding plug that looks like the plug illustrated below. A temporary adapter which looks like the adapter illustrated in the figure below may be used to connect this plug to a 2 pole receptacle as shown if a properly grounded outlet is not available. The temporary adapter should be used only until a properly grounded outlet as shown below can be installed by a qualified electrician. The green colored rigid ear lug or the grounding wire extending from the adapter must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adapter is used, it must be held in place by a metal screw.

SETUP

Attaching the pump to the stand.

Align the motor with the four holes on the back of the stand assembly.

Insert the four 5/16" x 1-3/4" screws through the holes on the back of the stand legs. Install the

washer and nut over the end of each bolt and tighten with an adjustable wrench, Install leg plugs,

Leg PlugI(:_

2. Thread the spray tip onto the gun. Tighten the nut first by hand, then tighten more firmly with an

adjustable wrench.

NOTE: When attaching the tip to the gun, align the

tip guard as shown in the figure below, then tighten with an adjustable wrench.

Attaching the tip to the gun

1. Lock the gun by turning the gun safety switch so that it is parallel to the gun body,

Locked position

Unlocked toosition

I WARNINGI

POSSIBLE INJECTION HAZARD. Do not spray

without the tip guard in place. Never trigger the gun unless the tip is in either the spray or the unclog position. Always engage the gun safety switch before removing, replacing or cleaning tip.

Attaching the return hose

1. Be sure that the motor switch is turned to OFF.

2. Screw the brass fitting of the return tube into the upper port on the side of the pump. The brass fitting is located in the literature set. Tighten firmly by

hand.

/ ' j

.'-t._ j

3. Press the return tube onto fasten the return tube with the clamp provided.

Lhebrass fitting and

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