Airless units develop extremely high spraying pressures.
1
PS 3.25
Warning!
Attention: Danger of injury by injection!
Never put your ngers, hands or any other parts of the body into
the spray jet!
Never point the spray gun at yourself, other persons or animals.
Never use the spray gun without safety guard.
Do not treat a spraying injury as a harmless cut. In case of injury
to the skin through coating materials or solvents, consult a doctor
immediately for quick and expert treatment. Inform the doctor
about the coating material or solvent used.
2
3
The operating instructions state that the following points must
always be observed before starting up:
1. Faulty units must not be used.
2. Secure Wagner spray gun using the trigger lock on the trigger.
3. Ensure that the unit is properly earthed.
4. Check allowable operating pressure of high-pressure hose and spray gun.
5. Check all connections for leaks.
The instructions regarding regular cleaning and maintenance of
the unit must be strictly observed.
Before any work is done on the unit or for every break in work the
following rules must be observed:
1. Release the pressure from spray gun and hose.
2. Secure the Wagner spray gun using the trigger lock on the trigger.
3. Switch o unit.
Be safety conscious!
2
Page 3
contents
PS 3.25
1 SAFETY REGULATIONS FOR AIRLESS
SPRAYING ______________________________ 4
1.1 Explanation of symbols used _____________________4
1.2 Electric safety _________________________________8
1.3 Electrostatic charging
(formation of sparks or ames) ___________________8
Spare parts list for main assembly __________________ 34/35
Spare parts list for the uid section ____________________ 36
Spare parts list for drive assembly ____________________37
Spare parts list of stand _____________________________38
Spare parts list for suction system of stand ______________ 39
Spare parts list of upright cart assembly ________________ 40
IMPORTANT NOTES ON PRODUCT LIABILITY ___41
3+2 YEARS GUARANTEE FOR PROFESSIONAL
FINISHING __________________________________ 41
SALES AND SERVICE COMPANIES __________ 43/44
3
Page 4
safety precautions
At
i
pierce the skin and underlying tissues,
solvents, consult a doctor immediately
for quick and expert treatment. Inform
the doctor about the coating material
1 SAFETY REGULATIONS FOR
AIRLESS SPRAYING
PS 3.25
1.1 EXPLANATION OF SYMBOLS USED
This manual contains information that must be
read and understood before using the equipment.
When you come to an area that has one of the
following symbols, pay particular attention and
make certain to heed the safeguard.
This symbol indicates a potential
hazard that may cause serious
injury or loss of life. Important
safety information will follow.
This symbol indicates a potential
hazard to you or to the equipment.
tention
Important information that tells
how to prevent damage to the
equipment or how to avoid causes
of minor injuries will follow.
Danger of skin injection
Danger of re from solvent and
paint fumes
Danger of explosion from solvent,
paint fumes and incompatible
materials
Danger of injury from inhalation
of harmful vapors
Notes give important information
which should be given special
attention.
HAZARD: INJECTION INJURY
Attention: Danger of injury by
injection! A high pressure stream
produced by this equipment can
leading to serious injury and possible
amputation.
Do not treat a spraying injury as a
harmless cut. In case of injury to the
skin through coating materials or
or solvent used.
PREVENTION:
• NEVER aim the gun at any part of the body.
• NEVER allow any part of the body to touch
the uid stream. DO NOT allow body to touch
a leak in the uid hose.
• NEVER put your hand in front of the gun.
Gloves will not provide protection against an
injection injury.
• ALWAYS lock the gun trigger, shut the uid
pump o and release all pressure before
servicing, cleaning the tip guard, changing
tips, or leaving unattended. Pressure will not
be released by turning o the engine. The
PRIME/SPRAY valve or pressure bleed valve
must be turned to their appropriate positions
to relieve system pressure.
4
• ALWAYS keep tip guard in place while
spraying. The tip guard provides some
protection but is mainly a warning device.
• ALWAYS remove the spray tip before ushing
or cleaning the system.
• NEVER use a spray gun without a working
trigger lock and trigger guard in place.
Page 5
safety precautions
The paint hose can develop leaks from
PS 3.25
• All accessories must be rated at or above
the maximum operating pressure range of
the sprayer. This includes spray tips, guns,
HAZARD: HIGH PRESSURE
HOSE
extensions, and hose.
wear, kinking and abuse. A leak can
inject material into the skin. Inspect
the hose before each use.
PREVENTION:
• Avoid sharp bending or kinking of the high-
pressure hose. The smallest bending radius
amounts to about 20 cm.
• Do not drive over the high-pressure hose.
Protect against sharp objects and edges.
• Replace any damaged high-pressure hose
immediately.
• Never repair defective high-pressure hoses
yourself!
• Electrostatic charging of spray guns and the
high-pressure hose is discharged through
the high-pressure hose. For this reason the
electric resistance between the connections
of the high-pressure hose must be equal to or
lower than 1MΩ.
• For reasons of function, safety and durability
use only original Wagner high-pressure
hoses.
• Before each use, check all hoses for cuts,
leaks, abrasion or bulging of cover. Check
for damage or movement of couplings.
Immediately replace the hose if any of
these conditions exist. Never repair a paint
hose. Replace it with another earthed highpressure hose.
5
• Make sure power cord, air hose and spray
hoses are routed in such a manner to minimize
slip, trip and fall hazard.
Page 6
safety precautions
HAZARD: EXPLOSION OR FIRE
Flammable vapors, such as solvent
and paint vapors, in work area can
ignite or explode.
PS 3.25
container to ground container and prevent
static sparks.
• Follow material and solvent manufacturer’s
warnings and instructions. Be familiar with
the coating material’s MSDS sheet and
technical information to ensure safe use.
PREVENTION:
• Do not use materials with a ashpoint below
38° C (100° F). Flashpoint is the temperature
at which a uid can produce enough vapors
to ignite.
• Do not use the unit in work places which
are covered by the explosion protection
regulations.
• Provide extensive exhaust and fresh air
introduction to keep the air within the spray
area free from accumulation of ammable
vapors.
• Avoid all ignition sources such as static
electricity sparks, electrical appliances,
ames, pilot lights, hot objects, and sparks
from connecting and disconnecting power
cords or working light switches.
• Do not smoke in spray area.
• Use lowest possible pressure to ush
equipment.
• When cleaning the unit with solvents, the
solvent should never be sprayed or pumped
back into a container with a small opening
(bunghole). An explosive gas/air mixture can
arise. The container must be earthed.
• Do not use a paint or solvent containing
halogenated hydrocarbons. Such as chlorine,
bleach, mildewcide, methylene chloride and
trichloroethane. They are not compatible
with aluminum. Contact the coating
supplier about compatibility of material with
aluminum.
• Place sprayer sucient distance from the
spray object in a well ventilated area (add
more hose if necessary). Flammable vapors
are often heavier than air. Floor area must
be extremely well ventilated. The pump
contains arcing parts that emit sparks and
can ignite vapors.
• The equipment and objects in and around
the spray area must be properly grounded to
prevent static sparks.
• Use only conductive or earthed high pressure
uid hose. Gun must be earthed through
hose connections.
• Power cord must be connected to a grounded
circuit (electric units only).
• Always ush unit into separate metal
container, at low pump pressure, with spray
tip removed. Hold gun rmly against side of
6
Page 7
safety precautions
PS 3.25
HAZARD: HAZARDOUS
VAPORS
Paints, solvents, and other materials
can be harmful if inhaled or come in
contact with body. Vapors can cause
severe nausea, fainting, or poisoning.
PREVENTION:
• Wear respiratory protection when spraying.
Read all instructions supplied with the mask
to be sure it will provide the necessary
protection.
• All local regulations regarding protection
against hazardous vapors must be observed.
• Wear protective eyewear.
• Protective clothing, gloves and possibly
skin protection cream are necessary for the
protection of the skin. Observe the regulations
of the manufacturer concerning coating
materials, solvents and cleaning agents in
preparation, processing and cleaning units.
HAZARD: GENERAL
This product can cause severe injury
or property damage.
PREVENTION:
• Follow all appropriate local, state, and
national codes governing ventilation, re
prevention, and operation.
• Pulling the trigger causes a recoil force to the
hand that is holding the spray gun. The recoil
force of the spray gun is particularly powerful
when the tip has been removed and a high
pressure has been set on the airless pump.
When cleaning without a spray tip, set the
pressure control knob to the lowest pressure.
• Use only manufacturer authorized parts.
User assumes all risks and liabilities when
using parts that do not meet the minimum
specications and safety devices of the pump
manufacturer.
• ALWAYS follow the material manufacturer’s
instructions for safe handling of paint and
solvents.
• Clean up all material and solvent spills
immediately to prevent slip hazard.
• Wear ear protection. This unit can produce
noise levels above 85 dB(A).
• Never leave this equipment unattended. Keep
away from children or anyone not familiar
with the operation of airless equipment.
• Device weighs in excess of 18 kg. Two-person
lift is required.
• Do not spray on windy days.
• The device and all related liquids (i.e. hydraulic
oil) must be disposed of in an environmentally
friendly way.
7
Page 8
safety precautions
PS 3.25
1.2 ELECTRIC SAFETY
Electric models must be earthed. In the event
of an electrical short circuit, earthing reduces
the risk of electric shock by providing an escape
wire for the electric current. This product is
equipped with a cord having an earthing wire
with an appropriate earthing plug. Connection
to the mains only through a special feed point,
e.g. through an error protection insallation with
INF < 30 mA.
DANGER — Work or repairs at the
electrical equipment may only be
carried out by a skilled electrician.
No liability is assumed for incorrect
installation. Switch the unit o.
Before all repair work, unplug the
power plug from the outlet.
Danger of short-circuits caused by water
ingressing into the electrical equipment. Never
spray down the unit with high-pressure or highpressure steam cleaners.
1.3 ELECTROSTATIC CHARGING
FORMATION OF SPARKS OR
FLAMES
Electrostatic charging of the unit may
occur during spraying due to the ow
speed of the coating material. These
can cause sparks and ames upon
discharge. The unit must therefore
always be earthed via the electrical
system. The unit must be connected
to an appropriately-grounded safety
outlet.
An electrostatic charging of spray guns and the
high-pressure hose is discharged through the
high-pressure hose. For this reason the electric
resistance between the connections of the highpressure hose must be equal to or lower than 1
MΩ.
WORK OR REPAIRS AT THE ELECTRICAL
EQUIPMENT:
These may only be carried out by a skilled
electrician. No liability is assumed for incorrect
installation.
Pay attention to the Airless quality of the coating
materials to be processed.
Dilutable lacquers and paints or those containing solvents, twocomponent coating materials, dispersions, latex paints, release
agents, oils, undercoats, primers, and llers.
No other materials should be used for spraying without
Wagner’s approval.
FILTERING
Despite suction lter and insertion lter in the spray gun,
ltering of the coating material is generally advisable.
Stir coating material before commencement of work.
Attention: Make sure, when stirring up with
motor-driven agitators that no air bubbles are
stirred in. Air bubbles disturb when spraying and
can, in fact, lead to interruption of operation.
VISCOSITY
With this unit it is possible to process highly viscous coating
materials of up to around 25.000 MPa·s.
If highly viscous coating materials cannot be taken in by suction,
they must be diluted in accordance with the manufacturer’s
instructions.
TWOCOMPONENT COATING MATERIAL
The appropriate processing time must be adhered to exactly.
Within this time rinse through and clean the unit meticulously
with the appropriate cleaning materials.
COATING MATERIALS WITH SHARPEDGED ADDITIONAL
MATERIALS
These have a strong wear and tear eect on valves, highpressure hose, spray gun and tip. The durability of these parts
cane be reduced appreciably through this.
9
Page 10
description of unit
3 DESCRIPTION OF UNIT
PS 3.25
3.1
The main areas of application are thick layers of highly viscous
coating material for large areas and a high consumption of
material.
A piston pump takes in the coating material by suction and
conveys it to the tip. Pressed through the tip at a pressure of
up to a maximum of 221 bar (22.1 MPa), the coating material
is atomised. This high pressure has the eect of micro ne
atomisation of the coating material.
As no air is used in this process, it is described as an AIRLESS
process.
This method of spraying has the advantages of nest
atomisation, cloudless operation and a smooth, bubble-free
surface. As well as these, the advantages of the speed of work
and convenience must be mentioned.
AIRLESS PROCESS
3.2 FUNCTIONING OF THE UNIT
In the following there is a short description of the technical
construction for better understanding of the function.
Wagner PS 3.25 units are electrically driven high-pressure
spraying units.
A gear unit transfers the driving force to a crankshaft. The
crankshaft moves the pistons of the material feed pump up and
down.
The inlet valve is opened automatically by the upwards
movement of the piston. The outlet valve is opened when the
piston moves downward.
The coating material ows under high pressure through the
high-pressure hose to the spray gun. When the coating material
exits from the tip it atomizes.
The pressure control knob controls the volume and the
operating pressure of the coating material.
3.3 TECHNICAL DATA
Voltage
100-110 Volt , 50/60 Hz
Max. current consumption
11 A
Power Cord
3 x 1.5 mm2 – 6 m
Acceptance capacity
1100 Watt
Max. operating pressure
221 bar (22.1 MPa)
Volume ow at 12 MPa (120 bar) with water
2.6 l/min
Max tip size
0.027 inch – 0.69 mm
Max. temperature of the coating material
43°C
Max viscosity
25.000 MPa·s
Weight
Stand17.9 kg
Cart27.4 kg
Special high-pressure hose
DN 6 mm, 15 m, connection thread M 16
x 1.5
Dimensions (L X W X H)
Stand436 x 369 x 416 mm
Cart611 x 481 x 734 mm
Altitude
This equipment will operate correctly up
to 2000 m above mean sea level
Vibration
Spray gun does not exceed 2.5m/s
Max sound pressure level
80 dB*
2
10
* Place of measurement: 1 m distance from unit and
Lever position vertical – PRIME ( k circulation)
Lever position horizontal – SPRAY ( p)
3.5 EXPLANATORY DIAGRAM PS 3.25
13
14
15
1
9. Oil button
10. Oil level gauge
11. ON/OFF switch
12. Control panel indicators
13. Pressure control knob
14. Digital Electronic Spray Control (DESC)
15. Oil cup for EasyGlide (EasyGlide prevents increased wear
of the packings)
16. Pusher stem
17. Pail hook (high cart)
17
11
16
3
2
4
3
4
7
5
6
10
9
8
11
Page 12
description of unit / starting operation
Attention
PS 3.25
4 STARTING OPERATION
3.6 TRANSPORTATION
Pushing or pulling the unit
Pull out the handle (Fig. 2, Item 1) until it will come no further.
Insert the handle – push the buttons (2) on the spars, and then
push in the handle.
1
2
2
4.1 HIGHPRESSURE HOSE, SPRAY GUN AND
SEPARATING OIL
1. Screw the high-pressure hose (2) to the coating material
outlet (Fig. 3, Item 1).
2. Screw the spray gun (3) with the selected tip onto the
high-pressure hose.
3. Tighten the union nuts at the high-pressure hoses rmly
so that coating material does not leak.
3.7 TRANSPORTATION IN VEHICLE
Secure the unit with a suitable fastening.
1
2
4. Remove the oil cup cap with a straight-slot screwdriver.
5. Fill the oil cup with EasyGlide (Fig. 4) until the oil gauge (6)
is showing that it is full.
EasyGlide prevents increased wear and tear to
the packings.
6. Replace oil cup cap.
7. Press oil button 2-5 times to prime the oiler. Press once for
every eight hours of usage to lubricate the uid section.
8. Fully depress the pusher stem to make sure the inlet ball is
free.
3
12
Page 13
starting operation
i
PS 3.25
Solid Yellow
When the pressure indicator is solid yellow, the sprayer is
operating between 1.4 MPa (14 bar) and 12 MPa (120 bar). A
solid yellow pressure indicator means:
• The sprayer is at the proper pressure setting for spraying
stain, lacquer, varnish, and multi-colors
6
4.2 CONTROL PANEL INDICATORS
The following is a description of the control panel indicators.
Service
Indicator
SERVICE INDICATOR
The Service indicator is on when the motor is commanded to
run. This indicator is used by service centers to troubleshoot
motor problems.
PRESSURE INDICATOR
The pressure indicator shows the current operating pressure of
the sprayer. It has three dierent indications: blinking yellow,
solid yellow, and solid green.
Blinking Yellow
When the pressure indicator is blinking yellow, the sprayer is
operating between 0 and 1.4 MPa (14 bar). A blinking yellow
pressure indicator means:
• The sprayer is plugged in and turned “ON”
• The sprayer is at priming pressure (little or no pressure)
• It is safe to move the relief valve between positions
• It is safe to change or replace the spray tip
Pressure
Indicator
Solid Green
When the pressure indicator is solid green, the sprayer is
operating between 12 MPa (120 bar) and 23 MPa (230 bar). A
solid green pressure indicator means:
• The sprayer is at the proper pressure setting for spraying
oil-based and latex house paints
• The sprayer is operating at peak performance at a high
pressure setting
• If the pressure indicator goes to solid yellow when the
pressure is set so that it starts at solid green, it indicates
one of the following:
a. Tip Wear Indicator — when spraying with latex or at high
pressure the solid yellow appears. This means the tip is
worn and needs to be replaced.
b. Tip Too Large — when a tip that is too large for the sprayer
is put in the gun, the pressure indicator will turn from solid
green to solid yellow.
c. Fluid Section Wear — if a solid yellow pressure indicator
appears when using a new tip and the pressure is set at
maximum, service may be required (worn packings, worn
piston, stuck valve, etc...).
4.3 PRESSURE CONTROL KNOB SETTINGS
1. Minimum pressure setting
2. Black zone – no pressure generation
3. Blue zone – pulsating pressure for cleaning
1
2
3
If the pressure indicator begins blinking yellow
when the pressure control knob is set at a higher
pressure and the relief valve is in the SPRAY
position, either the spray tip is worn or the
sprayer is in need of service/repair.
13
Page 14
starting operation
At
i
4.4 CONNECTION TO THE MAINS NETWORK
The unit must be connected to an appropriatelygrounded safety outlet.
tention
Before connecting the unit to the mains supply, ensure that the
line voltage matches that specied on the unit’s rating plate.
The connection must be equipped with a residual current
protective device with INF ≤ 30 mA.
PS 3.25
1
2
Wagner‘s accessories program also includes
a mobile operator protection device for the
electronic supply, which can also be used with
other electronic equipment.
4.5 CLEANING PRESERVING AGENT WHEN
STARTINGUP OF OPERATION INITIALLY
1. Immerse the suction tube (Fig. 7, Item 2) return hose (1)
into a container with a suitable cleaning agent.
2. Turn the pressure control knob counterclockwise (3) to
minimum pressure.
3. Open the relief valve (4), valve position PRIME (k
circulation).
4. Switch the unit (5) ON.
5. Wait until the cleaning agent exudes from the return hose.
6. Close the relief valve, valve position SPRAY (p spray).
7. Pull the trigger of the spray gun.
8. Spray the cleaning agent from the unit into an open
collecting container.
3
5
4
4.6 TAKING THE UNIT INTO OPERATION WITH
COATING MATERIAL
1. Immerse the suction tube (Fig. 7, Item 2) and return hose
(1) into the coating material container.
2. Turn the pressure control knob counterclockwise (3) to
minimum pressure.
3. Open the relief valve (4), valve position PRIME (k
circulation).
4. Switch the unit (5) ON.
5. Wait until the coating material exudes from the return
hose.
6. Close the relief valve, valve position SPRAY (p spray).
7. Trigger the spray gun several times and spray into a
collecting container until the coating material exits the
spray gun without interruption.
8. Increase the pressure by slowly turning up the pressure
control knob.
Check the spray pattern and increase the pressure until
the atomization is correct.
Always turn the pressure control knob to the lowest
setting with good atomization.
9. The unit is ready to spray.
14
Page 15
starting operation
i
i
SET MPa23.0
i
VOLUME PUMPED
GALLONS X
MENU-1
GALLONS-2
JOB VOLUME
SELECT-4MENU-1
GALLONSXXXX
RESET-3MENU-1
UNIT SERIAL #
SELECT-4MENU-1
SER # XXXXXXXXXX
MENU-1
TIMERS
ON TIME
XXXX
PS 3.25
4.7 DIGITAL ELECTRONIC SPRAY CONTROL
DESC
The Digital Electronic Spray Control (DESC)
increases the functionality of the sprayer. It is
installed directly below the pressure control
knob on the control panel. It consists of a display
and four function keys. The display shows
various menu screens that allow the user to
customize and monitor sprayer operation using
the function keys.
Display
Function
Keys
The pressure control knob overrides the Digital
Electronic Spray Control (DESC) settings.
Anytime the pressure control knob is turned, the
sprayer pressure will change accordingly.
FUNCTION KEYS
The function keys are numbered 1–4. Each key is labeled with
an additional function as well.
SET MPa23.0
ACTUAL MPa22.5
MAIN SCREEN
The Main Screen is the default screen
ACTUAL MPa22.5
for the control system at sprayer
startup. Pressing the #2 key switches
between PSI, BAR and MPa units of
measure. Press the #1 key to scroll through the remaining
menu screens.
For sprayers equipped with an nine-language
Digital Electronic Spray Control (DESC):
Pressing the #2 key at the Main Screen switches
between PSI, Bar and MPa units of measure.
VOLUME PUMPED SCREEN
The Volume Pumped screen shows
SELECT-4MENU-1
the total number of gallons or liters
sprayed by the sprayer.
To select the Volume Pumped
MENU-1
LITRES X
LITRES-2
screen, press the #4 key.
JOB VOLUME SCREEN
The Job Volume screen allows the
user to reset a liter counter to track
usage on specic jobs.
To select the Job Volume screen,
press the #4 key.
#1/Menu KeyPressing the #1 key scrolls through the
#2/p Key
#3/q Key
#4/Select KeyPressing the #4 key selects the active
MENU SCREENS
Several menu screens are available for the user to customize
and monitor sprayer operation. They include Main Screen,
Volume Pumped, Job Volume, Unit Serial #, Timers, Job Timers,
Service Time, Security Code, Prime, and Rapid Clean.
15
available menu screens or performs a
function described on the active menu
screen.
Pressing the #2 key performs a function
described on the active menu screen or
increases a value.
Pressing the #3 key performs a function
described on the active menu screen or
decrease a value.
menu screen or performs a function
described on the active menu screen.
UNIT SERIAL # SCREEN
The Unit Serial # screen shows the
sprayers serial number.
To select the Unit Serial # screen,
press the #4 key.
TIMERS SCREEN
The Timers screen shows the total
time the sprayer has been turned on
as well as the total time the sprayer
has been running (pumping).
To select the Timers screen, press
the #4 key.
RUN TIME
SELECT-4MENU-1
XXXX
Page 16
starting operation
JOB TIMERS
SELECT-4MENU-1
JOB ONX
SERVICE TIME
SERVICE @ XX
SECURITY CODE
i
ENTER NEW CODE
i
PRIME
RAPID CLEAN
i
PS 3.25
JOB TIMERS SCREEN
The Job Timers screen allows the
user to reset the “ON TIME” and “RUN
TIME” to track time on specic jobs.
To select the Job Timers screen,
press the #4 key. “JOB ON” screen
will appear. Press #3 to reset. Press
#1 to continue to “JOB RUN” screen.
Press #3 to reset. Press #1 to scroll through the remaining
menu screens.
SERVICE TIME SCREEN
The Service Time screen allows the
user to set a service time interval
(in hours). Below the set time, the
screens shows the current amount of hours on the sprayer since
the last activation of the service timer. To select the Service
Timer screen, press the #4 key.
To set the service time, press the #2
(up) and/or the #3 (down) keys to the
desired time (run hours will increase/
decrease in increments of 25 for each time you press a key).
When the sprayer reaches the SERVICE@ time selected, the
screen will display “SERVICE DUE”. To reset the timer, press
the #3 key when the pump is rst turned on. This will reset the
“SERVICE DUE” message and also reset the “SERVICE TIME” to
the previous setting.
JOB RUNX
RUN HOURS XX
RESET-3MENU-1
RESET-3MENU-1
SELECT-4MENU-1
Enter the old security code number to access the screen that
allows the code change. If the wrong code is entered, the
display will continue to ask for the correct code and the security
code cannot be changed.
Enter the new security code. Once
the new code is entered, the display
will automatically ask that the new
code be re-entered for verication.
If the same new code is re-entered,
the display will conrm that the new
code has been accepted and return to the Main Screen. If the
new code is re-entered incorrectly, the display will return to the
“Enter New Code Number” screen and the process will repeat.
If you forget or misplace your security code, you can contact
Wagner customer service for assistance.
To inactivate the security function, enter “1111” at
the “Enter New Code Number” screen (this is the
default code that leaves the sprayer unlocked).
As a result, the Main Screen will appear at sprayer
startup.
PRIME SCREEN
The Prime screen appears when the
pressure control knob is set at the
“MIN” setting.
RAPID CLEAN SCREEN
NUMBERXXXX
RE-ENTER NEW
NUMBERXXXX
NEW CODE NUMBER
ACCEPTED
SECURITY CODE SCREEN
The Security Code screen allows the
user to set a four digit security code
to prevent unauthorized use of the
sprayer. If a security code has been set, the control system
display will ask for the code at startup. If the correct code is
entered, the display will show the Main Screen and the sprayer
will operate. If the wrong code is entered, the display will
continue to ask for the correct code and the sprayer will not
work. To set or change the security code, press the #2 key.
If the sprayer is new, no security code is set and
the Main Screen will appear at startup. When
setting a security code for the rst time, the
“Enter Old Code Number” screen will appear, and
you will need to enter “1111”.
16
The Rapid Clean screen appears
when the pressure control knob is
CHANGE-2MENU-1
set at the RAPID CLEAN position and
the PRIME/SPRAY valve is in the PRIME position.
If there is no action at any menu screen for 30
seconds, the display will go back to the Main
Screen.
Page 17
spraying
i
PS 3.25
5 SPRAYING
Injection hazard. Do not spray without the tip
guard in place. NEVER trigger the gun unless
the tip is completely turned to either the spray
or the unclog position. ALWAYS engage the
gun trigger lock before removing, replacing or
cleaning tip.
A) The key to a good paint job is an even coating over the
entire surface. Keep your arm moving at a constant
speed and keep the spray gun at a constant distance from
the surface. The best spraying distance is 10-12 inches
(25 to 30 cm) between the spray tip and the surface.
A
25 - 30 cm
C
25 - 30 cm25 - 30 cm
If very sharp edges result or if there are streaks in
the spray jet – increase the operating pressure or
dilute the coating material.
B) Keep the spray gun at right angles to the surface. This
means moving your entire arm back and forth rather than
just exing your wrist.
Keep the spray gun perpendicular to the surface,
otherwise one end of the pattern will be thicker than the
other.
B
C) Trigger gun after starting the stroke. Release the trigger
before ending the stroke. The spray gun should be
moving when the trigger is pulled and released. Overlap
each stroke by about 30%. This will ensure an even
coating.
17
Page 18
handling the high -pressure hose / interruption of work
i
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At
PS 3.25
6 HANDLING THE HIGHPRESSURE HOSE
The unit is equipped with a high-pressure hose
specially suited for piston pumps.
Danger of injury through leaking high-pressure
hose. Replace any damaged high-pressure hose
immediately.
Never repair defective high-pressure hoses
yourself!
The high-pressure hose is to be handled with care. Avoid sharp
bends and folds: the smallest bending radius is about 8” (20 cm).
Do not drive over the high-pressure hose. Protect against sharp
objects and edges.
Never pull on the high-pressure hose to move the device.
Make sure that the high-pressure hose cannot twist. This can be
avoided by using a Wagner spray gun with a swivel joint and a
hose system.
When using the high-pressure hose while
working on scaolding, it is best to always guide
the hose along the outside of the scaolding.
7 INTERRUPTION OF WORK
1. Open the relief valve, valve position PRIME (k circulation).
2. Switch the unit OFF.
3. Turn the pressure control knob counterclockwise to
minimum pressure.
4. Pull the trigger of the spray gun in order to release the
pressure from the high-pressure hose and spray gun.
5. Secure the spray gun, refer to the operating manual of the
spray gun.
6. If a standard tip is to be cleaned, see Page 26, Section 12.2.
If a non-standard tip is installed, proceed according to the
relevant operating manual.
7. Depending on the model, leave the suction tube or the
suction hose and return hose immersed in the coating
material or swivel or immerse it into a corresponding
cleaning agent.
If fast-drying or two-component coating material
is used, ensure that the unit is rinsed with a
tention
suitable cleaning agent within the processing
time.
The risk of damage rises with the age of the highpressure hose. Wagner recommends replacing
high-pressure hoses after 6 years.
Use only Wagner original-high-pressure hoses
in order to ensure functionality, safety and
durability.
18
Page 19
cleaning the unit (shutting down)
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At
Attention
i
PS 3.25
8 CLEANING THE UNIT SHUTTING
DOWN
A clean state is the best method of ensuring
operation without problems. After you have
nished spraying, clean the unit. Under no
circumstances may any remaining coating
material dry and harden in the unit.
The cleaning agent used for cleaning (only with
an igni tion point above 38 °C) must be suitable
for the coating material used.
• Secure the spray gun, refer to the operating
manual of the spray gun.
• Clean and remove tip.
• For a standard tip, refer to Page 26, Section
12.2.
• If a non-standard tip is installed, proceed
according to the relevant operating manual.
1. Remove suction hose from the coating material.
2. Close the relief valve, valve position SPRAY (p spray).
3. Switch the unit ON.
The container must be earthed in case of coating
materials which contain solvents.
8.1 CLEANING UNIT FROM OUTSIDE
First of all pull out mains plug from socket.
Danger of short circult through penetrating
water!
Never spray down the unit with high-pressure or
high-pressure steam cleaners.
Do not put the high-pressure hose into solvents.
Use only a wet cloth to wipe down the outside of
the hose.
Wipe down unit externally with a cloth which has been
immersed in a suitable cleaning agent.
8.2 SUCTION FILTER
A clean suction lter always guarantees maximum
feed quantity, constant spraying pressure and
problem-free functioning of the unit.
tention
Caution! Do not pump or spray into a container
with a small opening (bunghole)!
4. Pull the trigger of the spray gun in order to pump the
remaining coating material from the suction hose, highpressure hose and the spray gun into an open container.
5. Immerse suction hose with return hose into a container
with a suitable cleaning agent.
6. Turn the pressure control knob counterclockwise to
minimum pressure.
7. Open the relief valve, valve position PRIME (k circulation).
8. Pump a suitable cleaning agent in the circuit for a few
minutes.
9. Close the relief valve, valve position SPRAY (p spray).
10. Pull the trigger of the spray gun.
11. Pump the remaining cleaning agent into an open container
until the unit is empty.
12. Switch the unit OFF.
1. Screw o the lter (Fig. 8) from suction tube.
2. Clean or replace the lter.
Carry out cleaning with a hard brush and an appropriate
cleaning agent.
19
Page 20
cleaning the unit (shutting down)
i
i
PS 3.25
8.3 CLEANING THE HIGHPRESSURE FILTER
Clean the lter cartridge regularly. A soiled or
clogged high-pressure lter can cause a poor
spray pattern or a clogged tip.
1. Turn the pressure control knob counterclockwise to
minimum pressure.
2. Open the relief valve, valve position PRIME (k circulation).
3. Switch the unit OFF.
Unplug the power plug from the outlet.
4. Unscrew the lter housing (Fig. 9, Item 1) with a strap
wrench.
5. Turning clockwise, unscrew the lter (2) from the pump
manifold (3).
6. Clean all the parts with the corresponding cleaning agent.
If necessary, replace the lter cartridge.
7. Check the O-ring (4), replace it if necessary.
8. Turning counterclockwise, screw the new or cleaned lter
into the pump manifold.
9. Screw in lter housing (1) and tighten it as far as possible
with the strap wrench.
8.4 CLEANING AIRLESS SPRAY GUN
Clean the spray gun after each use.
1. Rinse airless spray gun with an appropriate cleaning agent.
2. Clean tip thoroughly with appropriate cleaning agent so
that no coating material residue remains.
3. Thoroughly clean the outside of the airless spray gun.
INTAKE FILTER IN AIRLESS SPRAY GUN FIG. 10
1. Unclip the top of the trigger guard (1) from the gun head.
2. Using the bottom of the trigger guard as a wrench, loosen
and remove the handle assembly (2) from the gun head.
3. Pull the old lter (3) out of the gun head. Clean or replace.
4. Slide the new lter, tapered end rst, into the gun head.
5. Thread the handle assembly into the gun head. Tighten
with the trigger wrench.
6. Snap the trigger guard back onto the gun head.
20
2
3
5
3
4
1
2
1
Page 21
remedy in case of faults
PS 3.25
9 REMEDY IN CASE OF FAULTS
Type of malfunction
A. Unit does not start
B. Unit does not draw in material
C. Unit draws in material, but the
pressure does not build up
D. Coating material exits at the top of
the uid section
E. Increased pulsation at the spray
gun
Possible cause
1. No voltage applied.
2. Pressure setting too low.
3. ON/OFF switch defective.
1. Relief valve is set to SPRAY (p spray).
2. Filter projects over the uid level and
sucks air.
3. Filter clogged.
4. Suction hose/suction tube is loose, i.e.
the unit is sucking in outside air.
1. Tip heavily worn.
2. Tip too large.
3. Pressure setting too low.
4. Filter clogged.
5. Coating material ows through the
return hose when the relief valve is in
the SPRAY (p spray) position.
6. Packings sticky or worn.
7. Valve balls worn.
8. Valve seats worn.
1. Upper packing is worn.
2. Piston is worn.
1. Incorrect high-pressure hose type.
2. Tip worn or too large.
3. Pressure too high.
Measures for eliminating the malfunction
1. Check voltage supply.
2. Turn up pressure control knob.
3. Replace.
1. Set relief valve to PRIME (k circulation).
2. Rell the coating material.
3. Clean or replace the lter.
4. Clean connecting points. Replace O-rings if necessary.
Secure suction hose with retaining clip.
1. Replace
2. Replace tip.
3. Turn pressure control knob clockwise to increase.
4. Clean or replace the lter.
5. Remove and clean or replace relief valve.
6. Remove and clean or replace packings.
7. Remove and replace valve balls.
8. Remove and replace valve seats.
1. Remove and replace packing.
2. Remove and replace piston.
1. Only use WAGNER original-high-pressure hoses in order
to ensure functionality, safety and durability.
2. Replace tip.
3. Turn pressure control knob to a lower number.
F. Poor spray pattern
G. Unit loses power
H. Pump over-pressurizes and will not
shut o.
1. Tip is too large for the coating
material which is to be sprayed.
2. Pressure setting incorrect.
3. Volume too low.
4. Coating material viscosity too high.
1. Pressure setting too low.
1. Pressure switch defective.
2. Transducer defective.
1. Replace tip.
2. Turn pressure control knob until a satisfactory spraying
pattern is achieved.
3. Clean or replace all lters.
4. Thin out according to the manufacturer’s instructions.
1. Turn pressure control knob clockwise to increase.
1. Take unit to a Wagner authorized service center.
2. Take unit to a Wagner authorized service center.
21
Page 22
servicing / repairs at the unit
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PS 3.25
10 SERVICING
10.1
Servicing of the unit should be carried out once annually by the
WAGNER service.
1. Check high-pressure hoses, device connecting line and
2. Check the inlet valve, outlet valve and lter for wear.
10.2 HIGHPRESSURE HOSE
Inspect the high-pressure hose visually for any notches or
bulges, in particular at the transition in the ttings. It must be
possible to turn the union nuts freely.
GENERAL SERVICING
plug for damage.
The risk of damage rises with the age of the highpressure hose. Wagner recommends replacing
high-pressure hoses after 6 years.
11 REPAIRS AT THE UNIT
Switch the unit OFF.
Before all repair work: Unplug the power plug
from the outlet.
Make sure to check for grounding continuity
after service is performed on any electrical
components.
Use an ohmmeter to determine that there is
continuity between accessible dead-metal parts
of the product and the grounding blade of the
attachment plug.
11.1 RELIEF VALVE
The valve housing (4) should not be repaired. If
worn, it should always be replaced with a new
tention
one.
1. Use a drift punch of 2 mm to remove the grooved pin (Fig.
10, Item 1) from the relief valve handle (2).
2. Remove the relief valve handle (2) and cam base (3).
3. Using a wrench, remove the valve housing (4) from the
pump manifold (6).
4. Ensure that the seal (5) is seated correctly, then screw the
new valve housing (4) completely into the pump manifold
(6). Tighten securely with a wrench.
5. Align the cam base (3) with the hole in the pump manifold
(6). Lubricate the cam base with grease and slide on the
cam base.
6. Bring the hole in the valve shaft (7) and in the relief valve
handle (2) into alignment.
7. Insert the grooved pin (1) to secure the relief valve handle
in position.
6
5
7
3
4
2
1
22
Page 23
repairs at the unit
PS 3.25
11.2 INLET AND OUTLET VALVE
1. Remove the four screws in the front cover and then remove
the front cover.
Danger of crushing - do not reach with the ngers
or tool between the moving parts.
2
3
4
5
6
2. The piston rod will need to be in the lower stroke position:
a. Turn the pressure control knob to minimum pressure. The
DESC screen should say “PRIME”.
b. Press the #1 key on the DESC control panel. The “CREEP
MODE” screen will now appear.
c. Slowly turn the pressure control knob clockwise to increase
the pressure. The crankshaft/slider assembly will begin to
move very slowly.
d. When it reaches the bottom, dead-center of its stroke, turn
the pressure control knob back to minimum pressure. The
crankshaft/slider assembly should stop.
3. Unplug the power plug from the outlet.
4. Unit on high-rider cart:
Screw o the suction tube.
Unit on stand:
Remove the retaining clip from the connecting bend at
the suction hose and pull o the suction hose.
5. Screw o the return hose.
6. Swivel the unit 90° to the rear in order to work more easily
on the material feed pump.
7. Remove the pusher stem clip and slide the pusher stem
housing (7) from the inlet valve housing (1).
8. Unscrew the inlet valve housing (Fig. 11, Item 1) from the
pump manifold.
9. Remove the lower seal (2), lower ball guide (3), inlet valve
ball (4), inlet valve seat (5) and O-ring (6).
10. Clean all the parts with the corresponding cleaning agent.
Check the inlet valve housing (1), inlet valve seat (5)
and inlet valve ball (4) for wear and replace the parts if
necessary. If the worn inlet valve seat (5) is unused on one
side, install it the other way round.
1
7
11. Unscrew outlet valve housing (Fig. 12, Item 8) from the
piston (9) with adjusting wrench.
12. Remove the upper ball cage (11), crush washer (10), outlet
valve ball (12), and outlet valve seat (13).
13. Clean all the parts with the corresponding cleaning agent.
Check outlet valve housing (8), outlet valve seat (13), outlet
valve ball (12), crush washer (10), and upper ball cage (11)
for wear and replace parts if necessary. If the worn outlet
valve seat (13) is unused on one side, install it the other
way round.
14. Carry out installation in the reverse order. Lubricate O-ring
(Fig. 11, Item 6) with machine grease and ensure proper
seating in the inlet valve housing (Fig. 11, Item 1).
9
11
10
12
13
8
23
Page 24
repairs at the unit
11.3 PACKINGS
PS 3.25
1. Remove inlet valve housing in accordance with the steps
in Chapter 11.2, Page 23.
2. It is not necessary to remove the outlet valve.
3. Unscrew both cylinder head screws (Fig. 13, Item 1) from
the pump manifold (2) with a 3/8 inch hexagon socket
head wrench.
4. Slide the pump manifold (2) and piston (3) forward until
the piston is out of the T-slot (9) on the slider assembly (4).
5. Push piston (3) downward out of the pump manifold (2).
6. Unscrew retainer nut (5) from the pump manifold (2) and
remove piston guide (6).
7. Remove upper packing (7) and lower packing (8) from the
pump manifold (2).
4
5
9
6
7
2
1
8
3
8. Clean pump manifold (2).
9. Lubricate upper packing (7) and lower packing (8) with
machine grease.
10. Insert upper packing (Fig. 14) with O-ring (1) and
protruding lip (2) downward.
11. Insert lower packing (Fig. 15) with the beveled edge (1)
facing upward.
1
12. Insert piston guide (Fig. 13, Item 6) into the retainer nut
(5). Screw retainer nut (5) into the pump manifold (2) and
tighten by hand.
13. Push installation tool (included with the replacement
packings) for the piston (3) from above onto the piston.
14. Lubricate installation tool and piston (3) with machine
grease.
15. Guide piston (3) through the lower packings (8) into the
pump manifold (2) from below. Using a rubber mallet,
lightly tap the piston (3) from below until it can be seen
above the pump manifold.
16. Remove installation tool from piston (3).
17. Carefully tighten retainer nut (5) with adjusting wrench.
18. Slide the top of the piston (3) into the T-slot (9) on the
slider assembly (4).
19. Position the pump manifold (2) underneath the gear unit
housing and push up until it rests against the gear unit
housing.
20. Attach pump manifold (2) to the gear unit housing.
21. Screw pump manifold (2) tightly to gear unit housing.
22. Lubricate O-ring (Fig. 11, Item 6) between pump manifold
(2) and inlet valve housing with machine grease. Screw
inlet valve housing to the pump manifold.
23. Unit on high-rider cart:
Thread the siphon tube into the inlet valve and tighten
securely. Make sure to wrap the threads on the down
tube with PTFE tape before assembly. Replace the return
hose into the hose clip on the siphon tube.
Unit on stand:
Insert the elbow on the siphon assembly into the bottom
of the pusher stem housing. Push the retaining clip up
into the groove inside the foot valve housing to secure
the siphon assembly in position. Place the return tube
over the return tube tting and secure with the clip.
24. Install front cover.
24
1
2
Page 25
repairs at the unit
Switch
Display wire assembly
CHECK
TRANSDUCER
CHECK
POTENTIOMETER
CHECK
LOW
VOLTAGE
HIGH MOTOR
HIGH MECHANICAL
HIGH CONTROL
BAD HALL CYCLE
PS 3.25
11.4 PS 3.25 CONNECTION DIAGRAM
White or Blue
Black or Brown
Surge suppressor
P/N 0551972
Black
Ground
P/N 0522054
Ground
Black
WhiteWhite
EMI Filter
White
Motor
LINE
LOAD
Fuse block
Fuse
Black
Red
Black
Power Cord
Black
Red
Red (+)
Black (-)
Capacitor
Motor controller
L.E.D.
Hall sensor
Potentiometer
(P/N 0522022)
Pressure sensor
11.5 DIGITAL ELECTRONIC SPRAY CONTROL
DESC ERROR MESSAGES
The following error message screens appear whenever the Digital Electronic
Spray Control (DESC) detects a problem with the sprayer. Once a problem
occurs and the error message appears, the sprayer will shut down.
Before proceeding, relieve any pressure remaining in the
system (valve position PRIME k). Additionally, follow all
other warnings to reduce the risk of an injection injury, injury
from moving parts or electric shock. Always unplug the
sprayer before servicing!
CHECK TRANSDUCER SCREEN
The Check Transducer screen appears when
the transducer has become disconnected or is
defective. Take the sprayer to a Wagner authorized service center for repair.
CHECK POTENTIOMETER SCREEN
The Check Potentiometer screen appears when
the potentiometer has become disconnected
or is defective. Take the sprayer to a Wagner authorized service center for
repair.
CHECK MOTOR SCREEN
Indicates the motor is shut down due to
connection problems between the motor
and controller. Take the sprayer to a Wagner
authorized service center for repair.
MOTOR
LOW VOLTAGE SCREEN
The Low Voltage screen appears when the
sprayer shuts down because of low input
voltage. Check the power supply and correct the problem. Restart the
sprayer.
HIGH MOTOR TEMPERATURE SCREEN
The High Motor Temperature screen appears
when the temperature of the motor has risen
too high. Take the sprayer to a Wagner authorized service center for repair.
HIGH MECHANICAL LOAD
The High Mechanical Load screen appears when
the sprayer shuts down because of high current
or when the sprayer goes into current fold back mode. Take the sprayer to a
Wagner authorized service center for repair.
HIGH CONTROL TEMPERATURE SCREEN
Indicates the DESC is shut down due to excessive
heat. Take the sprayer to a Wagner authorized
service center for repair.
BAD HALL CYCLE POWER SCREEN
Indicates the motor or motor hall aect sensors
are defective. Take the sprayer to a Wagner
authorized service center for repair.
TEMPERATURE
LOAD
TEMPERATURE
POWER
25
Page 26
appendix
12 APPENDIX
PS 3.25
12.1
To achieve faultless and rational working, the selection of the
tip is of the greatest importance.
In many cases the correct tip can only be determined by means
of a spraying test.
SOME RULES FOR THIS:
The spray jet must be even.
If streaks appear in the spray jet the spraying pressure is either
too low or the viscosity of the coating material to high.
REMEDY: Increase pressure or dilute coating material. Each
pump conveys a certain quantity in proportion to the size of
the tip:
The following principle is valid: large tip = low pressure
small tip = high pressure
There is a large range of tips with various spraying angles.
SELECTION OF TIP
12.2 SERVICING AND CLEANING OF AIRLESS
HARDMETAL TIPS
STANDARD TIPS
If a dierent tip type has been tted, then clean it according to
manufacturer’s instructions.
The tip has a bore processed with the greatest precision. Careful
handling is necessary to achieve long durability. Do not forget
the fact that the hard-metal insert is brittle! Never throw the tip
or handle with sharp metal objects.
The following points must be observed to keep the tip
clean and ready for use:
1. Turn the relief valve handle fully counterclockwise (k
Circulation).
2. Remove the tip from the spray gun.
3. Place tip in an appropriate cleaning agent until all coating
material residue is dissolved.
4. If there is high-pressure air available, blow out tip.
5. Remove any residue by means of a sharp wooden rod
(toothpick).
6. Check the tip with the help of a magnifying glass and, if
necessary, repeat points 3 to 5.
26
Page 27
appendix
PS 3.25
12.3 SPRAY GUN ACCESSORIES
Flat jet adjusting tip
up to 250 bar (25 MPa
Tip markingBore mm
150.13 - 0.465 - 35 cmPaints0999 057
200.18 - 0.485 - 50 cmPaints, llers0999 053
280.28 - 0.668 - 55 cmPaints, dispersions0999 054
410.43 - 0.8810 - 60 cmRust protection paints -
490.53 - 1.3710 - 40 cmLarge-area coats0999 056
Contact protection
for the at jet adjustment tip
Order No. 0097 294
Spray width at about 30 cm removal of
spray object
Pressure 100 bar (10 MPa)
dispersions
Use
Flat jet adjusting tip
Order No.
0999 055
Tip extension with slewable knee joint
(without tip)
15 cm, F-thread, Order no. 0556 05115 cm, G-thread, Order no. 0556 074
30 cm, F-thread, Order no. 0556 05230 cm, G-thread, Order no. 0556 075
45 cm, F-thread, Order no. 0556 05345 cm, G-thread, Order no. 0556 076
60 cm, F-thread, Order no. 0556 05460 cm, G-thread, Order no. 0556 077
Page 28
appendix
i
12.4 AIRLESS TIP TABLE
PS 3.25
Wagner
TradeTip 3 tip
up to 270 bar
(27 MPa)
without tip
F thread (11/16 - 16 UN)
for Wagner spray guns
Order no. 0289391
All of the tips in the table below are supplied
together with the appropriate gun lter.
ApplicationTip markingSpray
Water-thinnable and solvent-based
paints and varnishes, oils, separating agents
Synthetic-resin paints
PVC paints
Paints, primers
Fillers
Fillers
Rust protection paints
Rust protection paints
Latex paints
Dispersions
Rust protection paints
Latex paints
Dispersions
107
207
307
407
109
209
309
409
509
609
111
211
311
411
511
611
113
213
313
413
513
613
813
115
215
315
415
515
615
715
815
117
217
317
417
517
617
717
817
219
319
419
519
619
719
819
919
angle
10°
20°
30°
40°
10°
20°
30°
40°
50°
60°
10°
20°
30°
40°
50°
60°
10°
20°
30°
40°
50°
60°
80°
10°
20°
30°
40°
50°
60°
70°
80°
10°
20°
30°
40°
50°
60°
70°
80°
20°
30°
40°
50°
60°
70°
80°
90°
Bore
inch / mm
0.007 / 0.18
0.007 / 0.18
0.007 / 0.18
0.007 / 0.18
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.009 / 0.23
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.011 / 0.28
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.013 / 0.33
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.015 / 0.38
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.017 / 0.43
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
0.019 / 0.48
without tip
G thread (7/8 - 14 UN)
for Graco/Titan spray guns
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
white
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
green
1)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.
29
Page 30
appendix
PS 3.25
12.5 TEMPSPRAY
The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose
(regulated from 20°C to 60°C).
Advantages:
• Constant paint temperature even at low outside temperatures
• Considerably better working of high viscosity coating materials
• Increased application eciency
• Savings in solvents due to reduction in viscosity
• Adaptable to all airless units
Order No.Description
2311659
2311852
2311660
2311853
2311661
2311854
TempSpray H 126 (ideal for lacquer jobs)
Basic unit 1/4“ incl. stainless steel hose, DN6, 1/4“, 10m
Spraypack consisting of: basic unit (2311659), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder
(F-thread) and Trade Tip 2 Fine Finish 410
TempSpray H 226 (ideal for dispersions/materials with high viscosity)
Basic unit 1/4“ incl. Hose reel, heated hose DN10, 15m, hose 1/4“ DN4, 1m
Spraypack consisting of: Basic unit (2311660), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder
(F-thread) and Trade Tip 2 nozzle 419
TempSpray H 326 (ideal for dispersions/materials with high viscosity)
Basic unit 1/4“ incl. Hose reel, heated hose DN10, 30m, hose 1/4“ DN4, 1m
Spraypack consisting of: Basic unit (2311661), Airless gun AG 14 NPS 1/4“, incl. Trade Tip 2 nozzler holder
(F-thread) and Trade Tip 2 nozzle 421
TempSpray H 126
TempSpray H 226
TempSpray H 326
30
Page 31
appendix
i
PS 3.25
12.6 PUMPRUNNER
(Order No. 2306987)
Universal accessories for cleaning, clean transportation and preservation of the pump unit.
Features:
• Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior
• No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak
• Better protection
• Simple assembly
Suitable for the following models:
Diaphragm PumpsDouble-stroke piston pumps
SF 21
SF 23
SF 27
SF 31
SF 7000
Finish 270/370
Nespray Deco
Nespray 31
PS 24
PS 26
PS 30
PS 34
PS 3.25
PS 3.29
PS 3.31
PS 3.34
Order this at the same time:
EasyClean, cleaning and preservation agent (118ml) Order no. 0508 620.
0296 443Pole gun 120 cm, F-thread 11/16”
0296 442Pole gun 200 cm, G-thread 7/8”
0296 444Pole gun 200 cm, F-thread 11/16”
30345 010In-line roller IR-100
49984 573High-pressure hose DN 4 mm, 7.5 m with stainless steel nipple, 1/4”
9984 574High-pressure hose DN 6 mm, 15 m for dispersion, 1/4”
9984 575High-pressure hose DN 6 mm, 30 m for dispersion, 1/4”
50034 038Double socket for coupling high-pressure hoses (1/4” x 1/4”)
60034 950Metex-Reuse
Reuse for pre-ltering of coating material in vessel. Place suction pipe in the reuse.
0034 952Sieve package (5 pcs) for paint
0034 951Sieve package (5 pcs) for dispersion
70034 383Gun lter, red, 1 piece; 180 mesh extra ne
0290 203Left leg assembly (includes items 6-10)
0290 204Right leg assembly (includes items 1-5)
Page 39
PS 3.25
GBSUCTION SYSTEM FOR STAND
SPARE PARTS DIAGRAM
1
4
2
#
10551 706Siphon hose
29850 638Tie wrap (2)
30558 659AReturn tube
40279 459Clip
50295 565Inlet screen
PS 3.25Description
0558 672Siphon tube assembly (includes items
1-5)
5
3
39
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SPARE PARTS DIAGRAM
GBUPRIGHT CART ASSEMBLY
1
PS 3.25
6
7
2
3
4
5
#
10290 207Handle assembly (includes items 6-7)
20290 208Cart weldment
30278 373Wheel (2)
40294 534Spacer (4)
59890 104Axle cap (2)
60295 608Screw (2)
PS 3.25Description
8
9
70509 386Washer (6)
80294 635Plug (2)
99885 571Plug (2)
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PS 3.25
IMPORTANT NOTES ON PRODUCT LIABILITY
As a result of an EC regulation being eective as from January 1, 1990, the
manufacturer shall only be liable for his product if all parts come from him or
are released by him, and if the devices are properly mounted and operated.
If the user applies outside accessories and spare parts, the manufacturer´s
liability can fully or partially be inapplicable; in extreme cases usage of the
entire device can be prohibited by the competent authorities (employer´s
liability insurance association and factory inspectorate division).
Only the usage of original WAGNER accessories and spare parts guarantees
that all safety regulations are observed.
3+2 YEARS GUARANTEE FOR PROFESSIONAL FINISHING
Wagner professional guarantee
(Status 01.02.2009)
1. Scope of guarantee
All Wagner professional colour application devices (hereafter referred to as
products) are carefully inspected, tested and are subject to strict checks under
Wagner quality assurance. Wagner exclusively issues extended guarantees to
commercial or professional users (hereafter referred to as “customer”) who
have purchased the product in an authorised specialist shop, and which relate
to the products listed for that customer on the Internet under www.wagnergroup.com/pro-guarantee.
The buyer’s claim for liability for defects from the purchase agreement with the
seller as well as statutory rights are not impaired by this guarantee.
We provide a guarantee in that we decide whether to replace or repair the
product or individual parts, or take the device back and reimburse the purchase
price. The costs for materials and working hours are our responsibility. Replaced
products or parts become our property.
2. Guarantee period and registration
The guarantee period amounts to 36 months. For industrial use or equal wear,
such as shift operations in particular, or in the event of rentals it amounts to
12 months.
Systems driven by petrol or air are also guaranteed for a 12 month period.
The guarantee period begins with the day of delivery by the authorised
specialist shop. The date on the original purchase document is authoritative.
For all products bought in authorised specialist shops from 01.02.2009 the
guarantee period is extended to 24 months providing the buyer of these
devices registers in accordance with the following conditions within 4 weeks
of the day of delivery by the authorised specialist shop.
Registration can be completed on the Internet under www.wagner-group.
com/pro-guarantee. The guarantee certicate is valid as conrmation, as
is the original purchase document that carries the date of the purchase.
Registration is only possible if the buyer is in agreement with having the data
being stored that is entered during registration.
When services are carried out under guarantee the guarantee period for the
product is neither extended nor renewed.
Once the guarantee period has expired, claims made against the guarantee or
from the guarantee can no longer be enforced.
4. Exclusion of guarantee
Guarantee claims cannot be considered
- for parts that are subject to wear and tear due to use or other natural
wear and tear, as well as defects in the product that are a result of
natural wear and tear, or wear and tear due to use. This includes in
particular cables, valves, packaging, jets, cylinders, pistons, meanscarrying housing components, lters, pipes, seals, rotors, stators, etc.
Damage due to wear and tear that is caused in particular by sanded
coating materials, such as dispersions, plaster, putty, adhesives, glazes,
quartz foundation.
- in the event of errors in devices that are due to non-compliance with
the operating instructions, unsuitable or unprofessional use, incorrect
assembly and/or commissioning by the buyer or by a third party,
or utilisation other than is intended, abnormal ambient conditions,
unsuitable coating materials, unsuitable operating conditions,
operation with the incorrect mains voltage supply/frequency, overoperation or defective servicing or care and/or cleaning.
- for errors in the device that have been caused by using accessory parts,
additional components or spare parts that are not original Wagner
parts.
- for products to which modications or additions have been carried out.
- for products where the serial number has been removed or is illegible
- for products to which attempts at repairs have been carried out by
unauthorised persons.
- for products with slight deviations from the target properties, which are
negligible with regard to the value and usability of the device.
- for products that have been partially or fully taken apart.
5. Additional regulations.
The above guarantees apply exclusively to products that have been bought
by authorised specialist shops in the EU, CIS, Australia and are used within the
reference country.
If the check shows that the case is not a guarantee case, repairs are carried out
at the expense of the buyer.
The above regulations manage the legal relationship to us concludingly.
Additional claims, in particular for damages and losses of any type, which occur
as a result of the product or its use, are excluded from the product liability act
except with regard to the area of application.
Claims for liability for defects to the specialist trader remain unaected.
German law applies to this guarantee. The contractual language is German. In
the event that the meaning of the German and a foreign text of this guarantee
deviate from one another, the meaning of the German text has priority.
J. Wagner GmbH
Division Professional Finishing
Otto Lilienthal Strasse 18
88677 Markdorf
Federal Republic of Germany
3. Handling
If defects can be seen in the materials, processing or performance of the device
during the guarantee period, guarantee claims must be made immediately, or
at the latest within a period of 2 weeks.
The authorised specialist shop that delivered the device is entitled to accept
guarantee claims. Guarantee claims may also be made to the service centres
named in our operating instructions. The product has to be sent without
charge or presented together with the original purchase document that
includes details of the purchase date and the name of the product. In order
to claim for an extension to the guarantee, the guarantee certicate must be
included.
The costs as well as the risk of loss or damage to the product in transit or by the
centre that accepts the guarantee claims or who delivers the repaired product,
are the responsibility of the customer.
Note on disposal:
In observance of the European Directive
2002/96/EC on waste electrical and
electronic equipment and implementation in
accordance with national law, this product is
not to be disposed of together with household
waste material but must be recycled in an
environmentally friendly way!
GB
Wagner or one of our dealers will take back your used Wagner
waste electrical or electronic equipment and will dispose of
it for you in an environmentally friendly way. Please ask your
local Wagner service centre or dealer for details or contact
us direct.
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GB
D
F
I
E
EU Declaration of conformity
We declare under sole responsibility that this product
conforms to the following relevant stipulations:
2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU
Applied harmonised norms:
EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN
61000-3-3, EN 61000-6-1, EN 61000-6-3,
The EU declaration of conformity is enclosed with the
product.
If required, it can be re-ordered using order number
2385803.
EU Konformitätserklärung
Wir erklären in alleiniger Verantwortung, dass dieses Produkt den folgenden einschlägigen Bestimmungen entspricht:
2006/42/EG, 2014/30/EU, 2011/65/EU, 2012/19/EU
Angewandte harmonisierte Normen:
EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN
61000-3-3, EN 61000-6-1, EN 61000-6-3
Die EU Konformitätserklärung liegt dem Produkt bei.
Sie kann bei Bedarf mit der Bestellnummer 2385803
nachbestellt werden.
Déclaration de conformité UE
Nous déclarons sous notre responsabilité que ce produit
est en conformité avec les réglementations suivantes:
2006/42/CE, 2014/30/UE, 2011/65/UE, 2012/19/UE
Conforme aux normes et documents normalisés:
EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN
61000-3-3, EN 61000-6-1, EN 61000-6-3
La déclaration de conformité UE est jointe à ce produit.
Elle peut être commandée au besoin sous le numéro de
commande 2385803.
Dichiarazione di conformità UE
Dichiariamo sotto la nostra esclusiva responsabilità, che il
presente prodotto corrisponde alle relative disposizioni
seguenti:
2006/42/CE, 2014/30/UE, 2011/65/UE, 2012/19/UE
Norme armonizzate:
EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN
61000-3-3, EN 61000-6-1, EN 61000-6-3
La dichiarazione di conformità UE è allegata al prodotto.
Se necessario, può esserne richiesta una copia con il numero d’ordine 2385803.
Declaración UE de conformidad
Mediante la presente garantizamos, bajo nuestra exclusiva responsabilidad, que este producto cumple con las
correspondientes disposiciones:
2006/42/CE, 2014/30/UE, 2011/65/UE, 2012/19/UE
Normas armonizadas aplicadas:
EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN
61000-3-3, EN 61000-6-1, EN 61000-6-3
El producto viene acompañado de la declaración UE de
conformidad. Si lo necesita, puede pedirla
adicionalmente por el número de pedido 2385803.
NL
DK
S
P
EU-conformiteitsverklaring
Wij verklaren dat dit product voldoet aan de volgende
normen:
2006/42/EG, 2014/30/EU, 2011/65/EU, 2012/19/EU
En normatieve dokumenten:
EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN
61000-3-3, EN 61000-6-1, EN 61000-6-3
De EU-conformiteitsverklaring wordt met het product
meegeleverd.
Indien nodig kan de verklaring met bestelnummer
2385803 worden nabesteld.
EU Overensstemmelseserklæring
Vi erklærer under almindeligt ansvar, at dette produkt er i
overensstemmelse med følgende bestemmelser:
2006/42/EF, 2014/30/EU, 2011/65/EU, 2012/19/EU
Anvendte harmoniserede normer:
EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN
61000-3-3, EN 61000-6-1, EN 61000-6-3
EU Overensstemmelseserklæringen er vedlagt produktet.
Om nødvendigt kan den efterbestilles med bestillingsnummer 2385803.
EU Konformitetsförklaring
Vi intygar och ansvarer för, att denna produkt
överensstämmer med följande norm och dokument:
EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN
61000-3-3, EN 61000-6-1, EN 61000-6-3
EU-konformitetsförklaringen medföljer produkten. Den
kan vid behov beställas genom ordernummer 2385803.
Declaração de Conformidade UE
Pela presente garantimos, soba nossa exclusiva responsabilidade, que este produto cumpre com as correspondentes disposições:
2006/42/CE, 2014/30/UE, 2011/65/UE, 2012/19/UE
Normas harmonizadas aplicadas:
EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN
61000-3-3, EN 61000-6-1, EN 61000-6-3
A Declaração de Conformidade EU é fornecida
juntamente com o produto.
Se necessário, pode ser pedido novo exemplar desta
declaração com o número de encomenda 2385803.