Wacker neuson PT2, PT3A, PT2A, PT3, PT2H User Manual

Operator’s Manual

Pump

PT2 / PT2A / PT2H

PT3 / PT3A / PT3H

EN

5100016561 02 0915

5 1 0 0 0 1 6 5 6 1

Copyright notice

Trademarks

Manufacturer

Original instructions

© Copyright 2015 by Wacker Neuson Production Americas LLC All rights, including copying and distribution rights, are reserved.

This publication may be photocopied by the original purchaser of the machine. Any other type of reproduction is prohibited without express written permission from Wacker Neuson Production Americas LLC.

Any type of reproduction or distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights. Violators will be prosecuted.

All trademarks referenced in this manual are the property of their respective owners.

Wacker Neuson Production Americas LLC

N92W15000 Anthony Avenue

Menomonee Falls, WI 53051 U.S.A.

Tel: [phone] · Fax: [phone] · Tel: [phone]

www.wackerneuson.com

This Operator’s Manual presents the original instructions. The original language of this Operator’s Manual is American English.

PT2 / PT3

Foreword

Foreword

SAVE THESE INSTRUCTIONS—This manual contains important instructions for the machine models below. These instructions have been written expressly by Wacker Neuson Production Americas LLC and must be followed during installation, operation, and maintenance of the machines.

	Machine		Item Number
	PT2		5000009318
	PT2A, PT2A(I)		5000009092, 5000009095, 5000009237
	PT2(I)		5000620725
	PT2H, PT2H(I)		5000009094, 5000009097
	PT3		5000009321, 5000009322
	PT3A, PT3A(I)		5000009098, 5000009101, 5000009240, 5000620800
	PT3(I)		5000620726
	PT3H, PT3H(I)		5000009100, 5000009103
	Type/Model
	Item Number	Rev.	Serial Number
	kg lbs	kW hp	m ft	m3/hr
		gpm	Manuf.Yr.	179096
	MADE IN USA
Machine				wc_gr012659
	A nameplate listing the model number, item number, revision number, and serial
identification	number is attached to this machine. The location of the nameplate is shown above.

Serial number For future reference, record the serial number in the space provided below. You will

(S/N)	need the serial number when requesting parts or service for this machine.
	Serial Number:

Machine documentation

From this point forward in this documentation, Wacker Neuson Production Americas LLC will be referred to as Wacker Neuson.

Keep a copy of the Operator’s Manual with the machine at all times.

For spare parts information, please see your Wacker Neuson Dealer, or visit the Wacker Neuson website at http://www.wackerneuson.com/.

When ordering parts or requesting service information, be prepared to provide the machine model number, item number, revision number, and serial number.

wc_tx004018gb_FM10.fm

3

Foreword

Expectations for information in this manual

CALIFORNIA

Proposition

65 Warning

Laws pertaining to spark arresters

PT2 / PT3

This manual provides information and procedures to safely operate and maintain the above Wacker Neuson model(s). For your own safety and to reduce the risk of injury, carefully read, understand, and observe all instructions described in this manual.

Wacker Neuson expressly reserves the right to make technical modifications, even without notice, which improve the performance or safety standards of its machines.

The information contained in this manual is based on machines manufactured up until the time of publication. Wacker Neuson reserves the right to change any portion of this information without notice.

The illustrations, parts, and procedures in this manual refer to Wacker Neuson factory-installed components. Your machine may vary depending on the requirements of your specific region.

Combustion exhaust, some of its constituents, and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.

NOTICE: State Health Safety Codes and Public Resources Codes specify that in certain locations spark arresters be used on internal combustion engines that use hydrocarbon fuels. A spark arrester is a device designed to prevent accidental discharge of sparks or flames from the engine exhaust. Spark arresters are qualified and rated by the United States Forest Service for this purpose. In order to comply with local laws regarding spark arresters, consult the engine distributor or the local Health and Safety Administrator.

Manufacturer’s approval

This manual contains references to approved parts, attachments, and modifications. The following definitions apply:

Approved parts or attachments are those either manufactured or provided by Wacker Neuson.

Approved modifications are those performed by an authorized Wacker Neuson service center according to written instructions published by Wacker Neuson.

Unapproved parts, attachments, and modifications are those that do not meet the approved criteria.

Unapproved parts, attachments, or modifications may have the following consequences:

Serious injury hazards to the operator and persons in the work area

Permanent damage to the machine which will not be covered under warranty

Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts, attachments, or modifications.

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2015-CE-PT2_en_812_FM10.fm

EC Declaration of Conformity

Manufacturer

Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,

Menomonee Falls, Wisconsin 53051 USA

Product

Product	PT2A, PT2H
Product category	Water Pump Units
Product function	To pump fluid
Item number	5000009095, 5000009097, 5000009237

Net installed power	PT 2A: 3.6 kW; PT 2H: 3.4 kW
Measured sound power level	PT 2A:	99 dB(A); PT 2H: 102 dB(A)
Guaranteed sound power level	PT 2A:	101 dB(A); PT 2H: 103 dB(A)

Conformity Assessment Procedure

According to 2000/14/EC ANNEX V

Directives and Standards

We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards:

2006/42/EC, 2000/14/EC

Authorized Person for Technical Documents

Leo Goeschka, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München

Menomonee Falls, WI, USA, 24.08.15

Keith Herr	Dan Domanski	Travis Pound
Vice President and Managing Director	Technical Director	Manager, Product Engineering
For Wacker Neuson	For Wacker Neuson	For Wacker Neuson

Original Declaration of Conformity

2015-CE-PT3_en_FM10.fm

EC Declaration of Conformity

Manufacturer

Wacker Neuson Production Americas LLC, N92W15000 Anthony Avenue,

Menomonee Falls, Wisconsin 53051 USA

Product

Product	PT3, PT3A, PT3H
Product category	Water Pump Units
Product function	To pump fluid
Item number	5000009101, 5000009240, 5000009103, 5000009322,
	5000620800
Net installed power	PT 3: 6.6 kW; PT 3A: 5.9 kW; PT 3H: 5.0 kW
Measured sound power level	PT 3: 102 dB(A); PT 3A: 101 dB(A); PT 3H: 106 dB(A)
Guaranteed sound power level	PT 3: 103 dB(A); PT 3A: 102 dB(A); PT 3H: 106 dB(A)

Conformity Assessment Procedure

According to 2000/14/EC ANNEX V

Directives and Standards

We hereby declare that this product meets and complies with the relevant regulations and requirements of the following directives and standards:

2006/42/EC, 2000/14/EC

Authorized Person for Technical Documents

Leo Goeschka, Wacker Neuson Produktion GmbH & Co. KG, Preußenstraße 41, 80809 München

Menomonee Falls, WI, USA, 27.03.15

Keith Herr	Dan Domanski	Travis Pound
Vice President and Managing Director	Technical Director	Manager, Product Engineering
For Wacker Neuson	For Wacker Neuson	For Wacker Neuson

Original Declaration of Conformity

PT2 / PT3			Table of Contents
	Foreword			3
	EC Declaration of Conformity			5
	EC Declaration of Conformity			7
1	Safety Information			11
	1.1	Signal Words Used in this Manual .....................................................		11
	1.2	Machine Description and Intended Use .............................................		12
	1.3	Safety Guidelines for Operating the Machine .....................................		13
	1.4	Service Safety ....................................................................................		15
	1.5	Operator Safety while Using Internal Combustion Engines ...............		17
2	Labels			18
	2.1	Label Locations ...................................................................................		18
	2.2	Label Meanings ..................................................................................		19
3	Lifting and Transporting			22
	3.1	Lifting the Machine .............................................................................		22
	3.2	Preparing the Machine for Transport on a Truck or Trailer ................		23
4	Operation			24
	4.1	Preparing the Machine for First Use ...................................................		24
	4.2	Recommended Fuel ...........................................................................		25
	4.3	Recommended Fuel (Hatz powered machines only) .........................		25
	4.4	Refueling the Machine ........................................................................		26
	4.5	Positioning and Preparing the Machine for Operation ........................		27
	4.6	Before Starting the Machine ...............................................................		28
	4.7	Starting and Stopping the Machine (WM 170 / WM 270) ...................		29
	4.8	Starting and Stopping the Machine (Honda) ......................................		30
	4.9	Starting and Stopping the Machine (Hatz) .........................................		31
	4.10	Emergency Shutdown Procedure .......................................................		32
5	General Maintenance			33
	5.1	Maintaining the Emission Control System ..........................................		33
	5.2	Periodic Maintenance Schedule .........................................................		33

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Table of Contents			PT2 / PT3
	5.3	Inspecting the Impeller ........................................................................	34
	5.4	Storage ...............................................................................................	36
	5.5	Machine Disposal and Decommissioning ...........................................	37
6	Engine Maintenance: WM 130 / WM 170 / WM 270		38
7	Engine Maintenance: Honda GX160		40
8	Engine Maintenance: Honda GX390		42
9	Engine Maintenance: Hatz 1B 20 / 1B 30		44
10	Troubleshooting		47
11	Technical Data		48
	11.1	Engine—PT2 / PT2(I) / PT2H / PT2H(I) ..............................................	48
	11.2	Engine—PT2A / PT2A(I) .....................................................................	49
	11.3	Engine—PT3 / PT3A / PT3(I) / PT3H .................................................	50
	11.4	Pump—PT2 / PT2(I) / PT2A / PT2H ...................................................	51
	11.5	Pump—PT3 / PT3(I) / PT3A / PT3H ...................................................	51
	11.6	Sound Measurements .........................................................................	52
	11.7	Dimensions .........................................................................................	53
12 Emission Control Systems Information
	and Warranty		55
	12.1	Emission Control Systems Warranty Statement .................................	55
13	AEM Safety Manual		57

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PT2 / PT3

Safety Information

1 Safety Information

1.1Signal Words Used in this Manual

This manual contains DANGER, WARNING, CAUTION, NOTICE, and NOTE signal words which must be followed to reduce the possibility of personal injury, damage to the equipment, or improper service.

This is the safety alert symbol. It is used to alert you to potential personal hazards. ► Obey all safety messages that follow this symbol.

DANGER

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

►To avoid death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

WARNING

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

►To avoid possible death or serious injury from this type of hazard, obey all safety messages that follow this signal word.

CAUTION

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

►To avoid possible minor or moderate injury from this type of hazard, obey all safety messages that follow this signal word.

NOTICE: Used without the safety alert symbol, NOTICE indicates a situation which, if not avoided, could result in property damage.

Note: A Note contains additional information important to a procedure.

wc_si000938gb_FM10.fm	11

Safety Information

PT2 / PT3

1.2Machine Description and Intended Use

This machine is a centrifugal trash pump. The Wacker Neuson Trash Pump consists of a tubular steel frame surrounding a gasoline or diesel engine, a fuel tank, and an impeller pump with ports for water suction and discharge. The engine rotates the impeller during operation. Waste water is drawn into the pump through the suction port and expelled through the discharge port. The operator connects hoses to the pump and routes them so that water and solids are drained from the work area and discharged into an appropriate location.

This machine is intended to be used for general de-watering applications. This machine is intended for the pumping of clear water, or water containing solids up to the size stated within the product specifications, and up to the flow, head, and suction lift limits also stated within the product specifications.

This machine has been designed and built strictly for the intended use described above. Using the machine for any other purpose could permanently damage the machine or seriously injure the operator or other persons in the area. Machine damage caused by misuse is not covered under warranty.

The following are some examples of misuse:

■Pumping flammable, explosive, or corrosive fluids

■Pumping hot or volatile fluids that result in pump cavitation

■Operating the pump outside of product specifications due to incorrect diameter hoses, incorrect length hoses, other inlet or outlet restrictions, or excessive suction lift or head

■Using the machine as a ladder, support, or work surface

■Operating the machine outside of factory specifications

■Operating the machine in a manner inconsistent with all warnings found on the machine and in the Operator’s Manual

This machine has been designed and built in accordance with the latest global safety standards. It has been carefully engineered to eliminate hazards as far as practicable and to increase operator safety through protective guards and labeling. However, some risks may remain even after protective measures have been taken. They are called residual risks. On this machine, they may include exposure to:

■Heat, noise, exhaust, and carbon monoxide from the engine

■Fire hazards from improper refueling techniques

■Fuel and its fumes

■Personal injury from improper lifting techniques

■Projectile hazard from discharge

■Crushing hazards from a tipping or falling pump

To protect yourself and others, make sure you thoroughly read and understand the safety information presented in this manual before operating the machine.

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PT2 / PT3

Safety Information

1.3Safety Guidelines for Operating the Machine

Operator training

Operator qualifications

Application area

Safety devices, controls, and attachments

Before operating the machine:

■Read and understand the operating instructions contained in all manuals delivered with the machine.

■Familiarize yourself with the location and proper use of all controls and safety devices.

■Contact Wacker Neuson for additional training if necessary.

When operating this machine:

■Do not allow improperly trained people to operate the machine. People operating the machine must be familiar with the potential risks and hazards associated with it.

Only trained personnel are permitted to start, operate, and shut down the machine. They also must meet the following qualifications:

■have received instruction on how to properly use the machine

■are familiar with required safety devices

The machine must not be accessed or operated by:

■children

■people impaired by alcohol or drugs

Be aware of the application area.

■ Keep unauthorized personnel, children, and pets away from the machine.

■Remain aware of changing positions and the movement of other equipment and personnel in the application area/job site.

■Identify whether special hazards exist in the application area, such as toxic gases or unstable ground conditions, and take appropriate action to eliminate the special hazards before using the machine.

Be aware of the application area.

■Do not operate the machine in areas that contain flammable objects, fuels, or products that produce flammable vapors.

Only operate the machine when:

■All safety devices and guards are in place and in working order.

■All controls operate correctly.

■The machine is set up correctly according to the instructions in the Operator’s Manual.

■The machine is clean.

■The machine’s labels are legible.

To ensure safe operation of the machine:

■Do not operate the machine if any safety devices or guards are missing or inoperative.

■Do not modify or defeat the safety devices.

■Only use accessories or attachments that are approved by Wacker Neuson.

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Safety Information

PT2 / PT3

Safe operating practices

Personal Protective Equipment (PPE)

Safe operating practices

When operating this machine:

■Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts.

When operating this machine:

■ Do not operate a machine in need of repair.

Wear the following Personal Protective Equipment (PPE) while operating this machine:

■Close-fitting work clothes that do not hinder movement

■Safety glasses with side shields

■Hearing protection

■Safety-toed footwear

■Do not open the priming plug when the pump is hot. Do not loosen or remove inlet or discharge hose fittings when the pump is hot. Hot water inside could be pressurized much like the radiator on an automobile. Allow the pump to cool to the touch before loosening the plug and before loosening or removing the inlet or discharge hose fittings.

■Do not position the pump on a loose, uneven, or unstable surface where it can tip, roll, slide or fall! The pump must be secure before operating. Position the pump on a firm and flat surface

■Do not open the pump housing cover while the pump is operating or start the pump with the cover off. The rotating impeller inside the pump can cut or sever objects caught in it.

■Do not block or restrict flow from the inlet line or the discharge line. Remove kinks from the discharge line before starting the pump. Operation with a blocked inlet line or discharge line can cause water inside the pump to overheat.

■Do not reach into or insert anything into the pump while the engine is on! The impeller inside the pump housing is turning at all times while the engine is running.

■Do not allow anyone to stand in front of the discharge port when starting the engine or while priming the pump! The sudden out-rush of water could push or knock a person down.

■Always make sure the hose connections on the pump are tight. A loose connection could cause water to spray or result in a hose falling off the pump while it is in operation.

■Always make sure the water stream from the pump discharge is not directed in such a way so as to cause erosion to the surrounding ground or damage or weakening of nearby structures!

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PT2 / PT3

Safety Information

1.4Service Safety

Service training

Precautions

Before servicing or maintaining the machine:

■Read and understand the instructions contained in all manuals delivered with the machine.

■Familiarize yourself with the location and proper use of all controls and safety devices.

■Only trained personnel shall troubleshoot or repair problems occurring with the machine.

■Contact Wacker Neuson for additional training if necessary.

When servicing or maintaining this machine:

■Do not allow improperly trained people to service or maintain the machine. Personnel servicing or maintaining the machine must be familiar with the associated potential risks and hazards.

When servicing or maintaining the machine:

■Read and understand the service procedures before performing any service to the machine.

■All adjustments and repairs must be completed before operating the machine. Do not operate the machine with a known problem or deficiency.

■All repairs and adjustments shall be completed by a qualified technician.

■Turn off the machine before performing maintenance or making repairs.

■Remain aware of the machine’s moving parts. Keep hands, feet, and loose clothing away from the machine’s moving parts.

■Re-install the safety devices and guards after repair and maintenance procedures are complete.

Machine modifications

Replacing parts and labels

When servicing or maintaining the machine:

■ Use only accessories/attachments that are approved by Wacker Neuson.

When servicing or maintaining the machine: ■ Do not defeat safety devices.

■ Do not modify the machine without the express written approval of Wacker Neuson.

■ Replace worn or damaged components.

■ Replace all missing and hard-to-read labels.

■ When replacing electrical components, use components that are identical in rating and performance to the original components.

■When replacement parts are required for this machine, use only Wacker Neuson replacement parts or those parts equivalent to the original in all types of specifications, such as physical dimensions, type, strength, and material.

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Safety Information

PT2 / PT3

Cleaning

Personal Protective Equipment (PPE)

After Use

When cleaning and servicing the machine:

■Keep the machine clean and free of debris such as leaves, paper, cartons, etc.

■Keep the labels legible.

When cleaning the machine:

■Do not clean the machine while it is running.

■Never use gasoline or other types of fuels or flammable solvents to clean the machine. Fumes from fuels and solvents can become explosive.

Wear the following Personal Protective Equipment (PPE) while servicing or maintaining this machine:

■Close-fitting work clothes that do not hinder movement

■Safety glasses with side shields

■Hearing protection

■Safety-toed footwear

In addition, before servicing or maintaining the machine:

■Tie back long hair.

■Remove all jewelry (including rings).

■Stop the engine when the machine is not being operated.

■Close the fuel valve on engines equipped with one when machine is not being operated.

■Ensure that the machine will not tip over, roll, slide, or fall when not being operated.

■Store the machine properly when it is not being used. The machine should be stored in a clean, dry location out of the reach of children.

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PT2 / PT3

Safety Information

1.5Operator Safety while Using Internal Combustion Engines

Operating safety

Refueling safety

WARNING

Internal combustion engines present special hazards during operation and fueling. Failure to follow the warnings and safety standards could result in severe injury or death.

►Read and follow the warning instructions in the engine owner’s manual and the safety guidelines below.

DANGER

Exhaust gas from the engine contains carbon monoxide, a deadly poison. Exposure to carbon monoxide can kill you in minutes.

►NEVER operate the machine inside an enclosed area, such as a tunnel, unless adequate ventilation is provided through such items as exhaust fans or hoses.

When running the engine:

■ Keep the area around the exhaust pipe free of flammable materials.

■Check the fuel lines and the fuel tank for leaks and cracks before starting the engine. Do not run the machine if fuel leaks are present or the fuel lines are loose.

When running the engine:

■Do not smoke while operating the machine.

■Do not run the engine near sparks or open flames.

■Do not touch the engine or muffler while the engine is running or immediately after it has been turned off.

■Do not operate a machine when its fuel cap is loose or missing.

■Do not start the engine if fuel has spilled or a fuel odor is present. Move the machine away from the spill and wipe the machine dry before starting.

When refueling the engine:

■ Clean up any spilled fuel immediately.

■Refill the fuel tank in a well-ventilated area.

■Re-install the fuel tank cap after refueling.

■Do not smoke.

■Do not refuel a hot or running engine.

■Do not refuel the engine near sparks or open flames.

■Use suitable tools for refueling (for example, a fuel hose or a funnel).

■Do not refuel if the machine is positioned in a truck fitted with a plastic bed liner. Static electricity can ignite the fuel or fuel vapors.

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Labels

PT2 / PT3

2 Labels

2.1Label Locations

K

A

C

D

M

G

D

C

F

B

E

J

H

wc_gr012671

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PT2 / PT3

Labels

2.2Label Meanings

		DANGER
		Asphyxiation hazard.
		■ Engines emit carbon monoxide.
	DANGER	■ Do not run the machine indoors or in an
		enclosed area.
	GEFAHR	■ NEVER use inside a home or garage, EVEN IF
	PELIGRO	doors and windows are open.
	STOP	■ Only use OUTSIDE and far away from windows,
	DANGER
	117034	doors, and vents.
A	HONDA	■ Read the Operator’s Manual.
		■ No sparks, flames, or burning objects near the
		machine.
		■ Stop the engine before refueling.
		■ Use only clean, filtered diesel fuel.

STOP

178715

WARNING	WARNING
	Hot surface
ADVERTENCIA

AVERTISSEMENT

B 117039

178713

		CAUTION	CAUTION
			Read and understand the supplied Operator’s
		VORSICHT	Manual before operating this machine. Failure to
		ATENCION
			do so increases the risk of injury to yourself and
		ATTENTION
			others.
	C	110167

178714

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Labels

PT2 / PT3

	WARNING
WARNING	Pressurized contents. Do not open when hot!
ADVERTENCIA
AVERTISSEMENT

110164

D

5100015564

WARNING

WARNUNG

ADVERTENCIA

AVERTISSEMENT

110164 5100015565

WARNING

WARNING

Never pump volatile, flammable, or low-flash-point fluids. These fluids could ignite or explode.

NEVER PUMP VOLATILE,

FLAMMABLE OR LOW FLASH

POINT FLUIDS. THESE FLUIDS

COULD IGNITE OR EXPLODE.

WARNUNG

E

ADVERTENCIA

NUNCA BOMBEAR LIQUIDOS

VOLATILES INFLAMABLES O DE

PUNTO BAJO DE ENCENDIDO.

ESTOS FLUIDOS PUEDEN

ENCENDERSE O EXPLOTAR.

AVERTISSEMENT

NE JAMAIS POMPER DES
LIQUIDES VOLATILES,
INFLAMMABLES OU A BAS POINT
CES LIQUIDES
POURRAIENT PRENDRE FEU OU
EXPLOSER.	178764

151049

CAUTION

Use only clean, filtered diesel fuel

(Hatz powered machines only)

F

181145

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PT2 / PT3	Labels
	NOTICE
73 kg	Lifting point
	91 kg
(160 LBS)	(200 LBS)
G

5200015473 PT2

5200015474 PT3

Guaranteed sound power level in dB(A)

H

99	153789
	Certified Performance
	Contractors Pump Bureau
	A Bureau of AEM
	The manufacturer of this pump certifies that it was
	manufactured in accordance with the standards of
J	the Contractors Pump Bureau.

	WARNING	WARNING
		Operation of this equipment may create sparks that
	Vegetation. A Spark Arrestor May be Required. The Operator Should Contact Local	can start fires around dry vegetation. A spark
	Operation of This Equipment May Create Sparks That Can Start Fires Around Dry
K	Fire Agencies For Laws or Regulations Relating to Fire Prevention Requirements.	arrester may be required. The operator should
	Per CAL. PRC. CODE
		contact local fire agencies for laws or regulations
		relating to fire prevention requirements.
		This machine may be covered by one or more
M		patents.

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