Volkswagen T5 other 2008 User Manual

Body builder guidelines 2008
Body builder guidelines Transporter T5
The body assembly guidelines contain technical guidelines for custom body manufacturers/coachwork specialists for construction and assembly of custom body-related parts and conversions in and on the Volkswagen Transporter.
The body assembly guidelines should be strictly adhered to if modifications are made with the intention of doing so.
For all modifications, make absolutely sure that the functional safety of all components of the running gear, the body and the electrical system is guaranteed. These modifications should only be carried out by trained specialists in accordance with recognised trade skills from the motor vehicle industry.
The prerequisite for modifications to used vehicles is: The vehicle should be in a generally good state of repair, i.e. structural parts such as longitudinal members and cross members, pillars, etc. should not be corroded to the extent that sacrifices have to be made in structural rigidity.
Modifications that affect the vehicles general certificate of roadworthiness must be presented to an authorised testing centre for validation. It is recommended that such modifications are agreed upon in advance with the relevant authority.
For inquiries about planned modifications, please attach two sets of plans with the full scope of work, including all weight, centre of gravity and dimensional figures, from which the exact means of attachment of the body to the chassis can be gleaned. Furthermore, please inform us about the conditions in which the modified vehicle will operate.
Providing the customisation or conversion measures to the interior or exterior of the vehicle meet these guidelines, there will be no need to obtain a special permit from Volkswagen AG for submission to the relevant authority.
The relevant work safety regulations should be observed.
Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status August 2007
1
For the items supplied by the custom body manufacturer/coachwork specialist, the associated conditions of warranty apply. Warranty claims associated with complaints to the items supplied can therefore not be made within the scope of warranty for the Volkswagen Transporter. The responsibility for design and assembly of custom body parts and conversions for the interior or exterior of the vehicle, and any consequent defects to the base vehicles caused as a result, is placed wholly on the custom body manufacturer/coachwork specialist. With a view to the diversity of modifications and different end uses, the notes given by Volkswagen AG herein are restricted to the provision that they have not carried out any trials on the modified vehicles themselves. Modifications can result in changes to the properties of the vehicle. For reasons of liability, it is therefore necessary for the custom body manufacturer/coachwork specialist to offer, in writing, the following notice to its customers: Due to modifications to your Volkswagen Transporter, the properties of the vehicle have been affected. Please understand that Volkswagen AG can accept no liability for any negative effects that may have been brought about by modifications to the vehicle. If there is uncertainty as to whether a defect or damage has been caused by Volkswagen or the custom/converted body parts from the custom body manufacturer, an assumption will be made in the relationship between Volkswagen and the custom body manufacturer that the custom/converted body parts were the cause. Volkswagen AG reserves the right in special circumstances to demand proof of the information provided by the customer. Legal entitlement to a permit for body customisation measures is fundamentally not granted, even if a permit was granted in the past.
For modifications, all valid legal motor vehicle technology regulations and guidelines (underride protection, lighting equipment, etc.) and other relevant regulations, e.g. with regards to environmental issues and vehicle safety, must be observed.
*In place of modifications, the precise work measures carried out can also be specified here, e.g. installation of camping equipment, modification of wheelbase, box body.
Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status August 2007
1
Two wheelbases Four weight categories of 2600 kg, 2800 kg, 3000 kg and 3200 kg. Good percentage of effective space Loading width between wheelbases of 124 cm, size of pallet Low, level cargo bed of 56 cm in height Rigid frame and smooth upper strap for easy body assembly Independent front and rear suspension Powerful and economic range of engines Excellent drag coefficient of 0.33 on panel van and Kombi High vehicle safety Towing capacity up to 2,500 kg 4motion available on all models Low maintenance requirement
1
Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status August 2007
2
Volkswagen AG offers front-wheel drive vehicle, such as panel van, Kombi, drop-side, chassis with cab, double cab and chassis with double cab, in the following weight categories: Reduced load capacity (PR no. 0WL). Standard load capacity (PR no. 0WM) and increased load capacity (PR no. 0J3) 4motion vehicles are only offered with standard load capacity (PR no. 0WM) and increased load capacity (PR no. 0WQ). For panel vans and Kombis, a maxi version with 3.2 t (PR no. 0WR) is offered.
Permissible weights, unladen weights
The weight entries in the technical data refer to the series production vehicle with basic equipment. Weight tolerances of +5 % in production are permissible in accordance with DIN 70020 and, if necessary, allowances should be made respectively. If special equipment is installed, the unladen weight will be increased. The final unladen weight of the
complete vehicle should be checked on a weighbridge or similar.
4-cylinder turbo-diesel 1.9 ltr. 77 kW/63 kW 5-cylinder turbo-diesel 2.5 ltr. 96 kW/128 kW 6-cylinder petrol engine 3.2 ltr. 170 kW 4-cylinder petrol engine 2.0 ltr. 85 kW
Designation PR No.
Wheelbase mm
Max. perm. weight kg
Perm. axle load front kg
Perm. axle load rear kg
Unladen weight with driver
Of which on front axle
Of which on rear axle
load capacity kg
Panel van 0WL 3000 2600 1400 1400 1800 1123 677 800 Panel van, lowered
suspension Runing gear
0WM +2MD
3000 2800 1450 1500 1800 1123 677 1000
Panel van 0WM 3000 2800 1450 1550 1800 1123 677 1000 Panel van 0WQ 3000 3000 1500 1625 1800 1123 677 1200 Panel van 0WR 3000 3200 1) 1630 1720 1809 1128 681 1391 Panel van, medium high
roof, lowered suspension Running gear
0WM 3000 2800 1450 1500 1830 1136 694 970
Panel van, medium high roof
0WM +2MD
3000 2800 1450 1550 1830 1136 694 970
Panel van, medium high roof
0WQ 3000 3000 1500 1625 1830 1136 694 1170
Panel van, lowered suspension
0WM +2MD
3400 2800 1550 1500 1830 1148 682 970
Panel van 0WM 3400 2800 1550 1550 1830 1148 682 970 Panel van 0WQ 3400 3000 1575 1625 1830 1148 682 1170 Panel van 0WR 3400 3200 1) 1650 1720 1839 1153 686 1361 Panel van, medium high
roof, lowered suspension
0WM +2MD
3400 2800 1550 1500 1860 1157 703 940
Panel van, medium high roof
0WM 3400 2800 1550 1550 1860 1157 703 940
1
Panel van, medium high roof
0WQ 3400 3000 1575 1625 1860 1157 703 1140
Panel van, lowered suspension
0WR 3400 3200 1) 1650 1720 1869 1162 707 1331
Panel van, high roof, lowered suspension
0WM +2MD
3400 2800 1550 1500 1880 1162 718 920
Panel van, high roof 0WM 3400 2800 1550 1550 1880 1162 718 920 Panel van, high roof 0WQ 3400 3000 1575 1625 1880 1162 718 1120 Panel van, high roof 0WR 3400 3200 1) 1650 1720 1889 1167 722 1311 Kombi 0WL 3000 2600 1480 1350 1865 2) 1157 708 735 Kombi, lowered
suspension
0WM +2MD
3000 2800 1480 1400 1865 2) 1157 708 935
Kombi 0WM 3000 2800 1480 1460 1865 2) 1157 708 935 Kombi 0WQ 3000 3000 1480 1550 1865 2) 1157 708 1135 Kombi 0WR 3000 3200 1) 1640 1720 1874 2) 1162 712 1326 Kombi, medium high
roof, lowered suspension
0WM 3000 2800 1480 1400 1895 2) 1170 725 905
Kombi, medium roof
0WM +2MD
3000 2800 1480 1460 1895 2) 1170 725 905
Kombi, medium roo 0WQ 3000 3000 1480 1550 1895 2) 1170 725 1105 Kombi, lowered
suspension
0WM +2MD
3400 2800 1550 1400 1905 2) 1172 733 895
Kombi 0WM 3400 2800 1550 1460 1905 2) 1172 733 895 Kombi 0WQ 3400 3000 1550 1550 1905 2) 1172 733 1095 Kombi 0WR 3400 3200 1) 1640 1720 1914 2) 1177 737 1286 Kombi, medium high
roof, lowered suspension
0WM +2MD
3400 2800 1550 1400 1935 2) 1181 754 865
Kombi, medium roof 0WM 3400 2800 1550 1460 1935 2) 1181 754 865 Kombi, medium roof 0WQ 3400 3000 1550 1550 1935 2) 1181 754 1065 Kombi, medium roof 0WR 3400 3200 1) 1640 1720 1944 2) 1186 758 Kombi, high roof,
lowered suspension
0WM +2MD
3400 2800 1550 1400 1955 2) 1186 769 845
Kombi, high roof 0WM 3400 2800 1550 1460 1955 2) 1186 769 845 Kombi, high roof 0WQ 3400 3000 1550 1550 1955 2) 1186 769 1045 Kombi, high roof 0WR 3400 3200 1) 1640 1720 1964 2) 1191 773 1236 Drop-side/deep bed,
drop-side
0WM 3000 2800 1350 1580 1740 1150 590 1060
Drop-side/deep bed, drop-side
0WQ 3000 3000 1450 1680 1740 1150 590 1260
Drop-side/deep bed, drop-side
0WM 3400 2800 1390 1580 1800 1197 603 1000
Drop-side/deep bed, drop-side
0WQ 3400 3000 1490 1680 1800 1197 603 1200
Chassis with cab 0WM 3000 2800 1350 1580 1575 1143 432 1225 Chassis with cab 0WQ 3000 3000 1450 1680 1575 1143 432 1425 Chassis with cab 0WM 3400 2800 1390 1580 1615 1179 436 1185 Chassis with cab 0WQ 3400 3000 1490 1680 1615 1179 436 1385
2
Double cab/deep, bed drop-side
0WM 3400 2800 1480 1630 1840 1180 660 960
Double cab/deep, bed drop-side
0WQ 3400 3000 1510 1680 1840 1180 660 1160
Chassis with double cab 0WM 3400 2800 1480 1630 1690 1183 507 1110 Chassis with double cab 0WQ 3400 3000 1510 1680 1690 1183 507 1310
Designation PR- No.
Wheelbase mm
Max. perm. weight kg
Perm. axle load front kg
Perm. axle load rear kg
Unladen weight with driver
Of which on front axle
Of which on rear axle
load capacity kg
Panel van, lowered suspension
0WM +2MD
3000 2800 1575 1500 1875 1201 674 925
Panel van 0WM 3000 2800 1575 1550 1875 1201 674 925 Panel van 0WQ 3000 3000 1575 1625 1875 1201 674 1125 Panel van 0WR 3000 3200 1) 1650 1720 1884 1206 678 1316 Panel van, medium
high roof, lowered suspension
0WM 3000 2800 1575 1500 1905 1214 691 895
Panel van, medium high roof
0WM +2MD
3000 2800 1575 1550 1905 1214 691 895
Panel van, medium high roof
0WQ 3000 3000 1575 1625 1905 1214 691 1095
Panel van, lowered suspension
0WM +2MD
3400 2800 1575 1500 1905 1226 679 895
Panel van 0WM 3400 2800 1575 1550 1905 1226 679 895 Panel van 0WQ 3400 3000 1575 1625 1905 1226 679 1095 Panel van 0WR 3400 3200 1) 1650 1720 1914 1231 683 1286 Panel van, medium
high roof, lowered suspension
0WM +2MD
3400 2800 1575 1500 1935 1235 700 865
Panel van, medium high roof
0WM 3400 2800 1575 1550 1935 1235 700 865
Panel van, medium high roof
0WQ 3400 3000 1575 1625 1935 1235 700 1065
Panel van, medium high roof
0WR 3400 3200 1) 1650 1720 1944 1240 704 1256
Panel van, high roof, lowered suspension
0WM +2MD
3400 2800 1575 1500 1955 1240 715 845
Panel van, high roof 0WM 3400 2800 1575 1550 1955 1240 715 845 Panel van, high roof 0WQ 3400 3000 1575 1625 1955 1240 715 1045 Panel van, high roof 0WR 3400 3200 1) 1650 1720 1964 1245 719 1236 Kombi
tiefergelegtes Fahrw.
Kombi
0WM +2MD
3000 2800 1575 1400 1940 2) 1235 705 860
Kombi 0WM 3000 2800 1575 1460 1940 2) 1235 705 860
3
Kombi 0WQ 3000 3000 1575 1550 1940 2) 1235 705 1060 Kombi, medium high
roof lowered suspension
0WR 3000 3200 1) 1640 1720 1949 2) 1240 709 1251
Kombi, medium roof 0WM 3000 2800 1575 1400 1970 2) 1248 722 830
Kombi, medium roof
0WM +2MD
3000 2800 1575 1460 1970 2) 1248 722 830
Kombi, lowered suspension
0WQ 3000 3000 1575 1550 1970 2) 1248 722 1030
Kombi
0WM +2MD
3400 2800 1575 1400 1980 2) 1250 730 820
Kombi 0WM 3400 2800 1575 1460 1980 2) 1250 730 820 Kombi 0WQ 3400 3000 1575 1550 1980 2) 1250 730 1020 Kombi, medium high
roof, lowered suspension
0WR 3400 3200 1) 1710 1720 1989 2) 1255 734 1211
Kombi, medium roof
0WM +2MD
3400 2800 1575 1400 2010 2) 1259 751 790
Kombi, medium roof 0WM 3400 2800 1575 1460 2010 2) 1259 751 790 Kombi, medium roof 0WQ 3400 3000 1575 1550 2010 2) 1259 751 990 Kombi, high roof,
lowered suspension
0WR 3400 3200 1) 1710 1720 2019 2) 1264 755 1181
Kombi, high roof
0WM +2MD
3400 2800 1575 1400 2030 2) 1264 766 770
Kombi, high roof 0WM 3400 2800 1575 1460 2030 2) 1264 766 770 Kombi, high roof 0WQ 3400 3000 1575 1550 2030 2) 1264 766 970 Drop-side/deep bed
drop-side
0WR 3400 3200 1) 1710 1720 2039 2) 1269 770 1161
Drop-side/deep bed drop-side
0WM 3000 2800 1430 1580 1815 1228 587 985
Drop-side/deep bed drop-side
0WQ 3000 3000 1530 1680 1815 1228 587 1185
Drop-side/deep bed drop-side
0WM 3400 2800 1480 1580 1875 1275 600 925
Chassis with cab 0WQ 3400 3000 1575 1680 1875 1275 600 1125 Chassis with cab 0WM 3000 2800 1430 1580 1650 1221 429 1150 Chassis with cab 0WQ 3000 3000 1530 1680 1650 1221 429 1350 Chassis with cab 0WM 3400 2800 1480 1580 1690 1257 433 1110 Double cab/deep bed
drop-side
0WQ 3400 3000 1575 1680 1690 1257 433 1310
Double cab/deep bed drop-side
0WM 3400 2800 1575 1630 1915 1258 657 885
Chassis with double cab
0WQ 3400 3000 1575 1680 1915 1258 657 1085
Chassis with double cab
0WM 3400 2800 1575 1630 1765 1261 504 1035
Panel van, lowered suspension
0WQ 3400 3000 1575 1680 1765 1261 504 1235
4
Designation PR- No.
Wheelbase mm
Max. perm. weight kg
Perm. axle load front kg
Perm. axle load rear kg
Unladen weight with driver
Of which on front axle
Of which on rear axle
load capacity kg
Panel van, lowered suspension
0WM +2MD
3000 2800 1575 1500 1900 1218 682 900
Panel van 0WM 3000 2800 1575 1550 1900 1218 682 900 Panel van 0WQ 3000 3000 1575 1625 1900 1218 682 1100 Panel van, medium
high roof, lowered suspension
0WM 3000 2800 1575 1500 1930 1231 699 870
Panel van, medium high roof
0WM +2MD
3000 2800 1575 1550 1930 1231 699 870
Panel van, medium high roof
0WQ 3000 3000 1575 1625 1930 1231 699 1070
Panel van, lowered suspension
0WM +2MD
3400 2800 1575 1500 1930 1243 687 870
Panel van 0WM 3400 2800 1575 1550 1930 1243 687 870 Panel van 0WQ 3400 3000 1575 1625 1930 1243 687 1070
Panel van
0WM +2MD
3400 2800 1575 1500 1960 1252 708 840
Panel van, medium high roof, lowered suspenion
0WM 3400 2800 1575 1550 1960 1252 708 840
Panel van, medium, high roof
0WQ 3400 3000 1575 1625 1960 1252 708 1040
Panel van, medium high roof
0WM +2MD
3400 2800 1575 1500 1980 1257 723 820
Panel van, medium high roof, lowered suspension
0WM 3400 2800 1575 1550 1980 1257 723 820
Panel van, high roof 0WQ 3400 3000 1575 1625 1980 1257 723 1020
Kombi, lowered suspension
0WM +2MD
3000 2800 1575 1400 1965 2) 1252 713 835
Kombi 0WM 3000 2800 1575 1460 1965 2) 1252 713 835 Kombi 0WQ 3000 3000 1575 1550 1965 2) 1252 713 1035
Kombi, medium high roof, lowered suspension
0WM 3000 2800 1575 1400 1995 2) 1265 730 805
Kombi, medium roof
0WM +2MD
3000 2800 1575 1460 1995 2) 1265 730 805
Kombi, medium roof 0WQ 3000 3000 1575 1550 1995 2) 1265 730 1005 Kombi, lowered
suspension
0WM +2MD
3400 2800 1575 1400 2005 2) 1267 738 795
Kombi 0WM 3400 2800 1575 1460 2005 2) 1267 738 795
5
Kombi 0WQ 3400 3000 1575 1550 2005 2) 1267 738 995
Kombi, medium high roof lowered suspension
0WM +2MD
3400 2800 1575 1400 2035 2) 1276 759 765
Kombi, medium roof 0WM 3400 2800 1575 1460 2035 2) 1276 759 765 Kombi, medium roof 0WQ 3400 3000 1575 1550 2035 2) 1276 759 965
Kombi, high roof, lowered suspension
0WM +2MD
3400 2800 1575 1400 2055 2) 1281 774 745
Kombi, high roof 0WM 3400 2800 1575 1460 2055 2) 1281 774 745 Kombi, high roof 0WQ 3400 3000 1575 1550 2055 2) 1281 774 945
Drop-side/deep bed drop-side
0WM 3000 2800 1430 1580 1840 1245 595 960
Drop-side/deep bed drop-side
0WQ 3000 3000 1530 1680 1840 1245 595 1160
Drop-side/deep bed drop-side
0WM 3400 2800 1480 1580 1900 1292 608 900
Drop-side/deep bed drop-side
0WQ 3400 3000 1575 1680 1900 1292 608 1100
Chassis with cab 0WM 3000 2800 1430 1580 1675 1238 437 1125 Chassis with cab 0WQ 3000 3000 1530 1680 1675 1238 437 1325 Chassis with cab 0WM 3400 2800 1480 1580 1715 1274 441 1085 Chassis with cab 0WQ 3400 3000 1575 1680 1715 1274 441 1285 Double cab/deep bed
drop-side
0WM 3400 2800 1575 1630 1940 1275 665 860
Double cab/deep bed drop-side
0WQ 3400 3000 1575 1680 1940 1275 665 1060
Chassis with double cab
0WM 3400 2800 1575 1630 1790 1278 512 1010
Chassis with double cab
0WQ 3400 3000 1575 1680 1790 1278 512 1210
Panel van 0WL 3000 2600 1400 1400 1785 1107 678 815
Panel van, lowered suspension, Running gear
0WN +2MD
3000 2850 1450 1500 1785 1107 678 1065
Panel van 0WN 3000 2850 1450 1550 1785 1107 678 1065
Panel van, medium high roof, lowered suspension Running gear
0WN +2MD
3000 2850 1450 1500 1815 1120 695 1035
Panel van, medium high roof 0WN 3000 2850 1450 1550 1815 1120 695 1035
Panel van, lowered suspension
0WN +2MD
3400 2850 1550 1500 1815 1132 683 1035
6
Panel van 0WN 3400 2850 1550 1550 1815 1132 683 1035
Panel van, medium high roof, lowered suspension
0WN +2MD
3400 2850 1550 1500 1845 1141 704 1005
Panel van, medium high roof 0WN 3400 2850 1550 1550 1845 1141 704 1005
Panel van, high roof, lowered suspension
0WN +2MD
3400 2850 1550 1500 1865 1146 719 985
Panel van, high roof 0WN 3400 2850 1550 1550 1865 1146 719 985
Kombi 0WL 3000 2600 1480 1350
1850
2)
1141 709 750
Kombi, lowered suspension
0WN +2MD
3000 2850 1575 1400
1850
2)
1141 709 1000
Kombi 0WN 3000 2850 1575 1460
1850
2)
1141 709 1000
Kombi, medium high roof, lowered suspension
0WN +2MD
3000 2850 1575 1400
1880
2)
1154 726 970
Kombi, medium roof 0WN 3000 2850 1575 1460
1880
2)
1154 726 970
Kombi, lowered suspension
0WN +2MD
3400 2850 1575 1400
1890
2)
1156 734 960
Kombi 0WN 3400 2850 1575 1460
1890
2)
1156 734 960
Kombi Kombi
Kombi, medium high roof, lowered suspension
0WN +2MD
3400 2850 1575 1400
1920
2)
1165 755 930
Kombi, medium roof 0WN 3400 2850 1575 1460
1920
2)
1165 755930
Kombi, high roof, lowered suspension
0WN +2MD
3400 2850 1575 1400
1940
2)
1170 770 910
Kombi, high roof 0WN 3400 2850 1575 1460
1940
2)
1170 770 910
Drop-side/deep bed drop-side 0WN 3000 2850 1430 1580 1725 1134 591 1125
Drop-side/deep bed drop-side 0WN 3400 2850 1480 1580 1785 1181 604 1065
Chassis with cab 0WN 3000 2850 1430 1580 1560 1127 433 1290
7
Chassis with cab 0WN 3400 2850 1480 1580 1600 1163 437 1250
Chassis with cab 0WN 3400 2850 1575 1630 1825 1164 661 1025
Chassis with double cab 0WN 3400 2850 1575 1630 1675 1167 508 1175
1) Max. perm. weight 3,200 kg only for vehicles with 4 cyl. 77 kW and 5 cyl. 96 kW TDI
2) Unladen weight with side trim in passenger/load compartment. Side trim can be deselected with PR no. 5DA. Unladen weights inc. driver and without seats in passenger compartment. On vehicles with permanent four-wheel drive, 4motion, unladen weight is increased by 100 kg (front axle=25 kg, rear axle=75 kg). The load capacity is reduced respectively. The maximum permissible weight remains unchanged.
Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status January 2008
8
Under no circumstances should
max. perm. weight perm. front axle load perm. rear axle load
be exceeded.
When drawing up plans for custom body parts/conversions, ensure that onesided weight distribution is avoided, in particular with permanently installed custom body parts. If this cannot be avoided, the one-sided load should not result in a greater difference between the wheel pairs of max. 4%.
Perm. axle load 1.680 kg Theor. wheel load left/right 840 kg/840 kg 4% of this wheel load 34 kg Perm. wheel load distr. left/right 806 kg/874 kg
To guarantee an acceptable level of steerability of the vehicle and to assure satisfactory road handling in all load conditions, the minimum front axle load should be 1,050 kg.
1
Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status August 2007
2
1
2
3
Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status August 2007
4
1
2
Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status August 2007
3
Note: Subject to errors and technical amendments. The electronic version of the body guidelines is the decisive source of up-to-date data on body guidelines (online body guidelines). Data status August 2007
1
Loading...
+ 58 hidden pages