Page 1
Air-Cooled
Condenser
Installation Instructions
Revision Date: 05/16/12
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Air-Cooled Installation Instructions
These installation guidelines must be followed to obtain reliable operation from
air-cooled ice machines. If these guidelines are not followed, the compressor
1.
Use only Vogt approved condensers. Any exceptions to this policy must be obtained in writing
prior to installation and operation of the ice machine.
2.
Outdoor condensers must be installed with vertical airflow. Indoor condensers used for heat
recovery may be installed with either horizontal or vertical airflow.
3.
The condenser must be mounted above the ice machine, with liquid refrigerant from the
condenser outlet draining freely (1/4” per foot slope) in the direction of normal operating flow
(back to the ice machine) with no traps in the liquid line.
4.
Flooding head pressure controls such as Alco Headmaster are not to be used, since they cause
excessive sub cooling of the returned liquid refrigerant and interfere with reliable ice harvest.
5.
The discharge and liquid lines must be insulated with 1/2” thick Armaflex insulation or equal.
6.
Horizontal runs in the discharge line should slope 1/4” per foot in the normal direction of flow
(away from the ice machine).
7.
Traps must be installed in discharge lines at the base of all vertical risers. There should be no
intentional traps in liquid lines. Trap volume should be kept to a minimum. Typical details are
shown in FIGURE-10. Long vertical runs should have traps every 20 feet.
8.
Use only ACR grade copper pipe, Type L. Recommended line sizes are shown in TABLE-3.
9.
Distance between ice machine and condenser must not exceed 150 equivalent feet. Refer to
Condenser Equivalent Line Size worksheet. (see TABLE-5)
10.
Condensers must be provided with a cold weather valve kit per FIGURE-9A. These valves
allow one-half of the condensers to be disabled in cold weather. Running the ice machine with
one half the condenser in cold weather makes it easier to maintain minimum necessary
condensing pressure, particularly in windy conditions. The coil thermostat should be set to close
at 35°F. for multiple fan condensers or 50°F for single fan condensers.
11.
Condensers with multiple fans must be provided with a thermostat to turn off unneeded fans in
cold weather. Turning off unneeded fans reduces on-off cycling of the fan(s) and allows for a
steadier condensing pressure. The fan thermostat should be set at 50°F.
12.
When extreme cold conditions are expected or encountered (temperatures below 0°F and wind
greater than 15 MPH), it may be necessary to install a protective enclosure around the condenser.
Other apparatuses such as louvers may be used. Contact the factory for suggestions.
! WARNING !
warranty will not be honored.
! WARNING !
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Air-Cooled Installation Instructions
13.
After installation, the field-installed lines are to be evacuated to a vacuum of 500 microns or less
and held for at least one hour. Use ¼” access connection located on compressor discharge line
and liquid return line (32). After the vacuum pump is removed, vacuum should hold at 500
microns or less for at least 5 minutes and the lines pressurized with R-22 to 25-psig minimum.
14.
The volume of refrigerant supplied with the machine is sufficient to fill the condenser and
condenser lines when length of pipe (one way) is 75 feet or less. When the length of lines is
longer than 75 feet, additional refrigerant must be added as noted below. Instructions for adding
refrigerant are included further in these instructions.
Liquid Line Size 75 ft. 100 ft. 125 ft. 150 ft.
1/2” none None None 2
5/8” none 2 4 6
7/8” none 4 8 12
1-1/8” none 6 12 18
15.
All piping must be done in accordance with applicable local and national codes. Such codes may
include “The Safety Code for Mechanical Refrigeration (ANSI B9.1), and “The Code for
Refrigerant Piping” (ANSI B31.5).
16.
The following installation guidelines are strongly suggested. While they do not affect the
machine warranty, they may be required for safe operation, and to comply with all applicable
electrical and mechanical codes.
TABLE - 3
Pounds R-22 to Add Vs. Liquid Line Length
17.
Local electrical code must be checked for wiring method.
18.
The installer must provide a lockable disconnect switch(s) adjacent to the condenser. The power
is fused at the machine by a 15-amp breaker.
19.
Electrical connections between the condenser and the Tube-Ice® machine require minimum 12
ga. wires. See FIGURE-11 &12.
20.
All electrical fittings and components exposed to the weather must be suitable for outdoor
installation.
The design total heat rejection for each Tube-Ice® machine, the recommended air-cooled condenser,
and condenser physical and electrical data are shown in TABLE-2. Only the condensers shown are
UL listed with the ice machines. Other condensers may be individually UL listed, but are not UL
listed with the Tube-Ice® machines, and cannot be recommended by Vogt Tube-Ice. Catalog energy
efficiency ratings of the ice machines are based on use of the recommended condenser.
Condensers supplied by Vogt must be utilized. The use of non-Vogt condensers will void the
compressor warranty. For continuous operation at ambient above 105°F, consult the factory about
using a larger condenser.
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Air-Cooled Installation Instructions
Ice Machine Model HE20 HE30 HE40
Recommended Condenser DVT005
Note: For continuous operation at ambient above 95 °F, use larger condenser shown in parenthesis
Total Heat Rejection:
BTU/hr at 60 Hz.
(15°F TD)
BTU/hr at 50 Hz.
Fans:
Number
HP, Each
Total, CFM
5,050
Full Load Amps:
1 ph., 208/230V, 60 Hz
3 ph., 208/230V, 60 Hz
3 ph., 460V, 60 Hz
1 ph., 200/220V, 50 Hz
3 ph., 200/220V, 50 Hz
3 ph., 400V, 50 Hz
Weight, lbs.:
Net
Shipping
Operating
(maximum flooded)
Condenser dimensions, inches:
A (Width)
B (Length)
39.75”
C (Height)
D (Leg centerline)
E (Leg centerline)
F (Clearance below)
Recommended Line Sizes, OD:
Liquid
(All lengths and orientations)
Discharge Gas
Vertical Up, All lengths
Horizontal Or Down, < 75 ft.
Horizontal Or Down, > 75 ft.
Connections at Condenser:
Liquid (ODC)
Discharge Gas (ODC)
Connections at Machine
Liquid (ODC)
Discharge Gas (ODC)
Air-Cooled Condenser Data
(DVT008)
35,700
32,800
1
1/3
(1/2)
(6,450)
3.4
(3.9)
N/A
1.3
(1.3)
3.4
(3.9)
N/A
1.3
(1.3)
180
(260)
320
(390)
195
(285)
43”
(49.75”)
30”
(40”)
17”-3
30”
(40”)
24.5”
1/2”
5/8”
5/8”
7/8”
5/8”
(7/8”)
7/8”
(1 1/8”)
1-1/8”
1-1/8”
TABLE - 4
DVT008
58,800
54,100
1 (2)
1/2
6,450
3.9
N/A
1.3
3.9
N/A
1.3
260
390
285
43”
49.75”
40”
17” - 3
40”
24.5”
5/8”
7/8”
7/8”
1-1/8”
7/8”
1 1/8”
1-1/8”
1-1/8”
(DVT012)
(12,400)
(7.8)
(2.6)
(7.8)
(2.6)
(470)
(520)
(500)
(69.75”)
(60”)
(60”)
DVT012
12,400
117,500
108,100
1/2
7.8
N/A
2.6
7.8
N/A
2.6
470
520
500
43”
69.75”
60”
17” - 3
60”
24.5”
7/8”
1-1/8”
1-1/8”
1-3/8”
7/8”
1-1/8”
1-1/8”
1-1/8”
(DVT016)
2
(12,900)
(7.8)
(2.6)
(7.8)
(2.6)
(530)
(680)
(560)
(1-3/8”)
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Air-Cooled Installation Instructions
Ice Machine Model HE60 / P112F HE100 / P118F P18FXT
Recommended Condenser
Note: For continuous operation at ambient above 95 °F, use larger condenser shown in parenthesis
Total Heat Rejection:
BTU/hr at 60 Hz.
BTU/hr at 50 Hz.
Fans:
Number
HP, Each
Total, CFM
Full Load Amps:
1 ph., 208/230V, 60 Hz
3 ph., 208/230V, 60 Hz
3 ph., 460V, 60 Hz
1 ph., 200/220V, 50 Hz
3 ph., 200/220V, 50 Hz
3 ph., 400V, 50 Hz
Weight, lbs.:
Net
Shipping
Operating
(maximum flooded)
Condenser dimensions, inches:
A (Width)
B (Length)
C (Height)
D (Leg centerline)
E (Leg centerline)
F (Clearance below)
Recommended Line Sizes, OD:
Liquid
(All lengths and orientations)
Discharge Gas
Vertical Up, All lengths
Horizontal Or Down, < 75 ft.
Horizontal Or Down, > 75 ft.
Connections at Condenser:
Liquid (ODC)
Discharge Gas (ODC)
Connections at Machine:
Liquid (ODC)
Discharge Gas (ODC)
* Note: Condenser has legs in middle
(15°F TD)
BNHS02A011
(BNHS02A011(12)
BNHS02A015(8)
(BNHS02A015(12)
BNHS04A029
157,500
144,900
(172,500)
(159,700)
192,000
176,600
2
1.5
20,500
N/A
14.0
7
N/A
14.0
7
580
(585)
760
(765)
610
(615)
45.46”
127”
49.15”
38”
106.15”
20.5”
7/8”
1-1/8”
1-1/8”
1-3/8”
1-1/8”
1-3/8”
1-1/8”
1-1/8”
TABLE – 4A
Air-Cooled Condenser Data
(229,500)
(211,100)
2
1.5
19,800
N/A
14.0
7
N/A
14.0
7
625
(635)
805
(815)
680
(690)
45.46”
127”
49.15”
38”
106.15”
20.5”
1-1/8”
1-3/8”
1-3/8”
1-5/8”
1-1/8”
1-5/8”
1-1/8”
1-3/8”
427,500
393,300
4
1.5
38,600
N/A
28.0
14
(8.5)
N/A
28.0
14
(8.5)
1210
1520
1265
45.46”
233.16”
49.15”
38”
*106.15(3)”
20.5”
1-3/8”
1-5/8”
1-5/8”
2-1/8”
1-3/8”
2-1/8”
1-1/8”
1-3/8”
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Air-Cooled Installation Instructions
FIGURE - 9
Condenser Dimensions
Machine Bohn Part # Vogt Part # Coil Split
HE20 DVT005 12A2115B03 50/50
HE30 & HE20 (High Ambient) DVT008 12A2115B04 50/25/25
HE40 & HE30 (High Ambient) DVT012 12A2115B05 50/50
HE40 (High Ambient) DVT016 12A2115B06 50/50
P112 BNHS02A011 12A2115B07 50/50
P112 (High Ambient) BNHS02A011(12) 12A2115B08 50/50
P118 BNHS02A015(8) 12A2115B09 50/25/25
P118 (High Ambient) BNHS02A015(12) 12A2115B10 50/25/25
P18XT BNHS04A029 12A2115B11 50/50
Note: Condensers listed above are 200/208/230V, 50/60hz. 400/460V, 50/60hz available
TABLE – 5
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Air-Cooled Installation Instructions
Note: Dash lines indicate customer supplied piping. The Check Valves in the return line (labeled
“Output Liquid Return Line”) is supplied with the condenser.
FIGURE – 9A
Condenser Field Piping / 50-25-25 Coil Split
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Air-Cooled Installation Instructions
Note: Dash lines indicate customer supplied piping. The Check Valve in the return line (labeled
“Output Liquid Return Line”) is supplied with the condenser.
FIGURE – 9B
Condenser Field Piping / 50-50 Coil Split
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Air-Cooled Installation Instructions
Discharge Gas Line O.D. _____________
Fitting Type Number Used Factor Total
CONDENSER EQUIVALENT
LINE SIZE WORKSHEET
Globe Valve (open)
Angle Valve (open)
45° Elbow
90° Elbow
Tee (90° turn through)
Tee (90° straight through)
Feet of Straight Copper Used
Total Fitting Factor
Total Equivalent Feet
Fitting Factors
Copper Tube O.D. Type “L” 1/2” 5/8” 7/8” 1 1/8” 1 3/8” 1 5/8” 2 1/8”
Globe Valve (open)
Angle Valve (open)
45° Elbow
90° Elbow
14 16 22 28 36 42 57
7 9 12 15 18 21 28
.5 1 1 1.5 2 2 2.5
1 2 2 3 4 4 5
Tee (90° turn through)
Tee (90° straight through) .75 1 1.5 2 2.5 2.8 3.5
3 4 5 6 8 9 12
TABLE - 6
FIGURE - 10
Minimum Traps for Discharge Lines
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Air-Cooled Installation Instructions
Refrigerant Connections to Air-Cooled Condenser.
MACHINE FRAME ANGLE
HE20 – HE40 ONLY
ROTALOCK SPUD
HE20 – HE60 (both lines)
P118 and P18XT (liquid return line)
1 1/4” – 12 Threads
P118 and P18XT (discharge line)
1 3/4” – 12 Threads
TEFLON SEAL
HE20 – HE60 (both lines)
P118 and P18XT (liquid return line)
PART #: 12A 2600T01 (1 1/4” – 12 Threads)
P118 and P18XT (discharge line)
PART #: 12A2600T03 (1 3/4” – 12 Threads)
ROTALOCK FIELD CONNECTOR
HE20 – HE60 (both lines)
P118 and P18XT (liquid return line)
PART #: 12A 2396A0501
1 1/8” IDS X 1 1/4” – 12 Threads
P118 and P18XT (discharge line)
PART #: 12A2396A0601
1 3/8” IDS X 1 3/4” – 12 Threads
FIGURE - 11
Field Attachment, Air Cooled Condenser Refrigerant Tubing
FOLLOW THESE PROCEDURES TO MAKE A TIGHT JOINT
1. Solder or braze condenser-tubing ends to the female Rotalock connectors.
2. Remove dust caps if used, making sure that component plastic seals are intact.
3. Wipe off connector and spud-threaded surfaces with a clean cloth to prevent the inclusion of dirt,
or any foreign material in the system.
4. Connector coupling nut should be screwed onto Rotalock spud using the proper amount of torque
(See TABLE-7).
Spud Size Amount of Torque
1/2” – 5/8” 30-40 FT LBS
7/8” 50-60 FT LBS
1 1/8” 80-100 FT LBS
TABLE – 7
Torque Ratings
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Air-Cooled Installation Instructions
Power
Motor (s)
Wiring Connections to Air-Cooled Condenser.
HE Series, 200/208/230V Air-cooled condenser will be wired to the ice machine terminal block,
20, 21, 22 & 23 (see FIGURE - 12). For 400/460V machines, the air-cooled condenser will be
wired to terminals 20, 21, B1, B2 & B3.
Main
Main Power
Connections
Fan
Condenser
Connections
(208/230V)
Cold
Weather
Package
(Hot)
NOTE: For 200/208/230V machines, four wires must be run from the ice machine to the
remote air-cooled condenser. For 400/460V machines with 400/460V condenser, 5
wires must be run from the ice machine to the air-cooled condenser.
FIGURE - 12
HES Series Ice Machine Terminal Block Connections
P112, P118 & P18XT air-cooled condensers will be wired to the ice machines terminal block and
condenser fan motor starter. Wire #’s 11 & 22 to the terminal block and B7, B8 & B9 to the motor
starter.
FIGURE – 12A
400/460V, 3-phase Condenser Wiring
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Air-Cooled Installation Instructions
Wiring Connections to Air-Cooled Condenser (Cont.)
Wiring For BOHN DVT005 with Cold Weather Valve and Single Fan,
FIGURE – 13
50/50 Condenser Split (200/208/230V)
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Air-Cooled Installation Instructions
Wiring Connections to Air-Cooled Condenser (Cont.)
Wiring For BOHN DVT008 with Cold Weather Valve and Single Fan,
FIGURE – 14
50/25/25 Condenser Split (200/208/230V)
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Air-Cooled Installation Instructions
Wiring Connections to Air-Cooled Condenser (Cont.)
Wiring For BOHN DVT012 /DVT016 with Cold Weather Valve and Two Fan,
FIGURE – 15
50/50 Condenser Split (200/208/230V)
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Air-Cooled Installation Instructions
Wiring Connections to Air-Cooled Condenser (Cont.)
Wiring For BOHN BNHS02A011/BNHS02A011(12) with Cold Weather Valve and
FIGURE – 16
Two Fan, 50/50 Condenser Split
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Air-Cooled Installation Instructions
Wiring Connections to Air-Cooled Condenser (Cont.)
Wiring For BOHN BNHS02A015(8)/BNHS02A015(12) with Cold Weather Valve and
FIGURE – 17
Two Fan, 50/25/25 Condenser Split
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Air-Cooled Installation Instructions
Wiring Connections to Air-Cooled Condenser (Cont.)
Wiring For BOHN BNHS04A029 with Cold Weather Valve and
FIGURE – 18
Four Fan, 50/50 Condenser Split
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Air-Cooled Installation Instructions
Solenoid Valve Thermostats
Condenser Description Valve Valve
Rebuild Kit
Replacement
Coil
Penn
(Fan)
Ranco ETC
(Solenoid)
DVT005
DVT008
DVT012/016
5/8” N.O. Sol. 12A4200A0503 12A4199V42 N/A
7/8” N.O. Sol. 12A4200A0704 12A4199V44
1 1/8” N.O. Sol. 12A4200A0902 12A4199V45
12A2105C04 12A2117G05
BNHS02A11
BNHS02A11(12)
BNHS02A15(8)
1 3/8” N.O. Sol. 12A4200A1102 12A4199V45
BNHS02A15(12)
BNHS04A29
Note: Sporlan Solenoid Valves
1 5/8” N.O. Sol. 12A4200A1104 12A4199V47
TABLE – 7
Bohn Cold Weather Kit Replacement Parts
Fan Motors Fan Blades
Condenser Vogt # Description Vogt Part #
DVT005 12A2115B03
DVT008 12A2115B04
1/3 HP – 208/230V, 1P, 50/60Hz 12A2900M0402 24” Blade 12A2115P08
1/2 HP – 208/230V, 1P, 50/60Hz 12A2900M0519 26” Blade 12A2115P09
DVT012 12A2115B05
DVT016 12A2115B06
BNHS02A11 12A2115B07/B08
BNHS02A15 12A2115B09/B010
1 1/2 HP – 208/230V/460V, 3P,
50/60Hz
12A2900M0709 30” Blade 12A2115P10
BNHS04A29 12A2115B11
TABLE – 7A
Bohn Fan Motor/Fan Blade Replacement Parts
12A2117G09
Description Vogt Part #
18
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