Vermont Casting 2998, 2997, 2995, 2996, 2950 User Manual
...
INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
Pinnacle & Stardance
WARNING!
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROPERTY DAMAGE, PERSONAL INJURY OR LOSS OF LIFE.
—Do not store or use gasoline or
other flammable vapors and
liquids in the vicinity of this or
any other appliance.
—WHAT T O DO IF YOU SMELL
GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
from your neighbor’s phone. Follow
the gas supplier’s instructions.
Direct Vent, Rear Vent
Gas Heater
Models: 2950, 2951, 2995, 2996,
2997 & 2998
• If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
This appliance may be installed in an after
market permanently located manufactured
(mobile) home where not prohibited by
local codes.
This appliance is only for use with the type
of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases unless a certified kit is
used.
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
Homeowner’s Installation
and Operating Manual
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ANSI Z21.88b-2001 and CSA-2.33b-2001
Tested and listed to
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7885
www.majesticproducts.com • www.vermontcastings.com
CERTIFIED
20003457 11/02 Rev. 6
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a Vermont Castings stove.
IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these
instructions may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions
Stove Dimensions ............................................................................................................................. 4
Clearance Requirements .................................................................................................................. 5
Minimum Clearances, Parallel Installation, Corner Installation ......................................................... 5
Minimum Clearances, Alcove Installation .........................................................................................6
Mantel Clearances ............................................................................................................................ 6
Hearth Requirements ........................................................................................................................ 6
Gas Specifications ............................................................................................................................ 6
Gas Inlet and Manifold Pressures ..................................................................................................... 6
High Elevations ................................................................................................................................. 7
Horizontal Termination ...................................................................................................................... 7
Vertical Termination .......................................................................................................................... 8
Vent Termination Clearances............................................................................................................ 8
General Venting Information - Termination Location ...................................................................... 10
Termination Clearances .................................................................................................................. 11
Vent Components ........................................................................................................................... 12
Assembly Procedures
Tools/Materials Required ................................................................................................................ 13
Parts Bag Contents ......................................................................................................................... 13
Firebox Preparation......................................................................................................................... 13
Heater Shell Assembly .................................................................................................................... 14
Install the Firebox ............................................................................................................................ 15
Install Optional FK28 Fan Kit .......................................................................................................... 15
Venting System Assembly - Direct Vent ......................................................................................... 16
Vertical (Through the Roof) Vent Assembly .................................................................................... 21
Vertical Through Existing Chimney ................................................................................................. 22
Fireplace Vent Termination Clearances .......................................................................................... 22
Fireplace Installation Requirements ................................................................................................ 23
Connect Gas Supply Line ............................................................................................................... 25
Burner Information .......................................................................................................................... 25
Complete the Assembly .................................................................................................................. 25
Install ON/OFF Switch (R Models Only).......................................................................................... 25
Install the Front and Top Plates ...................................................................................................... 26
Thermostat Connection ................................................................................................................... 26
Install the Log Set ........................................................................................................................... 27
Operation
Operable Doors ............................................................................................................................... 28
Your First Fire.................................................................................................................................. 28
Pilot and Burner Inspection ............................................................................................................. 28
Flame & Temperature Adjustment ..................................................................................................28
Flame Characteristics...................................................................................................................... 28
Lighting and Operating Instructions ................................................................................................ 30
Troubleshooting .............................................................................................................................. 31
Instructions for RF Comfort Control Valve ...................................................................................... 32
Fuel Conversion Instructions........................................................................................................... 35
Maintenance
Annual System Inspection............................................................................................................... 38
Logset and Burner Cleaning ........................................................................................................... 38
Care of Cast Iron ............................................................................................................................. 38
Cleaning the Glass .......................................................................................................................... 38
Glass Replacement ......................................................................................................................... 38
Gasket Replacement....................................................................................................................... 39
Inspect the Vent System Annually .................................................................................................. 39
Check the Gas Flame Regularly ..................................................................................................... 39
Stove Disassembly.......................................................................................................................... 40
Wiring Diagrams.............................................................................................................................. 40
Replacement Parts ....................................................................................................................................... 41
Optional Accessories................................................................................................................................... 44
Warranty ........................................................................................................................................................ 46
2
20003457
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Installation & Operating Instructions
The Pinnacle (PDV20) and Stardance (SDVR) Direct
Vent Room Heater, Model Nos. 2950, 2951, 2995, 2996,
2997 and 2998, are vented gas appliance listed to ANSI
Standard Z21.88b-2001 and CSA-2.33b-2001 for Vented
Room Heaters, and CSA 2.17-M91, Gas-Fired Appliances
For Use at High Altitudes.
The installation of the PDV20 and SDVR Direct Vent
Room Heaters must conform with local codes, or in the
absence of local codes, with National Fuel Gas Code, ANSI
Z223.1 — latest edition and CSA B-149.1 (EXCEPTION:
Do not derate this appliance for altitude. Maintain the manifold pressure at 3.5 inches w.c. for Natural Gas and 10
inches w.c. for LP gas at maximum input.) Refer to Page
37 (RF only).
This appliance is only for use with the type of gas indicated on the rating plate. This appliance is not convertible
for use with other gases unless a certified kit is used.
Installation and replacement of gas piping, gas
utilization equipment or accessories, and repair and
servicing of equipment shall be performed only by a
qualified agency. The term “qualified agency” means
any individual, firm, corporation, or company that either
in person or through a representative is engaged in
and is responsible for (a) installation or replacement of
gas piping, or (b), the connection, installation, repair,
or servicing of equipment, who is experienced in such
work, familiar with all precautions required, and has
complied with all the requirements of the authority
having jurisdiction.
The PDV20 and SDVR Direct Vent Room Heaters
should be inspected before use and at least annually
by a qualified service agency. It is imperative that
control compartments, burners, and circulating air
passageways of the appliance be kept clean.
The PDV20 and SDVR Direct Vent Room Heaters and
the individual shut-off valve must be disconnected from
the gas supply piping during any pressure testing of that
system at test pressures in excess of 1/2 psig (3.5 kPa).
The PDV20 and SDVR Direct Vent Room Heaters must
be isolated from the gas supply piping system by closing
the individual manual shutoff valve during any pressure
testing of the gas supply piping system at test pressures
equal to or less than 1/2 psig.
An accessible tap is located above the pilot/on-off knob
for checking the inlet pressure.
'Direct Vent' describes a sealed combustion system in
which incoming outside air for combustion and outgoing
exhaust enter and exit through two separate concentric
passages within the same sealed vent system. The system does not use room air to support combustion. The
Direct Vent system permits the gas appliance to be vented
directly to the outside atmosphere through the side of the
house or vertically through the roof.
This appliance is approved for bedroom installations in
the U.S. and Canada.
This appliance may be installed in an aftermarket*
manufactured (mobile) home, where not prohibited by state
or local codes.
20003457
WARNING: Operation of this heater when not connected to a properly installed and maintained venting
system can result in carbon monoxide (CO) poisoning and possible death.
The PDV20 and SDVR Direct Vent Room Heater , when
installed, must be electrically grounded in accordance with
local codes or, in the absence of local codes, with the National Electrical Code ANSI/NFPA 70, (latest edition), or of
the current Canadian Electrical Code C22.1.
Due to high temperatures this appliance should be
located out of traffic and away from furniture and
draperies.
WARNING: This appliance is hot while in operation.
Keep children, clothing, and furniture away. Contact
may cause burns or ignition of combustible materials.
Children and adults should be alerted to the hazards
of high surface temperatures and should stay away to
avoid burns or clothing ignition. Young children should
be carefully supervised when they are in the same
room as the appliance.
Clothing or other flammable materials should not be
placed on or near the appliance.
Any safety screen, glass or guard removed for
servicing an appliance must be replaced prior to
operating the appliance.
The appliance area must be kept clear and free from
combustible materials, gasoline, and other flammable
vapors and liquids.
The flow of combustion and ventilation air must not
be obstructed. The installation must include adequate
accessibility and clearance for servicing and proper
operation.
WARNING: Do not operate the Room Heater with the
glass panel removed, cracked or broken. Replacement
of the panel should be done by a licensed or qualified
service person.
Do not use this appliance if any part has been under
water. Immediately call a qualified service technician
to inspect the appliance and to replace any part of the
control system and any gas control which has been
under water.
Do not burn wood, trash or any other material for
which this appliance was not designed. This appliance
is designed to burn either natural gas or propane only.
This gas appliance must not be connected to a
chimney flue serving a separate solid-fuel burning
appliance.
CAUTION: Label all wires prior to disconnection
when servicing controls. Wiring errors can cause
improper and dangerous operation.
Verify proper operation after servicing.
Proposition 65 Warning: Fuels used in gas,
woodburning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known to the
State of California to cause cancer, birth defects and other
reproductive harm.
California Health & Safety Code Sec. 25249.6
* Aftermarket: Completion of sale, nor for purpose of resale,
from the manufacturer.
3
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Stove Dimensions - Pinnacle Direct Vent Gas Heater
5"
17"
(432mm)
(140mm)
Flue Transition Connector
(For fireplace installation
only)
25¹⁄₄"
(641mm)
Fig. 1 PDV20 dimensions.
(619mm)
22³⁄₈"
(568mm)
26¹⁄₂"
(673mm)
16³⁄₈"
(400mm)
Stove Dimensions - Stardance Direct Vent Gas Heater
7"
(178mm)
C
Valve
L
Inlet
24³⁄₈"
3457
Fig. 2 SDVR dimensions.
4
25"
(635mm)
26³⁄₄"
(680mm)
Valve Inlet
C
L
(76mm)
26"
(660mm)
24"
(610mm)
3"
14"
(356mm)
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20003457
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Clearance Requirements
Minimum Clearances to Combustible Materials
Measure side clearances as shown in Figures 3, 4 and
5 from the outer edge of the cast iron stove top.
Measure rear clearances from the outermost surface of
the steel rear skirt.
The PDV20 and SDVR heaters are approved for
installation into an alcove constructed of combustible
materials to the dimensions and clearances shown on
the next page.
The same clearances apply in a standard parallel
installation.
Minimum Clearances
Parallel Installation
18³⁄₄"
(476mm)
C
L
2¹⁄₂"
(64mm)
WARNING:
• Always maintain required
clearances (air spaces) to nearby combustibles
to prevent fire hazard. Do not fill air spaces with
insulation. All venting components must
maintain a 1" (25mm) clearance to combustible
materials. Maintain a 6” (150mm) clearance
when using single wall pipe. Maintain a 2”
(51mm) clearance when venting straight off the
rear.
• The gas appliance and vent system must be
vented directly to the outside of the building
and never be attached to a chimney serving a
separate solid fuel or gas-burning appliance.
• Refer to the manufacturer's instructions
included with the venting system for complete
installation procedures.
C
18³⁄₄"
(476mm)
L
2¹⁄₂"
(63mm)
6"
(150mm)
PDV20
6"
(150mm)
ST128c
Fig. 3 Parallel installation minimum clearances and flue centerline.
Corner Installation
7¹⁄₂"
(190mm)
Max. V ent
Length
20" (508mm)
2"
(50mm)
2" (50mm)
PDV20
Fig. 4 Corner installation minimum clearances.
Max. Vent
Length
20" (508mm)
6"
(50mm)
7¹⁄₂"
(190mm)
2"
SDVR
6"
ST128a
2" (50mm)
SDVR
ST129a
20003457
5
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Alcove Installation
6"
(150mm)
Sidewall/
Trim
ST381
Fig. 5 Alcove installation.
PDV20
Mantel Clearances
Combustible
Mantel or Trim
Materials
A
B
3" (75mm) Min.
PDV20 and SDVR
A (Max.) B (Min.)
9” 10¹⁄₂”
(230mm) (270mm)
7¹⁄₂”9”
(190mm) (230mm)
6” 7¹⁄₂”
(152mm) (190mm)
4¹⁄₂”6”
(114mm) (152mm)
3” 4¹⁄₂”
(76mm) (114mm)
1¹⁄₂”3”
(38mm) (75mm)
A = Depth of Mantel and/or Top Trim
B = Height from Top of Heater
Fig. 6 Mantel / top trim clearances.
See
Fig. 6
(63mm)
Rear Wall
9"
(230mm)
Max. Mantel
Width
2¹⁄₂"
Noncombustible
Materials
ST382
9"
(230mm)
Max. Mantel
6"
(150mm)
Sidewall/
Trim
See
Fig. 6
SDVR
Width
2¹⁄₂"
(63mm)
Rear Wall
ST381a
Hearth Requirements
The PDV20 and SDVR Heaters must be installed on
rigid flooring. When the heater is installed directly on
any combustible surface other than wood flooring, a
metal or wood panel extending the full width and depth
of the unit must be used as the hearth. There are no
other hearth requirements.
Gas Specifications
Max. Min.
Input Input
Model Fuel Gas Control BTU/h BTU/h
PDV20RN Nat Millivolt 21,000 15,500
PDV20RP Prop Millivolt 21,000 16,500
PDV20RFN Nat Comfort Control 21,000 15,500
PDV20RNP Prop Comfort Control 21,000 16,500
SDVRRN Nat Millivolt 21,000 15,500
SDVRRP Prop Millivolt 21,000 16,500
SDVRRFN Nat Comfort Control 21,000 15,500
SDVRRFP Prop Comfort Control 21,000 16,500
Weight: Fully assembled 350 lbs.
Gas Inlet and Manifold Pressures
Natural LP (Propane)
Inlet Minimum 5.5” w.c. 11.0” w.c.
Inlet Maximum 14.0” w.c. 14.0” w.c.
Manifold Pressure 3.5” w.c. 10” w.c.
6
20003457
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Pinnacle / Stardance
Direct Vent / Rear Vent
Certified to:
ANSI Z21.88b-2001 / CSA Z2.33b-2001
Vented Gas Fireplace Heaters
The installation must conform with local codes or, in
the absence of local codes, with the National Fuel
Gas Code, ANSI Z223.1 - latest edition.
(EXCEPTION: Do not derate this appliance for
altitude. Maintain the manifold pressure at 3.5” w.c.
for Natural Gas and 10” w.c. for Propane.)
High Elevations
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the
current ANSI Z223.1 and/or local codes having
jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
WARNING: Improper installation, adjustment, alteration, service or maintenance can
cause injury or property damage. Refer to
this manual for correct installation and
operational procedures. For assistance or
additional information consult a qualified
installer, service agency, or the gas supplier.
Horizontal Termination
The vent must rise vertically a minimum of 24”
(610mm) after the first elbow directly off the back of the
unit, before the next elbow. The horizontal run may
extend up to 20’ (6m) and include a vertical rise of up
to 40’ (12m). (Fig. 7) Horizontal termination must also
meet the criteria shown in Figures 9 and 10.
• Approved vent systems must terminate above and
including the heavy line in Figure 7.
• Two 45° elbows may be substituted for each single
90˚ elbow.
• With a rise between 2' - 5', one 90° or two 45°
elbows may be used (Excluding the first elbow
directly off the back of the unit.
30
29
28
27
26
25
24
23
22
21
20
19
18
16
15
14
13
Vertical Run (in feet)
12
11
10
Measured after the first elbow. (Transition elbow)
9
8
7
6
5
4
3
2
1
0
May use up to
three 90° Elbows
(Excluding elbow
directly off back
of unit.)
One 90°
Elbow*
12 3456789101112 13 14 15 16 17 18 19 20
Horizontal Run (in feet)
Unacceptable
Venting Configuration
Unacceptable
Venting Configuration
ST134f
20003457
Fig. 7 Horizontal vent termination window.
* Not the transition elbow.
7
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vertical Termination
A vertical vent system must terminate no less than 8'
(2.44m) and no more than 40’ (12m) above the appliance flue collar. A 2¹⁄₄" restrictor plate (supplied) must
be used (where specified) in all vertically terminated
vent systems. NOTE: The restrictor plate supplied
with the vertical termination should be discarded.
Install restrictor plate supplied with stove directly
at stove outlet. A vertically terminated vent system
must also conform to the following criteria:
• No more than three 90° elbows may be used.
90° elbow off back must be transition elbow.
•Two 45° elbows may be substituted for one 90°
elbow. No more than six elbows may be used.
•Vent must rise a minimum of 2 feet before offset is
used.
•Termination height must conform to roof clearance as
specified in Figure 9.
40
39
All Vertical
38
Terminations in
37
this area Re-
36
35
quire use of the
34
2¹⁄₄” Restrictor
33
32
Plate*
31
30
29
28
27
26
Vertical terminations
25
must be within this area
24
23
22
21
Vertical Run (in feet)
20
19
18
(Measured after the first elbow. (Transition elbow)
16
15
14
13
12
11
No Restrictor Plate
10
9
8
7
6
5
4
3
2
1
0
1 23456789 10111213141516171819
Horizontal Run (in feet)
Fig. 8 Vertical vent termination window.
Unacceptable
Venting Configuration
ST132f
Vent Termination Clearances
When planning the installation, consider the location of
the vent terminal and clearances. Some of the most
common clearances to keep in mind are shown in
Figure 9.
Important: All vent clearances must be maintained.
Check your vent termination clearances against
Figures 9 and 10 .
The vent should be placed so that people cannot be
burned by accidentally touching the vent surfaces
when the stove is operating.
The vent termination should be located where it cannot
be damaged by such things as automobile doors, lawn
mowers or snowblowers and it should be located away
from areas where it could become blocked by snow,
etc.
Some considerations are:
• Obstructions or impediments to venting.
• Nearby combustible materials that could come into
contact with combustion exhaust gases.
• Other nearby openings {within 9" (230mm)} through
which exhaust gas could reenter the building.
• All vegetation within 3' (.9m) that may interfere with
the draft.
Other factors that influence where the installation will
be sited include the location of outside walls, where
additional heat may be desired in the home, where the
family members gather most regularly, and perhaps
most importantly, the distance limitations of the venting
system.
IMPORTANT
• The horizontal termination must not be recessed
into the exterior wall or siding.
• Horizontal vent runs must be level toward the
vent termination.
• Clearances around the vent termination must be
maintained.
20
8
20003457
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vent Termination Clearances
Your stove is approved to be vented either through the
side wall, or vertical through the roof.
• Vermont Castings, Majestic Products does not
require any opening for inspection of vent pipe.
• Only Vermont Castings, Majestic Products vent-
ing components specifically approved and
labelled for this stove may be used.
• Minimum clearances between vent pipes and
combustible materials is one (1") inch (25 mm),
except where stated otherwise.
• Venting terminals shall not be recessed into a wall or
siding.
• Horizontal venting must be installed on a level plane
without an inclining or declining slope.
There must not be any obstruction such as bushes,
garden sheds, fences, decks or utility buildings within
24" from the front of the termination hood.
Do not locate termination hood where excessive snow
or ice build up may occur. Be sure to check vent
termination area after snow falls, and clear to prevent
accidental blockage of venting system. When using
snow blowers, make sure snow is not directed towards
vent termination area.
Location of Vent Termination
It is imperative the vent termination be located observing the minimum clearances as shown in Figure 9.
20003457
9
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
General Venting Information - Termination Location
INSIDE
CORNER DETAIL
G
V
D
E
V
A
H
N
N
CFM145a
B
V
L
VENT TERMINATION AIR SUPPLY INLET
V
C
Fixed
Fixed
V
Closed
Closed
F
Operable
V
B
B
V
Operable
B
X
B
Fixed
Closed
V
A
V
B
X
J
AREA WHERE TERMINAL IS NOT PERMITTED
Canadian Installations
G
V
M
I
1
K
V
US Installations
G
X
V
A
2
A = Clearance above grade, veranda, porch, 12 inches (30cm) 12 inches (30cm)
deck, or balcony
B = Clearance to window or door that may be 6 in (15cm) for appliances 6 in (15cm) for appliances
opened < 10,000Btuh (3kW), 12 in (30cm) < 10,000 Btuh (3kW), 9 in
for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000
< 100,000 Btuh (30kW), 36 inches (91cm) Btuh (3kW) and < 50,000 Btuh
for appliances > 100,000 Btuh (30kW) (15kW), 12 in (30cm) for
appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to
prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal 18” (458mm) 18” (458mm)
distance of 2 feet (610mm) from the center
line of the terminal
E = Clearance to unventilated soffit 12” (305mm) 12” (305mm)
F = Clearance to outside corner see next page see next page
G = Clearance to inside corner (see next page) see next page see next page
H = Clearance to each inside of center line 3 feet (91cm) within a height of 15 feet 3 ft (91cm) within a height of 15 ft
extended above meter/regulator assembly above the meter/regulator assembly above the meter/regulator assy
I = Clearance to service regulator vent outlet 3 feet (91cm) 3 feet (91cm)
J = Clearance to nonmechanical air supply inlet 6 inches (15cm) for appliances < 10,000 6 inches (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12 inches (30cm) for < 10,000 Btuh (3kW), 9 inches
other appliances appliances > 10,000 Btuh (3kW) and < (23cm) for appliances > 10,000
100,000 Btuh (30kW), 36 inches (91cm) Btuh (3kW) and < 50,000 Btuh
for appliances > 100,000 Btuh (30kW) (15kW), 12 inches (30cm) for
appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet 6 feet (1.83m) 3 feet (91cm) above if within 10
feet (3m) horizontally
L = Clearance above paved sidewalk or paved 7 feet (2.13m)† 7 feet (2.13m)†
driveway located on public property
M = Clearance under veranda, porch, deck or 12 inches (30cm)c 12 inches (30cm)†
balcony
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and
serves both dwellings
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:
NOTE: 1. Local codes or regulations may require different clearances.
clearances tested and approved by the listing agency.
2. The special venting system used on Vermont Castings Direct Vent Stoves are certified as part of the appliance, with
Fig. 9 Vent termination clearances.
10
20003457
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Outside Corner
Recessed Location
A
V
Balcony with no side wall
G =
Combustible&
Noncombustible
12"(305mm)
A =
Combustible
6"(152mm)
Noncombustible
2"(50mm)
G
V
B =
Combustible
6"(152mm)
V
Noncombustible
2"(50mm)
B
Balcony with perpendicular side wall
H
V
Combustible &
Noncombustible
H = 24"(610mm)
J = 20"(508mm)
J
D
C
C
E
V
C = Maximum depth of 48"
(1219mm) for recessed
location.
D = Minimum width for back wall
of a recessed location.
Combustible 38"(965mm)
Noncombustible 24"(610mm)
E = Clearance from corner in
recessed location.
Combustible 6"(152mm)
Noncombustible 2"(50mm)
584-15
Fig. 10 Termination clearances.
20003457
11
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Vent Components
The following kits are available to meet the needs of most
installations. All pipe has a 7" outer diameter and includes a
4" diameter inner section. A (CG) designation indicates the
part is finished in Charcoal Gray paint. Consult your dealer
about other vent parts that may be appropriate to complete
the installation.
CFM Vent Components
Rear Vent Kit 7TFSRSK
(1) 20” Starter pipe (CG) for through wall installation
(1) Side Wall Termination
(1) Finishing Collar (CG)
(1) Firestop
(1)Zero Clearance Sleeve
(1) Wall plate (CG)
(1) Hardware Package
Min. Through the Wall Vent Kit 7TFSMSK
(1) 90-Degree Elbow (CG)
(1) 24" Straight pipe (CG)
(1) 36" Straight pipe (CG)
(1) Side Wall Termination
(1) Firestop
(1) Zero-clearance sleeve
(1) Hardware package
(1) Finishing plate (CG)
(1) Finishing collar (CG)
(4) Polished Brass flue pipe rings
Through the Wall Vent Kit 7TFSDVSK
(1) 90-Degree Elbow (CG)
(1) 24" Straight pipe (CG)
(1) 48" Straight pipe (CG)
(1) Side Wall Termination
(1) Firestop
(1) Zero-clearance sleeve
(1) Hardware package
(1) Finishing plate (CG)
(1) Finishing collar (CG)
(4) Polished Brass flue pipe rings
Through the Wall Vent Kit for
Below-Grade Termination 7TFSDVSKS
Includes 7TFSDVSK except Side Wall Termination
(1) Snorkel Termination
Vertical Termination Kit, 1/12-6/12 Pitch 7TDVSKVA
(1) Combination Horizontal Offset / Roof Support
(1) Vertical Termination
(1) Storm Collar
(1) 1/12-6/12 Flashing
(1) Finishing Plate (CG)
(1) Finishing Collar (CG)
(1) Polished Brass Flue Pipe Ring
(1) Hardware Package
Vertical Termination Kit, 7/12-12/12 Pitch 7TDVSKVB
(1) 7/12 - 12/12 Flashing
and all of the other Vertical Termination parts.
Vertical Termination, Flat Roof 7DVSKVF
(1) Flat Flashing
and all of the other Vertical Termination parts.
Twist Lock 24" Straight Pipe (CG) 7TFSDVP24
(1) 24" Non-adjustable Pipe
(1) Polished Brass Flue Pipe Ring
Twist Lock 48" Straight Pipe (CG) 7TFSDVP48
(1) 48" Nonadjustable Pipe
(1) Polished Brass Flue Pipe Ring
Twist Lock 45-Degree Elbow (CG) 7TFSDVT45
for vertical offsets
(1) 45-degree Elbow
(1) Polished Brass Flue Pipe Ring
Combination Offset/Roof Support 7DVCS
Attic Insulation Shield 7DVAIS
7" Charcoal Gray Pipe Rings, (4) 7FSDRG
7" Polished Brass Pipe Rings (4) 7FSDRP
Use the following approved CFM/Majestic vent components for fireplace installations vented through a
masonry chimney:
7TFSCSK Transition Connector
HEDV25 25-foot flex connector
(two 25 foot sections)
HEDV35 35-foot flex connector
(two 35 foot sections)
HEDV32T812 Vent termination for 8 x 12” flue
HEDV32T1212 Vent termination for 12 x 12” flue
HEDVT Round termination
12
20003457
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Assembly Procedures
WARNING
Failure to position the parts in
accordance with these diagrams or
failure to use only parts specifically
approved for use with this heater may result in
property damage or personal injury.
This heater and components are heavy. Have
help available for assembly.
Tool/Materials Required
• Phillips screwdriver • tape measure
• utility knife • drill & .140 drill bit
• tin snips • caulk gun
• masonry anchors or TEK screws
• RTV Hi-Temp Silicone sealant
Wear safety goggles and work gloves.
Complete all site preparations appropriate to your
specific installation before you begin assembly of the
heater. These include:
• Hearth area modifications and existing chimney cap
removal for air intake and vent termination (for
fireplace installations only).
• Framing required wall and/or roof openings for
direct-vent installations.
Before you begin
read this section of the manual completely to familiarize
yourself with the procedures that apply to your installation. The installation will be most easy if you follow the
steps in the order presented. Inspect all parts for
damage and notify your dealer if any damage is found.
Do not install this heater if any damage is evident.
assembly of the PDV20 or SDVR,
NOTE: Verify the two relief doors (located on top of
the firebox) are properly seated on the gasket. The
doors sit flush on the gasket, and should lift easily
from the seal around the opening.
Unpack the Log Set and Rear Shroud
Cut the shipping straps and remove the Rear Shroud
carton. (Fig. 11) Do not remove the firebox from the
shipping pallet yet. The Log Set is packed inside the
firebox. The Glass Panel must first be removed to
install the Log Set within the firebox.
1. Pivot the two latches at the top corners to disengage
the latches from the retainer posts at the top of the
firebox. (Fig. 12) Lift the glass frame assembly off
the front and place it out of the way on a flat, padded surface such as a counter protected by a towel.
The glass panel will not be replaced until the entire
installation is complete and the pilot has been lit.
2. Remove the Log Set from its packaging and set the
pieces aside. Remove any packing material from the
firebox.
3. Remove the Rear Shroud from the shipping carton.
Packed
Log Set
Parts Bag Contents
• 1/4-20 x 3/8” Phillips screws, 3 (Vent Starter)
• #10 x 1/2” Phillips sheet metal screws 2
• Stove cement, 1 tube
• Vent Restrictor Plate
• On/Off Switch (R Models)
• Switch Wire Harness (R Models)
• Owner Registration Card
• Lava Rock package (Models 2950, 2951)
Firebox Preparation
Check the Rating Plate attached by a steel cable to the
firebox, to confirm that you have the appropriate firebox
for the type of fuel to be used. The PDV20/SDVR may
be converted from one gas to another using the appropriate Fuel Conversion Kit listed on page 43.
20003457
ST390
Fig. 11 Firebox as shipped.
Fig. 12 Pivot the locking latches to release the glass frame.
Rear Shroud
Carton
ST391
13
Vermont Castings Pinnacle & Stardance Direct Vent - Rear Vent Gas Heaters
Heater Shell Assembly
Unpack the cast iron stove shell parts from the shipping carton. Inspect each part for shipping damage and
set them aside on a protective surface.
enamelled surfaces are fragile. Handle porcelain
enamelled castings gently.
1. Use only the rear shroud supplied with this firebox.
Attach the rear shroud to the left side plate by
aligning the key holes with the two wingbolts (A)
installed in the side. (Fig. 13) If necessary, turn the
wingbolts to orient the blades vertically. Slide the
shroud downward to engage it behind each washer
(B) and then tighten the wingbolts.
2. Attach the Right Side Plate to the Rear Shroud. (Fig.
14) Align the two side plates to be perpendicular to
the Rear Shroud as in Figure 15.
3. Move the entire assembly close to the stove’s final
position.
PDV20
B
A
Porcelain
PDV20
SDVR
A
B
B
A
ST324
B
A
B
B
A
C
SDVR
ST323/470
Fig. 13 Fasten the left side to the rear shroud.
B
A
B
A
C
A
ST471
Fig. 14 Fasten the right side to the rear shroud.
90°
14
ST106
Fig. 15 Align both sides with rear shroud.
20003457
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