If this heater is not properly installed, operated, and maintained, a house fire may result.
For safety, follow all installation, operation and maintenance directions. Contact local
building officials about restrictions and installation inspection requirements in your
area.
DO NOT DISCARD THIS MANUAL: Retain for future use
30002278 10/06 Rev. 11
Dutchwest Non-Catalytic Convection Heater
The Dutchwest Model 2478 covered in this Owner’s Guide has been tested and
listed by OMNI - Test Laboratories, Inc. of Beaverton, Oregon. The test standards utilized were UL 1482 for the United States and ULC S-627 for Canada.
Dutchwest Model 2478 is not listed for mobile home installations.
This heater meets the U.S. Environmental Protection Agency’s emission limits for wood heaters sold on or after July 1, 1990.
Read this entire manual before you install and use
your new room heater. Failure to follow instructions
may result in property damage, bodily injury or loss of
life. Save these instructions for future use.
Proposition 65 Warning: Fuels used in gas, woodburning or oil fired appliances, and the products of
combustion of such fuels, contain chemicals known
to the State of California to cause cancer, birth defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
2
30002278
Dutchwest Non-Catalytic Convection Heater
G
F
E
D
C
B
A
H
Specifications
Model 2478
A 26³⁄₄” (683 mm)
B 27¹⁄₄” (695 mm)
C 29³⁄₄” (756 mm)
D 23” (584 mm)
E 17¹⁄₂ ” (445 mm)
F 27¹⁄₄” (692 mm) Center of Flue Collar, Rear Exit
G 30¹⁄₂” (775 mm)
H5³⁄₄” (146 mm)
Log length 22” (560 mm)
Maximum burn time
Average area heated (sq. ft.)2 800 - 1600 (74 - 149 m2)
Range of heat output4 10,600 - 25,300 Btu/hr.
Maximum heat output1 40,000 Btu/hr.
EPA emissions rating4 (g/h, non-catalytic) 1.49
Weight 420 lbs. (191 kg)
Loading Side or front
Flue exit position (reversible) Top or rear
Air control One
1
Up to 10 hrs.
Fig. 1 Dutchwest Convection Heater specifications.
1. Maximum burn times and heat outputs are based on laboratory testing using full loads of seasoned hardwoods, and may vary in individual use
depending on how the stove is operated, type and moisture content of fuels, and other factors. Maximum burn times are achieved under different
operating conditions than are maximum heat outputs.
2. These values are based on operation in building code-conforming homes under typical Winter climate conditions in the northeastern U.S. If your
home is of nonstandard construction (e.g. unusually well-insulated, not insulated, built underground, or if you live in a more severe or more temperate climate), these figures may not apply. Since so many variables affect performance, consult your Dutchwest Authorized Dealer to determine
realistic expectations for your home.
4. Under specific conditions used during EPA emissions testing.
30002278
3
Dutchwest Non-Catalytic Convection Heater
Installation
SAFETY NOTICE: IF YOUR DUTCHWEST CONVECTION HEATER IS NOT PROPERLY INSTALLED,
OPERATED AND MAINTAINED, A HOUSE FIRE MAY
RESULT. FOR SAFETY, FOLLOW ALL INSTALLATION, OPERATION AND MAINTENANCE DIRECTIONS. CONTACT LOCAL BUILDING OFFICIALS
ABOUT RESTRICTIONS AND INSTALLATION
INSPECTION REQUIREMENTS IN YOUR AREA.
Before you begin the installation, review your plans to
confirm that:
• Your stove and chimney connector will be far enough
from combustible material to meet all clearance requirements.
• The floor protector is large enough and is constructed
properly to meet all requirements.
• You have obtained all necessary permits from local
authorities.
Your local building official is the final authority for ap
proving your installation as safe and for determining
that it meets local and state codes.
Clearance and installation information is printed on the
metal label attached to the rear of the stove. Local authorities generally will accept the label as evidence that,
when the stove is installed according to the information
on the label and in this manual, the installation meets
codes and can be approved.
Codes vary in different areas, however. Before starting
the installation, review your plans with the local building
authority. Your local dealer can provide any additional
information needed.
Important: Failure to follow these installation instructions may result in a dangerous situation, including a
chimney or house fire. Follow all instructions exactly,
and do not allow makeshift compromises to endanger
property and personal safety.
Masonry Chimneys
If you use an existing masonry chimney, it must be
inspected to ensure safe condition before the stove
is installed. Your local professional chimney sweep,
building inspector, or fire department official will be able
either to make the inspection or to direct you to someone who can.
An inspection of the chimney must confirm that it has
a lining. Do not use an unlined chimney. The chim
ney should also be examined for cracks, loose mortar,
other signs of deterioration, and blockage. Repair any
defects before the chimney is used with your stove.
Unused openings in an existing masonry chimney must
be sealed with masonry to the thickness of the chimney
wall, and the chimney liner should be repaired. Openings sealed with pie plates or wallpaper are a hazard
and should be sealed with mortar or refractory cement.
In the event of a chimney fire, flames and smoke may
be forced out of these unused thimbles.
The chimney should be thoroughly cleaned before use.
A newly-built masonry chimney must conform to the
standards of your local building code or, in the absence
of a local code, to a recognized national code. Masonry
chimneys must be lined, either with code-approved
masonry or pre-cast refractory tiles, stainless steel
pipe, or a code-approved, “poured-in-place” liner. The
chimney’s clean-out door must seal tightly.
Prefabricated Double-Wall
Insulated Chimney
-
Chimney Types
Your Dutchwest Convection Heater must be connected
to 1) a chimney complying with the requirements for
Type HT chimneys in the standard for Chimneys, Factory-Built, Residential Type and Building Heating Appliance, UL 103, or 2) a code-approved masonry chimney
with a flue liner.
Whatever kind you use, the chimney and chimney connector must be in good condition and kept clean.
4
Tile Lined
Masonry
Chimney
ST241
Fig. 2 If in sound condition and approved for use, either a
masonry or a prefabricated chimney may be used.
30002278
Dutchwest Non-Catalytic Convection Heater
2' Min.
2' Min.
3'
Min.
0 To 10'
3'
Min.
0 To 10'
Reference
Point
Prefabricated Chimneys
A prefabricated metal chimney must be one tested and
listed for use with solid-fuel burning appliances.
A horizontal connector run should be inclined 1/4” per
foot (20 mm per meter) from the stove toward the
chimney. The recommended maximum length of a horizontal run is 3 feet (1m) and the total length of chimney
connector should be no longer than 8 feet (2.5m).
Chimney Height
For proper draft and good performance, the chimney
should extend at least 16’ (5 m) above the flue collar of
the stove.
The chimney must also extend at least 3’ (914 mm)
above the highest point where it passes through a roof,
and at least 2’ (610 mm) higher than any portion of a
building within 10’ (3 m). (Fig. 2)
DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER APPLIANCE.
AC246
Fig. 3 The 2/3/10 rule for chimneys.
Chimney Size
The Model 2478 heater should be vented into a masonry chimney with a square flue with nominal flue size
of 8” x 8” (203 x 203 mm), or a round flue with nominal
flue size of 6” (152 mm).
Chimney liners larger than 8” x 12” (203 x 305 mm)
may promote rapid cooling of smoke and reduction in
draft, especially if they are located outside the home.
These large chimneys may need to be insulated or
have their flues relined for proper stove performance.
Accessories to help make the connection between
stainless steel chimney liners and the stove are available through your local dealer.
Guidelines for Installing
the Chimney Connector
The chimney connector is the single-wall pipe, or listed
and approved double-wall pipe that connects the stove
to the chimney. The chimney itself is a masonry or
prefabricated structure that encloses the flue. Chimney
connectors are used only to make the connection from
the stove to the chimney.
Do not pass the chimney connector through a combustible wall, floor, or ceiling, through an attic or roof space,
or through a closet or similar concealed space. If passage through a combustible wall is unavoidable, follow
the recommendations in the following section on Wall
Pass-Throughs. Keep the passage as short and direct
as possible, with no more than two 90 degree turns.
Two Types of Connector
You may use either a single-wall steel connector of the
size and gauge described below, or a listed and approved double-wall connector.
Single-Wall Connector
The single-wall chimney connector should be made of
24 gauge or heavier steel, and must have a minimum
internal diameter of 6” (150 mm) for model 2478.
Install single-wall chimney connector not less than 18”
(450 mm) from the ceiling.
In cathedral ceiling installations, extend the prefabricated chimney downward to within 8 feet (2.5 meters)
of the stove. The entire chimney connector should be
exposed and accessible for inspection and cleaning.
Do not use galvanized chimney connector; it cannot
withstand the high temperatures that can be reached
by smoke and exhaust gases and it may release toxic
fumes under high heat.
Chimney
Elbow
Slip Pipe
Standard Connector
Flue Collar
Flue Liner
Flue
Thimble
Floor Protector
30002278
ST418
Fig. 4 Sections of a steel chimney connector of at least 24
gauge thickness are fastened together with screws to
connect the stove to the chimney.
5
Dutchwest Non-Catalytic Convection Heater
Double-Wall Connector
Information on assembling and installing double-wall
connectors is provided by the manufacturer of the
double-wall pipe. Follow the manufacturer’s installation
instructions exactly. Most manufacturers of prefabricated double-wall insulated chimneys also offer doublewall connector pipes. Using a chimney and connector
pipe from the same manufacturer helps simplify the
assembly and installation.
NOTE: For installations using double-wall connectors, minimum clearances must conform to listed
clearances in the Stove and Chimney Connector
Clearance Charts on Page 12 and 13 of this manual.
Assembling Single-Wall
Chimney Connector
SAFETY NOTE: Always wear gloves and safety
goggles when drilling, cutting or joining sections of
chimney connector.
For double-wall connectors, follow the manufacturer’s
instructions exactly. For single-wall connectors, follow
the instructions below.
1. Insert the crimped end of the first section into the
stove’s flue collar, and keep each crimped end pointing
toward the stove (Fig.5). Using the holes in the flue collar as guides, drill 1/8” (3 mm) holes in the bottom of the
first section of chimney connector and secure it to the
flue collar with three #10 x 1/2” sheet metal screws.
Toward
Stove
2. Secure each joint between sections of chimney con-
nector, including telescoping joints, with at least three
sheet metal screws.
3. Secure the chimney connector to the chimney. Instructions for various installations follow below.
4.Confirm that the installed stove and chimney con-
nector are correct distances from nearby combustible
material. See the clearance charts on pages 12 and 13.
NOTE: Special slip pipes and thimble sleeves that form
telescoping joints between sections of chimney connector are available to simplify installations. They can
eliminate the need to cut individual connector sections.
Consult your local dealer about these special pieces.
Securing the Connector to a
Prefabricated Chimney
Follow the installation instructions of the chimney
manufacturer exactly as you install the chimney. The
manufacturer of the chimney will supply the accessories to support the chimney, either from the roof of
the house, at the ceiling of the room where the stove is
installed, or from an exterior wall.
Special adaptors are available from your local dealer
to make the connection between the prefabricated
chimney and the chimney connector. (Fig. 6) The top
of such adaptors attach directly to the chimney or to the
chimney’s ceiling support package, while the bottom of
the adaptor is screwed to the chimney connector.
These adaptors are designed so the top end will fit
outside the inner wall of the chimney, and the bottom
end will fit inside the first section of chimney connector.
Any soot or creosote falling from the inner walls of the
chimney will stay inside the chimney connector.
Flue Gas
Direction
ST242
Fig. 5 Crimped sections always point toward the stove so
that any liquid condensation will not leak out.
6
Prefab (Insulated)
Chimney
Ceiling Support
Package
Prefab Chimney
Adapter
Chimney Connector
(Stovepipe)
ST419
Fig. 6 Joining the chimney connector to a prefabricated
chimney.
30002278
Dutchwest Non-Catalytic Convection Heater
Securing the Connector
to a Masonry Chimney
The Dutchwest Convection heater may be connected
to either a freestanding masonry chimney or a masonry
fireplace chimney.
Freestanding Installations
If the chimney connector must pass through a combustible wall to reach the chimney, follow the recommendations in the wall pass-through section that follows.
The opening through the chimney wall to the flue
(the “breech”) must be lined with either a ceramic or
metal cylinder, called the “thimble”, which is securely
cemented in place. (Fig. 7) Most chimney breeches
incorporate thimbles, but check to be sure the fit is snug
and the joint between thimble and chimney wall firmly
cemented.
A special piece called the “thimble sleeve,” slightly
smaller in diameter than the standard connector and
most thimbles, will ease the removal of the chimney
connector system for inspection and cleaning. Thimble
sleeves should be available from your local dealer.
To install a thimble sleeve, slide it into the breech until
it is flush with the inner flue wall. Don’t extend it into
the actual flue passage, as that could interfere with the
draft.
The thimble sleeve should protrude 1-2” (25-50 mm)
into the room. Use furnace cement and thin gasketing
to seal the sleeve in place in the thimble. Secure the
chimney connector to the outer end of the sleeve with
sheet metal screws.
Fireplace Installations -
Above the Fireplace
In this installation, the chimney connector rises from
the stove, turns ninety degrees, and goes back into the
fireplace chimney. The liner of the fireplace chimney
should extend at least to the point at which the chimney
connector enters the chimney. Follow all the guidelines
for installing a chimney connector into a freestanding
masonry chimney, and pay special attention to these
additional points:
• Check the stove and chimney connector clearances
to combustible mantel or trim materials. Use the
necessary combination of mantel, trim, and connector heat shields to provide the required clearances.
(Fig. 8)
• Double-check connector clearance from the ceiling.
• The fireplace damper must be closed and sealed
to prevent room air from being drawn up the flue,
reducing the draft. However, it must be possible to
re-open the damper to inspect or clean the chimney.
Thimble
Sleeve
Elbow
Chimney
Connector
Flue Liner
Fig. 7 The thimble, made of either ceramic or metal, must be
cemented in place securely.
Masonry Wall
Ceramic Flue Liner
Chimney Connector
Shield
Block-Off Plate
Chimney Connector
ST796as
Fig. 8 The connector enters flue above the fireplace. If the
clearance between the chimney connector and either the
mantel and/or the ceiling is inadequate, special protective
shields will be required.
Flue Liner
Extend Chimney Connector to the First Tile of
the Flue Liner
Observe
Miniumum Clearances
ST797
Fig. 9 The connector passes through the fireplace to enter
flue. Special Fireplace Adapter Kits to simplify fireplace installations are available from your local dealer.
Flue
Thimble
Keep
Sleeve
End Flush
with Flue
Tile
ST243
Damper
Plate is
Removed
or Locked
in Open
Position
Close Off
the Damper
Opening with
Sheet Metal
and Sealant
30002278
7
Dutchwest Non-Catalytic Convection Heater
Fireplace Installations -
Through the Fireplace
The Convection heater may be installed either without
legs* as a fireplace insert, or with standard legs attached - depending on the safety regulations that apply
to your situation, the height of the fireplace opening and
your own preference. For either situation, the chimney
connector/positive connection kit extends back from the
stove, enters the fireplace cavity, and turns upward. It
then passes through the fireplace damper opening and
smoke chamber and connects to the chimney flue.
In such installations, a “positive connection” must be
made to the chimney flue with a special kit available
from your local dealer. Also, special clearance and floor
protection provisions must be observed. These provisions are discussed in the Clearance and Floor Protection sections respectively.
Wall Pass-Throughs
Whenever possible, design your installation so the connector does not pass through a combustible wall. If you
must use a wall pass-through in your installation, check
with your building inspector before you begin and construct it in accordance with local building codes. Also
check with the chimney connector manufacturer for any
specific requirements.
Accessories are available for use as wall passthroughs. If using one of these, make sure it has been
tested and listed for use as a wall pass-through.
All combustible material in the wall is cut away a sufficient distance from the single-wall connector to provide
the required 12” (305 mm) clearance for the connector.
Any material used to close up the opening must be noncombustible.
The following wall pass-through methods may be approved in your area:
• Use a section of listed factory-built chimney with a
nine-inch clearance to combustibles.
• Place a chimney connector pipe inside a ventilated
thimble, which is then separated from combustibles
by 6” (152 mm) of fiberglass insulating material.
• If the stove is installed without legs, we recommend
the use of noncombustible tiles or pavers as shims to
allow air flow into the convection air inlets under the
stove. Make sure not to block air slots instove bottom
with shims or remove fan cover.
• Place a chimney connector pipe inside a section of
listed solid-insulated, factory-built chimney, with an
inside diameter 2” (51 mm) larger than the chimney
connector and having 1” (25 mm) or more of insulation and maintaining a minimum 2 inch air space
between the outer wall of the chimney and combustibles.
12”
(305 mm)
Chimney
Connector
12”
(305 mm)
ST420
Fig. 10 Wall pass-through enclosed with noncombustible
materials.
18” (450 mm)
Empty Space
All Around the
Chimney Connector
Fig. 11 Hollow wall pass-through.
Sheet Metal
Cover
(One side
only)
ST421
DO NOT CONNECT THE HEATER TO ANY AIR
DISTRIBUTION DUCT OR SYSTEM
In Canada: The Canadian Standards Association has
established different guidelines. Figure 11 shows one
method, in which all combustible material in the wall is
cut away to provide the required 18” (450 mm) clearance for the connector. The resulting space must
remain empty.
8
30002278
A flush-mounted sheet metal cover may be used on one
A
B
A
B
A
C
A
B
B
A
side only. If covers must be used on both sides, each
cover must be mounted on non-combustible spacers
at least 1” (25 mm) clear of the wall. Your Dutchwest
dealer or your local building inspector can provide details of other approved methods of passing a chimney
connector through a combustible wall. In Canada, this
type of installation must conform to CAN/CSA-B365,
Installation Code for Solid Fuel Burning Appliances and
Equipment.
NOTE: Do not vent your Dutchwest stove into a factorybuilt (zero-clearance) fireplace. These appliances and
their chimneys are specifically designed as a unit for
use as fireplaces. It may void the listing or be hazardous to adapt them for any other use.
Floor Protection
A tremendous amount of heat radiates from the bottom
plate of your Dutchwest stove. The floor area directly
under and around the stove will require protection from
radiant heat as well as from stray sparks or embers that
may escape the firebox.
Heat protection is provided by the CFM Corporation
Bottom Heat Shield. Spark, ember and thermal protection must be provided by a floor protector constructed
with noncombustible material as specified.
In the US and Canada most installations will require
that the bottom heat shield must be attached. Only
when the stove is placed on a completely noncombustible surface such as unpainted concrete over earth may
it be used without the heat shield.
Even when the bottom heat shield is installed, you
must provide special protection to the floor beneath.
For installation with the heat shield attached, use an
approved 5/8” (16mm) noncombustible hearth pad with
K = 0.84 BTU/in ft2 hr °F or an equivalent material with
an R-value of at least 0.744. (Refer to “How to Determine if Alternate Floor Protection Materials are Acceptable” section)The floor protector may be covered with
a decorative noncombustible material if desired. Do not
obstruct the space under the heater.
Protection requirements vary somewhat between the
United States and Canada as follows:
U.S. Installations: The floor protector is required under
the stove and must extend at least 16” from the front
and left (loading door) side of the stove, and at least 6”
from the right side and rear. (Fig. 12)
In Canada: a noncombustible floor protector is required
under the heater also. The floor protector must extend
18” (457mm) from the front and left (loading door) side
of the stove, and at least 8” (203mm) from the right side
and rear. (Fig. 12)
Dutchwest Non-Catalytic Convection Heater
U.S. CanadaA. 16” 18” (457 mm)
B. 6” 8” (203 mm)
C. 10” 10” (254 mm)
Minimum Dimensions for Noncombustible Floor
Protectors (Width x Depth):
(5/8” /16mm thick min. with an R-value of at least 0.744)
Model U.S. Canada
2478 49
Fig. 12 Be sure to follow exactly the minimum floor protection
requirements on all four sides of the stove.
Fig. 13 Combustible supporting timbers (A) may lie beneath
fireplace hearths; such situations require additional floor
protection.
¹⁄₂” x 45” 53¹⁄₂” x 49” (1359 mm x 1245 mm)
Due to the side loading door, floor protector require
ments call for more protection on the left side than on
the right. If you wish a more balanced look, increase
the other side of the hearth as well. Do not reduce side
protection under any circumstances.
How to Determine if Alternate Floor Protection Materials are Acceptable
All floor protection must be noncombustible (i.e. met
als, brick, stone, mineral fiber boards, etc.). Any organic
materials (i.e. plastics, wood paper products, etc.) are
combustible and must not be used. The floor protection
specified includes some form of thermal designation
such as R-value (thermal resistance) or k-factor (thermal conductivity).
ST798
ST799
-
-
30002278
9
Dutchwest Non-Catalytic Convection Heater
Procedure:
1. Convert specifications to R-value:
i. R-value given - no conversion needed.
ii. k-factor is given with a required thickness (T) in
inches:
1
R = x T
k
iii. K-factor is given with a required thickness (T) in
inches:
R = x T
1
K x 12
iv. r-factor is given with a required thickness (T) in
inches: R = r x T
2. Determine the R-value of the proposed alternate
floor protector:
i. Use the formula in Step 1 to convert values not
expressed as R.
ii. For multiple layers, add R-values of each layer to
determine overall R-value.
3. If the overall R-value of the system is greater than
the R-value of the specified floor protector, the alter
nate is acceptable.
EXAMPLE: The specified floor protector should be 5/8inch thick material with k-factor of 0.84. The proposed
alternate is 4” brick with an r-factor of 0.2 over 1/8”
mineral board with a k-factor of 0.29
Step a: Use formula above to convert specification to
R-value:
1
R = x T = x 0.625 = 0.744
k
1
0.84
Step b: Calculate R of proposed system.
4” brick of r = 0.2, therefore:
R
1/8” mineral board of k = 0.29, therefore
R
R
= 0.2 x 4 = 0.8
brick
mineralboard
total
= x 0.125 = 0.431
= R
brick
+ R
1
0.29
mineralboard
= 0.8 + 0.431 = 1.231
Step c: Compare proposed system Rtotal of 1.231 to
specified R of 0.744. Since proposed system Rtotal
is greater than required, the system is acceptable.
Definitions
R =
k = = K x 12
K =
(ft2)(hr)(°F)
(Btu)(in)
(ft2)(hr)(°F)
(ft2)(hr)(°F)
(ft2)(hr)(°F)
r =
(Btu)(in)
Btu
(Btu)(ft)
1
=
k
Fireplace Installations
To install the heater without legs as a fireplace insert,
the floor must be completely noncombustible, such as
an unpainted concrete floor over earth.
Many fireplaces do not satisfy the “completely non
combustible” requirement because the brick or concrete hearth in front of the fireplace opening usually is
supported by heavy wooden framing as in Figure 13.
Because heat passes readily through brick or concrete,
it can easily pass through to the wood. As a result, such
fireplace hearths are considered a combustible floor.
You may not install a heater on a combustible hearth
without legs. Standard leg installations must include the
bottom heat shield. The floor protector must also meet
standard requirements for freestanding installations.
Floor Protection for Fireplace
Installations with Standard Legs
-
Fireplace installations with the standard legs and the
bottom heat shield must have a floor protector of the
same construction as that specified for freestanding
installations: use an approved 5/8” (16mm) noncombustible hearth pad with K = 0.84 BTU/in ft2 hr °F or an
equivalent material with an R-value of at least 0.744
(that may be covered with a decorative noncombustible
material if you desire). (Refer to “How to Determine if
Alternate Floor Protection Materials are Acceptable”
section) The floor protector must extend at least 16”
(406 mm) [18” / 457 mm in Canada] from the front of
the stove and from the left (loading door) side, and at
least 8” (203 mm) from the right side and rear. It must
also provide protection beneath any horizontal runs of
the chimney connector, including 2” to either side.
Many raised hearths will extend less than the required
distance from the front of the heater when it is installed.
In such cases, sufficient floor protection, as described
above, must be added to extend the hearth 16” (406
mm) [18” (457 mm) in Canada].
Hearth rugs do not satisfy the requirements for floor
protection.
Fireplace insert installations also have specific clear
ance requirements to the side walls, side decorative
trim, and fireplace mantel. This information is found in
“Fireplace Installation Clearances” in this section.
REMINDER- FIREPLACE INSERT INSTALLATIONS
WITHOUT LEGS ARE PERMISSIBLE ONLY IF THE
HEARTH IS COMPLETELY NONCOMBUSTIBLE,
SUCH AS UNPAINTED CONCRETE OVER EARTH.
The Dutchwest Model 2478 has a reversible flue collar
to allow for either top exit or rear exit installations.
You may install your Dutchwest Model 2478 in an existing fireplace as a fireplace insert with no legs, or with
the standard legs attached.
10
30002278
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