Vermont Casting 20DVT User Manual

Page 1
INSTALLER/CONSUMER
  
SAFETY INFORMATION
PLEASE READ THIS MANUAL BEFORE INSTALLING AND USING APPLIANCE
WARNING! IF THE INFORMATION IN THIS MANUAL IS NOT FOLLOWED EXACTLY, A FIRE OR EXPLO­SION MAY RESULT CAUSING PROPERTY DAMAGE, PER­SONAL INJURY OR LOSS OF LIFE.
FOR YOUR SAFETY Installation and service must be performed by a qualified installer, service agency or the gas supplier.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
do not use any phone in your building.
Immediately call your gas
supplier from your neighbor’s phone. Follow the gas suppliers instructions.
If you cannot reach your gas
supplier call the fire department.
Brookhaven Direct Vent Model: 20DVT
Installation Instructions and
Homeowner’s Manual
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
INSTALLER: Leave this manual with the appliance. CONSUMER: Retain this manual for future reference.
10009459 2/07 Rev. 5
Page 2
Brookhaven Direct Vent Gas Fireplace
Table of Contents
PLEASE READ THE INSTALLATION & OPERATING INSTRUCTIONS
BEFORE USING APPLIANCE.
Thank you and congratulations on your purchase of a CFM Corporation fireplace. IMPORTANT: Read all instructions and warnings carefully before starting installation. Failure to follow these instructions fully may result in a possible fire hazard and will void the warranty.
Installation & Operating Instructions
Important Curing/Burning Instructions .................................................................................3
Locating Your Fireplace .......................................................................................................3
Fireplace Dimensions ..........................................................................................................4
Clearance to Combustibles ................................................................................................. 5
Mantels ...............................................................................................................................5
Hearth ...............................................................................................................................5
Framing and Finishing ......................................................................................................... 6
Final Finishing ..................................................................................................................... 6
Gas Specifications ...............................................................................................................6
Gas Inlet and Manifold Pressures ....................................................................................... 6
High Elevations ...................................................................................................................6
Gas Line Installation ............................................................................................................ 6
General Venting Information
General Venting ...................................................................................................................7
General Venting Information-Termination Location .............................................................8
General Information Assembling Vent Pipes ....................................................................... 9
Flex Vent Pipes ...................................................................................................................9
Twist Lock Pipes ................................................................................................................10
How to Use the Vent Graph ...............................................................................................10
Vertical Sidewall Applications & Installation ...................................................................... 10
Below Grade Installation ...................................................................................................13
Vertical Through-the-Roof Applications & Installation ...................................................... 14
Venting Components ......................................................................................................... 16
Operating Instructions
Glass Information ..............................................................................................................17
Cast Front Removal .........................................................................................................17
Window Frame Assembly Removal ...................................................................................17
Glass Cleaning ..................................................................................................................17
Installation of Logs and Lava Rock ...................................................................................18
Flame & Temperature Adjustment ..................................................................................... 19
Flame Characteristics ........................................................................................................19
Inspecting the Venting System .......................................................................................... 19
Lighting and Operating Instructions ...................................................................................20
Troubleshooting .................................................................................................................21
Fuel Conversion Instructions ............................................................................................. 22
Maintenance
Cleaning the Standing Pilot Control System .....................................................................24
Replacement Parts .....................................................................................................................25
Optional Accessories
Remote Controls ...............................................................................................................27
Ceramic Refractory Panels ...............................................................................................27
Warranty ....................................................................................................................................... 31
Energuide ..................................................................................................................................... 32
2
10009459
Page 3
Brookhaven Direct Vent Gas Fireplace
Y
E
A
B
C
D
F
Y
X
Installation & Operating Instructions
This gas appliance should be installed by a qualified installer in accordance with local building codes and with current CSA-B149.1 Installation codes for Gas Burning Appliances and Equipment. For USA Installations follow local codes and/or the current National Fuel Gas Code. ANSI Z223.1/NFPA 54. In the Commonwealth of Massachusetts, all gas fitting and installation of this heater shall only be done by a licensed gas fitter or licensed plumber. FOR SAFE INSTALLATION AND OPERATION PLEASE NOTE THE FOLLOWING:
1. This fireplace gives off high temperatures and should be located out of high traffic areas and away from furniture and draperies.
2. Children and adults should be alerted to the hazards of high surface temperatures of this fireplace and should stay away to avoid burns or ignition of clothing.
3. CAUTION: Due to high glass surface temperature chil-
dren should be carefully supervised when in the same room as fireplace.
4. Under no circumstances should this fireplace be modified. Parts removed for servicing should be replaced prior to operating this fireplace again.
5. Installation and any repairs to this fireplace must be per formed by a qualified installer, service agency or gas sup­plier. A professional service person should be contacted to inspect this fireplace annually. Make it a practice to have all of your gas fireplaces checked annually. More frequent cleaning may be required due to excess lint and dust from carpeting, bedding material, etc.
6. Control compartments, burners and air passages in this fire­place should be kept clean and free of dust and lint. Make sure the gas valve and pilot light are turned off before you attempt to clean this fireplace.
7. The venting system (chimney) of this fireplace should be checked at least once a year and if needed your venting system should be cleaned.
8. Keep the area around your fireplace clear of combustible materials, gasoline and other flammable vapor and liquids. This fireplace should not be used as a drying rack for cloth ing, nor should Christmas stockings or decorations be hung on or around the fireplace.
9. Under no circumstances should any solid fuels (wood, coal, paper or cardboard etc.) be used in this fireplace.
10. The flow of combustion and ventilation air must not be ob­structed in any way.
11. When fireplace is installed directly on carpeting, vinyl tile or any combustible material other than wood, the fireplace must be installed on a metal or wood panel extending the full width and depth of the fireplace.
12. This fireplace requires adequate ventilation and combustion air to operate properly.
13. This fireplace must not be connected to a chimney flue serving a separate solid fuel burning fireplace.
14. When the fireplace is not in use it is recommended that the gas valve be left in the OFF position.
WARNING: Check with your electronics manufacturer before installing a television or other electronic de­vice above this fireplace.
10009459 3
-
This appliance may be installed in an aftermarket per­manently located, manufactured home or mobile home, where not prohibited by local codes.
This appliance is only for use with the type of gas indicat­ed on the rating plate. This appliance is not convertible for use with other gases, unless a certified kit is used.
IMPORTANT:
PLEASE REVIEW THE FOLLOWING CAREFULLY
Remove any plastic from trim parts before turning the fireplace ON. It is normal for fireplaces fabricated of steel to give off some expansion and/or contraction noises during the start up or cool down cycle. Similar noises are found with your furnace heat exchanger or car engine. It is not unusual for your gas fireplace to give off some odor the first time it is burned. This is due to the curing of the paint and any undetected oil from the manufacturing process.
Please ensure that your room is well ventilated ­open all windows.
It is recommended that you burn your fireplace for at least ten (10) hours the first time you use it. If the optional fan kit has been installed, place the fan switch in the “OFF” position during this time.
Locating Your Fireplace
-
LU584-R
Fig. 1 Locate gas fireplace.
A) Flat on wall B) Cross corner C) **Island D) *Room divider E) *Flat on wall corner F) Chase installation Y) 6” minimum
NOTE: (fig. 1) ** Island (C) and Room Divider (D) installation is possible as long as the horizontal portion of the vent system (X) does not exceed 20’ (610 cm). See details in Venting Section.
* When you install your fireplace in(D) Room divider or (E) Flat on wall corner positions (Y), a minimum of 6” (153 mm) clear­ance must be maintained from the perpendicular wall and the front side edge of the fireplace. Refer to (Y) in Figure 1.
Page 4
Brookhaven Direct Vent Gas Fireplace
O - Rough Opening Width
K
F
Q
Rough Opening Depth
E
5/8” (16 mm)
L
L
N
M
J
P
Rough Opening Height
D
C
A
B
G
I
H
Gas Line Access
Electrical Access
No drywall in this area. Must use noncombustible wall board such as DuraRock.
20DVT Fireplace Dimensions
Fig. 2 Fireplace specifications and framing dimensions.
Ref. 20DVT A 20” (508 mm)
B 29 C 13 D 19 E 14 F 15” (381 mm) G 1 H 4 I 6 J 32 K 8” (203 mm)
L 31 M 44 N 23 O 21
¹⁄₂ (749 mm) ¹⁄₂ (343 mm) ³⁄₄ (502 mm) ³⁄₄ (375 mm)
¹⁄₂ (38 mm) ¹⁄₄ (108 mm) ³⁄₄ (171 mm)
¹⁄₂ (826 mm)
Framing Dimensions
³⁄₄ (806 mm) ⁷⁄₈ (1140 mm) ¹⁄₈ (587 mm) ¹⁄₄ (540 mm)
P 34” (864 mm) Q 15
¹⁄₂ (394 mm)
4
10009459
Page 5
Clearance to Combustibles
J
F
G
H
I
O
N
M
L
K
A B CDE
V
W
X
Y
Z
Fireplace
Top of Unit to Ceiling ................................32” (813 mm)
Front of Unit to Combustibles ...................36” (914 mm)
Appliance
Top of Standoff .........................................0” (0 mm)
Bottom ......................................................0” (0 mm)
Side .....................................................3/4” (19 mm)
Back .........................................................0” (0 mm)
Venting
Concentric sections of DV Vent ....................1” (25 mm)
Nonconcentric sections of DV Vent
Sides and Bottom ...................................1” (25 mm)
Top .........................................................2” (51 mm)
Mantels
The height that a combustible mantel is fitted above the fireplace is dependent on the depth of the mantel. This also applies to the distance between the mantel leg (if fitted) and the fireplace.
For the correct mounting height and widths refer to Figs. 3a and 3b, and the following Mantel Charts.
The fitting of a bay window trim kit does not effect the distances and reference points referred to in the diagram and chart.
Noncombustible mantels and legs may be installed at any height and width around the appliance. When using paint or lacquer to finish the mantel, such paint or lacquer must be heat resistant to prevent discoloration.
Brookhaven Direct Vent Gas Fireplace
CFM164b
Side of Fireplace
Combustion Opening
CFM170
Mantel Mantel Leg From Side
Ref. Leg Depth Ref. of Comb. Opening
F 12 (305 mm) K 12” (305 mm) G 9” (229 mm) L 9” (229 mm) H 6” (152 mm) M 6” (152 mm) I 4” (102 mm) N 4” (102 mm) J 3” (76 mm) O 3” (76 mm)
Mantel Shelf Mantel from Top of
Ref. or Breast Plate Ref. Combustion Chamber Depth 20DVT
V 10” (254 mm) A 18 W 8” (203 mm) B 16 X 6” (152 mm) C 14¹⁄₂” (368 mm) Y 4” (101 mm) D 12¹⁄₂” (318 mm) Z 2” (51 mm) E 10
Fig. 3a Combustible mantel minimum installation.
10009459 5
Fireplace Front
Mantel Chart
Maintain minimum 2¹⁄₂” (64 mm) clearance to combustible
Top of Combustion Chamber
¹⁄₂” (470 mm) ¹⁄₂” (419 mm)
¹⁄₂” (267 mm)
CFM146
Fig. 3b Combustible mantel leg minimum installation.
Hearth
A hearth is not mandatory but is recommended for aesthetic purposes. We recommend a noncombustible hearth which projects out 12” (305 mm) or more from the front of the fireplace.
Cold climate installation recommendation:
When installing this unit against a non-insulated exterior wall or chase, it is mandatory that the outer walls be insulated to conform to applicable insulation codes.
Proposition 65 Warning: Fuels used in gas, wood-
burning or oil fired appliances, and the products of combustion of such fuels, contain chemicals known to the State of California to cause cancer, birth defects and other reproductive harm. California Health & Safety Code Sec. 25249.6
Page 6
Brookhaven Direct Vent Gas Fireplace
A
B
Framing and Finishing
Check fireplace to make sure it is levelled and properly positioned.
To mount the appliance:
1. Choose the location.
2. This unit comes with four (4) flanges pre-mounted on both sides of the fireplace to allow two different drywall thicknesses to be used. Flange “A” is for 1/2” drywall while flange “B” is for 5/8” drywall.
3. Bend the desired flanges out 90° on both sides of the fireplace. Slide the fireplace into the framed opening until the flanges contact the front surfaces of the framing. Level the unit and secure it firmly in place.
Flange Drywall
Position Depth A 1/2” / 13 mm B 5/8” / 16 mm
Flange Location for
Desired Drywall Depth
Gas Specifications
Max. Min. Air Input Input Shutter Model Fuel Gas Control BTU/h BTU/h Setting
Sides & 20DVTRN Nat. Millivolt Hi/Lo 13,000 8,700 Bottom Half Open
Sides & 20DVTRP Prop. Millivolt Hi/Lo 13,000 8,700 Bottom
Half Open
Gas Inlet and Manifold Pressures
Natural LP (Propane)
Inlet Minimum 5.5” w.c. 11.0” w.c.
Inlet Maximum 14.0” w.c. 14.0” w.c.
Manifold Pressure 3.5” w.c. 10.0” w.c.
High Elevations
Input ratings are shown in BTU per hour and are certified without deration for elevations up to 4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA, installations must be in accordance with the cur­rent ANSI Z223.1/NFPA 54 and/or local codes hav­ing jurisdiction.
In Canada, please consult provincial and/or local authorities having jurisdiction for installations at elevations above 4,500 feet (1,370m).
Gas Line Installation
FP1539
Fig. 4 Nailing flanges.
Final Finishing
Noncombustible materials such as brick or tile may be extended over the edges of the face of the fireplace. DO NOT cover any vent or grille panels.
If a Trim Kit is going to be installed on the fireplace, the brick or tile will have to be installed flush with the edges of the fireplace.
The gas pipeline can be brought in through the rear of the appliance as well as the bottom. Knockouts are provided on the bottom behind the valve to allow for the gas pipe installation and testing of any gas connection. It is most convenient to bring the gas line in from the rear right side of the valve as this allows fan installation or removal without disconnecting the gas line.
The gas line connection can be made with properly tinned 3/8” copper tubing, 3/8” rigid pipe or an ap-
20DVT
Certified To
ANSI Z21.88-2005 / CSA 2.33-2005
Vented Gas Fireplace Heaters
Unit: GFDN4B0
proved flex connector. Since some municipalities have additional local codes, it is always best to consult your local authority and the National Fuel Gas Code, ANSI Z223.1/NFPA 54 in the USA or the CSA-B149.1 installa­tion code.
6
When purging the gas lines, the front win­dow frame assembly must be removed.
Always check for gas leaks with a mild soap and water solution applied with a brush no larger than 1” (25 mm). Never apply soap and water solution with a spray bottle. Do not use an open flame for leak testing.
10009459
Page 7
Brookhaven Direct Vent Gas Fireplace
TPTH
TH
TP
1/2” Gas Supply
1/2” NPT x 1/2” Flare Shut­off Valve
3/8” Flex Line (From Valve)
FP297A
Fig. 5 Typical gas supply installation.
The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Isolate or disconnect this or any other gas appliance control form the gas line when pressure testing.
The gas control is equipped with a captured screw type pressure test point, therefore it is not necessary to pro­vide a 1/8” test point up stream of the control.
When using copper or flex connector use only approved fittings. Always provide a union when using black iron pipe so the gas line can be easily disconnected for burner or fan servicing. See gas specification for pres­sure details and ratings.
The fireplace valve must not be subjected to any test pressures exceeding 1/2 psi. Isolate or disconnect this and any other gas appliance control from the gas line when pressure testing.
Remote ON/OFF Switch
Do not wire the remote ON/OFF wall switch for this gas appliance into a 120v power supply.
1. Thread wire through the electrical knockout located on either side of the unit. Take care not to cut the wire or insulation on metal edges. Ensure the wire is secured and protected form possible damage. Run one end of the gas control valve and the other end to the conveniently located wall switch.
2. Attach the wire to the ON/OFF switch and install switch into receptacle box. Attach cover plate to switch.
3. Connect wiring to gas valve. (Fig. 6)
Remote ON/OFF Switch
FP1218
Fig. 6 Remote switch wiring diagram for R models.
General Venting
Your fireplace is approved to be vented either through the side wall, or vertically through the roof.
Only CFM Corporation venting components specifi-
cally approved and labelled for this fireplace may be used.
If vent termination is installed in an accessible loca-
tion, Vent Termination Guard #53525 shall be in­stalled.
Vent terminations shall not be recessed into a wall or
siding.
Horizontal venting which incorporates the twist lock
pipe must be installed on a level plane without an inclining or declining slope.
Horizontal venting which incorporates the use of flex
venting shall have an inclining slope from the unit of 1/2” (13 mm) per 12” (305 mm).
10009459 7
There must not be any obstruction such as bushes, garden sheds, fences, decks or utility buildings within 24” (610 mm) from the front of the termination hood.
Do not locate termination hood where excessive snow or ice build up may occur. Be sure to check vent termi­nation area after snow falls, and clear to prevent ac­cidental blockage of venting system. When using snow blowers, make sure snow is not directed towards vent termination area.
Location of Vent Termination
It is imperative the vent termination be located observ­ing the minimum clearances as shown on the next page.
*Check with local codes or in absence of same with CSA B149.1 Installation Codes (1991) for Canada or follow the current National Fuel Gas Code, ANSI Z223.1/NFPA 54 for installations in the USA.
Page 8
Brookhaven Direct Vent Gas Fireplace
V
V
V
V
V
V
V
X
X
X
D
E
B
B
B
C
B
M
B
A
J
K
F
L
VENT TERMINATION AIR SUPPLY INLET
AREA WHERE TERMINAL IS NOT PERMITTED
H
I


Operable
Operable
Fixed
Closed
V
B
INSIDE
CORNER DETAIL
V
A
G
N
N
CFM145a
General Venting Information - Termination Location
Canadian Installations1 US Installations
2
A = Clearance above grade, veranda, porch, 12” (30cm) 12” (30cm) deck, or balcony
B = Clearance to window or door that may be 6” (15cm) for appliances 6” (15cm) for appliances opened < 10,000Btuh (3kW), 12” (30cm) < 10,000 Btuh (3kW), 9” for appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window 12” (305mm) recommended to 12” (305mm) recommended to prevent window condensation prevent window condensation
D = Vertical clearance to ventilated soffit located above the terminal within a horizontal 18” (458mm) 18” (458mm) distance of 2’ (610mm) from the center line of the terminal
E = Clearance to unventilated soffit 12” (305mm) 12” (305mm) F = Clearance to outside corner see next page see next page G = Clearance to inside corner (see next page) see next page see next page H = Clearance to each inside of center line 3’ (91cm) within a height of 15’ (5m) 3’ (91cm) within a height of 15’
extended above meter/regulator assembly above the meter/regulator assembly (5m) above the meter/regulator assy
I = Clearance to service regulator vent outlet 3’ (91cm) 3’ (91cm) J = Clearance to nonmechanical air supply inlet 6” (15cm) for appliances < 10,000 6” (15cm) for appliances
to building or the combustion air inlet to any Btuh (3kW), 12” (30cm) for < 10,000 Btuh (3kW), 9” other appliances appliances > 10,000 Btuh (3kW) and (23cm) for appliances > 10,000 < 100,000 Btuh (30kW), 36” (91cm) Btuh (3kW) and < 50,000 Btuh for appliances > 100,000 Btuh (30kW) (15kW), 12” (30cm) for appliances > 50,000 Btuh (15kW)
K = Clearance to a mechanical air supply inlet 6’ (1.83m) 3’ (91cm) above if within 10 feet (3m) horizontally
L = Clearance above paved sidewalk or paved 7’ (2.13m)† 7’ (2.13m)† driveway located on public property
M = Clearance under veranda, porch, deck or 12” (30cm)‡ 12” (30cm)‡ balcony
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes 2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes † A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves both dwellings ‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor: NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Direct Vent Fireplaces are certified as part of the appliance, with clearances tested and approved by the listing agency.
3. CFM Corporation assumes no responsibility for the improper performance of the appliance when the venting system does not meet these requirements.
Fig. 7 Termination location requirements.
8
10009459
Page 9
Outside Corner
Inside Corner
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
G =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
F =
Combustible 6" (152 mm)
Noncombustible 2" (51 mm)
G
Balcony ­with no side wall
M =
Combustible & Noncombustible 12" (305 mm)
M
Balcony ­with perpendicular side wall
M = 24" (610 mm) P = 20” (508 mm)
M
F
Alcove Applications*
C
D
C
E
V
V
Combustible & Noncombustible
V
V
V
E = Min. 6” (152 mm) for
non-vinyl sidewalls Min. 12” (305 mm) for vinyl sidewalls
O = 8’ (2.4 m) Min.
O
P
*NOTE: Termination in an alcove space (spaces open only on one side and with an overhang) is permitted with the dimensions specified for vinyl or non-vinyl siding and soffits. 1. There must be a 3’ (914 mm) minimum between termination caps. 2. All mechanical air intakes within 10’ (1 m) of a termination cap must be a minimum of 3’ (914 mm) below the termination cap. 3. All gravity air intakes within 3’ (914 mm) of a termination cap must be a minimum of 1’ (305 mm) below the termination cap.
Fig. 7a Termination clearances.
Canadian Installations:
General Information Assembling Vent Pipes
Venting system must be installed in accordance with the current CSA-B149.1 installation code.
USA Installations:
The venting system must conform with local codes and/ or the current National Fuel Gas code ANSI Z223.1/ NFPA 54.
Only venting components manufactured by CFM Corpo­ration can be used in Direct Vent systems.
Brookhaven Direct Vent Gas Fireplace
No.
of Caps D 1 3’ (.9 mm) 2 x D 2 6’ (1.8 m) 1 x D 3 9’ (2.7 m) 2/3 x D 4 12’ (3.7 m) 1/2 x D
D
= # of Termination caps x 3
Min.
C
= (2 / # termination caps) x D
Max.
* Be sure the flex vent is flat and flush with the flue or outer collar before proceeding. Apply a tug to be sure the vent will not slip off the collars.
Repeat process with 7” flex vent pipe. The same proce dure must be performed on the vent side.
C
Min.
Max.
Actual
Actual
Actual
Actual
Actual
584-15
-
Before joining the flex vent pipe to the unit, apply a bead of high temperature sealant* (provided) to the 4” pipe exiting the fireplace. Secure flex vent piep in place with a hose clamp (provided).
*Be sure the flex pipe overlaps at least 1” (25 mm) onto the collars of the fireplace and termination. If the ter­mination has an internal bead, be sure to overlap and secure 1” (25 mm) past the bead.
10009459 9
Flex Vent Pipes
Hose Clamp
Apply High Tem­perature Sealant
Fig. 8 Apply high temperature sealant to 4” and 7” pipes.
FP1471a
Page 10
Brookhaven Direct Vent Gas Fireplace
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
  
eg: A
eg: B
Twist Lock Pipes
When using CFM Corporation twist-lock pipe it is not necessary to use sealant on the joints. The only areas of the venting system that need to be sealed with high temperature silicone sealant are the sliding joints of any telescopic vent section used in the system.
To join the twist lock pipes together, simply align the beads of the male end with the grooves of the female end, then while bringing the pipe together, twist the pipe until the flange on the female end contacts the external flange on the male end. It is recommended that you secure the joints with three (3) sheet metal screws, however this is not mandatory with twist lock pipe.
To make it easier to assemble the joints we suggest putting a lubricant (Vaseline or similar) on the male end of the twist lock pipe prior to assembly.
Male End Female End
Vertical dimension from the floor of the unit
to the center of the horizontal vent pipe
Screw Holes
Fig. 9 Twist-lock pipe joints.
TWL100
Horizontal dimension from the outside face of the
wall to the center of the fireplace vent flange
How to Use the Vent Graph
The vent chart should be read in conjunction with the following vent installation instructions to determine the relationship of the vertical and horizontal dimensions of the vent system.
1. Determine the height of the center of the horizontal vent pipe exiting through the outer wall. Using this dimension on the Sidewall Vent Graph (Fig. 10) locate the point intersecting with slanted graph line.
2. From the point of this intersection, draw a vertical line to the bottom of the graph.
3. Select the indicated dimension, and position the fireplace in accordance with same.
Example A: If the vertical dimension from the floor of the
fireplace is 11’ (3.4 m) the horizontal run to the face of the outer wall must not exceed 14’ (4.3 m).
Example B: If the vertical dimension from the floor of the unit is
7’ (2.14 m), the horizontal run to the face of the outer wall must not exceed 8¹⁄₂’ (2.6 m).
10
Sidewall vent graph showing the relationship between vertical
and horizontal dimensions for a Direct Vent flue system.
Fig. 10 Sidewall venting graph. (Dimensions in feet)
Vertical Sidewall Applications
Since it is very important that the venting system maintain its balance between the combustion air intake and the flue gas exhaust, certain limitations as to vent configurations apply and must be strictly adhered to.
The Vent Graph shows the relationship between vertical and horizontal side wall venting and will help to deter­mine the various dimensions allowable.
Minimum clearance between vent pipes and com­bustible materials is 1”(25 mm) on top, bottom and sides unless otherwise noted.
When vent termination exits through foundations less than 20” below siding outcrop, the vent pipe must flush up with the siding. It is always best to locate the fireplace in such a way that minimizes the number of offsets and horizontal vent length.
The horizontal vent run refers to the total length of vent pipe from the flue collar of the fireplace to the face of the outer wall.
10009459
Page 11
Brookhaven Direct Vent Gas Fireplace
36"
(914 mm)
Max.
36"
(914 mm)
Max.
7'6"
(2.3m)
A
B
A + B = 17' (Max.)
(5.2m)
1
2
3
4
1
2
3
4
Horizontal plane means no vertical rise exists on this portion of the vent assembly.
The maximum number of 90° elbows per side wall
installation is three (3). (Fig. 11)
If a 90° elbow is fitted directly on top of the fireplace
flange, the maximum horizontal vent run before the termination or a vertical rise is 36” (914 mm). (Fig.
12)
If a 90° elbow is used in the horizontal vent run
(level height maintained) the maximum horizontal vent length is reduced by 36” (914 mm). (Fig. 12) This does not apply if the 90° elbows are used to increase or redirect a vertical rise. (Fig. 13)
3 x 90° Elbows
FP1176
Fig. 11 Maximum three (3) 90° elbows per installation.
Example: According to the vent graph (Page 10) the
maximum horizontal vent length in a system with a 7.5’ (2.3 m) vertical rise is 20’ (6 m) and if a 90° elbow is required in the horizontal vent it must be reduced to 17’ (5.2 m). In Figure 13 Dimension A plus B must not be greater than 17’ (5.2 m).
The maximum number of 45° elbows permitted per
side wall installation is two (2). These elbows can be installed in either the vertical or horizontal run.
For each 45° elbow installed in the horizontal run,
the length of the horizontal run MUST be reduced by 18” (45 cm). This does not apply if the 45° elbows are installed on the vertical part of the vent system.
The maximum number of elbow degrees in a system
is 270°. (Fig. 14) Example: Elbow 1 = 90° Elbow 2 = 45° Elbow 3 = 45° Elbow 4 = 90° Total angular variation = 270°
1 + 2 + 3 + 4 = 270°
FP1180
FP1177
Fig. 12 Maximum horizontal run with no rise.
Fig. 14 Maximum elbow usage.
Vertical Sidewall Installation
Twist Lock Pipe
STEP 1
Locate vent opening on the wall. It may be necessary to first position the fireplace and measure to obtain hole location. Depending on whether the wall is combustible or noncombustible, cut opening to size. (Fig. 15) (For combustible walls first frame in opening.)
NOTE: When using flex vent, the opening will have to be measured according to the 1/2” (13 mm) rise in 12”
Fig. 13 Horizontal run reduction.
10009459 11
FP1178
(305 mm) vent run.
Combustible Walls
(Fig. 15): Cut a 9³⁄₈”H x 9³⁄₈” W (240 x 240 mm) hole through the exterior wall and frame.
Noncombustible Walls (Fig. 15): Hole opening must be 7.5” (190 mm) in diameter.
Page 12
Brookhaven Direct Vent Gas Fireplace
X
X
X
X
Vent Opening for Combustible Wall
9³⁄₈
(240 mm)
Fig. 15 Locate vent opening on wall.
9³⁄₈
(240 mm)
Framing Detail
Fireplace Hearth
Opening for Noncombustible Wall
7¹⁄₂
(190 mm)
VO584-100
STEP 2
Measure wall thickness and cut adjustable zero clearance sleeve parts to proper length (MAXIMUM 12”/305 mm). Assemble sleeve and attach to firestop with #8 sheet metal screws (supplied). Install firestop assembly. (Fig. 16)
FP1181
Fig. 17 Vertical height requirements.
STEP 5
Measure the horizontal length requirement including a 2” (51 mm) overlap, i.e. from the elbow to the outside wall finish plus 2”, or the distance required if installing a second 90° elbow. (Fig. 18)
Always install horizontal venting on a level plane.
Zero clearance sleeve is only required for combustible walls.
Adjustable Zero Clearance Sleeve
#8 Screws (2)
Firestop
Adjustable Zero Clearance Sleeve
Fig. 16 Adjustable zero clearance sleeve.
Max. Length 12” (305mm)
#8 Screws (2)
STEP 3
Place fireplace into position. Measure the vertical height (X) required from the base of the flue collars to the center of the wall opening. (Fig. 17)
STEP 4
Apply a band of silicone to the inner and outer flue collars of the fireplace and using appropriate length of pipe section(s) attach to fireplace with three (3) screws. Follow with the installation of the inner and outer elbow, again secure joints with three (3) sheet metal screws. Wipe off any excess silicone.
#8 Screws (2)
ZCS101
FP1182
Fig. 18 Horizontal length requirement.
STEP 6
Use appropriate length of pipe section - telescopic or fixed - and install. The sections which go through the wall are packaged with the starter kit, and can be cut to suit if necessary.
Sealing vent pipe and firestop gaps with high tem
­perature sealant will restrict cold air being drawn in around fireplace.
12
10009459
Page 13
Brookhaven Direct Vent Gas Fireplace
12"
(305mm)
6"
(152mm)
5"
(127mm)
6"
(172mm)
6" (165mm)
STEP 7
Apply high temperature sealant to 4” (102 mm) and 7” (178 mm) collars or the termination one inch away from the end. Guide the vent termination’s 4” and 7”
collars into their respective vent pipes. Double check that the vent pipes overlap the collars by 2” (51 mm). Secure the termination to the wall with screws provided and caulk around the wall plate to weatherproof. As an alterna­tive to screwing the termination directly to the wall, you may also use expanding plugs or an approved exterior construction adhesive. You may also attach the termina­tion with screws through the inner body into the 4” vent pipe, however for this method, you must extend the 4” pipe approximately 6” (152 mm) beyond the outer face of the wall.
Support horizontal pipes every 36” (914 mm) with metal pipe straps.
STEP 4
Install the 4” (102 mm) flex vent pipe to the appliance collar as described on Page 13. Secure the end with the first spring 6³⁄₄” (172 mm) from the flex pipe end to the unit.
STEP 5
Slide the 7” (178 mm) flex vent pipe over the 4” flex vent pipe and secure 7” collar as described on Page 14.
STEP 6
Bend the flex pipe horizontal so the bottom of the hori zontal pipe measures 6¹⁄₂” (165 mm) from the top of the unit immediately after the 90° formation. (Fig. 20) Be sure to follow the 1/2” (13 mm) rise in a 12” (305 mm) horizontal run rule.
STEP 7
Install the 4” flex then 7” flex to the termination.
Vertical Sidewall Installation
Flex Vent Pipe
NOTE: The 40” (1016 mm) flex vent is used for 90° off
the top of the unit then out the back wall. Follow Steps 1 and 2 on Page 11.
STEP 3
Install the four (4) spacer springs on the 4” flex vent pipe. When installing the spacer springs around the 4” pipe, stretch the spring to approximately 15” (381 mm), wrap the spring around the pipe and interlock the ends of the spacer spring approximately 2” (51 mm). Mea­sure 6³⁄₄” (172 mm) from the end of the pipe. Place the next spring 5” (127 mm) from the previously installed spring. Place the next spring 6” (152 mm) from the last spring. Finally, place the last spring 12” (305 mm) from the last spring installed. (Fig. 19)
Fig. 20 Bend flex vent at 90° so horizontal portion is 6¹⁄₂ (165 mm) off top of unit.
Below Grade Installations
When it is not possible to meet the required vent ter­minal clearances of 12” (305 mm) above grade level a snorkel kit is recommended. This allows installation depth of down to 7” (178 mm) below grade level. The 7” is measured from the center of the horizontal vent pipe as it penetrates through the wall.
Ensure the sidewall venting clearances are observed.
4” Flex Vent Pipe
If venting system is installed below ground, we recom­mend a window well with adequate and proper drainage to be installed around the termination.
Spacer Spring
If installing a snorkel, a minimum 24” (610 mm) vertical rise is necessary. The maximum horizontal run with the 24” vertical pipe is 36” (914 mm). This measurement is taken from the collar of the fireplace (or transition elbow) to the face of the exterior wall. See the Sidewall Venting Graph for extended horizontal run if the vertical exceeds 24” (610 mm).
Fig. 19 Install spacer springs.
FP1474
1. Establish vent hole through the wall. (Fig. 15)
2. Remove soil to a depth of approximately 16” (406 mm) below base of snorkel. Install window well (not supplied). Refill hole with 12” (305 mm) of coarse gravel leaving a clearance of approximately
10009459 13
4” (102 mm) below snorkel. (Fig. 21)
FP1475
-
Page 14
Brookhaven Direct Vent Gas Fireplace
3. Install vent system. See Page 12, Steps 2 through 5.
4. Ensure a watertight seal is made around the vent pipe coming through the wall.
5. Apply high temperature sealant caulking (supplied) around the 4” and 7” snorkel collars.
6. Slide the snorkel into the vent pipe and secure to the wall.
7. Level the soil to maintain a 4” (102 mm) clearance below snorkel. (Fig. 21)
Zero Clearance Sleeve (if required)
Firestop
7” Pipe
24” (610 mm )
Minimum *
Fig. 21 Below grade installation.
Screws
7TDVSNORK (Snorkel)
4” Clear­ance Min.
Window Well
Gravel
Drain
Foundation Wall
*A minimum of 24” (610 mm) vertical pipe must be installed when using the 7TDVSNORK.
BG402a
Vertical Through-the-Roof Application
This gas fireplace has been approved for:
Vertical installations up to 40’ (12 m) in height. Up
to a 10’ (3 m) horizontal vent run can be installed within the vent system using a maximum of two 90° elbows. (Fig. 23)
Up to two 45° elbows may be used within the hori-
zontal run. For each 45° elbow used on the horizon­tal plane, the maximum horizontal length must be
reduced by 18” (450 mm). Example: Maximum horizontal length: No elbows = 10’ (3 m)
1 x 45° elbow = 8.5’ (2.6 m) 2 x 45° elbows = 7’ (2.1 m)
A minimum of an 8’ (2.5m) vertical rise is required.
Two sets of 45° elbow offsets may be used within the
vertical sections. From 0 to a maximum of 8’ (2.5 m)
of vent pipe can be used between elbows. (Fig. 24)
7DVCS supports offsets. (Fig. 25) This application
will require that you first determine the roof pitch
and use the appropriate starter kit. (Refer to Venting
Components List)
The maximum angular variation allowed in the sys-
tem is 270°. (Fig. 24)
The minimum height of the vent above the highest
point of penetration through the roof is 2’ (610 mm).
(Fig. 27)
Do not backfill around snorkel.
A clearance of at lest 4” must be main
-
tained between the snorkel and the soil.
If the foundation is recessed, use recess brackets (not supplied) for securing lower portion of the snorkel. Fas­ten brackets to wall first, then secure to snorkel with self drilling #8 x 1/2 sheet metal screws. It will be necessary to extend vent pipes out as far as the protruding wall face. (Fig. 22)
Snorkel
Foundation Recess
Watertight Seal Around Pipe
Fig. 22 Snorkel installation, recessed foundation.
Wall Screws
Sheet Metal Screws
BG401
Max. Height 40’ (12.2m) Min. Height 8’ (2.4m)
Max. 10’ (3m)
Support Straps Every 3’ (.9m)
FP1183
Fig. 23 Support straps for horizontal runs.
Vertical Through-the-Roof Installation
1. Locate your fireplace.
2. Plumb to center of the (4”) flue collar from ceiling
above and mark position.
3. Cut opening equal to 9
³⁄₈” x 9³⁄₈” (240 x 240 mm).
14
10009459
Page 15
1
2
3
4
1
2
3
4
1 + 2 + 3 + 4 = 270°
Min. 2' (610 mm)
Brookhaven Direct Vent Gas Fireplace
Attic Insulation Shield
Upper Floor
(279mm)
Ceiling Installation
11”
11”
(279mm)
FP1179
Fig. 24 Maximum elbow usage.
4. Proceed to plumb for additional openings through the roof. In all cases, the opening must provide a mini­mum of 1” (25 mm) clearance to the vent pipe, i.e., the hole must be at least 9³⁄₈” x 9³⁄₈” (240 x 240 mm).
5. Place fireplace into position.
6. Place firestop(s) #7DVFS or Attic Insulation Shield #7DVAIS into position and secure. (Fig. 26)
7. Install roof support (Fig. 25) and roof flashing making sure upper flange is below the shingles. (Fig. 28)
8. Install appropriate pipe sections until the venting is above the flashing. (Fig. 28)
9. Install storm collar and seal around the pipe.
10. Add additional vent lengths for proper height. (Fig.
28)
11. Apply high temperature sealant to 4” and 7” collars of vertical vent termination and install.
If there is a room above ceiling level, fire stop spacer must be installed on both the bottom ad the top side of the ceiling joists. If an attic is above ceiling level a 7DVAIS (Attic Insulation Shield) must be installed.
The enlarged ends of the vent section always face downward.
Joist
Nails (4)
Fig. 26 Place firestop spacer(s) and secure.
Fig. 27 Minimum termination to roof clearance.
3 #5 Sheet Metal Screws per Joint
Sealant
Storm Collar
Firestop Spacer
FP1029
FP1185
TWL101a
Fig. 28 Roof flashing.
Fig. 25 Venting supports.
Typical Roof
Support
Application
Typical Ceiling
Support
Application
FP1184
10009459 15
Page 16
Brookhaven Direct Vent Gas Fireplace
Venting Components
Starter Kit ­ Model 7TDVSK - Sidewall Venting (Twist Lock Pipe) Model 7FDVSK - Sidewall Venting (Flex Vent Pipe) Models 7TDVTK/TV - Hot Touch Termination Kits Model 7TDVTVTK/TV - Cool Touch Termination Kit Starter Kit - Model 7TDVSKV - Vertical Venting for 7TDVSKV-A order 1/12 to 6/12 roof pitch for 7TDVSKV-B order 7/12 to 12/12 roof pitch for 7TDVSKV-F order flat roof Starter Kit for Below Grade Installation Model 7TDVSKS -Snorkel Kit (Twist Lock Pipe) Model 7FDVSKS -Snorkel Kit (Flex Vent Pipe)
Starter Pipe Model 7TDVP 20/8 - 24” Starter Pipe Bulk Model 7FDVP 30/8 - 30” Flex Pipe Bulk
45o Elbow 7TDV45 for Rear Vent to Vertical Vent or Vertical/Horizontal Offsets
90o Transition Elbow 7TDVRT90 for Rear Vent to Vertical Vent 90° Elbow 7TDV90 Vertical/Horizontal Offset
Telescopic vent sections 7TDVP1117 -11” to 17” adjustable length 7TDVP3567 -35” to 67” adjustable length
Pipe sections for vertical or horizontal venting Model 7TDVP8” - 4 per box Model 7TDVP12” - 4 per box Model 7TDVP24” - 4 per box Model 7TDVP36” Model 7TDVP48”
Firestop Spacer Model 7DVFS
Attic Insulation Shield Model 7DVAIS
16
Vertical/Horizontal Combination Offset Support Model 7DVCS
10009459
Page 17
Operating Instructions
Brookhaven Direct Vent Gas Fireplace
Glass Information
Only glass approved by CFM Corporation should be used on this fireplace.
The use of any non-approved replacement glass will
void all product warranties.
Care must be taken to avoid breakage of the glass.
Do not operate appliance with glass front
removed, cracked or broken.
Replacement glass (complete with gasket and
window frame) is available through your CFM Corporation dealer and should only be installed by a licensed qualified service person.
Cast Front Panel
Attach the cast panel by hook­ing onto top of
Cast Front
fireplace.
To remove the cast front assem­bly, pull cast front up then lift out.
Fig. 29 Remove
FP1628
cast front by lifting up then out.
Window Frame Assembly Removal
1. Turn the fireplace OFF (including the pilot).
2. If the unit has been operating, allow time for the
components to cool.
3. Remove cast front assembly.
4. Unlock the frame window by removing the two (2)
machine screws at the top corners of the window frame.
5. Unlock the frame window by pulling the handle of the
two latches at the bottom part of the window frame. Pull the left latch counterclockwise and the right latch clockwise.
6. Pull the bottom of the glass frame assembly out and
slide the top of the frame assembly out the slot at the top.
7. To replace the window frame assembly, reverse this
procedure.
Machine Screw
Pull Left Side Latch Counter­clockwise
Fig. 30 Window frame assembly removal.
Machine Screw
Pull Right Side Latch Clockwise
FP1629
Glass Cleaning
It is necessary to clean the glass periodically. During start-up condensation, which is normal, forms on the inside of the glass and causes lint, dust and other airborne particles to cling to the glass surface. Also initial paint curing may deposit a slight film on the glass. It is therefore recommended the glass be cleaned two or three times with a non-ammonia household cleaner and warm water (gas fireplace glass cleaner is recommended). After the initial cleaning process the glass should be cleaned two or three times during each operating season depending on the environment in the house.
Clean the glass after the first two weeks of operation. Do not clean glass when hot. Do not use abrasive cleaners. Do not strike or slam the glass.
10009459 17
Page 18
Brookhaven Direct Vent Gas Fireplace
Installation of Logs
The logs are fragile and should be handled with care. Keep the packaging material out of the reach of children and dispose of the mterial in a safe manner.
The individual logs can be easily identified by the numbers cast on the underside of each log.
Log Identification Chart
LOGS 20DVT Log Rear J11
Log Front J12
Log Installation
1. Remove cast front assembly.
2. Remove window frame assembly.
3. Remove log box from inside firebox.
4. Unpack the logs from packaging and remove each log from its wrapping material. Set aside the ember and the lava rock bags.
As with all plastic bags - these are not toys and should be kept away from children and infants.
5. Place the log rear (J11). Place the two under side holes of the log over the two pin studs of the bracket on the left and right sides of the burner housing. (Fig. 31)
6. Place the log front (J12). Place the two underside holes of the log over the two pin studs of the bracket on the left and right sides of the front burner hous­ing. (Fig. 32)
7. Place ember material on top of burner. Scatter the ember material over the tiles on the front area of the burner housing. (Fig. 31) Do not pack the ember material. Separate it when unpacking and keep it in a fluffy and loose condition for more realistic ember effect.
8. Place large lava rock onto the two sides of the burner tray. (Fig. 31)
Do not place any of the lava rock material on the burner housing assembly.
Figure 31
-
Log Rear (J11)
Ember Material
18
Figure 32
LG471
Lava Rock
Log Front (J12)
LG470
10009459
Page 19
Brookhaven Direct Vent Gas Fireplace
L
O
H
I
Turn
counterclockwise
to increase
flame height
Turn clockwise
to decrease
flame height
LO
HI
Turn
counterclockwise
to decrease
flame height
Turn clockwise
to increase
flame height
Large Lava Rock
The large bag of lava rock provided with this fireplace must be placed on the firebox base around the sides of the burner assembly and on the tray beneath the grate.
Under no circumstances should this large lava rock be placed on any part of the burner assembly.
Flame & Temperature Adjustment
For fireplaces equipped with Hi/Lo valves, flame adjust­ment is accomplished by rotating the Hi/Lo adjustment knob located near the centre of the gas control. (Fig. 33 or 34)
Honeywell Valve
Fig. 33 Flame adjustment knob for Honeywell valve.
SIT 820 Valve
Fig. 34 Flame adjustment knob for SIT valve.
Flame Characteristics
It is important to periodically perform a visual check of the pilot and the burner flames. Compare them to Fig­ures 35 & 36. If any of the flames appear abnormal call a service person.
3/8” - 1/2”
(10 - 13 mm)
SIT Pilot
Fig. 35 Correct pilot flame appearance.
PSE Pilot
F584-703
Inspecting the Venting System
This appliance venting system is designed and con­structed to develop a positive flow adequate to remove flue gases to the outside atmosphere.
Any foreign objects in the venting system, except those designed specifically for the venting system, may cause spillage of flue gases.
To inspect the venting system, make sure the main gas valve is off. Remove window frame assembly (Refer to Window Frame Assembly Removal Section). Using a flashlight, check the area above the baffle in the com­bustion dome. Clean if necessary.
10009459 19
Yellow Flame
Red Glow
Fig. 36 Correct burner flame appearance for the 20DVT.
LG473
Page 20
Brookhaven Direct Vent Gas Fireplace
PILOT
ON
OFF
ON
P
I
L
O
T
O
F
F
O
F
F
5
4
3
2
1
O
F
F
P
i
l
o
t
3/8" - 1/2"
Lighting and Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit manu-
ally. When lighting the pilot follow these instruc­tions exactly.
B. BEFORE LIGHTING smell all around the
heater area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any fireplace
Do not touch any electric switch
Do not use any phone in your building
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas suppli-
Lighting Instructions
er’s instructions.
If you cannot reach your gas supplier, call
the Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not push in or turn by hand, do not try to repair it, call a qualified service technician. Applying force or any attempted repair may result in a fire or explosion.
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service techni cian to inspect the heater and to replace any part of the control system and any gas control which has been under water.
-
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to Step 4. For RN/RP appliances turn the On/Off switch to “OFF” position or set thermostat to lowest level.
4. Open control access panel.
5. Push in gas control knob slightly and turn clockwise to “OFF”.
Euro SIT SIT NOVA
Honeywell
6. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the floor. If you smell gas, STOP! Follow “B” in the safety infor­mation above. If you do not smell gas, go to the next step.
7. Remove glass door before lighting pilot. (See Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to “PILOT”.
10. Push the control knob all the way in and hold. Immediately light the pilot by repeatedly depress­ing the piezo spark ignitor until a flame appears. Continue to hold the control knob in for about one (1) minute after the pilot is lit. Release knob and it will pop back up. Pilot should remain lit. If it goes out, repeat steps 5 through 8.
If knob does not pop up when released, stop and immediately call your service technician or gas supplier.
If after several tries, the pilot will not stay lit, turn the gas control knob to “OFF” and call your service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to “ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
1. Turn the On/Off switch to Off position or set the thermostat to lowest setting.
2. Turn off all electric power to the fireplace if service is to be performed.
20
To Turn Off Gas To Heater
3. Open louvre assembly bottom.
4. Push in gas control knob slightly and turn clock­wise to “OFF”. Do not force.
5. Close control access panel.
10009459
Page 21
Brookhaven Direct Vent Gas Fireplace
Troubleshooting the Gas Control System
SIT NOVA 820 MILLIVOLT VALVE
NOTE: Before troubleshooting the gas control system, be sure external gas shut off is in the “On” position.
WARNING: REMOVE GLASS FRONT BEFORE DOING ANY GAS CONTROL SERVICE WORK.
1. Spark ignitor will not light A. Defective or misaligned Using a match, light pilot. If pilot lights, turn off electrode at pilot. pilot and push the red button again. If pilot will not light, check the gap at electrode and pilot; it should be 1/8” to have a strong spark.
B. Defective ignitor (Push Button) Push piezo Ignitor Button. Check for spark at electrode and pilot. If no spark to pilot, and electode wire is properly connected, replace ignitor.
2. Pilot will not stay lit after A. Defective pilot generator Check pilot flame. Must impinge on thermocouple/ carefully following lighting (thermocouple), remote wall thermopile. NOTE: This pilot burner assembly instructions. switch. utilizes both a thermocouple and a thermopile. The thermocouple operates the main valve opera­ tion (ON/ OFF). Clean and/or adjust pilot for maxi- mum flame impingement on thermopile and thermo­ couple.
B. Defective automatic valve Turn valve knob to “Pilot.” Maintain flow to pilot; millivolt meter should read greater than 10 mV. If the reading is okay and the pilot does not stay on, replace the gas valve. NOTE: An interrupter block (not supplied) must be used to conduct this test.
3. Pilot burning, no gas to A. Wall switch or wires defective Check wall switch and wires for proper connections main burner Jumper wires across terminals at wall switch; if burner comes on, repalce defective wall switch. If okay, jumper wires across wall switch wires at valve; if burner comes on, wires are faulty or connections are bad.
B. Thermopile may not be 1. Be sure wire connections from thermopile at generating sufficient gas valve terminals are tight and thermopile is millivoltage. fully inserted into pilot bracket.
2. One of the wall switch wires may be grounded. Remove wall switch wires from valve terminals if pilot now stays lit, trace wall switch wiring for ground. May be grounded to fireplace or gas supply.
3. Check thermopile with millivolt meter. Take reading at thermopile terminals of gas valve— should read 250-300 millivolts (minimum 150) while holding valve knob depressed in pilot position and wall switch “OFF.” Replace faulty thermopile if reading is below specified minimum.
C. Plugged burner orifice. Check burner orifices for debris and remove. D. Defective automatic valve Turn valve knob to “ON,” place wall switch to “ON” —
operator. millivolt meter should read greater than 100 mV. If the reading is okay and the burner does not come on, replace the gas valve.
4. Frequent pilot outage A. Pilot flame may be too low Clean and/or adjust pilot flame for maximum flame problem. or blowing (high) causing the impingement on thermopile and thermocouple. pilot safety to drop out. B. Possible blockage of the vent Check the vent terminal for blockage (recycling the
terminal. flue gases) C. Low gas supply pressure Check gas supply pressure to be between minimum
and maximum with the burner in the “ON” position.
SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION
10009459 21
Page 22
Brookhaven Direct Vent Gas Fireplace
A
B
C
O
F
F
P
I
L
O
T
O
D
E
F
O
F
F
P
I
L
O
T
O
Conversions must be completed by qualified personnel
Fuel Conversion Instructions
To convert the 20DVT unit for use with a different gas follow these instructions. Before proceeding, turn control knob on valve to “OFF” and turn gas supply OFF. Turn OFF any electricity that may be going to the appliance.
CAUTION: Logs may be HOT! Allow to cool before proceeding.
1. Remove window frame assembly. (Refer to “Window Frame Assembly Removal”, Page 17, Fig. 30)
2. Remove logs if previously installed.
NOVA SIT820 Valve Conversion
1. Using the TORX T20 bit, remove and discard the three (3) pressure regulator mounting screws (A), pressure regulator tower (B) and the spring and diaphragm assembly (C). (Fig. 37)
FC108
Fig. 38 Replace regulator.
Burner Orifice Conversion
1. Remove two (2) burner housing assembly mounting screws. (Fig. 39)
2. Lift burner housing up and remove burner orifice from manifold assembly using 7/16” wrench. (Fig.
39)
Burner Orifice (Refer to Conversion Kit Orifice chart)
Pilot Location
FC107
Fig. 37 Remove mounting screws, pressure regulator tower and spring and diaphragm assembly.
2. Insure the rubber gasket (D) is properly positioned and install the new HI/LO pressure regulator assem­bly to the valve using the new screws (E) supplied with the kit. Tighten the screws securely. (Ref. torque = 25 in/lb) (Fig. 38)
3. Install the enclosed conversion label (F) to the valve body where it can easily be seen. (Fig. 38)
Valve conversion is complete.
Burner Hous­ing Mounting Screw
Burner Housing Assembly
FP1630
Fig. 39 Burner housing assembly.
3. Install conversion orifices in place of orifices just removed.
4. Air shutter settings should be:
Natural Gas: sides and bottom half open LP: Side and bottom half open
5. Reinstall manifold to burner pan.
NOTE: It is not necessary to remove the pilot tube
for conversion.
10009459
22
Page 23
Brookhaven Direct Vent Gas Fireplace
Air Shutter
FP1631
Fig. 40 Back burner housing.
Pilot Orifice Conversion
1. Remove pilot hood by lifting up. (Fig. 41)
2. Remove pilot orifice with 5/32” Allen wrench. (Fig.
42)
3. Install conversion pilot orifice.
4. Reinstall pilot hood and be sure to align with index tab.
5. Turn the gas supply valve and gas valve on and test for leaks. Use a 50/50 solution of liquid soap and water to test for leaks at gas fittings and joints. Apply water/soap solution with brush only - do not over ap-
ply. NEVER test with an open flame.
6. Follow procedure on rating plate to light the pilot. Check for leaks.
7. Turn main burner on and check for leaks.
8. Reinstall logs and window frame assembly. Refer to Page 18 for proper log placement.
Installation complete.
Pilot Hood
Pilot Bracket
Fig. 41 Remove pilot hood.
Index Tab
Snap Ring
Fig. 42 Remove pilot orifice.
CO105a
Allen Wrench
CO106a
10009459 23
Page 24
Brookhaven Direct Vent Gas Fireplace
Maintenance
Burner and Burner Compartment
It is important to keep the burner and the burner compartment clean. At least once per year the logs and lava rock/ember material should be removed and the burner compartment vacuumed and wiped out. Remove and replace the logs as per the instructions in this manual.
Always handle the logs with care as they are fragile and may also be hot if the fireplace has been in use.
Contact your local representative to arrange an annual service program.
Cleaning the Standing
Pilot Control System
The burner and control system consists of
burner tube gas orifice
pilot assembly thermopile
millivolt gas valve
Most of these components may require only an oc­casional checkup and cleaning and some may require adjustment. If repair is necessary, it should be per-
formed by a qualified technician.
Logs May Be HOT!!
To obtain proper operation, it is imperative that the pilot and burner’s flame characteristics are steady, not lifting or floating.
Typically, the top 3/8” or 1/2” of the thermopile should be engulfed in the pilot flame. (Fig. 43)
To adjust pilot burner; (by qualified service technician)
1. Remove pilot adjustment cap.
2. Adjust pilot screw to provide properly sized flame.
3. Replace pilot adjustment cap.
The primary air shutter is set at factory and should only be adjusted, if necessary, by a qualified service techni­cian.
PSE Pilot
3/8” - 1/2”
(10 - 13mm)
SIT Pilot
F584-703
Fig. 43 Correct pilot flame appearance.
1. Turn off pilot light at gas valve side.
2. Let fireplace cool if it has been running.
3. Remove window frame assembly. (Refer to Window Frame Assembly Removal section)
4. Remove logs.
5. Vacuum burner compartment especially around orifice primary air openings.
6. Visually inspect pilot. Brush or blow away any dust or lint accumulation.
7. Reinstall logs.
8. Ignite pilot - Refer to Lighting Instructions.
9. Reinstall window frame assembly.
24
10009459
Page 25
Brookhaven Direct Vent Gas Fireplace
1
1a
1b
2
3
4
5
7a,b
8a,b
12
13
9
14
10
16
17
18
20
21
22
24
19
15
CFM Corporation reserves the right to make changes in design, materials, specifications, prices and discontinue colors and products at any time, without notice.
20DVT
Ref. Description 20DVT
1. Log Set (Complete) 10009451 1a. Log Rear J11 1b. Log Front J12
2. Lava Rock (Pkg) 10001454
3. Ember (Pkg) 10000550
4. Burner Housing Assy 10009061
5. Ceramic Tile (single) 57803 6a. Orifice Burner - Nat. (not shown) Refer to Rating Plate for Orifice Size 6b. Orifice Burner - Prop. (not shown) Refer to Rating Plate for Orifice Size
10009459 25
Page 26
Brookhaven Direct Vent Gas Fireplace
20DVT (continued)
Ref. Description 20DVT
7a. Orifice Pilot - Natural 10002268 7b. Orifice Pilot - Propane 10002269 8a. Pilot Assy. SIT - RN 10002264 8b. Pilot Assy. SIT - RP 10002265
9. Pilot Tubing w/Fittings SIT 10001296
10. Remote Switch Wire Assy. 20010345
11. Manifold Tubing w/Fittings (not shown) 57318
12. Thermocouple (RN/RP) 53373
13. Thermopile (RN/RP) 51827
14. Electrode Ignitor w/Cable (RN/RP) 10001297
15. Ignitor Piezo w/Nut 50932
16. Valve SIT 820.662 (RN) 20010563
17. Flexible Gas Line w/ON/OFF Shut-Off Valve 10009064
18. Frame Window w/Glass Assy. 10009485
19. Console Assy. 10009081
20. Support Housing & Log Left Assy. 10009060
21. Support Housing & Log Right Assy. 10009463
22. ON/OFF Switch 51842
23. Ceramic Refractory Lining Kit (not shown) 10009457
24. Relief Plate Assy. 10009064
25. Remote Switch Kit (not shown) 53875
Fuel Conversion Kits
Conversion Kit, NG to LP 20DVT Kit #10009486 Conversion Kit, LP to NG 20DVT Kit #10009488
26
10009459
Page 27
Optional Accessories Available
Remote Controls
Brookhaven Direct Vent Gas Fireplace
Optional remote control units are available to control different functions of the appliance.
Model Functions Controlled RC1 ON/OFF RC2 ON/OFF and Temperature IMTFK Wall mounted thermostat control
Ceramic Refractory Panels
NOTE: The ceramic refractories are shipped separate from the unit and MUST BE installed.
Take care when handling the refractory panels as they are fragile until held in place and supported.
Installation Instructions
1. Remove window frame assembly and logs.
2. Place rear ceramic panel in back of unit. (Fig. 44)
3. Place side panels.
4. Re-install logs and window frame assembly.
Optional Trim Kits
NOTE: The cast panel is optional, however, a cast
panel MUST BE installed with the fireplace. Item # Model # Description GAET4B0 BHTRIMEBBLK Ebony Black GABT4B0 BHTRIMCLBLK Classic Black
Rear Ceramic Panel
Burner
Fig. 44 Rear ceramic panel placement.
Back of Firebox
Rear Log Support
H102
Optional Cabinet
A cherry finish corner cabinet is available for the 20DVT. Item #BACG6B0, Model #BCCGF20CC.
10009459 27
Page 28
Brookhaven Direct Vent Gas Fireplace
28
10009459
Page 29
Brookhaven Direct Vent Gas Fireplace
10009459 29
Page 30
Brookhaven Direct Vent Gas Fireplace
30
10009459
Page 31
LIMITED LIFETIME WARRANTY
Brookhaven Direct Vent Gas Fireplace
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic brand gas fireplaces equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
CFM Corporation (hereinafter referred to collectively as the Company)
warrants that your new Vermont Castings Stove is free from manufacturing and material defects for a period of one year from the date of purchase, subject to the following conditions and limitations.
EXTENDED LIFETIME WARRANTY
The heat exchanger, where applicable, and combustion chamber
of every Vermont Castings or Majestic gas product is warranted for life against through wall perforation. All appliances equipped with an Insta-Flame Ceramic Burner have limited lifetime coverage on the ceramic burner plaque. Warrantees are made to the original owner subject to proof of purchase and the conditions and limitations listed on this Warranty Document
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a period of three years.
Note: On porcelain enamel finished external parts and accessories The
Company offers no Warranty on chipping of enamel surfaces. Inspect all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity environment
can be corrosive to the porcelain enamel finish. These conditions can cause rusting of the cast iron beneath the porcelain enamel finish, which will cause the finish to flake off.
Dye lot variations with replacement parts and/or accessories can occur
and are not covered by warranty.
GLASS DOORS: Glass doors are covered for a period of one year. Glass doors are not warranted for breakage due to misuse or accident. Glass doors are not covered for discoloration or burned in stains due to environmental issues, or improper cleaning and maintenance.
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be cleaned with Lemon oil only. mix and masonry cleaners may corrode the brass finish. The Company will not be responsible for, nor will it warrant any brass parts which are damaged by external chemicals or down draft conditions.
GAS VALVES: Gas valves are covered for a period of one year
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and mechanical components of the burner assembly are covered for one year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and CFM Corporation company supplied accessories are covered for a period of one year.
CONDITIONS AND LIMITATIONS
• This new Vermont Castings or Majestic product must be installed by a competent, authorized, service contractor. A licensed technician, as prescribed by the local jurisdiction must perform any installation/service work. It must be installed and operated at all times in accordance with the Installation and Operating instructions furnished with the product. Any alteration, willful abuse, accident, or misuse of the product shall nullify this warranty.
• This warranty is non-transferable, and is made to the original owner, provided that the purchase was made through an authorized supplier of the Company.
• The customer must pay for any Authorized Dealer in-home travel fees or service charges for in-home repair work. It is the dealers option whether the repair work will be done in the customer’s home or in the dealer’s shop.
• If upon inspection, the damage is found to be the fault of the manufacturer, repairs will be authorized at no charge to the customer parts and/or labor.
Brass cleaners cannot be used. Mortar
or Majestic Gas Fireplace/
• Any part and/or component replaced under the provisions of this warranty is covered for six months or the remainder of the original warranty, whichever is longest.
• This warranty is limited to the repair of or replacement of part(s) found to be defective in material or workmanship, provided that such part(s) have been subjected to normal conditions of use and service, after said defect is confirmed by the Company’s inspection.
• The company may, at its discretion, fully discharge all obligations with respect to this warranty by refunding the wholesale price of the defective part(s)
• Any installation, labor, construction, transportation, or other related costs/expenses arising from defective part(s), repair, replacement, or otherwise of same, will not be covered by this warranty, nor shall the Company assume responsibility for same. Further, the Company will not be responsible for any incidental, indirect, or consequential damages except as provided by law.
• SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR LIMITATIONS OF INCIDENTAL AND CONSEQUENTIAL DAMAGES OR LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS, SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE.
• All other warranties-expressed or implied- with respect to the product, its components and accessories, or any obligations/liabilities on the part of the Company are hereby expressly excluded.
• The Company neither assumes, nor authorizes any third party to assume on its behalf, any other liabilities with respect to the sale of this Vermont Castings or Majestic product
• The warranties as outlined within this document do not apply to chimney components or other non CFM Corporation accessories used in conjunction with the installation of this product..
• Damage to the unit while in transit is not covered by this warranty but is subject to claim against the common carrier. Contact the dealer from whom you purchased your fireplace/stove (do not operate the appliance as this might negate the ability to process the claim with the carrier).
• The Company will not be responsible for:
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
• This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated by
chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of dampness
or condensation
c) Any damages to the fireplace, combustion chamber, heat exchanger
or other components due to water, or weather damage, which is the result of but not limited to, improper chimney/venting installation.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
IF WARRANTY SERVICE IS NEEDED…
1) Contact your supplier. Make sure you have your warranty, your sales receipt, and the model/serial number of your CFM Corporation product.
2) D O N O T ATTEMPT TO D O A N Y SERVIC E WO R K YOURSELF.
10009459 31
Page 32
Efficiency Ratings
EnerGuide Ratings D.O.E. Model Fireplace Efficiency (%) Steady State (%) (AFUE%)
20DVTRN 60.1 80 64 20DVTRP 60.1 81 64
CFM Corporation
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6
800-668-5323 • www.cfmcorp.com
Loading...