SAFETY NOTICE: IF THIS APPLIANCE IS NOT PROPERLY INSTALLED,
OPERATED AND MAINTAINED, A HOUSE FIRE MAY RESULT.
TO REDUCE THE RISK OF FIRE, FOLLOW THE INSTALLATION
INSTRUCTIONS. FAILURE TO FOLLOW INSTRUCTIONS MAY RESULT
IN PROPERTY DAMAGE, BODILY INJURY OR EVEN DEATH. CONTACT
LOCAL BUILDING OFFICIALS ABOUT RESTRICTIONS AND
INSTALLATION INSPECTION REQUIREMENTS IN YOUR AREA.
Do Not Discard This Manual: Retain for Future Use
30001453 10/02 Rev. 1
1
Vermont Castings Madison
Introduction
Thank you for choosing a Vermont Castings Madison to meet your heating needs.
We're confident you will find the Madison to be an effective woodburning heater incorporating
modern, non-catalytic combustion technology with the classic aesthetic appeal of its Vermont
Castings lineage.
The Madison achieves high-efficiency through precisely calibrated delivery of primary and
secondary air into a refractory-insulated firebox. Properly operated and maintained according
to the guidelines in this manual, your Madison will provide safe, dependable, and economical
heating for years to come.
The Madison Model 1655 Series has been tested and is listed by Canadian Standards
Association (CSA). The test standards are ANSI/UL-1482 for the United States and ULC
S627 and CAN/CSA B366.2 for Canada.
The Madison Model 1655 Series is listed for burning wood fuel only. Do not burn other fuels.
The Madison Model 1655 Series is approved for installation in manufactured (mobile) homes
in the Unties States only, using the optional Mobile Home Kit #1894 in accordance with the
instructions in that kit an any local codes.
The Madison Model 1655 Series complies with the standards set forth by the Federal
Environmental Protection Agency, 40 CFR Part 60.532(b)(2), as stated on the permanent
label attached to each stove. The Madison Model 1655 Series meets Washington State
requirements.
We recommend that you hire a professional, solid-fuel stove technician to install your
Madison, or to advise you on the installation should you attempt to install it yourself. Consult
the authority having local jurisdiction (such as a municipal building department, fire
department, fire prevention bureau, etc.) before installation to determine the need for a
building permit. Also, consult your insurance agent to be sure your installation complies with
specific requirements that may vary locally.
In addition to directions on installation and operation, this manual includes directions on
maintenance and assembly. Please read this entire manual before you install or operate
your new room heater.
Parts List ............................................25
2
Installation
Accessories
#1891 Outside Air Kit
#1892 Bottom Heat Shield Kit
#1893 Rear Heat Shield Kit
#1894 Mobile Home Kit
Proposition 65 Warning: Fuels used in gas,
woodburning or oil fired appliances, and the products
of combustion of such fuels, contain chemicals
known to the State of California to cause cancer, birth
defects and other reproductive harm.
California Health & Safety Code Sec. 25249.6
Specifications
Madison, Model 1655 Series
Vermont Castings Madison
Maximum heat output......................... 39,700 Btu’s/hr.
Area heated...................................... Up to 1600 sq. ft.
This value can vary depending on how the stove is
operated, the type and moisture content of the fuel
used, as well as the design, construction and climatic
location of your home. Figures shown are based on
maximum fuel consumption obtained under laboratory
conditions and on average efficiencies.
2
These values are based on operation in building codeconforming homes under typical winter climate conditions in New England. If your home is of nonstandard
construction (e.g., unusually well insulated, not insulated, built under ground, etc.) or if you live in a more
severe or more temperate climate, these figures may
not apply. Since so many variables affect performance,
consult your Vermont Castings Majestic Products
Company authorized dealer to determine realistic
expectations for your home.
24³⁄₄”
(630mm)
Fig. 1 Madison 1655 dimensions.
18”
(470mm)
25"
(635mm)
28”
(710mm)
29”
(740mm)
1128
3
Vermont Castings Madison
Installation
SAFETY NOTICE: If your stove is not properly
installed, operated and maintained, a house fire
may result. For safety, follow all installation,
operation and maintenance directions. Contact
local building officials about restrictions and
installation inspection requirements in your area.
Before you begin an installation, review your plans to
be certain that:
• Your stove and chimney connector will be far enough
from combustible material to meet all clearance
requirements.
• The floor protector is large enough and is constructed properly to meet all requirements.
• You have all necessary permits from local authorities.
Your local building official is the final authority for
approving your installation as safe and determining
that it meets local and state codes.
The metal label permanently attached to the back
of the stove indicates that the Madison has been
tested to current UL and ULC standards by CSA.
Clearance and installation information is also printed
on the label. Local authorities generally will accept the
label as evidence that, when the stove is installed
according to the information on the label and in this
manual, the installation meets codes and can be
approved. Codes, however, vary in different areas.
Before starting the installation, review your plans with
the local building authority. Your local dealer can
provide any additional information needed.
For any unresolved questions about installation,
refer to the National Fire Protection Association’s
publication
neys, Fireplaces, Vents and Solid Fuel Burning Appliances
CAN-B365, Installation Code for Solid Fuel Burning
Appliances and Equipment.
bases for many national codes. They are nationally
recognized and are accepted by most local authorities.
Your local dealer or your local building official may
have a copy of these regulations.
ANSI/NFPA 211–1988 Standard for Chim-
. In Canada, the equivalent publication is
These standards are the
CSA
Chimneys
Your stove must be connected either to a sound
masonry chimney that meets local codes, to a relined
masonry chimney that meets local codes, or to an
approved prefabricated metal chimney. Whichever of
those types you use, the chimney and chimney connector must be in good condition and kept clean.
If you use an existing masonry chimney, it must be
inspected to ensure safe condition before the stove is
installed. Your local professional chimney sweep,
building inspector, or fire department official will be
able to make the inspection or direct you to someone
who can.
The chimney should extend at least 3' (900 mm)
above the highest point where it passes through a roof,
and at least 2' (600 mm) higher than any portion of a
building within 10' (3 m).
To assure proper draft and good performance, any
chimney used with this stove should extend at least 16'
(5 m) above the flue collar of the stove.
0 TO 10'
2' Min.
3'
Min.
Reference Point
Fig. 2 The 2'-3'-10' Chimney Rule.
Masonry Chimneys
An existing masonry chimney must be inspected to
confirm that it has a lining. Do not use an unlined
chimney. The chimney also should be examined for
cracks, loose mortar, other signs of deterioration, and
blockage. Repair any defects before the chimney is
used with your stove.
A prefabricated doublewall insulated chimney
0 TO 10'
2' Min.
3'
Min.
AC617
IMPORTANT: FAILURE TO FOLLOW THESE
INSTALLATION INSTRUCTIONS MAY RESULT IN A
DANGEROUS SITUATION, INCLUDING A CHIMNEY
OR HOUSE FIRE. FOLLOW ALL INSTRUCTIONS
EXACTLY AND DO NOT ALLOW MAKESHIFT
COMPROMISES TO ENDANGER PROPERTY AND
PERSONAL SAFETY.
4
A tile-lined
masonry
chimney
ST241
Fig. 3 Standard Chimney Types
Vermont Castings Madison
Masonry Chimneys, cont'd.
• Unused openings in an existing masonry chimney
must be sealed with masonry to the thickness of the
chimney wall, and the chimney liner should be
repaired. Openings sealed with pie plates or
wallpaper are a hazard and should be sealed with
mortar or refractory cement. In the event of a
chimney fire, flames and smoke may be forced out
of these unused thimbles.
• The chimney should be thoroughly cleaned before use.
• A newly-built masonry chimney must conform to the
standards of local building code, or, in the absence
of a local code, to a recognized national code.
Masonry chimneys must be lined, either with codeapproved masonry or precast refractory tiles,
stainless steel pipe, or a code-approved, "poured-inplace" liner. The chimney clean-out door must seal
tightly to ensure a good draft.
Prefabricated Chimneys
A prefabricated metal chimney must be one that is
tested and listed for use with solid-fuel burning appliances to the High-Temperature (H.T.) Chimney Standard UL-103-1985 (2100° F.) for the United States, and
High Temperature (650°C) Standard ULC S-629 for
Canada.
Chimney Size
This Madison is approved for venting into a masonry
chimney with a nominal flue size of 8" x 8" (200 x 200
mm), and into a round flue size of 8" (200 mm) or 6" (150
mm). It may be vented into larger chimneys as well,
however, chimneys with liners larger than 8" x 12" (200
x 300 mm) may experience rapid cooling of smoke and
reduction in draft, especially if they are located outside
the home. Such large chimneys may need to be
insulated or relined for proper stove performance.
DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER APPLIANCE.
NOTE: DO NOT VENT THIS STOVE INTO A
FACTORY-BUILT (ZERO-CLEARANCE) FIREPLACE. THIS STOVE HAS NOT BEEN TESTED
AND LISTED FOR THAT TYPE OF INSTALLATION. FACTORY-BUILT FIREPLACES AND
THEIR CHIMNEYS ARE SPECIFICALLY DESIGNED AS A UNIT FOR USE AS FIREPLACES.
IT MAY VOID THE LISTING OR BE HAZARDOUS
TO ADAPT THEM FOR ANY OTHER USE.
DO NOT CONNECT THE STOVE TO ANY AIR
DISTRIBUTION DUCT OR SYSTEM.
Chimney Connector Guidelines
A chimney connector is the double-wall or singlewall pipe that connects the stove to the chimney. The
chimney itself is a masonry or prefabricated structure
that encloses the flue. Chimney connectors are used
only to make the connection from the stove to the
chimney. They are for interior use only.
Double-wall connectors must be tested and listed
for use with solid-fuel burning appliances. Single-wall
connectors should be made of 24 gauge or heavier
steel, and should be 6" (150 mm) in diameter. Do not
use galvanized chimney connector; it cannot withstand
the high temperatures that can be reached by smoke
and exhaust gases, and may release toxic fumes
under high heat.
If possible, do not pass the chimney connector
through a combustible
wall or ceiling. If
passage through a
combustible wall is
unavoidable, refer to
the recommendations
in the section following
on Wall Passthroughs. Do not pass
the connector through
an attic, a closet or
any similar concealed
space. The whole
chimney connector
should be exposed and
accessible for inspection and cleaning.
Install the single wall chimney connector not less
than 23" (585 mm) from the ceiling. Keep it as short
and direct as possible, with no more than two 90
degree turns. If possible, use 45 degree elbows. Slope
horizontal runs of connectors upward 1/4" per foot (20
mm per meter) going from the stove toward the
chimney. The recommended maximum length of a
horizontal run is 3 feet (1 meter), and the total length of
chimney connector should be no longer than 8 feet (2.5
meters).
In cathedral ceiling installations, extend the prefabricated chimney downward to within 8 feet (2.5 meters)
of the stove.
SAFETY NOTE: ALWAYS WEAR GLOVES AND
PROTECTIVE EYEWEAR WHEN DRILLING,
CUTTING OR JOINING CHIMNEY CONNECTOR
SECTIONS .
Toward
stove
Flue gas
direction
ST242
Fig. 4 Chimney connector.
5
Vermont Castings Madison
Double-wall Chimney Connectors
The Madison is approved for installation in the U.S.
and Canada with double-wall chimney connectors that
have been tested and listed for use with solid-fuel
burning appliances by a recognized testing laboratory.
Follow the instructions for assembling and installing double-wall connectors provided by the manufacturer of the double-wall chimney. To ease assembly
and help assure safety, use chimney components
manufactured by a single source.
NOTE: For installations using double-wall
connectors, minimum clearances must conform to
those listed in the clearance chart on Page 12.
Single-wall Chimney Connectors
• Beginning at the flue collar of the stove, assemble
the chimney connector. Insert the first crimped end
into the stove’s flue collar, and keep each crimped
end pointing toward the stove. Using the holes in
the flue collar as guides, drill 1/8" (3 mm) holes in
the bottom of the first section of chimney connector
and secure it to the flue collar with three #10 x 1/2"
sheet metal screws.
• Secure each joint between sections of chimney
connector, including telescoping joints, with at least
three sheet metal screws. The predrilled holes in
the top of each section of chimney connector serve
as guides when you drill 1/8" (3 mm) holes in the
bottom of the next section.
• Secure the chimney connector to the chimney.
Instructions for various installations follow.
• Be sure the installed stove and chimney connector are
correct distances from nearby combustible material.
Note: Special slip pipes and thimble sleeves that
form telescoping joints between sections of chimney
connector are available to simplify assembly. Slip
pipes eliminate the need to cut individual connector
sections. Consult your local dealer about these special
connector sections.
Thimble Sleeve
Chimney
Connector
Flue
Securing the Single-wall Connector to a
Prefabricated Chimney
Follow the installation instructions of the chimney
manufacturer exactly.
Special adaptors are available from your local
dealer to make the connection between the prefabricated chimney and the chimney connector. The top of
such adaptors attach directly to the chimney or to the
chimney’s ceiling support package. The bottom of the
adaptor is secured to the chimney connector.
The adaptor forms a union between the chimney
and chimney connector that ensures any soot or
creosote falling from the inner walls of the chimney will
stay inside the chimney connector.
Securing the Single-wall Connector to a
Masonry Chimney
The Madison may be connected to either a freestanding masonry chimney or to a fireplace masonry
chimney.
Freestanding Installations
If the chimney connector must pass through a combustible wall to reach the chimney, follow the recommendations for Wall Pass-Through construction on
pages 7-8.
The opening through the chimney wall to the flue the "breech" – must be lined with a ceramic or metal
thimble which is securely cemented in place. (Fig. 5)
A metal pipe section called the “thimble sleeve,”
slightly smaller in diameter than standard connector
and the thimbles, will allow the removal of the chimney
connector system for inspection and cleaning. Thimble
sleeves are available from your local dealer.
To install a thimble sleeve, slide it into the breech
until it is flush with the inner flue wall. Be sure that it
does not extend into the flue passage where it could
interfere with the draft.
The thimble sleeve should protrude 1-2" (25-50
mm) into the room. Use furnace cement and thin
gasketing to seal the sleeve in place in the thimble.
Secure the chimney connector to the outer end of the
sleeve with sheet metal screws.
Keep sleeve
end flush with
flue tile
ST243
Fig. 5 The thimble, made of either ceramic or metal, must be
cemented securely in place.
6
Connection Above the Fireplace
In this installation, the chimney connector enters the
fireplace flue through a thimble located above the
fireplace. (Fig. 6) The liner of the fireplace chimney
should extend at least to the point at which the chimney connector enters the chimney. Follow all the
guidelines for installing a chimney connector into a
freestanding masonry chimney, and pay special
attention to these additional points:
• The stove and chimney connector clearances to
combustible mantel and trim materials are the same
as clearances to combustible walls. If necessary,
use a combination of mantel, trim, and connector
heat shields to provide the required clearances.
Refer to page 12.
• Double-check connector clearance to the ceiling.
• The fireplace damper must be closed and sealed to
prevent room air from being drawn up the flue which
could reduce performance. However, it must be
possible to reopen the damper to inspect or clean
the chimney.
• Floor protection requirements also apply to fireplace
installations.
Wall Pass-throughs
Whenever possible, design the installation so that the
connector does not pass through a combustible wall. If
you must include a wall pass-through in your installation, check with your building inspector before you
begin. Also check with the chimney connector manufacturer for any specific requirements.
Consult with your dealer regarding special connection components available for use as wall passthroughs. Use only parts that have been tested and
listed for use as a wall pass-through.
U.S. Requirements:
The National Fire Protection Association (NFPA) has
established guidelines for use in the United States for
passing chimney connectors through combustible
walls. Many building code inspectors follow these
guidelines.
Figure 7 shows one NFPA-approved method. All
combustible material in the wall is cut away to provide
12" (300 mm) clearance to the connector. Brick and
mortar are used to enclose the clearance area.
Alternate methods approved by the NFPA:
• Using a section of double-wall chimney with a 9"
(230 mm) clearance to combustibles. (Fig. 8)
• Placing a chimney connector pipe inside a steel
double-wall ventilated thimble, which is then separated from combustibles by 6" (150 mm) of fiberglass insulating material. (Fig. 9)
Vermont Castings Madison
Chimney Connector
Heat Shield
Note clearance
*
requirement on
pages 12-13
Fig. 6 If the clearance between the chimney connector and
either the ceiling or the mantel is inadequate, a protective
heat shield is required.
Fire clay liner
A
A
Fig. 7 Masonry Wall Pass-through with single wall
chimney connector.
Min. 9"
230mm
Sheet Steel
ST273
Supports
Fig. 8 Wall Pass-through using factory-built insulated
chimney section.
*
*
Mantel
Min. 2" (51mm) Chimney
clearance to brick and
combustibles
Masonry
Chimney
constructed
to NFPA
211
Chimney Flue
A = Minimum 12" (305 mm) brick
construction between liner and
combustible framing materials
Solid
insulated,
listed factorybuilt chimney
length set flush
with flue
Masonry
Chimney
constructed to
NFPA 211
Non-soluble
refractory cement
Min. 2"
(51mm)
Chimney Flue
Min. 12"
(305 mm)
Min. 9"
(230mm)
Air Space
ST244a
Chimney
connector
Fire clay
liner
Chimney
Connector
24 ga.Sheet
Steel
Supports
ST272
7
Vermont Castings Madison
• Placing a chimney connector pipe inside a section
of 9" (230 mm) diameter, solid-insulated, factorybuilt chimney, with two inches of air space between
the chimney section and combustibles. (Fig. 10)
Canadian Requirements:
In Canada, the Canadian Standards Association has
established specific guidelines regarding wall passthough design. Figure 11 shows one approved method
in which all combustible material in the wall is cut away
to provide the required 18" (460 mm) clearance around
the connector. The resulting space must remain
empty. A flush-mounted sheet metal cover may be
used on one side only. If covers must be used on both
sides, each cover must be mounted on noncombustible spacers at least 1" (25 mm) clear of the wall.
Your local dealer or your local building inspector can
provide details of other approved methods of passing a
chimney connector through a combustible wall.
In Canada, this type of installation must conform
to CAN/CSA-B365, Installation Code for Solid Fuel
Burning Appliances and Equipment.
Chimney clearance to sheet
steel supports and combustibles
Steel Thimble
with two 1"
(25mm) Ventilated
Channels
Chimney Connector
Masonry Chimney
constructed to NFPA 211
ST274
Chimney Flue
Fig. 9 Wall Pass-through using single wall chimney
connector with a ventilated steel thimble.
Chimney clearance to sheet steel
supports and combustibles
2" (51mm) Min.
air space
Chimney Flue
ST275
Prefab
Chimney
Section
24 ga. Sheet
Steel Supports
Fig. 10 Wall Pass-through with ventilated steel thimble.
2" (51mm) Min.
Min. 6"
(152mm)
Glass Fiber
Insulation
24 ga.Sheet
Steel Supports
2" (51mm)
Min.
2" (51mm) Min.
Chimney
Connector
Prefab
Chimney
Section
24 ga. Sheet
Masonry Chimney
constructed to NFPA 211
Steel Supports
Min. 18"
(460mm)
ST276
Chimney clearance to sheet steel
supports and combustibles
Chimney Flue
24 ga. Sheet
Steel Support
(one side only)
2" (51mm)
Min.
Min. 18"
(460mm)
Chimney
Connector
24 ga.Sheet
Steel Support
Masonry Chimney
constructed to CAN/CSAB365
Fig. 11 CSA approved Wall Pass-through.
Floor Protection
A tremendous amount of heat radiates from the
bottom plate of your Madison. The floor area directly
under and around the stove will require protection from
radiant heat as well as from stray sparks or embers
that may escape the firebox.
Heat protection is provided through the use of a
Vermont Castings Bottom Heat Shield #1892. Spark
and ember protection must be provided by a floor
protector constructed with noncombustible material as
specified.
Most installations will require that the bottom heat
shield be attached. Only when the stove is placed on a
completely noncombustible surface such as unpainted
concrete over earth may it be used without the heat shield.
Even when the bottom heat shield is installed, you
must provide special protection to the floor beneath.
For installations with the heat shield attached, use a
noncombustible floor protector such as 1/4” nonasbestos mineral board or equivalent, or 24 gauge
sheet metal. The floor protector may be covered with a
noncombustible decorative material if desired. Do not
obstruct the space under the heater.
Protection requirements vary somewhat between
the United States and Canada as follows:
For U.S. installations the floor protector is required under the stove and must extend at least 18”
from the front of the stove (“D”, Fig. 12), at least 4”
from the right side and rear (“C”, Fig. 12) and 16” from
the left side (“E”, Fig. 12). It must also extend under
the chimney connector and 2” to either side (“F”, Fig.
12).
To meet these requirements, a floor protector must
be at least 48” wide (“A”,Fig. 12) and 48” deep (“B”,Fig.
12)
In Canada, a noncombustible floor protector is
required under the heater also. The floor protector
must extend 18” (460 mm) to the front (D), and 8” (203
mm) from the right side (C) and rear (C) and 18”
(460mm) from left side (E).
8
To meet these requirements, a floor protector must
be at least 54” (1372mm) wide (“A”,Fig. 12) and 52”
(1320mm) deep (“B”, Fig. 12).
Fireplace Hearth Protection
Do not assume that your fireplace hearth is completely
noncombustible. Many fireplace hearths do not satisfy
the “completely noncombustible” requirement because
the brick or concrete in front of the fireplace opening is
supported by heavy wood framing. (Fig. 13) Because
heat is readily conducted by brick or concrete, it can
easily pass through to the wood. As a result, such
fireplace hearths can be a fire hazard and are considered a combustible floor.
For all fireplace installations, follow the floor
protection guidelines described above.
Keep in mind that many raised hearths will extend
less than the required clearance from the front of the
heater when it is installed. In such cases, sufficient
floor protection as described above must be added in
front of the hearth to satisfy the minimum floor protector requirement from the front of the stove: 18" (460
mm) from the front in the United States and 18" (460
mm) from the front in Canada.
Hearth rugs do not satisfy the requirements for
floor protection as they are only fire-retardant, not fire
proof.
Fig. 12 These dimensions are minimum requirements only.
Use greater dimensions whenever possible.
C
D
A
ST500a
Vermont Castings Madison
Wood framing
requires protection
from radiant heat
Fig. 13 Supporting timbers under fireplace hearths are
considered to be combustible.
ST247a
Clearance to Surrounding
Combustible Materials
When the stove is operating, both the stoveplate and
the chimney connector radiate heat in all directions. A
safe installation requires that adequate clearance be
maintained between the stove and nearby combustible
materials to ensure that those materials do not
overheat.
Clearance is the distance between either your
stove or chimney connector, and nearby walls, floors,
the ceiling, and any other fixed combustible surface.
Keep furnishings and other combustible materials
away from the stove as well. In general, a distance
of 48" (1220 mm) must be maintained between the
stove and moveable combustible items such as drying
clothes, furniture, newspapers, firewood, etc. Keep
this area empty of any combustible material.
Safe Ways To Reduce Clearances
The Madison clearance requirements, listed and
diagramed on pages 12-13, have been established
through testing to UL and ULC standards to meet most
installation configurations. These involve four basic
variables:
• When neither the
has a heat shield
• When only the
shield
installed.
• When only the
• When a heat shield is installed on
chimney connector and wall.
In general, the greatest clearance is required when
the stove will be positioned with no heat shield near a
wall with no heat shield. The least clearance is required when both the stove and the wall have heat
shields. Reducing a stove clearance may require
installation of a listed heat shield on the chimney
connector as well.
Clearances may be reduced only by means
approved by the regulatory authority, or in accordance
with the clearances listed in this manual.
chimney connector nor the wall
installed.
chimney connector has a heat
wall has a heat shield
mounted on it.
both the
9
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