Velleman K5600R Assembly instructions

Total solder points: 1400 Difficulty level: beginner 1o 2o 3o 4þ 5o advanced

K5600

ADVERTISEMENT LED DISPLAY

þ Create your own message for personal advertisements. þ Can be used for home, shop, car or truck… þ 12 self definable characters. þ 150 bright LED’s supplied with the kit. þ Many spectacular light effects on the message, (scrolling, blinking,

rolling, panning…).

þ Adjustable effect speed. þ Vertical or horizontal position possible þ Fixed displaying is possible (no effects). þ Different displays can be synchronised, to create longer messages,

or to create giant advertisements.

þ Special housing available order nr: B5600 þ Extra LED’s available, order nr: K/LEDHR (red) and K/LEDHG

(green)

Specifications

• 12 character positions

• 5 x 7 LED matrix for each character

• Bright LED’s, 60 to 80mcd

• Microprocessor technology

• Oscillator output for synchronisation with other display(s) (master /

slave configuration)

• Power supply: 12 to 28VDC (adapter type PS1208 for Europe)

• Reverse polarity protected

• Consumption: 760mA

• Dimensions: 80mm x 473mm

modifications reserved

PARTLIST H5600P-ED1

5%

1

2

3

4

5

6

7

8

9

A

B

1%

COLOR= 2… 5

4K7= ( 4 - 7 - 2 - B )

4K7= ( 4 - 7 - 0 - 1 - 1 )

I P E SF S DK N D GB F NL

CODICE

C

COLORE

O D E

CODIGO

DE

CORES

CODIGO DE COL-

ORES

VÄRI

KOODI

FÄRG

SCHEMA

FARVE

KODE

FARGE

KODE

FARB

KODE

COLOUR

CODE

CODIFICATION DES COU-

LEURS

KLEUR

KODE

0

Nero Preto Negro Musta Svart Sort Sort Schwarz Black Noir Zwart

Marrone Castanho Marrón Ruskea Brun Brun Brun Braun Brown Brun Bruin

Rosso Encarnado Rojo Punainen Röd Rød Rød Rot Red Rouge Rood

Aranciato Laranja Naranjado Oranssi Orange Orange Orange Orange Orange Orange Oranje

Giallo Amarelo Amarillo Keltainen Gul Gul Gul Gelb Yellow Jaune Geel

Verde Verde Verde Vihreä Grön Grøn Grønn Grün Green Vert Groen

C O D E

0

1

2

3

4

5

Blu Azul Azul Sininen Blå Blå Blå Blau Blue Blue Blauw

Viola Violeta Morado Purppura Lila Violet Violet Violet Purple Violet Paars

Grigio Cinzento Gris Harmaa Grå Grå Grå Grau Grey Gris Grijs

Bianco Branco Blanco Valkoinen Vit Hvid Hvidt Weiss White Blanc Wit

Argento Prateado Plata Hopea Silver Sølv Sølv Silber Silver Argent Zilver

Oro Dourado Oro Kulta Guld Guld Guldl Gold Gold Or Goud

6

7

8

9

A

B

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ASSEMBLY STEPS

Required tools to assemble the kit:

Use a small soldering iron of max. 40W. Use thin (1mm) solder, do not use any flux. Use a small cutter to trim the excess wires.

1.

Mount the components against the PCB surface and carefully solder the leads in place.

2.

Obtain cone- shaped, shiny soldered joints by heating up the component leads sufficiently.

3.

This solder joint results in a bad connection.

4.

Trim the excess wires up to the level of the solder

• Careless assembly will certainly lead to problems.

• Insert the part, oriented correctly, into its correct holes in the PCB.

• Mount the components in the correct order as stated in this manual.

• Do NOT remove the components from the tape, as they are in the cor-

rect mounting order.

• The component values in the circuit diagram are for reference only. The values in this parts list are correct and must be followed.

• Use the boxes q to check off your progress.

FBefore starting to build, read also the general guidelines

How the display is build:

1. Mount the components (sections 1 to 11).

2. Make a draft of your text, using the template on page 9. The display consists of 12 user definable characters. Depending on the wanted character, one must mount the LED’s at the appropriate position, see page 7.

3. The not used LED positions, must then be shunted by means of a piece of jumpwire.

3

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DIAGRAM

100n

Vss

5

15

NC

100K

R99

GND

10n

C2

1

GND

3n3

C1

SK1

DJ-005

SW

+

-

1N4007

D25

+V

100u

C7

100n

C3

UA7805

I

VR1

O

C4

100n

IC1

C6

3

JC

T0CKI

14

16

T85

Vdd

2

1 18

17

13

12

11

10

9

8

7

6

OSC1

10K

1K

+V1

RA3

RA2

RA1

RA0

RB7

RB6

RB5

RB4

RB3

RB2

RB1

RB0

R98

R97

1u

C5

MCLR

4

MICROCONTROLLER

PIC16C54A

3

OSC2

T0CKI

BC547B

OSC I/O

R100

4K7

R103

68

Vcontrol

OUT

3

5

TIMER

TRIGGER2TRESHOLD6DISCHARGE

555

IC2

4

RST

8

Vcc

7

SPEED

R102

1K

47K

RV1

1N4148D11N4148

1N4148

+V1

JC OPEN: LIGHT EFFECTS

JC CLOSED: COUNTINUE ON

+V1

R101

10K

D2

68

D24

68

R13

R14

R15

R16

R17

R18

R19

1N4148

R90

R91

R92

R93

R94

R95

R96

BC547B

D23

BC547B

1K8

R1

R12

T1

T2

T3

T4

T5

T6

T7

T78

T79

T80

T81

T82

T83

T84

L-53ID

LD31

L-53ID

LD32

L-53ID

LD33

L-53ID

LD34

L-53ID

LD35

L-53ID

LD416

L-53ID

LD417

L-53ID

LD418

L-53ID

LD419

L-53ID

LD420

L-53ID

LD26

L-53ID

LD27

L-53ID

LD28

L-53ID

LD29

L-53ID

LD30

L-53ID

LD411

L-53ID

LD412

L-53ID

LD413

L-53ID

LD414

L-53ID

LD415

L-53ID

LD21

L-53ID

LD22

L-53ID

LD23

L-53ID

LD24

L-53ID

LD25

L-53ID

LD406

L-53ID

LD407

L-53ID

LD408

L-53ID

LD409

L-53ID

LD410

L-53ID

LD6

L-53ID

LD7

L-53ID

LD8

L-53ID

LD9

L-53ID

LD10

LD1

CHARACTER1

LD2

LD3

LD4

LD5

LD16

L-53ID

LD17

L-53ID

LD18

L-53ID

LD19

L-53ID

LD20

LD11

LD12

LD13

LD14

LD15

+V

L-53ID

LD401

L-53ID

LD402

L-53ID

LD403

L-53ID

LD404

L-53ID

LD405

LD396

L-53ID

LD397

L-53ID

LD398

L-53ID

LD399

L-53ID

LD400

LD391

L-53ID

LD392

L-53ID

LD393

L-53ID

LD394

L-53ID

LD395

LD386

CHARACTER12

LD387

LD388

LD389

LD390

L-53ID

+V

Values are for reference only

4

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5

_______________________________________________________________________________________________________________________________________________________

1. JUMPERS

q J1

2. DIODES (Check the polarity!)

D...

CATHODE

4. IC SOCKET

(Check the position of the notch!)

1

IC...

q IC1: 18P q IC2: 8P

5. TRANSISTORS

q D1… D24: 1N4148 q D25: 1N4000…. 4007

3. ¼W RESISTORS

R...

q R1… R12: 1K8 (1-8-2-B) q R13… R96: 68 (6-8-0-B) q R97: 1K (1-0-2-B)

T...

MAX 8mm !

q T1… T85: BC547

q R98: 10K (1-0-3-B) q R99: 100K (1-0-4-B) q R100: 4K7 (4-7-2-B) q R101: 10K (1-0-3-B) q R102: 1K (1-0-2-B) q R103: 68 (6-8-0-B)

6

__________________________________________________________________________________________________________________________________________________________

6. CAPACITORS

C...

q C1: 3n3 (3300, 333) q C2: 10n (10000, 103) q C3: 100n (µ1, .1, 104) q C4: 100n (µ1, .1, 104) q C5: 100n (µ1, .1, 104)

7. ELECTROLYTIC CAPACITOR

(Check the polarity!)

9. RESISTOR TRIMMERS

RV...

q RV1: 47K (50K)

10. INSERT THE IC *

(Check the position of the notch!)

1

C...

+

q C6: 1µF q C7: 100µF

8. VOLTAGE REGULATOR

M3 NUT

M3 LOCK WASHER

VOLTAGE REGULATOR

PCB

I O

VR...

PIN 1

IC...

q IC1: VK5600 q IC2: 555 *

* See also point 18 B for use in Master/Slave configuration.

11. DC CONNECTOR

J...

M3 BOLT

q VR1: 7805 First fix the voltage regulator and then solder the leads!

q SK1: DJ005

7

_______________________________________________________________________________________________________________________________________________________

VERTICAL

12. LEDs (Check the polarity!)

LD...

CATHODE

q LD1… LDxx type L-53ID or L-53SGD

The position of the LED’s will determine each character. The following list is only a guideline, other characters can be made, limited only by your imagination. Bold characters can be made by using two positions to create one character. When using the display vertically, it is best to use two positions per character.

Some examples:

A

REGULAR CHARACTER

C

SIMPLE DRAWING EXAMPLE WITH 3 POSITIONS

B

DOUBLE SISE BOLD HORIZONTAL CHARACTER

D

DOUBLE SISE BOLD CHARACTER

IMPORTANT: NOT USED LED POSITIONS MUST BE SHUNTED BY MEANS OF A PIECE OF JUMP WIRE, EVEN IF NO LED IS USED ON THE ROW, OTHERWISE SOME LED’S WILL NOT LIT UP OR WILL BE DIMMER THAN OTHER LED’S. Tip: for experienced builders only: a shunt can be made by making a short circuit soldering point at a not used LED positions.

See table on next page,

8

__________________________________________________________________________________________________________________________________________________________

9

_______________________________________________________________________________________________________________________________________________________

10

__________________________________________________________________________________________________________________________________________________________

MORE INTERNATIONAL CHARTACTERS

11

_______________________________________________________________________________________________________________________________________________________

FIG 2

13.CONNECTION AND USE

A- Power supply:

Connect the unit to a DC supply voltage from minimum 12V to maximum 28V. A standard 12V / 800mA adapter (our type PS1208) can also be used, the inside of the connector must be connected to the positive terminal. Standard wires can also be used and soldered at the + and - connection.

+

-

FIG1

SW

12...28VDC/800mA IN

SK1

B- Use in a master / slave configuration:

If several units are used together for one advertisement, then it is best to synchronise the effects, this can be done by interconnecting the oscillators of all the units.

• Connect the points OSC - I/O together of all units.

• Connect the points OSC - GND together of all units.

OSC I/O

SK2

GND

12...28VDC/800mA IN

+

-

SW

SK1

+

-

SW

SK1

+

-

SW

SK1

JC

JC OPEN: LIGHT EFFECTS JC CLOSED: MESSAGE CONTINUE ON

IC2

SPEED

OSC I/O

SK2

GND

RV1

SPEED

OSC I/O

SK2

GND

RV1

SPEED

OSC I/O

SK2

GND

RV1

GND

I/O

To MAINS

• Remove IC2 from all units but one, so only in one unit IC2 must be mounted,

this is the master.

• Connect the power supply of all units, it is preferable to use separate supplies

for each unit.

• Connect all power supplies to the same mains outlet and switch on the power,

that way all units will receive power at the same time.

12

__________________________________________________________________________________________________________________________________________________________

FIG 3

FIG 4

CONNECTION AND USE (continued from page 11)

C- Use as a fixed display:

If no effects are wanted, and only a fixed message is needed, mount a jumpwire at position JC, next to IC1.

shunt

JC

1

IC1

D- Speed adjustment:

The speed of the effects can be adjusted by means of RV1. To adjust the speed in a master-slave configuration, only the master RV1 must be adjusted (This is the unit with IC2 mounted).

SK2

OSC I/O

GND

SPEED

RV1

Speed adjustment

13

_______________________________________________________________________________________________________________________________________________________

14.MOUNTING INTO THE OPTIONAL HOUSING

A special housing can be ordered, type: B5600

• Disassemble the housing by removing the front and side panels.

• Drill a pass through hole into the housing where supply wire is desired (side,

back, top, bottom…).

• In a master / slave configuration, drill also a pass through hole into the housing

where interconnection wires are needed.

• An extra hole can be made, if easy access to the speed adjustment potenti-

ometer is desired.

• Slide the PCB into the lower slot.

• Slide in the side panels.

• Mount the front panel.

!

IMPORTANT: If the unit is used with a power supply higher than 15V, then

ventilation holes must be made in the bottom and top part of the housing!

14

Velleman K5600R Assembly instructions

Specifications and Main Features

Frequently Asked Questions

User Manual