Vega IP-223 User Manual

Model IP-223

Remote Adapter Panel
Up to and including version 4.000

Technical Manual

803641 Rev J June 2007
PROPRIETARY NOTICE
PHONE NUMBERS
The product information and design disclosed herein were originated by and are the property of Telex Communications, Inc. Telex reserves all patent, proprietary design, manufacturing, reproduction, use and sales rights thereto, and to any article disclosed therein, except to the extent rights are expressly granted to others.
COPYRIGHT NOTICE
Copyright 2007 by Telex Communications, Inc. All rights reserved. Reproduction, in whole or in part, without prior written permission from Telex is prohibited.
WARRANTY NOTICE (LIMITED)
All Telex manufactured signaling products are guaranteed against malfunction due to defects in materials and workmanship for three (3) years, beginning at the original date of purchase.If such a malfunction occurs, the product will be repaired or replaced (at our option) without charge during the three (3) year period, if delivered to the Telex factory. Warranty does not extend to damage due to improper repairs, finish or appearance items, or malfunction due to abuse or operation under other than the specified conditions, nor does it extend to incidental or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation may not apply to you. This warranty gives the customer specific legal rights, and there may be other rights which vary from state to state.
FACTORY SERVICE CENTER
Factory Service Center Telex Communications, Inc. Radio Dispatch Products 8601 East Cornhusker Highway Lincoln, Nebraska, 68507
Sales:
Phone ....................................................................(800) 752-7560
Fax: .......................................................................(402) 467-3279
E-mail .................................................................vega@telex.com
Customer Service Repair: .................................................(800) 553-5992
Technical Support:
Phone.....................................................................(800) 898-6723
E-mail............................................. acttechsupport@us.telex.com
Web ...................................................................................www.telex.com
CLAIMS
No liability will be accepted for damages directly or indirectly arising from the use of our materials or from any other causes. Our liability shall be expressly limited to replacement or repair of defective materials.
The following items should be in this box:
PART
QTY DESCRIPTION
1 Ethernet Station, IP-223 879661
1 Terminal Strip Plug Connector 3-pole,
Weiland #25.320.0353.1
1 Cable, Cat-5 Cross-over 690498
1 Screw-driver channel/gain Telex/EV,
FAB
1 1.5 Amp Spare Fuse and Spare jumper
cap kit
1 Assembled, Vega Product Information CD804134
NUMBER
21-04-038986
450367
879492
4 Foot, Rubber, 3M# SJ-5003 DNP 56471001
1 Cable, DB25M-DB25M 3M (9ft) 690465
Table
of
Contents
OVERVIEW....................................................... 5
Operating Modes ....................................................5
FEATURES .....................................................................6
IP-223 A
CCESSORIES ....................................................7
IP-223 Specifications ..............................................7
Front Panel .............................................................8
TEST AND ADJUSTMENT POINTS ....................................8
H
ANDSET JACK .............................................................9
UTTON ...................................................................9
IC B LCD D L
TX LED ......................................................................10
LNK LED ...................................................................10
ISPLAY ...............................................................9
INE BUTTON ................................................................9
Back Panel ............................................................10
10/100 ETHERNET CONNECTOR ..................................10
S
ERIAL CONNECTOR ....................................................10
ADIO 1 AND RADIO 2 (LINE 1 AND LINE 2)
R
ONNECTORS ..............................................................11
C P
OWER CONNECTION ..................................................11
COMMUNICATIONS SYSTEM DESIGN .... 13
Network Requirements ..........................................13
BANDWIDTH ................................................................13
ULTICAST .................................................................13
M I
NTERNET GROUP MANAGEMENT PROTOCOL (IGMP) 14
ETWORK PERFORMANCE ...........................................14
N
INSTALLATION AND LEVEL SETTINGS . 15
Local/Radio Connections .....................................15
JUMPER POSITIONS .....................................................15
UDIO CONNECTION .............................................17
TX A
UDIO CONNECTION .............................................17
RX A COR (C I/O (I PTT C M R1 D CTCSS (C
ARRIER OPERATED RELAY)
NPUT/OUTPUT) ..................................................18
ONNECTION ......................................................18
ONITOR CONNECTION ..............................................18
AND R2 RELAYS .....................................................18
IGITAL I/O ................................................................19
ONTINUOUS TONE CODED
SQUELCH SYSTEM) CONNECTION ................................ 19
Tone/Console Operation ......................................19
2-/4-WIRE JUMPER SETTINGS ..................................... 19
TX S
IDE SETTINGS ..................................................... 19
L
OCAL PTT I/O ......................................................... 19
ROSS MUTE I/O ....................................................... 20
C S
UPERVISORY I/O ....................................................... 20
Level Adjustments .................................................20
GENERAL ALIGNMENT ................................................ 20
ADIO/LINE TX LEVEL ............................................... 20
R
ADIO/LINE RX LEVEL ............................................... 21
R L
INE TX MONITOR LEVEL
(TONE AND CONSOLE MODE ONLY) ............................ 21
CTCSS L
EVEL ............................................................ 21
Frequency Decoding ............................................22
SETUP INFORMATION................................ 23
Setting the IP Address Information ......................23
USING HYPERTERMINAL ............................................. 24
Accessing the IP-223 Web Setup Windows ..........27
IP-223 Web Setup Windows Standards ................28
LINKS ......................................................................... 28
UBMIT BUTTON ......................................................... 29
S
Welcome Window .................................................30
Basic Ethernet Setup .............................................31
USE DHCP SERVER CHECK BOX ............................... 31
NIT IP ADDRESS FIELD ............................................ 31
U S
UBNET MASK FIELD ................................................. 32
ATEWAY ADDRESS FIELD ......................................... 32
G DNS (D U P QOS (Q P QOS: D, T,
AND RELIABILITY) BITS FIELD .................................... 32
L
General Gain Setup ..............................................34
HANDSET MIC GAIN DROP-DOWN MENU ................... 34
OMAIN NAME SERVER) NUMBER 1-3 FIELDS .. 32
NIT NAME FIELD ..................................................... 32
ACKET DELAY BEFORE PLAYBACK FIELD .................. 32
UALITY OF SERVICE):
RECEDENCE BITS FIELD ........................................... 32
AND R (DELAY, THROUGHPUT,
OCAL COMPUTER IP ADDRESS 1-10 FIELDS ............. 33
Table
of
Contents
HANDSET SIDETONE GAIN DROP-DOWN MENU ..........34
R
ECEIVE GAIN DROP-DOWN MENU ............................34
RANSMIT GAIN DROP-DOWN MENU ..........................34
T CTCSS G TX V
AIN DROP-DOWN MENU ..............................34
OICE GAIN FIELD ................................................34
Multicast Address Setup .......................................35
CHANNEL NUMBER FIELD ...........................................35
NABLE VIA ETHERNET CHECK BOX ...........................35
E
HANNEL TYPE DROP-DOWN MENU ...........................36
C C
HANNEL NAME FIELD ...............................................36
ULTICAST ADDRESS FIELDS ......................................36
M
AND TX PORT FIELDS ...........................................37
RX TX G
ROUP PORT FIELD ..............................................37
HANNEL HOPS FIELD ................................................37
C
Per Line Setup ......................................................38
COMMAND BUTTONS ...................................................39
Prev Tones Button.................................................. 39
Line 1 Button.......................................................... 39
Line 2 Button.......................................................... 39
Next Tones Button .................................................. 39
P
ORT ENABLED CHECK BOX .......................................39
INE MODE STATUS FIELD ..........................................39
L
ELAY FIELD ......................................................39
PTT R
ONITOR RELAY FIELD ..............................................40
M S
ERIAL PORT MODE DROP-DOWN MENU ...................40
ERIAL PORT PARAMS DROP-DOWN MENU .................40
S
UNCTION TONE [ENABLE] CHECK BOX .....................40
F R
ELAY DROP-DOWN MENU .........................................41
ELAY GROUP DROP-DOWN MENU ............................41
R
ELAY TIME (MS) FIELD .............................................41
R D
IGITAL OUTPUT FIELD .............................................41
CTCSS F CTCSS D S
YSTEM FIELD (OR ZONE WHEN
ATTACHED
C
HAN FIELD ...............................................................43
C
ALL TYPE DROP-DOWN MENU ..................................43
IDEN NUMBER FIELD ..................................................44
T
YPE DROP-DOWN MENU ...........................................44
ISSI/GSSI N ANI S
REQ FIELD ...................................................43
EFAULT CHECK BOX ....................................43
TO AN EFJ DEVICE) ...................................43
UMBER FIELD ..........................................45
ETUP .................................................................45
Fleetsync Check Box ............................................. 45
FS 2400 baud Check Box ...................................... 45
MDC Check Box.................................................... 45
MDC 2400 baud Check Box.................................. 45
Tone Type Drop-Down Menu................................ 46
ANI Suffix Field..................................................... 47
Digit Duration Field.............................................. 47
Interdigit Duration Field....................................... 47
Pause Duration Field ............................................ 47
Preamble Duration Field ...................................... 47
Group Digit Field.................................................. 47
Repeat Digit Field ................................................. 47
ANI Decoder # Field ............................................. 47
ANI Call Type Drop-Down Menu ......................... 47
ANI Call Format Field .......................................... 47
COR S
ETUP ............................................................... 48
COR Active Check Box.......................................... 48
COR Active High Check Box................................. 48
A
UTO ANSWER SETUP ................................................. 49
Auto Answer Field................................................. 49
Auto Disconnect Time Field.................................. 49
CTCSS S
ETUP ............................................................ 49
Always On Radio Button ....................................... 49
On With PTT Radio Button ................................... 49
Tape Output Radio Button..................................... 49
D
ELAY SETUP ............................................................. 49
TX Delay Field ...................................................... 49
RX Delay Field ...................................................... 49
Squelch Tail Delay Field....................................... 49
LAM S
ETUP ............................................................... 50
LAM Level Field.................................................... 50
LAM Time Field .................................................... 50
O
PTIONS – ALL MODES OTHER THAN PHONE MODE .50
Supervisor Check Box ........................................... 50
Cross Mute Check Box .......................................... 50
Full Duplex Check Box ......................................... 50
RxAGC Check Box ................................................ 50
Hi-Pass RX Check Box.......................................... 50
Pre-Emphasize TX Check Box............................... 50
TX Monitor Check Box.......................................... 51
2 Wire Check Box.................................................. 51
Table
of
Contents
F1 Last Call Check Box (iDen Mode only)............ 51
Parallel Console Check Box .................................. 51
O
PTIONS – PHONE MODE ...........................................51
RP251/C550 S
C550 Operation Enabled Check Box..................... 51
RP251 Operation Enabled Check Box................... 51
RP251 Access Digits Field..................................... 51
RP251 Connect Digits Field .................................. 51
M
IC CLICK SETUP ......................................................52
Mic Click Call Enabled Check Box ....................... 52
Number of Clicks Field .......................................... 52
Time Between Clicks Field..................................... 52
Click Dial String Field........................................... 52
Click Dial Timeout Field ....................................... 52
Relay Closure......................................................... 52
R1 - Ring Check Box........................................... 52
R2 - OffHook Check Box..................................... 52
Rx AGC Enabled Check Box.................................. 52
Keep Alive Digits Enabled Check Box................... 53
Star/Pound Keying Enabled Check Box ................ 53
Detect Tones Enabled Check Box .......................... 53
Hook Flash Time Field .......................................... 53
Network Call Timeout Field................................... 53
Serial Port Mode Drop-Down Menu ..................... 53
Serial Port Params Drop-Down Menu .................. 53
Station ID Field...................................................... 53
ETUP ...................................................51
Save to EEPROM ..................................................54
RESET PARAMETERS BUTTON ......................................54
S
AVE CURRENT PARAMETERS BUTTON ........................54
ESET IP-223 BUTTON ...............................................54
R
Additional Feature ................................................56
Clone Console .......................................................57
Crosspatch Setup ..................................................58
LOCAL SETUP .............................................................59
Line – Line Enable Check Box............................... 59
Start Patch FTone Drop-Down Menu.................... 59
Stop Patch FTone Drop-Down Menu .................... 59
R
EMOTE SETUP ...........................................................59
RCP Enable Check Box ......................................... 59
Dialing Digits Field ............................................... 59
Interdigit Time Field ............................................. 59
Beep Dly Field....................................................... 59
Patch Timeout Field .............................................. 59
Global Field .......................................................... 59
Drop All Field ....................................................... 60
RCP T
C
ABLES .............................................................. 60
Entry Field............................................................. 60
Add String Field .................................................... 60
Delete String Field ................................................ 60
Mode Drop-Down Menu ....................................... 60
Phone Field (DIAL option only)............................ 60
#1 or #2 Drop-Down Menu
(XPATCH option only).......................................... 61
IP Address Field (XPATCH option only).............. 61
Rx Multicast Field (DLVOIP option only) ............ 61
Rx Port Field (DLVOIP option only) .................... 61
Tx Multicast Field (DLVOIP option only) ............ 61
Tx Port Field (DLVOIP option only) .................... 61
OMMAND BUTTONS .................................................. 61
Prev 10 Button....................................................... 61
Next 10 Button....................................................... 61
CRP PIN Table .....................................................63
PIN ENABLE CHECK BOX ........................................... 63
NTRY FIELD ............................................................. 63
E
IELD ................................................................. 63
PIN F C
OMMAND BUTTONS .................................................. 64
Prev 30 Button....................................................... 64
Next 30 Button....................................................... 64
PIN Change ..........................................................65
Tone Frequency & Durations ...............................66
PTT FREQUENCY DROP-DOWN MENU ....................... 66
UARD TONE DURATION FIELD ................................. 66
G G
UARD TONE MAGNITUDE FIELD .............................. 66
OLD TONE MAGNITUDE FIELD ................................ 67
H H
OLD TONE HANGTIME FIELD ................................... 67
F
UNCTION TONE DURATION FIELD ............................ 67
UNCTION TONE MAGNITUDE FIELD ......................... 67
F M
ONITOR FREQUENCY FIELD ..................................... 67
FT
ONE 1-16 FREQUENCY FIELDS ............................... 67
Software Updates ..................................................68
Table
Contents
UPGRADE THE IP-223 SOFTWARE ...............................68
SCHEMATICS AND PARTS LISTS.............. 71
IP-223 SETTINGS - QUICK REFERENCE . 87
I/O Connectors .....................................................87
Adjustments ...........................................................87
Jumper Settings .....................................................88
PCB 750743 OR PCB 750630 REVISION F .................88
PCB 750743
REVISION C, D, E, AND F ............................................88
PCB 750630
Additional Resources ............................................89
Notes .....................................................................92
OR PCB 750630
REVISION A ............................................88
of
CHAPTER 1
Overview
The IP-223 Remote Adapter Panel (IP-223) provides a reliable means of remotely controlling two audio devices. The adapter
has multiple modes allowing it to connect to both digital and analog consoles, and performs a variety of other tasks related to
putting radios on a digital network.
The IP-223 is interconnected to the distant remote control console(s) by means of any available WA N (Wide Area Network) or
LAN (Local Area Network) connection.

Operating Modes

The IP-223 is capable of operating each audio port in different modes:
Local Mode – The radio is connected directly to the IP-223 allowing for simple migration and local control of the radio.
Tone Mode – The IP-223, based on Ethernet traffic, generates the keytones required to control standard industry tone-
equipped radio circuits. This allows an existing tone decoder and radio to be connected. This mode also supports a parallel analog console for local control.
FIGURE 1. Local and Tone Mode Connections
5
Overview
Ethernet TX and LINK LEDs
PTT, Monitor, F1 and F2 relays (programmable to any
function tone or revert to F1)
Four (4) PTT modes and three (3) monitor modes
Nine selectable PTT frequencies
7 digital outputs for channel selection, completely
programmable per function tone
CTCSS (Continuous Tone Coded Squelch System)
generation (64 frequencies)
Hardware and software gain control
Local handset port for monitoring activity and
transmission back to base or to radio
RS-232C port on rear for initial configuration and
direct radio control
Single function tone recognition (16 function tones)
RX (Receive) audio squelch
Crosspatch capability
ANI (Automatic Number Identification) over the air –
decode and display
Provides iDen interface
Supports Sepura SRM2000, TETRA radio
E.F. Johnson RS5300 P25 radio interface
Remote Crosspatch capabilities
POTS line fail-over
Phone line interface
MDC and Fleetsync Decode
5/6 Tone signalling encode/decode
Kenwood radios interface
Console Mode – Allows the use of existing tone-based consoles. The IP-223 decodes industry standard tones, converts it to Ethernet traffic to another IP-223 that regenerates the industry standard tones for control of existing tone remote adapters.
FIGURE 2. Console Mode Connection
Phone Mode – Using the PIB-223 Phone Interface Box, a line on the IP-223 is used to connect to an analog phone line.
iDen Radio Mode – Using the NI-223, allows interface with a Falcon Class PTT (Push-To-Talk) mobile phone system.
TETRA Radio Mode – Used to interface to a TETRA digital trunked system using the IP-223 and the Sepura SRM2000
mobile radio. The IP-223 interfaces the radio through the PEI (Peripheral Equipment Interface) allowing dispatch access to TETRA radio assets.

Features

NOTE: The features listed below for the IP-223 version 4.000 do not comprise the full feature set. For more information
on all the features available, contact Radio Dispatch Sales listed on www.telex.com
.
6

IP-223 Specifications

NOTE: Transient protection is provided near all audio inputs and outputs. The IP-223 line transformers are not designed
to operate on lines carrying DC (direct current). If a voltage is on the line, isolate with external capacitors. If the line termination must conduct direct current, install a 600:600-ohm transformer designed for the current involved.

IP-223 Accessories

There are several optional accessories available for the IP-223:
Part Number Description
223RACK 1 unit high rack shelf to hold up to two IP-223 units
2490248 Alignment Handset
730153 Power Supply
301611000 Fleetsync Over the Air Decode
301611001 MDC Over the Air Decode
PIB223 PIB-223
301912000 NI-223
PRD000003000 IP223 to EFJohnson 5300 Mobile Radio Advanced Control Interface Box
301953000 IP223DB9Splitter - Serial Port splitter cable DB9
301956000 IP223CAB150/180 - IP223-Kenwood TK-150/180 cable
301957000 IP223CAB90 - IP223-Kenwood TK-90 cable
301969000 IP223CABCDM1250 - IP-223-Motorola CDM and GM cable
301961000 IP223CAB2000 - IP-223-Sepura SRM2000 cable
879794 IP223CAB Tone - IP-223-Dual DB25 Tone cable 24ft.
IP-223 Specifications
The specifications for the IP-223 are listed in Table 1. The specifications are subject to change without notice.
TABLE 1. IP-223 Specifications
Operating Temperature Range 0 to 70°C for full specifications
Power Requirements +12 to +16Vdc, semi-regulated, ~700mA
Ethernet Speed 10 BaseT or 100 BaseTX
Lease Lines 2W and 4W supported
Radio Interface ±45VDC withstand rating
Relay Contact Ratings 1A at 125Vac
Non-Relay Outputs Open collector, active low, 200mA maximum, 40V collector to emitter voltage
Radio Input Level 10mVpp to 10Vpp, adjustable
Radio Output Level 10mVpp to 10Vpp for mic level or -40 to +10dBm into 600Ω load, adjustable
Radio Output Impedance 600Ω for balanced mode, 200Ω for single ended mode
Frequency Response ±1.5dB, 300 to 3000Hz
Audio Distortion 2% THD maximum
DTMF Detection Bandwidth ± 25 Hz around center of frequency
MON timer 10ms to 9999ms, adjustable
Dimensions 8 ½” (215.9mm) Wide, 9 3/4” (247.65mm) Deep, by 1 5/8” (41.275mm) High
Actual Weight 3.75lb (1.701kg)
Shipping Weight and Dimensions 5lbs (2.267kg) ~ 12”(304.8mm) x 10”(254mm) x3”(76.2mm)
NOTE: This device is NOT PoE (Power Over Ethernet) compatible.
7
Overview
Test and
adjustment points
Handset
jack
LCD displayIC button
Line button
TX LED
LNK LED

Front Panel

FIGURE 3. IP-223 Front Panel

Test and Adjustment Points

Test and adjustment points for radio 1 and radio 2 are provided on the front panel. Newer versions of the IP-223 provide access to additional test and adjustment points on the case top, as shown in Figure 4.
NOTE: Radio 1 and radio 2 are also referred to as line 1 and line 2 in this manual.
8
FIGURE 4. IP- 2 2 3 C as e Top Test Poin ts
Front Panel

Handset Jack

An optional handset is available for the IP-223. When the optional handset is plugged into the handset jack (located on the
front of the unit), the ability to monitor and talk on either line is available. When the handset PTT switch is pressed, the
selected radio connected to the IP-223 is keyed up on the existing frequency and the handset microphone audio is transmitted.

IC Button

The IC button, when pressed, sends audio from the handset microphone back through the IP Network to any console
programmed to monitor the radio circuit.

LCD Display

The LCD display provides panel status information, such as the IP and subnet addresses, line status, and handset line selection.
TX F# (# is the selected function tone) indicates that a PTT is active.
RX F# (# is the selected function tone) indicates that the RX radio is active.
ID # displays when a Fleetsync or MDC ANI ID is decoded. This does not include serial decoding.
When connected to a serially controlled radio, iDen, Sepura, Kenwood or Johnson displays.
INTCOM displays when the front panel IC button is pressed.
EnetIC displays when the console generated intercom is received.
CTX F# displays when the console mode IP-223 decodes tones from a tone console in Console mode.
CRX F# displays when the IP-223 transmits wire-line audio to a legacy tone console in Console mode.
PTX F# displays when the IP-223 decodes tones from a legacy tone console attached in parallel in Tone mode.
CPT F# displays when the IP-223 transmits to a line if the line-to-line crosspatch is enabled.
Ring displays when there is an incoming phone call in Phone mode.
Offhk displays when the line is in use during a phone call.
LLM displays when no phone line is connected to the PIB-223 in Phone mode.
NO LINE ENABLED displays after power-up if neither line is enabled.
Scan List.... displays during power up while the IP-223 is communicating with serial controlled radios that
support the Scan List feature.
To toggle the LCD display, do the following:
1. Press and hold the line button and then momentarily press the IC button.
Three different displays are available with each press of the IC button:
While pressing the line button, press the IC button once.
The IP address and Mask address of the unit displays.
Continue to hold the line button, then press the IC button a second time.
The TX alignment tones are turned on.
Continue to hold the line button, then press the IC button a third time.
The RX VU meter displays.
2. To clear the display and return to the normal LCD display, press the IC button a fourth time.
3. Release the line button.

Line Button

The Line button is used to select which radio, or line, the handset audio is routed and which line is being monitored. The
handset line selection is displayed as an asterisk (*) in the right most column of the LCD display. An asterisk (*) on the top line
of the display indicates a connection to line 1, and an asterisk (*) on the bottom line of the display indicates a connection to
line 2.
9
Overview
10/100
Ethernet
connector
Serial
connector
(DB9)
Radio 1 and radio 2
connectors (DB25)
Power
connection

TX LED

The TX LED provides a visual indication the IP-223 is generating IP packets. When the LED is illuminated, packets are being transmitted to the network.

LNK LED

The LNK LED provides a visual indication of the Ethernet connection. When the LED is illuminated, a valid network connection has been established.

Back Panel

FIGURE 5. IP-223 Back Panel

10/100 Ethernet Connector

The 10/100 Ethernet connector provides the LAN or WAN connection for the IP-223.

Serial Connector

The serial connector (DB9) is used for either of the following:
To program an initial IP address into the IP-223 unit, if the IP address cannot be programmed through the
Ethernet port on the installed system.
To provide serial communication to various radios. Both radio (or line) 1 and radio (or line) 2 are supported on
this connector, with the appropriate splitter cable.
NOTE: You will need to adjust the position of the jumper, (see “To adjust the position of a jumper, do the following:” on
page 15) on J35 when using line 1, or on J26 when using line 2, according to the serial connection type for the radio interface as shown below:
Jumper position Connection type
A RS-232
B TTL
10
Back Panel
SERIAL DB9 PINOUT
SIGNAL LINE # DB9 PIN #
TX 232 1 2
RX 232 1 3
TX TTL 1 9
RX TTL 1 1
Ground both 5
TX 232 2 8
RX 232 2 7
TX TTL 2 4
RX TTL 2 6

Radio 1 and Radio 2 (Line 1 and Line 2) Connectors

Two (2) DB25 connectors are provided for connection to various audio devices. The pinouts are shown in Table 2 when
custom cables need to be fabricated.

Power Connection

The IP-223 requires +12 to +16 VDC, ~700 mA of clean power. A 3-pin screw terminal receptacle is provided on the right rear
of the unit, pin 1 is the positive terminal, pin 2 is the ground terminal, and pin 3 is the earth ground terminal.
As with all communication equipment earth ground should be used. Earth Ground is a low impedance path to Earth for the
purpose of discharging lightening, static, and radiated energy.
11
Overview
FIGURE 6. DB25 Connector Pinout Configuration
TABLE 2. DB25 Connector Pinout Connections
Pin # Signal Cable color
1 PTT Relay N.C. Brown
2 PTT Relay Common Red
3 MON Relay N.O. Orange
4 R1 Relay N.C. Pink
5 R1 Relay Common Yellow
6 R2 Relay N.O. Green
7 Ground Lt. Green
8 Digital 0/X-Mute Blue
9 Digital 2 Violet
10 Digital 4 Gray
11 CTCSS White
12 Radio RX- in / 4-wire RX Black
13 Radio TX- out / 4-wire TX or 2-wire Brown/White
14 PTT Relay N.O. Red/White
15 MON Relay N.C. Red/Black
16 MON Relay Common Orange/White
17 R1 Relay N.O. Orange/Black
18 R2 Relay N.C. Pink/Black
19 R2 Relay Common Yellow/Black
20 Digital 6/COR Green/White
21 Digital 1/Supervisory Green/Black
22 Digital 3 Blue/White
23 Digital 5/Local PTT Violet/White
24 Radio RX+ input / 4-wire RX Gray/Black
25 Radio TX+ out / 4-wire TX or 2-wire Black/White
Shield Ground
12
CHAPTER 2
Communications System Design
Designing an IP-223 system requires an understanding of the radio network and how the various radios and communication
equipment are connected.
The first step in designing an IP-223 system is to create a roadmap of the radio, console, and any other communication
equipment locations. This roadmap must include the following:
Multicast addresses for each channel of TX (transmit) and RX (receive) communication.
Port numbers for each channel of TX and RX communication.
Base IP addresses assigned to each console and IP-223 on the network.

Network Requirements

Bandwidth

Each VoIP channel requires 50kBit of bandwidth while active. Full-duplex conversation (audio in each direction) requires
100kBit of bandwidth.
NOTE: Most radio voice communications are half-duplex (only in one direction at any one time), thus requiring 50kbits.
Some radio systems transmit “go-ahead” beeps when it is clear to talk. In order for the console operator to hear the beeps, the
system must support full-duplex communication. Full-duplex bandwidth may only be required for the first few seconds of a
conversation, due to the brief nature of the “go-ahead” beeps at the beginning of the transmission.
When using a PIB-223, C-6200, or the NI-223 for a telephone connection, 100kBit is required since it is a constant, full-duplex
conversation.

Multicast

In general, Telex systems require multicast to function. The network must be able to create a static multicast address that is
accessible at all times.
It is very common for networks to enable multicast after an IGMP (Internet Group Management Protocol) join message is sent
out, and then “prune” off branches after a period of time. Due to the intermittent usage patterns of two-way radio, such a
system can appear to work flawlessly for a period of time, then no longer work.
13
Communications System Design
NOTE: When using Cisco technology, IP PIM dense mode is generally recommended. Generally speaking, sparse-
dense-mode can also be implemented effectively. We recommend explicitly joining the multicast group with an IP IGMP static-join X.X.X.X command. For more information on Cisco and IGMP, visit www.cisco.com

Internet Group Management Protocol (IGMP)

IGMP can be used to control where multicast is allowed to propagate. When a console on the subnet is expected to be
continually operational, multicast must be active for that subnet at all times.

Network Performance

Networks should perform well under any loading conditions. The default audio delay is 120ms, plus any delay added by the network. While delay alone does not cause issues, variable delay (jitter) does. Jitter in a network cannot exceed the maximum packet buffer of any individual product buffer. Refer to the individual product manuals for these specifications. For example, the IP-223 can handle approximately 600ms of network jitter.
NOTE: Losing more than 5% of the total packets transmitted compromises audio quality and system performance.
Optimally, packet loss should be less than 1%.
14
CHAPTER 3
Installation and Level Settings
Local/Radio Connections
NOTE: Connections to radios differ from connections for remote operation; therefore connections are discussed
separately.
Jumper Positions
An example of the jumper positions are shown in Figure 7. In the figure, jumper 14 (J14) is shown in position A, jumper 3
(J3) is shown in position B, and jumper 23 (J23) has been hung on the center pin indicating the jumper is in the NULL
position.
FIGURE 7. Jumper Positions
To adjust the position of a jumper, do the following:
1. Remove power from the IP-223 unit.
CAUTION: Failure to remove power may cause damage to the IP-223.
2. Remove the six (6) screws from the case top.
15
Installation and Level Settings
Case top PCB assembly
3. Carefully slide the case top forward past the IC and LINE buttons, and then lift up to gain access to the PCB (Printed
Circuit Board) as shown in Figure 8.
FIGURE 8. IP-223 PCB Assembly
4. Locate the desired jumper on the PCB assembly and use needle nose pliers to adjust the jumper, if necessary.
5. Carefully lift up the case top and place it into position on the chassis bottom.
6. Secure the case top into position using the six (6) screws.
7. Connect power to the IP-223 unit.
16
Local/Radio Connections
TX Audio Connection
The IP-223 has a number of options when connecting to the radio. Different jumper settings are required for different
revisions of the PCB installed in the IP-223 unit, and are noted below. Set the jumper position listed for the line according to
the connection type shown below.
If the radio transmit audio output is balanced, connect to pins 13 and 25 of the DB25 connector. If the transmit audio is single
ended, use pin 25 of the DB25 connector.
Shielded cable is recommended.
PCB 750743 or PCB 750630 revision C and higher
Line 1 jumpers: J3, J9, and J11
Line 2 jumpers: J25, J28, and J29
Jumper Position Connection Type
A Single Ended Low-Impedence
B Balanced 600 ohm
RX Audio Connection
To connect the radio receiver audio to the IP-223, several settings are required. Different jumper settings are required for
different revisions of the PCB installed in the IP-223 unit, and are noted below. Set the jumper position on the jumpers listed
for the line according to the connection type shown below.
If the radio receiver audio output is balanced, connect to pins 12 and 24 of the DB25 connector. If the receiver audio is single
ended, use pin 24 of the DB25 connector. The audio source must be after the squelch circuit to prevent sending continuous
noise to the remote console. If a high-impedance point in the receiver is used, a shielded cable is recommended.
PCB 750743 or PCB 750630 revision C and higher
Line 1 jumpers: J16 and J21
Line 2 jumpers: J19 and J20
Jumper Position Connection Type
A Single Ended Low-Impedence
B Balanced 600 ohm
17
Installation and Level Settings
Jumper Position
Line 1 Line 2
Receive Input Impedance: J14 J24
8 ohms (for a speaker input) B B
600 ohm A A
10k ohm NULL NULL
NOTE: When the speaker output is used, the radio volume control affects the audio levels of the IP-223.
Jumper Position
Line 1 Line 2
Receive Input Impedance: J14 J23 J17 J24
8 ohms (for a speaker input) B A A B
600 ohm A B B A
10k ohm B B B B
COR (Carrier Operated Relay) I/O (Input/Output)
The ability to control RX packets to the Ethernet is provided at DIG6, pin 20 of the DB25 connector. This overrides LAM (Line Activity Monitor) control and uses COR from the radio to generate RX packets to the consoles.
PTT Connection
Connect the radio PTT circuit to the PTT relay contact terminals of the panel on the DB25 connector. Usually the common of the relay contact switch is grounded and the normally open contact connects to the PTT input. An alternative method to ground the common of the relay internal to the unit is to jumper R377 (line 1) and R381 (line 2) with a piece of wire soldered closed.
Monitor Connection
Connect the radio MON circuit to the MON relay contact terminals of the panel on the DB25 connector. Usually the common of each relay contact switch is grounded and the normally open contact connects to the MON input. An alternative method to ground the common of the relay internal to the unit is to jumper R376 (line 1) and R380 (line 2) with a piece of wire soldered closed.
R1 and R2 Relays
The IP-223 provides two relay closures for controlling the frequency of the radio, or switching a remote ancillary device. The F1 and F2 contacts can be connected through the DB25 connector. Usually the common of each relay contact switch is grounded and the normally open contact connects to the radio frequency control terminals. Information on programming the R1 and R2 relays is provided in the “Setup Information” chapter of this manual starting on page 23. An alternative method to ground the common of the relay R1 internal to the unit is to jumper R375 (line 1) and R379 (line 2), and for relay R2 jumper R374 (line 1) and R378 (line 2) with a piece of wire soldered closed.
18
Tone/Console Operation
Digital I/O
In addition to the two standard relay closures, seven lines of digital I/O are also included. These lines are open-collector
transistor outputs. They can be programmed on a per line basis to generate any of 128 combinations. They pull to ground and
can be jumper selected to pull up to either +5V or the power supply voltage (minimum +12V). Jumper J8 (line 1) and J30 (line
2) are used to select the pull up voltage. Jumper position A pulls up to +5V and the B jumper position B pulls to the power
supply value. Some radios provide a pull-up voltage. When this occurs, place the jumper into the “null” position. Information
on programming the digital I/O lines is provided in the “Setup Information” chapter of this manual starting on page 23.
CTCSS (Continuous Tone Coded Squelch System) Connection
The IP-223 is programmed with a full range of CTCSS frequencies. Each function tone can be assigned its own CTCSS
frequency for PTT operation, or a number of CTCSS tones can be set using different function tones. This connection is also a
programmable recorder output pin. A single ended, cap coupled, low impedance output is available on pin 11 of the DB25
connector.
Tone/Console Operation
2-/4-Wire Jumper Settings
2-Wire / 4-Wire Selection: Line 1 Line 2
2-Wire A position J33 and J34 J5 and J6
4-Wire B position J33 and J34 J5 and J6
The RX termination J14 (line 1) and J24 (line 2) should be placed in jumper position A on 4-wire systems for a single unit at
the end of a line. If multiple units are connected in parallel, only one unit should have the RX termination jumper in the A
position. The RX termination jumper should be in the NULL position on the rest of the units.
For 2-wire operation:
PCB 750743 or PCB 750630 revision C and higher - Set J14 or J24 to the NULL position.
TX Side Settings
PCB 750743 or PCB 750630 revision C and higher
Two jumpers on the transmit pair allow a degree of control over the output impedance. The jumper positions for each line,
depending on how many consoles are placed in parallel, are shown below.
Jumper Position
Line 1 Line 2
Consoles in Parallel: J17 J22 J10 J15 Output Impedance
1 BBBB600 ohms
2 A B A B 1200 ohms
3 B A B A 1800 ohms
4 AAAA2400 ohms
Local PTT I/O
The Local PTT I/O is used to generate TX Ethernet traffic on a local keyed system as opposed to the 2175Hz detection on a
tone keyed system. The input is at DIG5; pin 23 of the DB25 connector. The TX condition is caused by an active low.
19
Installation and Level Settings
Cross Mute I/O
Cross mute information to local consoles from the Ethernet is provided at DIG0, pin 8 of the DB25 connector.
Supervisory I/O
Supervisory information to and from consoles through the Ethernet is provided at DIG1, pin 21 of the DB25 connector. When
the IP-223 port is in either the console or tone mode with Supervisory enabled, Supervisory ON and OFF packet bursts are sent to the Ethernet with the sense of logic levels at pin 21 of the IP-223 port. Information on programming the supervisory I/ O is provided in the “Setup Information” chapter of this manual starting on page 23.
The IP-223 provides the following when the ON/OFF burst packets are received from the Ethernet:
Console Mode – Mutes TX traffic from Ethernet to console.
Tone Mode – Pulls the Supervisory line low for control of parallel console control.
Local Mode - No control of the supervisory pin.
Level Adjustments
Once the IP-223 unit is connected to the system, the level potentiometers can be set. Access to test and adjustment points on newer versions of the IP-223 are provided through labeled openings on the case top and on the front panel of the unit. On older versions of the IP-223 access to some of the test and adjustment points is provided through labeled openings on the front panel, however, the case top needs to be opened to access the other test and adjustment points.
General Alignment
The IP-223 has a TX alignment tone and an RX alignment VU meter accessed from the front panel of the unit.
Press and hold the line button and then momentarily press the IC button twice to generate the 1kHz 0dB TX
alignment tone on both lines.
Press and hold the line button and then momentarily press the IC button three times to display the RX VU
meters.
Radio/Line TX Level
The Radio 1 TX test points (TP2 and TP6) and the Radio 2 TX test points (TP8 and TP9) are located on the front panel of the IP-223. These provide a point to measure the actual value being placed into the radio or balanced TX line. The front panel accessible adjustment Radio 1 TX potentiometer (R47) and Radio 2 RX potentiometer (R61) are used to adjust these levels.
NOTE: If the unit is placed into single-ended mode, the radio TX+ should be measured with respect to ground.
It is also possible to place jumper J9 (line 1) or J26 (line 2) into the “A” position to decrease the output of the TX line by a factor of 10. The final adjustment should allow for undistorted audio to be transmitted for the full range of transmission levels at the desired deviation. This can be accomplished by turning on the TX alignment tone and adjusting the TX output to 0dB, as measured into a 600 ohm load.
20
Level Adjustments
Radio/Line RX Level
Standard Alignment Procedure for a 2- or 4- wire System:
Inject a 0dBm test tone on the RX pair (4-wire pins 12 and 24: 2-wire pins 13 and 25).
Measure the RX level on test point TP13 for line 1 or TP1 for line 2.
Adjust potentiometer R175 for line 1 or potentiometer R110 for line 2 until 0dBm is measured between the test
point and GND. (0dBM = 2VPP = .707VRMS)
Detune slightly 1-2dBm to provide overhead for large transients.
AGC compression potentiometers RV5 for line 1 and RV1 for line 2 control the aggressiveness of the AGC
circuitry, if enabled. The AGC can be used to enhance the gain capabilities of the RX circuitry. Set RV5/RV1 fully clockwise and, if required, back off 10 to15 degrees maximum.
Use the RX alignment tool (VU meter) accessed through the LCD display (press and hold the line button and
then momentarily press the IC button 3 times) to verify the dBm level. The reading should be 0dBm with the
AGC turned off. If the AGC is ON, it is likely the RX alignment software will always display 0dBm, the targeted level for the AGC circuitry.
Line TX Monitor Level (Tone and Console Mode only)
PCB 750743 or PCB 750630 revision C and higher
The Line TX Monitor Level adjustment is used when the IP-223 is connected to consoles set in 4-wire mode. This allows for
local TX audio to be sent back on the Ethernet and played at other consoles so both sides of the radio traffic can be heard. The
alignment for TX monitor is similar to 4-wire RX alignment.
NOTE:
1. The TX Monitor field must be selected in the Options section on the Per Line Setup window.
2. If this feature is not necessary, or the line is in 2-wire mode, the TX Monitor field in the Options section on the Per
Line Setup window should be cleared.
3. Make sure the RX alignment is completed first.
Standard Alignment Procedure for a 4-wire System:
Inject a 0dBm test tone on the TX audio pairs pins 13 and 25.
Measure the RX level on test point TP13 for line 1 or TP1 for line 2.
Adjust potentiometer R390 for line 1 or potentiometer R391 for line 2 until 0dBm is measured between the test
point and GND. (0dBM = 2VPP = .707VRMS)
NOTE: Do not adjust the RX potentiometers.
Use the RX alignment tool (VU meter) accessed through the LCD display (press and hold the line button and
then momentarily press the IC button 3 times) to verify the dBm level.
CTCSS Level
The CTCSS level is measured by connecting an oscilloscope or RMS meter to ground and Radio 1 CTCSS test point (TP7) or
Radio 2 CTCSS test point (TP10). With the radio connected to the CTCSS output, have the remote console key up so CTCSS
is present. Adjust the Radio 1 CTCSS potentiometer (R50) or Radio 2 CTCSS potentiometer (R53) until the desired level is
achieved.
21
Installation and Level Settings
Frequency Decoding
The IP-223 is factory tuned to the frequencies shown below. The detection frequencies cannot be changed as they are coded into the software. However, any actual function or output can be made to work with any existing programmed frequency. Please consult the factory for special requirements for frequency selections.
Guard tone/PTT Tone: 2175 Hz
MON Function Tone: 2050 Hz
Frequency Select Function Tones (where used)
F1: 1950 Hz F5: 1550 Hz F9: 1150 Hz F13: 750 Hz
F2: 1850 Hz F6: 1450 Hz F10: 1050 Hz F14: 650 Hz
F3: 1750 Hz F7: 1350 Hz F11: 950 Hz F15: 550 Hz
F4: 1650 Hz F8: 1250 Hz F12: 850 Hz F16: 450 Hz
22
CHAPTER 4
Setup Information
The setup information for the IP-223 is accessed by using a web browser, such as Internet Explorer™. This section describes
the programming information for the IP-223. It includes information on setting the IP address, accessing the IP-223 web setup
windows, the setup window standards, and an explanation of the fields on each window used to program the IP-223.
Setting the IP Address Information
Before entering the setup information for the IP-223, the IP address and Network Mask must be assigned to the IP-223 by
the use of a web browser or Windows™ HyperTerminal™ if the assigned IP address is not accessible on your network.Contact
your network administrator to obtain the network IP address and Mask.
For the IP-223 to interface successfully with the LAN or WAN, the IP addresses of the IP-223 and your PC must be on the
same subnet. IP addresses consist of four numbers separated by periods. For example, 10.2.99.101. For more information on
IP Addresses and subnets, consult your network administrator.
In order for the PC and the IP-223 unit to communicate via IP, both devices need to be in the same subnet.
NOTE: For operation on different subnets, a gateway address must be configured.
These IP addresses reside in the same subnet:
PC IP Address: 10.2.99.250
IP-223 IP Address: 10.2.99.251
IP-223 Network Mask: 255.255.255.0
To display the IP address and Network Mask assigned to the IP-223, do the following:
1. Connect power to the IP-223.
2. The IP address and subnet mask are displayed on the LCD momentarily upon power up. To check the IP address and
subnet mask at any other time, press and hold the line button on the front panel of the IP-223, and then momentarily press the IC button.
The IP address is displayed on the top line of the LCD, and the Network Mask is displayed on the bottom line of the LCD.
23
Setup Information
Verify the IP address and Network Mask obtained from your network administrator to the IP-223 addresses. If any portion of the first three segments of the IP addresses for the PC and the IP-223 do not match, the IP-223 addresses must be changed to match the PC subnet.
If the IP address and Mask need to be set up using the serial port, see “Using HyperTerminal” below.
Using HyperTerminal
NOTE: J35 must be in the A position.
To assign the IP address and Network Mask using HyperTerminal, do the following:
1. Connect the IP-223 to your PC using a DB-9 serial cable.
2. From the Start menu on the computer, open the HyperTerminal Application
(Start|Programs|Accessories|Communications|HyperTerminal).
The HyperTerminal and Connection Description windows appear.
3. In the Name field, enter com.
4. Click OK.
The Connect to window appears.
5. From the Connect using drop-down menu, select COM1.
6. Click OK.
The Com1 Properties window appears.
7. From the Bits per second drop down menu, select 19200.
8. From the Flow Control drop down menu, select None
NOTE: These parameters may be different than the defaults depending on the Per Line 1 Serial Setup page.
Default
Drop-down menu
Setting
Bits per second field: 19200
Data bits field: 8
Parity field: None
Stop bits field: 1
Flow control field: None
9. Click OK.
The Main HyperTerminal window appears.
24
FIGURE 9. Com Terminal Setup windows
Setting the IP Address Information
C
D
A
B
E
F
10. In the main HyperTerminal window, type an uppercase S
11. Press ENTER.
Enter Password for Factory Setup appears.
FIGURE 10. HyperTerminal Window Password
12. Type technobabble for the factory setup password.
13. Press ENTER.
The serial port access window shown in Figure 11 appears.
FIGURE 11. HyperTerminal Factory Setup Options – Serial Port Access window
NOTE: The serial number is fixed and should match the case label. The MAC (Media Access Control) address is
generated based on the serial number.
25
Setup Information
The following is a brief explanation of the factory setup options shown in Figure 11:
A = Allows access to the PIN number if it is new or forgotten.
B = Allows the unit to get an IP address via DHCP, or to manually set the IP address.
C = Allows the Subnet Mask to be manually entered or changed.
D = Allows the Gateway address to be manually entered or changed.
E = Provides the ability to reset (back to defaults) the Board Parameters
F = Provides the ability to reset the unit.
14. When Reset the Board’s Pin Number to None appears, type Y to reset the board’s pin number to none, otherwise,
select N.
15. Press Enter.
16. When Should this target obtain IP settings from the network appears, type Y to obtain the IP settings from the
network, otherwise, select N.
17. Press Enter.
18. When Static IP address appears, enter the IP address of the IP-223, if necessary.
19. Press Enter.
20. When Subnet Mask IP address appears, enter the Subnet Mask IP address, if necessary.
21. Press Enter.
22. When Gateway address IP address appears, enter the Gateway IP address, if necessary.
23. Press Enter.
24. When Reset Board Params appears, type Y to reset the board parameters, otherwise type N.
25. Press Enter.
26. When “Do you wish to reset the unit now” appears, type Y if changes were made on the window, otherwise enter an
N.
27. If changes were made on the window, press ENTER to reset the IP-223, otherwise proceed to the next step.
The changes made are saved to memory.
28. Close the HyperTerminal program.
26
Accessing the IP-223 Web Setup Windows
Accessing the IP-223 Web Setup Windows
Before connecting the IP-223 to the web browser, an IP address compatible with an existing network must be set. Details on
setting the IP address and Network Mask are described earlier in “Setting the IP Address Information” on page 23.
The configured IP address is the web browser address (http://XXX.XXX.XXX.XXX, the XXX’s refer to the values for the
assigned IP address) used to access the IP-223 Web Setup windows.
To access the IP-223 web setup windows, do the following:
1. Open the web browser on the PC.
2. Enter the IP address of the IP-223 in the web address bar.
The Connect to [IP Address] window shown in Figure 12 appears.
FIGURE 12. Connect to [IP Address] window
3. From the User Name drop-down menu, enter admin.
4. In the Password field, enter the appropriate PIN.
If this is the first time the IP-223 has been started and a PIN has not been assigned to the unit, no entry is required.
5. Click OK.
The Welcome window appears.
27
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