VEGA Housing type 506 User Manual

Operating Instructions
Housing type 506
Level and Pressure
ESC
%
+
-
OK
CONNECT
2
1
on
VEGAMET
514V
on
VEGATRENN
547V Ex
out
in
Contents
Safety information ........................................................................ 2
Note Ex-area ................................................................................ 2
1 Product description
1.1 Function and configuration .................................................. 3
1.2 Types and versions ............................................................. 4
1.3 Technical data ....................................................................... 4
1.4 Dimensions ........................................................................... 5
2 Mounting
2.1 General ................................................................................. 6
2.2 Coding with Ex-instruments ................................................ 6
2.3 Transparent cover ............................................................... 6
2.4 Retrofitting of the housing with a power supply unit ......... 6
3 Electrical connection
3.1 Terminal coordination on VEGAMET ................................... 9
3.2 Connection examples ........................................................ 10
Contents
Safety information
The described module must only be installed and operated as described in these operating instructions. Please note that other action can cause damage for which VEGA does not take re­sponsibility.
Note Ex-area
Please note the approval documents attached (yellow binder), and especially the included safety data sheet.
2 Housing type 506
Product description
1 Product description
1.1 Function and configuration
The housing type 506 is used for single mounting of a signal conditioning instrument for VBUS-sensors of series 500 (width 5 TE = 25,4 mm) and, additionally for VEGATRENN 547V Ex or 548V Ex separator also with 5 TE­width.
The housing can be either screwed directly to the mounting plate or mounted to a carrier rail (35 x 15 acc. to EN 50 022).
The housing consists generally of three com­ponents:
- Socket with terminals The connection terminals for the sensors are located at the bottom and the ones for the outputs and the power supply on top of the socket. Therefore, the necessary sepa­ration between intrinsically safe and not­intrinsically safe circuits in Ex-applications is ensured. For carrier rail mounting an ap­propriate adapter is integrated in the socket.
- Upper part of the housing with guide rails and ventilation slots. Sufficient ventilation is also ensured when connecting several housings in series. No external ventilation necessary.
- The attached bag includes blue Ex-labels and coded pins.
If you already have a power supply of 20 … 53 V AC or 20 … 72 V DC available, you can use the housing without power sup­ply unit.
If you only have other supply voltages avail­able, use a housing with integrated power supply unit.
The power supply unit is suitable for a volt­age range of 90 … 250 V AC and DC and can power the module units.
A later retrofitting of the housing with a power supply unit is possible.
Note:
The housing type 506 is only designed for series 500 instruments:
- VEGAMET 514V, 514VD, 515V
- VEGATRENN 547V Ex, 548V Ex
The power supply unit of the housing pro­vides no galvanic isolation from the supply voltage. Series 500 instruments realise the galvanic isolation in the signal conditioning instrument.
The module instruments of the new series 500
- VEGAMET…
- VEGATRENN…
are generally provided for a power supply of 20 … 53 V AC or 20 … 72 V DC.
Housing type 506 3
Product description
1.2 Types and versions
Housing with power supply unit
90 … 250 V AC
Power supply unit
Signal condi­tioning instru­ment
Housing without power supply unit
20 … 53 V AC 20 … 72 V DC
Adapter plug
Signal condi­tioning instru­ment
1.3 Technical data
Power supply
Supply voltage 20 … 72 V DC
Supply voltage with integral power supply unit 90 … 250 V AC galvanically not isolated
20 … 53 V AC
(18 W; 50 VA)
Material
Terminal socket PPE (Noryl) black, self-extinguishing Upper part of housing PPE (Noryl) grey (RAL 7036),
self-extinguishing
Multipoint connectors
Number 2 Version acc. to DIN 41 612, series F, 48-pole, 3 rows,
d, b, z (partly equipped)
Strip terminal
Cross-section area of conductor max. 2,5 mm
2
Protection classes
Protection IP 20 Protection class II Overvoltage categories II
4 Housing type 506
Product description
Mounting
Carrier rail 35 x 15 acc. to EN 50 022 Mounting plate 3 holes with 4,5 mm ø
3 screws M4 x 12 mm
Mechanical data
Dimensions W x H x D = 62 x 180 x 198 mm Weight approx. 650 g
Ambient conditions
Permissible ambient temperature -20°C … +60°C Storage and transport temperature -40°C … +80°C
CE-conformity
Housing type 505 is manufactured according to the European standard and meets the protective regulations of EMVG (89/336/EWG) and NSR (73/23/EWG). The conformity has been judged acc. to the following standards: EMVG Emission EN 50 081 - 1: 1992
Susceptibility EN 50 082 - 2: 1995
NSR EN 61 010 - 1: 1993
1.4 Dimensions
12
Upper part of housing
200
Terminal socket
6
Front side
180
VEGAMET VEGASEL
62
ø4,5
Holes
41,5
106,7
19,4
13,7
10,3
Housing type 506 5
2 Mounting
2.1 General
The housing type 506 can be screwed di­rectly on a mounting plate (see "Dimensions, holes") or placed on a carrier rail (35 x 15 acc. to EN 50 022). To do this, it is necessary to loosen the two screws on the front of the housing and to remove the upper part of the housing from the socket.
For placing on carrier rail or loosening from the carrier rail, unlock the holding strap with a screwdriver in the lower rectangular opening of the socket.
Holding strap (orange)
Mounting
2.2 Coding with Ex-instruments
To avoid a not-Ex-instrument being inserted into the housing instead of the separator, the right multipoint connector of the housing is provided with a coded pin (position c23). A hole is provided in the appropriate position on the multiple plug of the VEGATRENN 547V Ex and 548V Ex separators.
2.3 T ransparent cover
The module units can be provided with a lockable transparent cover to avoid unauthor­ised adjustment.
The transparent covers are supplied along with the module units.
2.4 Retrofitting of the housing with a power supply unit
Please proceed as follows to retrofit a power
Wire the terminals acc. to the connection plan (see either "3 Electrical connection", or the operating instructions of the signal condition­ing instrument to be installed, or the separa­tor).
The designations of the terminals correspond to those on the multipoint connector on the rear of the signal conditioning instrument. The exceptions are the sensor connection termi­nals, see "3 Electrical connection".
6 Housing type 506
supply unit:
- First of all make sure that the supply volt-
age is disconnected on the terminal strips of the socket!
- Loosen the two hold screws on the front of
the housing and remove the upper part of the housing (the hold screws are only accessible when there is no module card in the housing).
- Shift the power supply board into the guide
rails of the upper part of the housing. Note the position of the connection plug.
Mounting
Guide rail
Power supply board
Connection plug
Terminal strips
Adapter plug
Socket
- Insert the red safety pin through the gaps of the power supply board and the guide rail. This fastens the power supply board.
Gap
Safety pin
- Remove the adapter plug from the housing socket.
- Insert the upper part of the housing into the socket again, tighten the two screws on the housing front.
- Now you can connect the supply voltage for the power supply unit (90 … 250 V AC) on the terminal strips of the socket.
Housing type 506 7
3 Electrical connection
The designations of the terminals are identical to those on the multiples plugs of the signal conditioning instruments. Exception: Sensor terminals.
Module for adapter plug. Remove this adapter plug when inserting a power supply board (90 … 250 V AC/DC).
Hole for screwing on a mounting plate
Thread for the housing fastening
Multipoint connector, module for VEGATRENN 547V Ex or 548V Ex
Multipoint connector, module for VEGAMET
Ex-coded pin (c23)
Electrical connection
Holding strap for carrier rail mounting
Holes for screwing on mounting plate
Sensor terminals
8 Housing type 506
Electrical connection
3.1 Terminal coordination on VEGAMET
VEGAMET 514V 514VD 515V
z6b6d
z10b10d
z12b12d
+ –
d22d
24
+ –
b22b
24
b22b
24
d22d
24
+ –
d16d18d
+ –
b16b18b
+ –
z16z18z
d16d18d
6
10
12
z
22
z
24
z
24
z
+
22
20
20
20
Fail safe relay
Level relay 1
Level relay 2
Correction signal input 4
Correction signal input 5
DISBUS-output
Current output 1
Current output 2
Current output 3
+
20
Voltage output 1
+
b16b18b
20
+
z16z18z
20
12
34 56 78
+–
+–+–+–
Voltage output 2
Voltage output 3
with VEGATRENN 547V Ex
1234
Sensor 1
12 34 56 78
+ – + –
Sensor 1
Sensor 2 (only with VEGAMET 515V)
Housing type 506 9
1234
Sensor 2 (only with VEGAMET 515V)
with VEGATRENN 548V Ex
Electrical connection
3.2 Connection examples
VEGATRENN 547V Ex
VEGATRENN 547V Ex can power max.
- two Ex-ultrasonic sensors VEGASON series 80
- two Ex-radar sensors VEGAPULS 81
- a combination of both
via intrinsically safe circuits in four-wire tech­nology and transmit their digital measured data.
Processing
Sensor
Processing
VEGAMET 514V, 514VD
VEGATRENN 547V Ex
Not-Ex-area
Ex-area
VEGAMET 515V
VEGATRENN 547V Ex
VEGATRENN 548V Ex
VEGATRENN 548V Ex can power max.
- two hydrostatic pressure transmitters series D84 … D87
- two ultrasonic sensors VEGASON 51V … 53V
- two radar sensors VEGAPULS 51V … 56V
via intrinsically safe circuits in two-wire tech­nology and transmit their digital measured data.
Processing
Sensor 1
Processing
VEGAMET 515V
VEGATRENN 548V Ex
Not-Ex-area
Ex-area
Sensor 2
VEGAMET 515V
VEGATRENN 548V Ex
Not-Ex-area
Ex-area
Sensor 2
VEGAMET 514V, 514VD
VEGATRENN 548V Ex
Not-Ex-area
Ex-area
Sensor 1
Not-Ex-area
Ex-area
Sensor 2
Sensor 1
Processing
Sensor
10 Housing type 506
Notes
Housing type 506 11
VEGA Grieshaber KG Am Hohenstein 113 D-77761 Schiltach Phone (0 78 36) 50 - 0 Fax (0 78 36) 50 - 201 e-mail info@vega-g.de
ISO 9001
The statements on types, application, use and operating conditions of the sensors and processing systems correspond to the actual knowledge at the date of printing.
Technical data subject to alteration.
2.23 471 / April ’99
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