VEGA Housing type 505 User Manual

Operating Instructions
Housing type 505
Level and Pressure
ESC
%
+
-
OK
CONNECT
2
1
on
VEGAMET
514V
out
in
Contents
Safety information ........................................................................ 2
Note Ex-area ................................................................................ 2
1 Product description
1.1 Function and configuration .................................................. 3
1.2 Types and versions ............................................................. 4
1.3 Technical data ....................................................................... 4
1.4 Dimensions ........................................................................... 5
2 Mounting
2.1 General ................................................................................. 6
2.2 Coding with Ex-instruments ................................................ 6
2.3 Transparent cover ............................................................... 6
2.4 Retrofitting of the housing with a power supply unit ......... 6
3 Electrical connection
3.1 Terminal coordination on VEGAMET ................................... 9
3.2 Terminal coordination on VEGATOR ................................. 10
3.3 Terminal coordination on VEGASEL .................................. 11
3.4 Terminal coordination on VEGACOM 557 ........................ 12
Contents

Safety information

The described module must only be installed and operated as described in these operating instructions. Please note that other action can cause damage for which VEGA does not take re­sponsibility.

Note Ex-area

Please note the approval documents attached (yellow binder), and especially the included safety data sheet.
2 Housing type 505
Product description

1 Product description

1.1 Function and configuration

The housing type 505 is used for single mount­ing of a series 500 signal conditioning instrument.
The housing can be either screwed directly on to the mounting plate or mounted on to a carrier rail (35 x 15 acc. to EN 50 022).
The housing generally consists of three com­ponents:
- Socket with terminals The connection terminals for the sensors are located at the bottom and the ones for the outputs and the power supply on top of the socket. The necessary separation between intrinsically safe and not-intrinsi­cally safe circuits in Ex-applications is thereby ensured. An appropriate adapter is integrated in the socket for carrier rail mounting.
- Upper part of the housing with guide rails and ventilation slots. A sufficient ventilation is also ensured when connecting several housings in series. No external ventilation is necessar y.
- The bag attached includes blue Ex-labels and coded pins.
The module instruments of the new series 500
- VEGATOR…
- VEGAMET…
- VEGASEL… and
- VEGACOM 557
are generally provided for a power supply of 20 … 53 V AC or 20 … 72 V DC.
(width 5 TE = 25,4 mm)
If you only have other supply voltages avail­able, use a housing with integrated power supply unit.
The power supply unit is suitable for a volt­age range of 90 … 250 V AC and DC and can power the module units.
A later retrofitting of the housing with a power supply unit is possible.
Note:
The housing type 505 is only designed for series 500 instruments:
- VEGAMET 513(V) … 515(V)
- VEGASEL 543 … 547
- VEGATOR 521 … 527, 532, 535 … 537
- VEGACOM 557
The power supply unit of the housing pro­vides no galvanic isolation from the supply voltage. Series 500 instruments realise the galvanic isolation in the signal conditioning instrument.
If you already have a power supply of 20 … 53 V AC or 20 … 72 V DC available, you can use the housing without power sup­ply unit.
Housing type 505 3
Product description

1.2 T ypes and versions

Housing with power supply unit
90 … 250 V AC
Power supply unit
Signal condi­tioning instru­ment
Housing without power supply unit
20 … 53 V AC 20 … 72 V DC
Adapter plug
Signal condi­tioning instru­ment

1.3 T echnical data

Power supply
Supply voltage 20 … 72 V DC
Supply voltage with integral power supply unit 90 … 250 V AC galvanically not isolated
20 … 53 V AC
(18 W; 50 VA)
Material
Terminal socket PPE (Noryl) black, self-extinguishing Upper part of housing PPE (Noryl) grey (RAL 7036),
self-extinguishing
Multipoint connectors
Number 1 Version acc. to DIN 41 612, series F , 48-pole, 3 r ows,
d, b, z (partly equipped)
Strip terminal
Cross-section area of conductor max. 2,5 mm
2
Protection classes
Protection IP 20 Protection class II Overvoltage categories II
4 Housing type 505
Product description
Mounting
Carrier rail 35 x 15 acc. to EN 50 022 Mounting plate 3 holes with 4,5 mm ø
3 screws M4 x 12 mm
Mechanical data
Dimensions W x H x D = 62 x 180 x 198 mm Weight approx. 650 g
Ambient conditions
Permissible ambient temperature -20°C … +60°C Storage and transport temperature -40°C … +80°C
CE-conformity
Housing typ e 50 5 is manufactured accordin g to the European standard and meets the protective regulations of EMVG (89/336/EWG) and NSR (73/23/EWG). The conformity has been judged acc. to the following standards: EMVG Emission EN 50 081 - 1: 1992
Susceptibility EN 50 082 - 2: 1995
NSR EN 61 010 - 1: 1993
1.4 Dimensions
Housing
Terminal socket
Front side
Holes
180
106,7
VEGAMET
19,4
41,5
13,7
10,3
12
200
6
62
ø4,5
Housing type 505 5

2 Mounting

Mounting

2.1 General

Housing type 505 can be screwed directly on to a mounting plate (see „Dimensions, holes“) or placed on a carrier rail (35 x 15 acc. to EN 50 022). To do this, it is necessar y to loosen the two screws on the front of the housing and to remove the upper part of the housing from the socket.
For placing on carrier rail or loosening from the carrier rail, unlock the holding strap with a screwdriver in the lower rectangular opening of the socket.
Holding strap (orange)
Wire the terminals acc. to the connection plan (see "3 Electrical connection" or the operating instructions of the signal conditioning instru­ment to be installed).
The designations of the terminals correspond to those on the multipoint connector on the rear of the signal conditioning instrument.
In case of Ex-applications, mark the sensor connection terminals (bottom) on the housing with the supplied blue Ex-labels (contents of the supplied bag).

2.2 Coding with Ex-instruments

The multipoint connector of the housing type 505 must be provided with a coded pin (con­tents of the supplied bag) to avoid inter ­changing between not-Ex and Ex-module units.
In case of Ex-instruments, equip the multipoint connector on position c23 with this coded pin.

2.3 Transparent cover

The module units can be provided with a lockable transpar ent cover to avoid unauthor ­ised adjustment.
The transparent covers are supplied along with the module units.

2.4 Retrofitting of the housing with a power supply unit

Proceed as follows to retrofit a power supply unit:
- First of all make sure that the supply volt-
age is disconnected on the terminal strips of the socket!
- Loosen the two hold screws on the front of
the housing and remove the upper part of the housing (the hold screws are only accessible when there is no module card in the housing).
- Shift the power supply board into the guide
rails of the upper part of the housing. Note the position of the connection plug.
6 Housing type 505
Mounting
Guide rail
Terminal strips
Adapter plug
Socket
Power supply board
Connection plug
- Insert the red safety pin through the gaps of the power supply board and the guide rail. This fastens the power supply board.
Gap
Safety pin
- Remove the adapter plug from the housing socket.
- Insert the upper part of the housing into the socket again, tighten the two screws on the housing front.
- Now you can connect the supply voltage for the power supply unit (90 … 250 V AC) on the terminal strips of the socket.
Housing type 505 7

3 Electrical connection

The designations of the terminals are identical to those on the multiple plug of the signal conditioning instruments.
Power supply
Module for adapter plug. Remove this adapter plug when inserting a power supply board (90 … 250 V AC/DC).
Hole for screwing on a mounting plate
Thread for housing fastening
Multipoint connector, module for VEGAMET, VEGASEL, VEGATOR, VEGACOM
Hole for the Ex-coded pin
Electrical connection
Holding strap for carrier rail mounting
Holes for screwing on mounting plate
8 Housing type 505
Electrical connection

3.1 T erminal coordination on VEGAMET

VEGAMET 513 514 514V 515 515V 514D 514VD
z6b6d
z10b10d
z12b12d
+ –
d22d
24
+ –
b22b
24
b22b
d22d
24
+ –
d16d18d
+ –
b16b18b
+ –
z16z18z
d16d18d
6
10
12
z
22
z
24
z
24
24
z
22
20
20
20
Fail safe relay •••••••
Level relay 1 ••••••
Level relay 2 ••••••
Correction signal input 4 ••••••
Correction signal input 5
DISBUS-output •••••••
+
Current output 1 •••••••
Current output 2
Current output 3
+
20
Voltage output 1 •••••••
+
b16b18b
z16z18z
+ –
d30d
32
+ –
z
z30z
28
20
+
20
d
28
32
Voltage output 2
Voltage output 3
Sensor 1 •••••••
Sensor 2
Housing type 505 9

3.2 T erminal coordination on VEGA TOR

VEGATOR 521, 522 523 527
Electrical connection
z6b6d
z10b10d
z12b12d
d22d
24
d22d
24
d16d18d
+ –
d30d
32
+ –
z
z30z
28
6
10
12
z
d
d
d
22
16
18
20
z16z
z
18
20
b16b
b
18
20
d16d
d
z
18
20
22
20
d
28
32
Fail safe relay
Level relay 1
Level relay 2
Level transistor 1
Level transistor 2
Fail safe transistor
Sensor 1
Sensor 2
10 Housing type 505
Electrical connection

3.3 T erminal coordination on VEGASEL

VEGASEL 543 544 545 546 547
z6b6d
z10b10d
z12b12d
z
z30z
28
d22d
24
b22b
24
b22b
d22d
24
z16z18z
+ –
d16d18d
6
10
12
32
z
22
z
24
z
24
24
z
22
20
20
Level relay 1 •••••
Level relay 2
Level relay 3/2
Level relay 4
Level transistor 1 •••••
Level transistor 2
Level transistor 3/2
Level transistor 4
Current input •••••
+
d16d18d
20
Voltage input •••••
Housing type 505 11
Electrical connection

3.4 T erminal coordination on VEGACOM 557

Interface RS 485 RS 422 RS 232 TTY 2 x RS 422 ––
Protocol/ Modbus Modbus Modus Modbus Interbus S PC/ Bus system Profibus procedure procedure procedure Modem-
Terminal ASCII
procedure 3964 (R) 3964 (R) 3964 (R) Interface 3964 (R) ASCII ASCII ASCII
d
16
d
18
z
18
d
20
z
20
z
22
z
24
d
28
d
30
z
30
d
32
GND GND GND GND IBS (out)
GND
TxD T + IBS (out)
DI
RxD R + IBS (out)
DO
R – IBS (out)
/DI
T – IBS (out)
/DO
DISBUS + DISBUS + DISBUS + DISBUS + DISBUS + DISBUS +
DISBUS – DISBUS – DISBUS – DISBUS – DISBUS – DISBUS –
C/C’; GND 1 GND GND IBS (in) DGND GND
B; RxD/ RX IBS (in) TxD-P DO
TX IBS (in)
DI
A; RxD/ /RX IBS (in) TxD-N /DI
z
28
z
32
12 Housing type 505
+5 V
/TX IBS (in)
/DI
VEGA Grieshaber KG Am Hohenstein 113 D-77761 Schiltach Phone (0 78 36) 50 - 0 Fax (0 78 36) 50 - 201 e-mail info@vega-g.de
ISO 9001
The statements on types, application, use and operating conditions of the sensors and processing systems correspond to the actual knowledge at the date of printing.
Technical data subject to alteration.
2.20 361 / April ’99
Loading...