Please note the Ex-specic safety information for installation and operation in Ex areas. These safety instructions are part of the operating
instructions manual and come with the Ex-approved instruments.
45053-EN-131011
Editing status: 2013-10-09
VEGABAR 87 • Slave sensor for electronic dierential pressure
3
Page 4
1 About this document
1 About this document
1.1 Function
This operating instructions manual provides all the information you
need for mounting, connection and setup as well as important instructions for maintenance and fault rectication. Please read this information before putting the instrument into operation and keep this manual
accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained specialist
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
List
•
The dot set in front indicates a list with no implied sequence.
Action
→
This arrow indicates a single action.
1 Sequence of actions
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of batteries and accumulators.
45053-EN-131011
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VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 5
2 For your safety
2 For your safety
2.1 Authorised personnel
All operations described in this operating instructions manual must
be carried out only by trained specialist personnel authorised by the
plant operator.
During work on and with the device the required personal protective
equipment must always be worn.
2.2 Appropriate use
VEGABAR 87 is a slave sensor for electronic dierential pressure
measurement.
You can nd detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly
used according to the specications in the operating instructions
manual as well as possible supplementary instructions.
2.3 Warning about incorrect use
Inappropriate or incorrect use of the instrument can give rise to
application-specic hazards, e.g. vessel overll or damage to system
components through incorrect mounting or adjustment.
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of standard regulations and guidelines. The user must take note of the safety
instructions in this operating instructions manual, the country-specic
installation standards as well as all prevailing safety regulations and
accident prevention rules.
The instrument must only be operated in a technically awless and
reliable condition. The operator is responsible for trouble-free opera-
tion of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the necessary occupational safety measures with the
current valid rules and regulations and also take note of new regulations.
2.5 CE conformity
The device fullls the legal requirements of the applicable EC guidelines. By axing the CE marking, we conrm successful testing of the
product.
You can nd the CE Certicate of Conformity in the download section
of our homepage.
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
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Page 6
2 For your safety
2.6 Measuring range - permissible process
pressure
The permissible process pressure is specied on the type label with
"process pressure", see chapter "Conguration". For safety reasons,
this range must not be exceeded. This applies also if a measuring
cell with higher measuring range (order-related) than the permissible
pressure range of the process tting is installed.
2.7 Environmental instructions
Protection of the environment is one of our most important duties.
That is why we have introduced an environment management system
with the goal of continuously improving company environmental protection. The environment management system is certied according
to DIN EN ISO 14001.
Please help us fulll this obligation by observing the environmental
instructions in this manual:
Chapter "Packaging, transport and storage"
•
Chapter "Disposal"
•
45053-EN-131011
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VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 7
Type plate
3 Product description
3 Product description
3.1 Conguration
The nameplate contains the most important data for identication and
use of the instrument:
1
2
3
4
5
6
7
8
9
10
Fig. 1: Layout of the type label (example)
1 Instrument type
2 Product code
3 Field for approvals
4 Power supply and signal output, electronics
5 Protection rating
6 Measuring range
7 Permissible process pressure
8 Material, wetted parts
9 Hardware and software version
10 Order number
11 Serial number of the instrument
12 Symbol of the device protection class
13 ID numbers, instrument documentation
14 Reminder to observe the instrument documentation
15 Notied authority for CE marking
16 Approval directive
16
15
14
13
12
11
Serial number
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
The type label contains the serial number of the instrument. With it
you can nd the following data on our homepage:
Product code of the instrument (HTML)
•
Delivery date (HTML)
•
Order-specic instrument features (HTML)
•
Operating instructions at the time of shipment (PDF)
•
Order-specic sensor data for an electronics exchange (XML)
•
Test certicate pressure transmitters (PDF)
•
Go to www.vega.com, "VEGA Tools" and "Serial number search".
As an alternative, you can nd the data via your Smartphone:
Download the smartphone app "VEGA Tools" from the "Apple App
•
Store" or the "Google Play Store"
Scan the Data Matrix code on the type label of the instrument or
•
Enter the serial number manually in the app
•
7
Page 8
3 Product description
Scope of this operating
instructions manual
Scope of delivery
Electronicdierential
pressure measurement
Measured variables
This operating instructions manual applies to the following instrument
versions:
Hardware from 1.0.0
•
Software version from 1.0.0
•
The scope of delivery encompasses:
VEGABAR 87 pressure transmitter
•
Connection cable to the master sensor
•
Cable gland for the master sensor
•
Documentation
•
– this operating instructions manual
– Test certicate measuring accuracy (optional)
– Supplementary instructions manual "Plug connector for con-
tinuously measuring sensors" (optional)
– Ex-specic "Safety instructions" (with Ex versions)
– if necessary, further certicates
3.2 Principle of operation
The VEGABAR 87 slave sensor is combined with a sensor from the
VEGABAR 80 series for electronic dierential pressure measurement.
The sensors are connected via a screened four-wire cable. The
measured value from the slave sensor is read in and factored into the
calculations. Parameter adjustment is carried out through the master
sensor.
The dierential pressure measurement is suitable for the measurement of the following process variables:
Level
•
Flow
•
Dierential pressure
•
Density
•
Interface
•
45053-EN-131011
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VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 9
3 Product description
Fig. 2: Electronic level dierence measurement through Master/Slave combination
Application area
The VEGABAR 87 is a pressure transmitter for pressure and level
measurements of liquids with higher temperatures in the chemical,
food processing and pharmaceutical industry.
Measured products
Measured products are liquids.
Depending on the instrument version and the measurement setup,
the measured products can be also viscous.
Measuring system
The process pressure acts on the sensor element via the stainless
steel diaphragm and an internal transmission liquid. The process
pressure causes a resistance change which is converted into a corresponding output signal and outputted as measured value.
The METEC® measuring cell is the measuring unit. It consists of
the ceramic-capacitive CERTEC® measuring cell and a special,
temperature-compensated isolating system.
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3 Product description
4321
Fig. 3: Conguration of the METEC® measuring cell with VEGABAR 87
The measuring cell design depends on the selected pressure type.
Relative pressure: the measuring cell is open to atmosphere. The
ambient pressure is detected in the measuring cell and compensated.
It thus has no inuence on the measured value.
Absolute pressure: the measuring cell is evacuated and encapsulated. The ambient pressure is not compensated and does hence
inuence the measured value.
Relative pressure, climate-compensated: the measuring cell is
evacuated and encapsulated. The ambient pressure is detected
through a reference sensor in the electronics and compensated. It
thus has no inuence on the measured value.
The process pressure acts on the sensor element via the stainless
steel diaphragm and an internal transmission liquid. The process
pressure causes a resistance change which is converted into a corresponding output signal and outputted as measured value.
The METEC® measuring cell is the measuring unit. It consists of
the ceramic-capacitive CERTEC® measuring cell and a special,
temperature-compensated isolating system.
45053-EN-131011
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VEGABAR 87 • Slave sensor for electronic dierential pressure
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Packaging
3 Product description
4321
Fig. 4: Conguration of the METEC® measuring cell with VEGABAR 87
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
based on ISO 4180.
The packaging of standard instruments consists of environmentfriendly, recyclable cardboard. For special versions, PE foam or PE
foil is also used. Dispose of the packaging material via specialised
recycling companies.
Transport
Transport inspection
Storage
Storage and transport
temperature
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
Transport must be carried out in due consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or concealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
Not in the open
•
Dry and dust free
•
Not exposed to corrosive media
•
Protected against solar radiation
•
Avoiding mechanical shock and vibration
•
Storage and transport temperature see chapter "Supplement -
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation.
You will nd additional information in the supplementary instructions
manual "Protective cover" (Document-ID 34296).
Flanges
Welded socket
Electronics module
Screwed anges are available in dierent versions according to the
following standards: DIN 2501, EN 1092-1, BS 10, ANSI B 16.5,
JIS B 2210-1984, GOST 12821-80.
You can nd additional information in the supplementary instructions
manual "Flanges according to DIN-EN-ASME-JIS" (Document-ID
31088).
Welded sockets are used to connect the sensors to the process.
You can nd further information in the supplementary instructions
"Welded socket VEGABAR series 80" (Document-ID 45082).
The electronics module VEGABAR series 80 is a replacement part
for pressure transmitters of VEGABAR series 80. There is a dierent
version available for each type of signal output.
You can nd further information in the operating instructions "Elec-
tronics module VEGABAR series 80" (Document-ID 45054).
12
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 13
Suitability for the process
conditions
4 Mounting
4 Mounting
4.1 General instructions to use the instrument
Make sure that all parts of the instrument exposed to the process are
suitable for the existing process conditions.
These are mainly:
Active measuring component
•
Process tting
•
Process seal
•
Process conditions are particularly:
Process pressure
•
Process temperature
•
Chemical properties of the medium
•
Abrasion and mechanical inuences
•
You can nd the specications of the process conditions in chapter
"Technical data" as well as on the nameplate.
Protection against moisture
Screwing in
Vibrations
Temperature limits
Protect your instrument further through the following measures
against moisture penetration:
Use the recommended cable (see chapter "Connecting to power
•
supply")
Tighten the cable gland
•
Loop the connection cable downward in front of the cable gland
•
This applies particularly to:
Outdoor mounting
•
Installations in areas where high humidity is expected (e.g. through
•
cleaning processes)
Installations on cooled or heated vessels
•
On instruments with process tting thread, the hexagon must be tightened with a suitable screwdriver. Wrench size see chapter "Dimen-
sions".
Warning:
The housing must not be used to screw the instrument in! Applying
tightening force can damage internal parts of the housing.
In case of strong vibrations at the mounting location, the instrument
version with external housing should be used. See chapter "External
housing".
Higher process temperatures often mean also higher ambient
temperatures. Make sure that the upper temperature limits stated in
chapter "Technical data" for the environment of the electronics hous-
ing and connection cable are not exceeded.
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
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Page 14
4 Mounting
Filter elements
2
1
Fig. 5: Temperature ranges
1 Process temperature
2 Ambient temperature
4.2 Ventilation and pressure compensation
Ventilation and pressure compensation are carried out with VEGABAR 87 via a lter element. It is air permeable and moisture-
blocking.
Caution:
The lter element causes a time-delayed pressure compensation.
When quickly opening/closing the housing cover, the measured value
can change for approx. 5 s by up to 15 mbar.
For eective ventilation, the lter element must always be free of
buildup.
Caution:
Do not use a high-pressure cleaner. The lter element could be damaged, which would allow moisture into the housing.
The following paragraphs describe how the lter element is arranged
in the dierent instrument versions.
Instruments in non-Ex
and Ex-ia version
14
The lter element is mounted into the electronics housing. It has the
1. Mark the holes according to the following drilling template
2. Fasten wall mounting plate with 4 screws
90 mm
(3.54")
70 mm
(2.76")
3mm
(0.12")
8 mm
(0.32")
(3.66")
(4.33")
93 mm
110 mm
Fig. 12: Drilling template - wall mounting plate
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
R 3,5 mm
(0.14")
19
Page 20
5 Connecting to power supply
Safety instructions
5 Connecting to power supply
5.1 Preparing the connection
Always keep in mind the following safety instructions:
Connect only in the complete absence of line voltage
•
If overvoltage surges are expected, overvoltage arresters should
•
be installed
Voltage supply
Cable gland ½ NPT
Connection technology
Connection procedure
The voltage supply and the signal transmission are carried out via the
four-wire, screened connection cable from the master sensor.
You can nd the data for this signal circuit in chapter "Technical data".
With plastic housing, the NPT cable gland or the Conduit steel tube
must be screwed without grease into the threaded insert.
Max. torque for all housings see chapter "Technical data".
5.2 Connecting
The voltage supply and signal output are connected via the spring-
loaded terminals in the housing.
The connection to the display and adjustment module or to the interface adapter is carried out via contact pins in the housing.
Information:
The terminal block is pluggable and can be removed from the
electronics. To do this, lift the terminal block with a small screwdriver
and pull it out. When reinserting the terminal block, you should hear it
snap in.
Proceed as follows:
1. Unscrew the housing cover
2. If a display and adjustment module is installed, remove it by turning it slightly to the left.
3. Loosen compression nut of the cable entry
4. Remove approx. 10 cm (4 in) of the cable mantle, strip approx.
1 cm (0.4 in) of insulation from the ends of the individual wires
5. Insert the cable into the sensor through the cable entry
20
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 21
5 Connecting to power supply
Fig. 13: Connection steps 5 and 6
6. Insert the wire ends into the terminals according to the wiring plan
Information:
Solid cores as well as exible cores with wire end sleeves are inserted directly into the terminal openings. In case of exible cores without
end sleeves, press the terminal from above with a small screwdriver;
the terminal opening is freed. When the screwdriver is released, the
terminal closes again.
You can nd further information on the max. wire cross-section under
"Technical data/Electromechanical data"
7. Check the hold of the wires in the terminals by lightly pulling on
them
8. Connect the screen to the internal ground terminal, connect the
outer ground terminal to potential equalisation
9. Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
10. Reinsert the display and adjustment module, if one was installed
11. Screw the housing cover back on
The electrical connection is hence nished.
5.3 Single chamber housing
The following illustration applies to the non-Ex, Ex-ia and Ex-d ver-
sion.
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5 Connecting to power supply
Electronics and connection compartment
Master
Overview
5678
4
1
2
Fig. 14: Wiring plan VEGABAR 87 Slave sensor
1 To the sensor
2 Ground terminal for connection of the cable screen
1)
5.4 External housing with version IP 68 (25 bar)
22
Fig. 15: VEGABAR 87 in IP 68 version 25 bar, non-Ex and axial cable outlet,
external housing
1)
Connect screen here. Connect ground terminal on the outside of the housing
to ground as prescribed. The two terminals are galvanically connected.
VEGABAR 87 • Slave sensor for electronic dierential pressure
45053-EN-131011
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5
2
()
+
(-)
6
8
A
Electronics and connection compartment for
power supply
Terminal compartment,
housing socket
5 Connecting to power supply
1
4...20m
1
2
3
Fig. 16: Electronics and connection compartment
1 Electronics module
2 Cable gland for voltage supply
3 Cable gland for connection cable, transmitter
45053-EN-131011
1234
5
Fig. 17: Connection of the sensor in the housing base
1 Yellow
2 White
3 Red
4 Black
5 Shielding
6 Breather capillaries
VEGABAR 87 • Slave sensor for electronic dierential pressure
2
341
6
23
Page 24
5 Connecting to power supply
Electronics and connection compartment
Master
Connection example,
slave sensor
5678
4
1
2
Fig. 18: Wiring plan VEGABAR 87 Slave sensor
1 To the sensor
2 Ground terminal for connection of the cable screen
2)
5.5 Connection example
4...20mA
( )
+
(-)
1
2
5
678
3
4
1
Fig. 19: Connection example VEGABAR 87 slave sensor
1 VEGABAR 87
2 VEGABAR 87 slave sensor
3 Connection cable
4 Supply and signal circuit VEGABAR 87
The connection between VEGABAR 87 and the VEGABAR 87 slave
sensor is made with a standard cable according to the chart:
VEGABAR 87Slave sensor
Terminal 5Terminal 5
Terminal 6Terminal 6
Terminal 7Terminal 7
Terminal 8Terminal 8
5678
4
2
24
2)
Connect screen here. Connect ground terminal on the outside of the housing
to ground as prescribed. The two terminals are galvanically connected.
VEGABAR 87 • Slave sensor for electronic dierential pressure
45053-EN-131011
Page 25
Presettings
6 Set up with the display and adjustment module
6 Set up with the display and adjustment
module
6.1 Parameter adjustment - Quick setup
To quickly and easily adapt the sensor to the application, select
the menu item "Quick setup" in the start graphic on the display and
adjustment module.
Carry out the following steps in the sequence specied below. The
presettings apply to all applications.
You can nd "Extended adjustment" in the next sub-chapter.
1. Measurement loop name
In the rst menu item you assign a suitable measurement loop name.
Permitted are names with max. 19 characters.
2. Application
In this menu item you activate/deactivate the slave sensor for electronic dierential pressure and select the application.
Note:
It is absolutely necessary to activate the slave sensor in advance to
have the applications displayed in the electronic dierential pressure
measurement menus.
3. Units
In this menu item you determine the adjustment and temperature
units of the instrument. Depending on the selected application in the
menu item "Application", dierent adjustment units are available.
Quick setup - Level measurement
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
4. Unit, static pressure
In this menu item, you determine the unit of the static, i.e. superimposed pressure.
5. Position correction
In this menu item you compensate the inuence of the installation
position of the instrument (oset) to the measured value.
6. Min. adjustment
In this menu item you carry out the min. adjustment for level.
Enter the percentage value and the corresponding pressure value for
the min. level.
7. Max. adjustment
In this menu item you carry out the max. adjustment for level.
25
Page 26
6 Set up with the display and adjustment module
Enter the percentage value and the corresponding pressure value for
the max. level.
The quick setup for level measurement is nished.
Quick setup - Flow measurement
4. Position correction
In this menu item you compensate the inuence of the installation
position of the instrument (oset) to the measured value.
5. Min. adjustment
In this menu item you carry out the min. adjustment for ow.
Enter the percentage value and the corresponding pressure value for
the min. ow.
6. Max. adjustment
In this menu item you carry out the max. adjustment for ow.
Enter the percentage value and the corresponding pressure value for
the max. ow.
7. Linearization
In this menu item, you select the characterics of the output signal.
Quicksetup-Dierential
pressure measurement
26
The quick setup for ow measurement is nished.
4. Unit, static pressure
In this menu item, you determine the unit of the static, i.e. superimposed pressure.
5. Position correction
In this menu item you compensate the inuence of the installation
position of the instrument (oset) to the measured value.
6. zero adjustment
In this menu item you carry out the zero adjustment for the dierential
pressure.
Enter the respective pressure value for 0 %.
7. span adjustment
In this menu item you carry out the span adjustment for the dierential
pressure
Enter the respective pressure value for 100 %.
VEGABAR 87 • Slave sensor for electronic dierential pressure
45053-EN-131011
Page 27
Quick setup - Density
measurement
Quick setup - Interface
measurement
6 Set up with the display and adjustment module
The quick setup for dierential pressure measurement is nished.
4. Unit, static pressure
In this menu item, you determine the unit of the static, i.e. superimposed pressure.
5. Position correction
In this menu item you compensate the inuence of the installation
position of the instrument (oset) to the measured value.
6. Distance
In this menu item, you enter the installation distance between master
and slave sensor.
7. Min. adjustment
In this menu item you carry out the min. adjustment for density.
Enter the percentage value and the corresponding density value for
the min. density.
8. Max. adjustment
In this menu item you carry out the max. adjustment for density.
Enter the percentage value and the corresponding density value for
the max. density.
The quick setup for density measurement is nished.
4. Unit, static pressure
In this menu item, you determine the unit of the static, i.e. superimposed pressure.
5. Position correction
In this menu item you compensate the inuence of the installation
position of the instrument (oset) to the measured value.
6. Distance
In this menu item, you enter the installation distance between master
and slave sensor.
7. Min. adjustment
In this menu item, you carry out the adjustment for the min. height of
the interface.
Enter the percentage value and the corresponding height of the
interface.
8. Max. adjustment
In this menu item, you carry out the adjustment for the max. height of
the interface.
Enter the percentage value and the corresponding height of the
interface.
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6 Set up with the display and adjustment module
The quick setup for interface measurement is nished.
6.2 Parameter adjustment - Extended adjustment
For technically demanding measurement loops you can carry out
extended settings in "Extended adjustment".
Main menu
The main menu is divided into ve sections with the following functions:
Setup: Settings, e.g., for measurement loop name, application, units,
position correction, adjustment, signal output
Display: Settings, e.g., for language, measured value display, lighting
Diagnosis: Information, e.g. on instrument status, pointer, measure-
ment reliability, simulation
Additional adjustments: PIN, date/time, reset, copy function
Info: Instrument name, hardware and software version, date of manu-
facture, sensor features
In the main menu item "Setup", the individual submenu items should
be selected one after the other and provided with the correct parameter values.
The following submenu points are available:
In the following section, the menu items from the menu "Setup" for
electronic dierential pressure measurement are described in detail.
Depending on the selected application, dierent sections are relevant.
Information:
Further menu items of the menu "Setup" as well as the complete
menus "Display", "Diagnosis", "Additional adjustments" and "Info"
are described in the operating instructions of the respective master
sensor.
45053-EN-131011
Setup - Application
28
In this menu item you activate/deactivate the slave sensor for electronic dierential pressure and select the application.
VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 29
6 Set up with the display and adjustment module
The following applications are available:
Level
•
Flow
•
Dierential pressure
•
Density
•
Interface
•
Note:
It is absolutely necessary to activate the slave sensor in advance to
have the applications displayed in the electronic dierential pressure
measurement menus.
Enter the requested parameters via the appropriate keys, save your
settings with [OK] and jump to the next menu item with the [ESC] and
the [->] key.
Setup - Units
Setup - Position correction
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
In this menu item, you determine the units for the "Min. adjustment/zero" and "Max. adjustment/span" as well as the static pressure.
If the level should be adjusted in a height unit, the density of the medium must also be entered later during the adjustment.
In addition, the unit for the measuring cell and electronics temperature
is determined in the menu item "Peak values".
Enter the requested parameters via the appropriate keys, save your
settings with [OK] and jump to the next menu item with the [ESC] and
the [->] key.
Particularly with chemical seal systems, the installation position of
the instrument can shift the measured value (oset). The position
correction compensates this oset. Hence the actual measured value
is accepted automatically. With relative pressure measuring cells also
a manual oset can be carried out. With a master/slave combination,
the position correction is carried out for both sensors.
If the actual measured value should be taken over as correction value
during automatic position correction, this value must not be inuenced by product coverage or static pressure.
With the manual position correction, the oset value can be determined by the user. Select for this purpose the function "Edit" and
enter the requested value.
29
Page 30
6 Set up with the display and adjustment module
Save your settings with [OK] and move with [ESC] and [->] to the
next menu item.
After the position correction is carried out, the actual measured value
is corrected to 0. The corrective value appears with an inverse sign as
oset value in the display.
The position correction can be repeated as often as necessary. How-
ever, if the sum of the corrective values exceeds 20 % of the nominal
measuring range, then no position correction is possible.
Parameterization example
VEGABAR 87 always measures pressure independently of the process variable selected in the menu item "Application". To output the
selected process variable correctly, an allocation to 0 % and 100 % of
the output signal must be carried out (adjustment).
With the application "Interface" the hydrostatic pressure at min. and
max. height of the interface is entered for adjustment. See the follow-
ing example:
100%
2
0,8
1,0
Fig. 20: Parameter adjustment example "Min./max. adjustment, interface
measurement"
1 Min. interface = 0 % correspond to 0.0 mbar
2 Max. interface = 100 % correspond to 490.5 mbar
3 VEGABAR 87
4 VEGABAR 87 - Slave sensor
")
2 m
(78.74
h
0%
1
If these values are not known, an adjustment with interface layers of
for example 10 % and 90 % is also possible. By means of these settings, the layer of the actual interface is then calculated.
The real product level during the adjustment is not important,
because the adjustment is always carried out without changing the
product level. These settings can be made ahead of time without the
instrument having to be installed.
45053-EN-131011
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VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 31
6 Set up with the display and adjustment module
Note:
If the adjustment ranges are exceeded, the entered value will not be
accepted. Editing can be interrupted with [ESC] or corrected to a
value within the adjustment ranges.
Setup - Min. adjustment
Level
Setup - Max. adjustment
Level
Proceed as follows:
1. Select the menu item "Setup" with [->] and conrm with [OK].
Now select with [->] the menu item "Adjustment", then "Min.
adjustment" and conrm with [OK].
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value (e.g. 10 %) with [+] and save with [OK]. The cursor jumps now to the pressure value.
4. Enter the pressure value corresponding to the min. level (e.g.
0 mbar).
5. Save settings with [OK] and move with [ESC] and [->] to the max.
adjustment.
The min. adjustment is nished.
For an adjustment with lling, simply enter the actual measured value
indicated at the bottom of the display.
Proceed as follows:
1. Select with [->] the menu item "Max. adjustment" and conrm
with [OK].
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value (e.g. 90 %) with [+] and save with [OK]. The cursor jumps now to the pressure value.
4. Enter the pressure value for the full vessel (e.g. 900 mbar) corresponding to the percentage value.
5. Save settings with [OK]
The max. adjustment is nished.
For an adjustment with lling, simply enter the actual measured value
indicated at the bottom of the display.
Setup - Min. adjustment,
ow
Proceed as follows:
1. Select the menu item "Setup" with [->] and conrm with [OK].
Now select with [->] the menu item "Min. adjustment" and conrm
with [OK].
45053-EN-131011
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6 Set up with the display and adjustment module
2. Edit the mbar value with [OK] and set the cursor to the requested
position with [->].
3. Set the requested mbar value with [+] and store with [OK].
4. Change with [ESC] and [->] to the span adjustment
The min. adjustment is nished.
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
Setup - Max. adjustment,
ow
Setup - zero adjustment,
dierentialpressure
Proceed as follows:
1. Select with [->] the menu item "Max. adjustment" and conrm
with [OK].
2. Edit the mbar value with [OK] and set the cursor to the requested
position with [->].
3. Set the requested mbar value with [+] and store with [OK].
The max. adjustment is nished.
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
Proceed as follows:
1. Select the menu item "Setup" with [->] and conrm with [OK].
Now select with [->] the menu item "zero adjustment" and conrm
with [OK].
2. Edit the mbar value with [OK] and set the cursor to the requested
position with [->].
3. Set the requested mbar value with [+] and store with [OK].
4. Change with [ESC] and [->] to the span adjustment
The zero adjustment is nished.
Information:
The zero adjustment shifts the value of the span adjustment. The
span, i.e. the dierence between these values, however, remains
unchanged.
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
45053-EN-131011
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VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 33
6 Set up with the display and adjustment module
Setup - span adjustment,
dierentialpressure
Setup - Distance, density
Proceed as follows:
1. Select with [->] the menu item "Span adjustment" and conrm
with [OK].
2. Edit the mbar value with [OK] and set the cursor to the requested
position with [->].
3. Set the requested mbar value with [+] and store with [OK].
The span adjustment is nished.
For an adjustment with pressure, simply enter the actual measured
value indicated at the bottom of the display.
Proceed as follows:
1. Select the menu item "Setup" with [->] and conrm with [OK].
Now select with [->] the menu item "Distance" and conrm with [OK].
2. Edit the sensor distance with [OK] and set the cursor to the
requested position with [->].
3. Set the requested distance with [+] and store with [OK].
The adjustment of the distance is hence nished.
Setup - Min. adjustment,
density
Proceed as follows:
1. Select the menu item "Setup" with [->] and conrm with [OK].
Now select with [->] the menu item "Min. adjustment" and conrm
with [OK].
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value with [+] and save with [OK].
The cursor jumps now to the density value.
4. Enter the min. distance suitable for the percentage value.
5. Save settings with [OK] and move with [ESC] and [->] to the max.
adjustment.
The min. adjustment for density is nished.
Setup - Max. adjustment,
Proceed as follows:
density
45053-EN-131011
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6 Set up with the display and adjustment module
1. Select the menu item "Setup" with [->] and conrm with [OK].
Now select with [->] the menu item "Max. adjustment" and con-
rm with [OK].
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value with [+] and save with [OK].
The cursor jumps now to the density value.
4. Enter the max. density value matching the percentage value.
The max. adjustment for density is nished.
Setup - Min. adjustment Interface
Setup - Max. adjustment Interface
Proceed as follows:
1. Select the menu item "Setup" with [->] and conrm with [OK].
Now select with [->] the menu item "Min. adjustment" and conrm
with [OK].
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value with [+] and save with [OK].
The cursor jumps now to the height value.
4. Enter the min. height of the interface suitable for the percentage
value.
5. Save settings with [OK] and move with [ESC] and [->] to the max.
adjustment.
The min. adjustment, interface is hence nished.
Proceed as follows:
1. Select the menu item "Setup" with [->] and conrm with [OK].
Now select with [->] the menu item "Max. adjustment" and con-
rm with [OK].
2. Edit the percentage value with [OK] and set the cursor to the
requested position with [->].
3. Set the requested percentage value with [+] and save with [OK].
The cursor jumps now to the height value.
4. Enter the max. height of the interface matching the percentage
value.
The max. adjustment for interface is nished.
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VEGABAR 87 • Slave sensor for electronic dierential pressure
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6 Set up with the display and adjustment module
Additional adjustments
- Reset
With a reset, certain parameter adjustments carried out by the user
are reset.
The following reset functions are available:
Delivery status: Restoring the parameter settings at the time of
shipment from the factory incl. the order-specic settings. A user-programmable linearization curve as well as the measured value memory
will be deleted.
Basic settings: Resetting the parameter settings incl. special
parameters to the default values of the respective instrument. A user
programmable linearization curve as well as the measured value
memory is deleted.
The following table shows the default values of the instrument. De-
pending on the instrument version or application, all menu items may
not be available or some may be dierently assigned:
Reset - Setup
Menu itemParameterDefault value
Measurement
loop name
ApplicationSlave for elec-
tronic dierential
pressure
ApplicationNo reset
UnitsUnit of measure-
ment
Static pressurebar
Position correction
AdjustmentDistance (with
density and interface)
Zero/Min. adjustment
Span/Max. adjustment
DampingIntegration time0.0 s
LinearizationLinear
Sensor
No reset
mbar (with nominal measuring range
≤400 mbar)
bar (with nominal measuring rang-
es ≥1 bar)
0.00 bar
1.00 m
0.00 bar
0.00 %
Nominal measuring range in bar
100.00 %
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6 Set up with the display and adjustment module
Menu itemParameterDefault value
Current outputCurrent output -
Lock adjustmentLast setting
Reset - Display
Menu itemDefault value
Menu languageOrder-specic
Displayed value 1Current output in %
Displayed value 2Measuring cell temperature in °C
BacklightSwitched o
Reset - Diagnosis
Menu itemParameterDefault value
Sensor status-
Peak valuePressureActual measured value
Simulation-
Mode
Current output Min./Max.
TemperatureActual temperature values from meas-
Output characteristics
4 … 20 mA
Reaction when malfunction occurs
≤ 3.6 mA
3.8 mA
20.5 mA
uring cell, electronics
36
Reset - Additional settings
Menu itemParameterDefault value
PIN0000
Date/TimeActual date/Actual time
Copy instrument
settings
Special parameters
ScalingScaling sizeVolume in l
Scaling format0 % corresponds to 0 l
Current output
HART modeAddress 0
Current output - SizeLin. percent - Level
Current output - adjustment0 … 100 % correspond to
-
No reset
100 % corresponds to 0 l
4 … 20 mA
VEGABAR 87 • Slave sensor for electronic dierential pressure
45053-EN-131011
Page 37
6 Set up with the display and adjustment module
Menu itemParameterDefault value
Eective
pressure
transmitter
Unitm3/s
Adjustment0.00 % correspond to 0.00
m3/s
100.00 %, 1 m3/s
Setup - Characteristics
values,eectivepressure
transmitter
In this menu item, the units for the eective pressure transmitter are
determined as well as the selection of mass or volume ow.
Furthermore the adjustment for the volume or mass ow rate at 0 % or
100 % is carried out.
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7 Diagnosis, asset management and service
7 Diagnosis, asset management and service
7.1 Maintenance
Maintenance
Reaction when malfunctions occur
If the instrument is used properly, no special maintenance is required
in normal operation.
In some applications, product buildup on the diaphragm can inuence
the measuring result. Depending on the sensor and application, take
precautions to ensure that heavy buildup, and especially a hardening
thereof, is avoided.
7.2 Rectify faults
The operator of the system is responsible for taking suitable measures to rectify faults.
Procedure for fault recti-
cation
Reaction after fault recti-
cation
24 hour service hotline
The rst measures are:
Evaluation of fault messages, for example via the display and
•
adjustment module
Checking the output signal
•
Treatment of measurement errors
•
Further comprehensive diagnostics options are available with a PC
with PACTware and the suitable DTM. In many cases, the reasons can
be determined in this way and faults rectied.
Depending on the reason for the fault and the measures taken, the
steps described in chapter "Setup" must be carried out again or must
be checked for plausibility and completeness.
Should these measures not be successful, please call in urgent cases
the VEGA service hotline under the phone no. +49 1805 858550.
The hotline is also available outside normal working hours, seven
days a week around the clock.
Since we oer this service worldwide, the support is provided in
English. The service itself is free of charge, the only costs involved are
the normal call charges.
7.3 Exchanging the electronics module
In case of a defect, the user can replace the electronics module with
another one of identical type.
In Ex applications, only instruments and electronics modules with appropriate Ex approval may be used.
If there is no electronics module available on site, one can be ordered
from the agency serving you.
7.4 Exchange process assembly with version
IP 68 (25 bar)
With version IP 68 (25 bar), the user can exchange the process assembly on site. Connection cable and external housing can be kept.
45053-EN-131011
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7 Diagnosis, asset management and service
Required tools:
Hexagon socket wrench, size 2
•
Caution:
The exchange may only be carried out in the complete absence of
line voltage.
In Ex applications, only a replacement part with appropriate Ex approval may be used.
Proceed as follows when carrying out the exchange:
1. Losen the xing screw with the hexagon socket wrench
2. Carefully detach the cable assembly from the process assembly
53
4
2
1
Fig. 21: VEGABAR 87 in IP 68 version, 25 bar and lateral cable outlet, external
housing
4. Mount the new process assembly on the measuring point
5. Plug the connector back in
6. Mount the cable assembly on the process assembly and turn it to
the desired position
7. Tighten the xing screw with the hexagon socket wrench
The exchange is nished.
If there is no replacement part available on site, one can be ordered
from the agency serving you.
45053-EN-131011
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7 Diagnosis, asset management and service
The necessary serial number can be found on the type label of the
instrument or on the delivery note.
7.5 How to proceed in case of repair
You can nd a repair form as well as detailed information on how to
proceed under www.vega.com/downloads and "Forms and certi-
cates".
By doing this you help us carry out the repair quickly and without having to call back for needed information.
If a repair is necessary, please proceed as follows:
Print and ll out one form per instrument
•
Clean the instrument and pack it damage-proof
•
Attach the completed form and, if need be, also a safety data
•
sheet outside on the packaging
Please contact the agency serving you to get the address for
•
the return shipment. You can nd the agency on our home page
www.vega.com.
40
45053-EN-131011
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Page 41
8 Dismounting
8 Dismounting
8.1 Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel or pipeline, high temperatures, corrosive or toxic products etc.
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
8.2 Disposal
The instrument consists of materials which can be recycled by specialised recycling companies. We use recyclable materials and have
designed the parts to be easily separable.
Correct disposal avoids negative eects on humans and the environ-
ment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
45053-EN-131011
VEGABAR 87 • Slave sensor for electronic dierential pressure
Adjustment range of the zero/span adjustment relating to the nominal measuring range:
Ʋ zero-20 … +95 %Ʋ span-120 … +120 %
3)
Ʋ Dierence between zero and spanmax. 120 % of the nominal range
Recommended max. turn down20 : 1 (no limitation)
Nominal measuring ranges and overload capability in bar/kPa
The specications are only an overview and refer to the measuring cell. Limitations due to the
material and version of the process tting as well as the selected pressure type are possible. The
specications on the nameplate apply.
Nominal measuring ranges and overload capacity in psi
The specications are only an overview and refer to the measuring cell. Limitations due to the
material and version of the process tting as well as the selected pressure type are possible. The
specications on the nameplate apply.
Nominal rangeOverload capacity, max.
Gauge pressure
0 … +1.5 psig+225 psig-2.901 psig
3)
Values less than -1 bar cannot be set.
45053-EN-131011
pressure
Overload capacity, min. pressure
VEGABAR 87 • Slave sensor for electronic dierential pressure
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9 Supplement
Nominal rangeOverload capacity, max.
pressure
0 … +5 psig+435 psig-11.60 psig
0 … +15 psig+510 psig-14.51 psig
0 … +30 psig+725 psig-14.51 psig
0 … +150 psig+1300 psig-14.51 psig
0 … +300 psig+1900 psig-14.51 psig
Absolute pressure
0 … 15 psi510 psi0 psi
0 … 30 psi725 psi0 psi
0 … 150 psi1300 psi0 psi
0 … 300 psi1900 psi0 psi
Overload capacity, min. pressure
Reference conditions and actuating variables (according to DIN EN 60770-1)
Ʋ Air pressure860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig)
Determination of characteristicsLimit point adjustment according to IEC 61298-2
Characterstic curveLinear
Instruments with approvals can have dierent technical data depending on the version.
For that reason the associated approval documents of these instruments must be carefully noted.
They are part of the delivery or can be downloaded under www.vega.com and "VEGA Tools" as
well as under "Downloads" and "Approvals".
9.2 Dimensions
The following dimensional drawings represent only an extract of the possible versions. Detailed
dimensional drawings can be downloaded at www.vega.com under "Downloads" and "Drawings".
45053-EN-131011
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9 Supplement
Housing
~ 69 mm
M20x1,5/
½ NPT
~ 69 mm
(2.72")
(2.72")
ø 79 mm
(3.11")
1
ø 79 mm
(3.11")
(4.41")
112 mm
M20x1,5/
½ NPT
~ 59 mm
~ 116 mm
(4.57")
(2.3")
ø 86 mm
(3.39")
2
ø 80 mm
(3.15")
M20x1,5
(4.57")
116 mm
M20x1,5/
½ NPT
~ 59 mm
(2.32")
ø 80 mm
(3.15")
3
(4.41")
112 mm
M20x1,5/
½ NPT
(4.61")
117 mm
M20x1,5/
4
½ NPT
5
(4.1")
104 mm
Fig. 22: Housing versions in protection IP 66/IP 67 and IP 66/IP 68 (0.2 bar)
VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 51
VEGABAR87,angeconnection
d2
9 Supplement
(2.01")
51 mm
D
ø 8 mm
L
(6.97")
177 mm
(0.32")
ø 40 mm
(1.58")
Fig. 25: VEGABAR 87, ange connection
1 Flanges according to DIN 2501
2 Flanges according to ANSI B16.5
f
b
d4
k
DN PNDk
mm
1
. .25401151885
B332 40140181004xø18782
A840 4015018110
B250 4016520125
B580 40200241608xø181383
CD 100 16220201808xø18158 3
A6 150 16285222408xø22162 3
2
"lbsDb kd2d4f
CA
2" 150
CB
3" 150
BB4" 300
DN PNDkb
inch
1
. .25 40
B332 40
A840 40
B250 40
B580 40
A6 150 16
2
"lbsDb kd2d4f
CA
2" 150
CB
3" 150
BB4" 300
152,5
190.5
254
5.51"
5.91"
6.50"
7.87"
11.22"
6"
7.50"
10"
19
19
30.5
0.71"
0.71"
0.71"
0.79"
0.95"
0.79"
0.87"
0.75
0.75"
1.25"
b
"
d2
4xø14
4xø18
4xø18
4xø16120,5
4xø16152,5152
2008xø16
d2d4f
4xø 0.55"
3.35"4.53"
4xø 0.71"
3.94"
4.33"
4xø 0.71"
4xø 0.71"
4.92"
8xø 0.71"
6.30"
8xø 0.87"
9.45"
4xø0.63"4.75"
4xø0.63"6"6"
7.87" 8xø0.63"
d4
68
88
102
92
157
2.68"
3.07"
3.47"
4.02"
5.43"
6.22
6.38"
3.63"
6.19"
"8xø 0.71"7.09"8.66"CD 10016
f
2
3
3
3
3
3
0.08"
0.08"
0.12"
0.12"
0.12"
0.12"
0.12"
0.12"
0.12"
0.12"
45053-EN-131011
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9 Supplement
VEGABAR87,hygienictting
(2.01")
51 mm
ø 64 mm
(2.52")
(2.01")
51 mm
ø 78 mm (3.07")
ø 92 mm (3.62")
L
(6.97")
177 mm
ø 8 mm
(0.32")
ø 40 mm
(1.58")
12
Fig. 26: VEGABAR 87, hygienic ttings
1 Clamp 2" PN16 (ø64 mm) DIN 32676, ISO 2852/316L
2 Bolting DN 50
L
45053-EN-131011
52
VEGABAR 87 • Slave sensor for electronic dierential pressure
Page 53
9 Supplement
9.3 Industrial property rights
VEGA product lines are global protected by industrial property rights. Further information see
www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor housing.
VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte.
Nähere Informationen unter www.vega.com.
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellectuelle. Pour plus d'informations, on pourra se référer au site www.vega.com.
VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad industrial. Para mayor información revise la pagina web www.vega.com.
Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную
собственность. Дальнейшую информацию смотрите на сайте www.vega.com.
VEGA系列产品在全球享有知识产权保护。
进一步信息请参见网站<www.vega.com>。
9.4 Trademark
All the brands as well as trade and company names used are property of their lawful proprietor/
originator.
45053-EN-131011
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Page 54
INDEX
INDEX
A
Adjustment
– Density 33
– Dierential pressure, ow 31, 32
– Interface 34
– Level 31
– Menu 28
– Overview 30
– Unit 29
Position correction 29
Pressure compensation 14, 15
R
Repair 40
Reset
– Basic settings 35
– Delivery status 35
S
Service
– Hotline 38
Setup
– Extended adjustment 28
54
45053-EN-131011
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Page 55
Notes
45053-EN-131011
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Printing date:
All statements concerning scope of delivery, application, practical use and operating conditions of the sensors and processing systems correspond to the information
available at the time of printing.
Subject to change without prior notice