VEGA BAR66 User Manual

Operating Instructions
Suspension pressure transmitter with CERTEC® measuring cell
VEGABAR 66
Probus PA
Document ID: 36739
Contents
Contents
1 About this document
1.1 Function ........................................................................................................................... 4
1.2 Target group ..................................................................................................................... 4
1.3 Symbolism used ............................................................................................................... 4
2 For your safety
2.1 Authorised personnel ....................................................................................................... 5
2.2 Appropriate use ................................................................................................................ 5
2.3 Warning about incorrect use ............................................................................................. 5
2.4 General safety instructions ............................................................................................... 5
2.5 Safety label on the instrument .......................................................................................... 5
2.6 CE conformity ................................................................................................................... 6
2.7 Measuring range - permissible process pressure ............................................................. 6
2.8 Fulllment of NAMUR recommendations ......................................................................... 6
2.9 Safety instructions for Ex areas ........................................................................................ 6
2.10 Environmental instructions ............................................................................................... 6
3 Product description
3.1 Conguration .................................................................................................................... 7
3.2 Principle of operation........................................................................................................ 9
3.3 Operation ....................................................................................................................... 10
3.4 Packaging, transport and storage ................................................................................... 10
3.5 Accessories and replacement parts ............................................................................... 11
4 Mounting
4.1 General instructions ....................................................................................................... 13
4.2 Mounting preparations ................................................................................................... 14
4.3 Mounting steps with straining clamp............................................................................... 16
4.4 Mounting steps with screwed connection ....................................................................... 16
4.5 Mounting steps with lock tting ....................................................................................... 17
4.6 Mounting steps with housing and thread ........................................................................ 18
4.7 Mounting steps, external housing ................................................................................... 19
5 Connecting to power supply
5.1 Preparing the connection ............................................................................................... 20
5.2 Connection procedure .................................................................................................... 21
5.3 Wiring plan, single chamber housing.............................................................................. 23
5.4 Wiring plan, double chamber housing ............................................................................ 24
5.5 Wiring plan, double chamber housing Ex d .................................................................... 26
5.6 Wiring plan - version IP 66/IP 68, 1 bar ........................................................................... 27
5.7 Wiring plan, external housing with version IP 68 ............................................................. 28
5.8 Switch-on phase............................................................................................................. 30
6 Set up with the display and adjustment module PLICSCOM
6.1 Short description ............................................................................................................ 31
6.2 Insert display and adjustment module ............................................................................ 31
6.3 Adjustment system ......................................................................................................... 32
6.4 Setup steps .................................................................................................................... 33
6.5 Menu schematic ............................................................................................................. 41
6.10 Saving the parameter adjustment data ........................................................................... 43
7 Set up with PACTware and other adjustment programs
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VEGABAR 66 • Probus PA
7.1 Connect the PC via VEGACONNECT ............................................................................ 44
7.2 Parameter adjustment with PACTware ............................................................................ 45
7.3 Parameter adjustment with PDM .................................................................................... 45
7.4 Saving the parameter adjustment data ........................................................................... 45
8 Maintenanceandfaultrectication
8.1 Maintain ......................................................................................................................... 46
8.2 Rectify faults ................................................................................................................... 46
8.3 Calculation of total deviation (according to DIN 16086) .................................................. 48
8.4 Exchanging the electronics module ................................................................................ 49
8.5 Software update ............................................................................................................. 49
8.6 Instrument repair ............................................................................................................ 50
9 Dismounting
9.1 Dismounting steps.......................................................................................................... 51
9.2 Disposal ......................................................................................................................... 51
10 Supplement
10.1 Technical data ................................................................................................................ 52
10.2 Information on Probus PA ............................................................................................. 60
10.3 Dimensions .................................................................................................................... 64
Contents
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VEGABAR 66 • Probus PA
Supplementary documentation
Information:
Supplementary documents appropriate to the ordered version come with the delivery. You can nd them listed in chapter "Product descrip- tion".
Editing status: 2013-03-11
1 About this document
1 About this document
1.1 Function
This operating instructions manual provides all the information you need for mounting, connection and setup as well as important instruc­tions for maintenance and fault rectication. Please read this informa­tion before putting the instrument into operation and keep this manual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained specialist personnel. The contents of this manual should be made available to these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunctions can result. Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result. Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
List
The dot set in front indicates a list with no implied sequence.
Action
→
This arrow indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
Battery disposal
This symbol indicates special information about the disposal of bat­teries and accumulators.
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VEGABAR 66 • Probus PA
2 For your safety
2 For your safety
2.1 Authorised personnel
All operations described in this operating instructions manual must be carried out only by trained specialist personnel authorised by the plant operator.
During work on and with the device the required personal protective equipment must always be worn.
2.2 Appropriate use
Model VEGABAR 66 is a pressure transmitter for level and gauge
measurement.
You can nd detailed information on the application range in chapter "Product description".
Operational reliability is ensured only if the instrument is properly used according to the specications in the operating instructions manual as well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device beyond that described in the operating instructions manual may be carried out only by personnel authorised by the manufacturer. Arbi­trary conversions or modications are explicitly forbidden.
2.3 Warning about incorrect use
Inappropriate or incorrect use of the instrument can give rise to application-specic hazards, e.g. vessel overll or damage to system components through incorrect mounting or adjustment.
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VEGABAR 66 • Probus PA
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of stand­ard regulations and guidelines. The user must take note of the safety instructions in this operating instructions manual, the country-specic installation standards as well as all prevailing safety regulations and accident prevention rules.
The instrument must only be operated in a technically awless and reliable condition. The operator is responsible for trouble-free opera­tion of the instrument.
During the entire duration of use, the user is obliged to determine the compliance of the necessary occupational safety measures with the current valid rules and regulations and also take note of new regula-
tions.
2.5 Safety label on the instrument
The safety approval markings and safety tips on the device must be observed.
2 For your safety
2.6 CE conformity
This device fullls the legal requirements of the applicable EC guide­lines. By attaching the CE mark, VEGA provides a conrmation of successful testing. You can nd the CE conformity declaration in the download area of "www.vega.com".
2.7 Measuring range - permissible process pressure
Due to the application, a measuring cell with a measuring range higher than the permissible pressure range of the process tting may have been integrated. The permissible process pressure is stated with "Process pressure" on the type label, see chapter 3.1 "Conguration". For safety reasons, this range must not be exceeded.
2.8 FulllmentofNAMURrecommendations
The device fullls the requirements of the applicable NAMUR recom­mendations.
2.9 Safety instructions for Ex areas
Please note the Ex-specic safety information for installation and op­eration in Ex areas. These safety instructions are part of the operating instructions manual and come with the Ex-approved instruments.
2.10 Environmental instructions
Protection of the environment is one of our most important duties. That is why we have introduced an environment management system with the goal of continuously improving company environmental pro­tection. The environment management system is certied according
to DIN EN ISO 14001.
Please help us fulll this obligation by observing the environmental instructions in this manual:
Chapter "Packaging, transport and storage"
Chapter "Disposal"
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VEGABAR 66 • Probus PA
Scope of delivery
3 Product description
3 Product description
3.1 Conguration
The scope of delivery encompasses:
VEGABAR 66 pressure transmitter with suspension cable
Straining clamp (optionally available with screwed tting)
External electronics
or VEGABAR 66 pressure transmitter with connection tube
Documentation
this operating instructions manualTest certicate for pressure transmittersEx specic safety instructions (with Ex versions), if necessary
further certicates
Operating instructions manual 27835 "Display and adjustment
module PLICSCOM" (optional)
Supplementary instructions manual 31708 "Heating for display
and adjustment module" (optional)
Supplementary instructions manual "Plug connector for con-
tinuously measuring sensors" (optional)
Constituent parts
VEGABAR 66 with suspension cable consists of the following com­ponents:
Transmitter
Suspension cable
External housing with electronics, optionally available with plug
connector
VEGABAR 66 with connection tube consists of the following compo­nents:
Transmitter
Connection tube (optionally available with lock tting)
Housing with integrated electronics
The components are available in dierent versions.
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VEGABAR 66 • Probus PA
3 Product description
1
2
4
3
5
Type plate
6
Fig. 1: Example of a VEGABAR 66 with suspension cable (left) and connection tube (right)
1 Housing with integrated electronics 2 Suspension cable 3 Connection tube 4 Threaded tting 5 Transmitter 6 Protective cap
4
The nameplate contains the most important data for identication and use of the instrument:
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VEGABAR 66 • Probus PA
3 Product description
1
2
3
14
13
4 5
6
7
8
9
Fig. 2: Layout of the type label (example) 1 Instrument type
2 Product code
3 Approvals 4 Electronics 5 Protection rating 6 Measuring range 7 Process and ambient temperature, process pressure 8 Material, wetted parts 9 Hardware and software version 10 Order number 11 Serial number of the instrument 12 ID numbers, instrument documentation
12
11
10
With the serial number, you can access the delivery data of the instru­ment via www.vega.com, "VEGA Tools" and "serial number search".
In addition to the type label outside, you can also nd the serial num­ber on the inside of the instrument.
Application area
Functional principle
Seal concept
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VEGABAR 66 • Probus PA
3.2 Principle of operation
The VEGABAR 66 is a suspension pressure transmitter for level measurement in wells, basins and atmospherically open vessels.
For use in atmospherically closed vessels under vacuum, the instru­ment is available with absolute pressure measuring ranges.
Sensor element is the CERTEC ent on the process tting also front-ush, abrasion-resistant ceramic diaphragm. The process pressure causes a capacitance change in the measuring cell via the ceramic diaphragm. This change is con­verted into an appropriate output signal and outputted as measured value.
The CERTEC
®
measuring cell is also equipped with a temperature sensor. The temperature value can be displayed via the display and adjustment module as well as processed via the signal output (with digital versions).
As a standard feature, the CERTEC a lateral, recessed seal.
Instruments with double seal have an additional front seal.
®
measuring cell with robust, depend-
®
measuring cell is equipped with
3 Product description
Instruments with hygienic tting are equipped with a gap-free form seal.
Power supply and bus communication
GSD/EDD
Power supply via the Probus DP/PA segment coupler or VEGALOG 571 EP cards. A two-wire cable according to Probus specication serves as carrier of both power and digital data transmission for multiple sensors. The instrument prole of VEGABAR 66 corresponds to prole specication version 3.0.
The backlight of the display and adjustment module is powered by the sensor. Prerequisite is a certain level of operating voltage.
The data for power supply are specied in chapter "Technical data". The optional heating requires its own operating voltage. You can nd
details in the supplementary instructions manual "Heating for display and adjustment module".
This function is generally not available for approved instruments.
The GSD (instrument master les) and bitmap les necessary for planning your Probus-DP-(PA) communication network are available from the download section on the VEGA homepage www.vega.com under "Services - Downloads - Software - Probus". There you can also nd the appropriate certicates. In a PDM environment, an EDD (Electronic Device Description) is also required to enable the full range of sensor functions (also available as a download).A CD with the appropriate les can be ordered via e-mail under info@de.vega. com or by phone from one of the VEGA agencies under the order number "DRIVER.S".
3.3 Operation
The instrument can be adjusted with the following adjustment media:
With the display and adjustment module
with the suitable VEGA DTM in conjunction with an adjustment
software according to the FDT/DTM standard, e.g. PACTware and
PC
with the adjustment program PDM
P
aging
ack
Transport
10
3.4 Packaging, transport and storage
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test based on ISO 4180.
The packaging of standard instruments consists of environment­friendly, recyclable cardboard. For special versions, PE foam or PE foil is also used. Dispose of the packaging material via specialised recycling companies.
36739-EN-130321
Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause damage to the device.
VEGABAR 66 • Probus PA
3 Product description
Transport inspection
Storage
age and transport
Stor temperature
Display and adjustment module
Interface adapter
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or con­cealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and stored according to the orientation and storage markings on the outside.
Unless otherwise indicated, the packages must be stored only under the following conditions:
Not in the open
Dry and dust free
Not exposed to corrosive media
Protected against solar radiation
Avoiding mechanical shock and vibration
Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions" Relative humidity 20 … 85 %
3.5 Accessories and replacement parts
The display and adjustment module PLICSCOM is used for measured
value indication, adjustment and diagnosis. It can be inserted into the sensor and removed at any time.
You can nd further information in the operating instructions "Display and adjustment module PLICSCOM" (Document-ID 27835).
The interface adapter VEGACONNECT 4 enables the connection of
communication-capable instruments to the USB interface of a PC. For parameter adjustment of these instruments, an adjustment software such as PACTware with VEGA-DTM is required.
You can nd further information in the operating instructions "Interface adapter VEGACONNECT" (Document-ID 32628).
External display and adjustment unit
Flanges
Measuring instrument holder
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VEGABAR 66 • Probus PA
VEGADIS 61 is suitable for external measured value indication and
adjustment of plics® sensors. It is connected to the sensor with an up to 25 m long, four-wire, screened standard cable.
You can nd further information in the operating instructions "VE- GADIS 61" (Document-ID 27720).
Flanges are available in dierent versions according to the following standards: DIN 2501, EN 1092-1, ANSI B 16.5, JIS B 2210-1984,
GOST 12821-80.
You can nd additional information in the supplementary instructions manual "Flanges according to DIN-EN-ASME-JIS" (Document-ID
31088).
The measuring instrument holder is used for wall/tube mounting of
VEGABAR series 50 pressure transmitters and VEGAWELL 52 sus­pension pressure transmitters. Supplied reducers enable the adapta­tion to dierent instrument diameters. The material used is 316L.
11
3 Product description
Protective cover
Electr
onics module
The protective cover protects the sensor housing against soiling and
intense heat from solar radiation. You will nd additional information in the supplementary instructions
manual "Protective cover" (Document-ID 34296).
The electronics module is a replacement part for pressure transmitter
VEGABAR. One version is available for each type of signal output. You nd further information in the operating instructions "Electronics
module VEGABAR series 50 and 60 " (Document-ID 30175).
12
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VEGABAR 66 • Probus PA
Suitability for the process conditions
4 Mounting
4 Mounting
4.1 General instructions
Make sure that all parts of the instrument coming in direct contact with the process, especially the sensor element, process seal and process tting, are suitable for the existing process conditions, such as process pressure, process temperature as well as the chemical properties of the medium.
You can nd the specications in chapter "Technical data" and on the nameplate.
Installation position
Moisture
entilation and pressure
V compensation
Select an installation position you can easily reach for mounting and connecting as well as later retrotting of a display and adjustment module. The housing can be rotated by 330° without the use of any tools. You can also install the display and adjustment module in four dierent positions (each displaced by 90°).
Use the recommended cables (see chapter "Connecting to power supply") and tighten the cable gland.
You can give your instrument additional protection against moisture penetration by leading the connection cable downward in front of the cable entry. Rain and condensation water can thus drain o. This ap­plies mainly to outdoor mounting as well as installation in areas where high humidity is expected (e.g. through cleaning processes) or on cooled or heated vessels.
Fig. 3: Measures against moisture penetration
The ventilation of the electronics housing as well as the atmospheric
pressure compensation for the measuring cell are realised via a lter element in the area of the cable gland.
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13
4 Mounting
1
2
1
2
1
2
2
1
Fig. 4: Position of the lter element 1 Filter element
2 Blind plug
Caution:
Due to the lter eect, the pressure compensation is time delayed. When opening/closing the housing cover quickly, the measured value can change for a period of approx. 5 s by up to 15 mbar.
Information:
Make sure that the lter element is always free of buildup during operation. A high-pressure cleaner may not be used for cleaning.
With instrument versions in protection IP 66/IP 68, 1 bar, the ventila­tion is realised via the capillaries in the permanently connected cable. The lter element is replaced by a blind plug.
4.2 Mounting preparations
For the suspension cable version note the following points when selecting the mounting position:
Sideways movements of the transmitter can cause measurement
errors
1. Therefore, mount VEGABAR 66 in a calm area or in a suitable
protective tube
The suspension cable has a capillary for atmospheric pressure
compensation
2. Therefore lead the cable end into a dry space or directly to the
external electronics
The external electronics is provided with terminals and a lter element for pressure compensation. Keep in mind for all versions:
The protective cover prevents mechanical damage to the measur-
ing cell. It should only be removed when the sensor is deployed in extremely polluted water.
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VEGABAR 66 • Probus PA
4 Mounting
Fig. 5: Mounting example: Version with connection tube in an open vessel
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VEGABAR 66 • Probus PA
Fig. 6: Mounting example: Version with suspension cable in a pump shaft
15
4 Mounting
1
4.3 Mounting steps with straining clamp
2
3
Fig. 7: Straining clamp 1 Suspension cable
2 Suspension opening 3 Clamping jaws
Mount VEGABAR 66 with straining clamp as follows:
1. Hang the straining clamp on a suitable wall hook
2. Lower VEGABAR 66 to the requested height
3. Slide the clamping jaws upward and push the suspension cable
between them
4. Hold the suspension cable, push the clamping jaws downward
and x them with a light blow
Removal is carried out in reverse order.
16
4.4 Mounting steps with screwed connection
1 2
3
4 5
Fig. 8: Threaded tting 1 Suspension cable
2 Seal screw 3 Cone bushing 4 Seal cone 5 Threaded tting 6 Seal
6
VEGABAR 66 • Probus PA
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4 Mounting
Mount VEGABAR 66 with screwed connection as follows:
1. Weld the welded socket into the vessel top
2. Lower VEGABAR 66 to the requested height by means on the
welded socket G1½ or 1½ NPT on the vessel side
3. Insert the suspension cable from below into the open screwed
connection
4. Slide the seal cone and the cone sleeve over the suspension
cable, fasten manually with the seal screw
5. Screw the screwed connection into the socket, tighten with
SW 30 and then tighten seal screw with SW 19
How to correct the height:
1. Loosen seal screw with SW 19
2. Slide seal cone and cone sleeve to the requested position on the
cable
3. Fasten the seal screw Removal is carried out in reverse order.
4.5 Mountingstepswithlocktting
1
2
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VEGABAR 66 • Probus PA
3
4
5
Fig. 9: Lock tting 1 Upper hexagon
2 Fixing screw 3 Washer disk 4 Lower hexagon 5 Fixing screw
Mount VEGABAR 66 with lock tting as follows:
1. Weld the welded socket G1½ or 1½ NPT to the vessel top
2. Lower VEGABAR 66 through the welded socket.
17
4 Mounting
3. Turn the lock tting on the lower hexagon into the welded socket.
Use a resistant seal. Spanner width SW 41, torque max. 80 Nm.
4. Adjust the connection tube of VEGABAR 66 to the requested
height and hold it
5. Turn the upper hexagon into the lower hexagon. Spanner width
SW 41, torque max. 80 Nm. VEGABAR 66 is now temporarily hold by the washer disc.
6. Tighten xing screws (2) and (5) with an Allen wrench size 2.5.
Torque max. 7 Nm.
The xing screws press lightly into the connection tube and fasten
VEGABAR 66 in this position
4.6 Mounting steps with housing and thread
Fig. 10: Housing and thread 1 Housing
2 Seal 3 Thread
Mount into the vessel
Mounting into the basin
18
Mount VEGABAR 66 with housing and thread in the following way:
1. Weld the welded socket G1½ or 1½ NPT to the vessel top
2. Insert the transmitter with connection tube or suspension cable
into the opening
3. Turn the thread with seal into the socket and tighten with SW 46
Warning:
The housing must not be used to screw the instrument in! Applying tightening force can damage internal parts of the housing.
Mount VEGABAR 66 with housing and thread in the following way:
1. Fasten the mounting bracket at the suitable height on the basin
wall
Information:
We recommend articles from the line of VEGA accessories:
Mounting bracket of stainless steel, article no. 2.21615
Counter nut of PP, article no. 2.10371
1)
Seal with resistant material with thread 1½ NPT.
VEGABAR 66 • Probus PA
1)
36739-EN-130321
Wall mounting
4 Mounting
2. Insert the transmitter with connection tube or suspension cable
into the opening of the mounting bracket and counter nut
3. Fasten counter nut with SW 46 on the thread Removal is carried out in reverse order.
4.7 Mounting steps, external housing
1. Mark the holes according to the following drilling template
2. Depending on the mounting surface, fasten the wall mounting
plate with 4 screws
90 mm (3.54")
70 mm (2.76")
93 mm (3.66")
110 mm (4.33")
Fig. 11: Drilling template - wall mounting plate
R 3,5 mm
(0.14")
3mm
(0.12")
8 mm
(0.32")
Tip:
Mount the wall mounting plate so that the cable entry of the socket housing points downward. The socket housing can be displaced by 180° to the wall mounting plate.
Warning:
The four screws of the socket housing must only be hand screwed. A torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate.
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5 Connecting to power supply
Safety instructions
5 Connecting to power supply
5.1 Preparing the connection
Always keep in mind the following safety instructions:
Connect only in the complete absence of line voltage
If voltage surges are expected, overvoltage arresters should be
installed according to Probus specications
Tip:
We recommend VEGA overvoltage arrester B63-32. In hazardous areas you must take note of the respective regulations,
conformity and type approval certicates of the sensors and power supply units.
Voltage supply
Connection cable
Cablegland½NPT
Cable screening and grounding
Power is supplied via a Probus DP/PA segment coupler or a VEGA­LOG 571 EP input card. The power supply range can dier depending
on the instrument version.
The data for power supply are specied in chapter "Technical data".
Connection is made with screened cable according to the Probus specication. Power supply and digital bus signal are carried over the same two-wire connection cable.
Use cable with round cross-section. A cable outer diameter of 5 … 9 mm (0.2 … 0.35 in) ensures the seal eect of the cable gland. If you are using cable with a dierent diameter or cross-section, exchange the seal or use a suitable cable gland.
Please make sure that your installation is carried out according to the Probus specication. In particular, make sure that the termination of the bus is done with appropriate terminating resistors.
On the instrument with cable entry ½ NPT and plastic housing there is a metallic ½" threaded insert moulded into the plastic housing.
Caution:
No grease should be used when screwing the NPT cable gland or steel tube into the threaded insert. Standard grease can contain additives that corrode the connection between threaded insert and housing. This would inuence the stability of the connection and the tightness of the housing.
With systems with potential equalisation, connect the cable screen
directly to ground potential at the power supply unit, in the connection box and at the sensor. The screen in the sensor must be connected directly to the internal ground terminal. The ground terminal outside on the housing must be connected to the potential equalisation (low impedance).
In systems without potential equalisation, connect the cable screen directly to ground potential at the power supply unit and at the sensor. In the connection box or T-distributor, the screen of the short stub to the sensor must not be connected to ground potential or to another cable screen. The cable screens to the power supply unit and to the
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VEGABAR 66 • Probus PA
Single/Double chamber housing
5 Connecting to power supply
next distributor must be connected to each other and also connected to ground potential via a ceramic capacitor (e.g. 1 nF, 1500 V). The low frequency potential equalisation currents are thus suppressed, but the protective eect against high frequency interference signals
remains.
The total capacitance of the cable and of all capacitors must not
exceed 10 nF in Ex applications.
Take note of the corresponding installation regulations for Ex applica-
tions. In particular, make sure that no potential equalisation currents ow over the cable screen. In case of grounding on both sides this can be achieved by the use of a capacitor or a separate potential equalisation.
5.2 Connection procedure
Proceed as follows:
1. Unscrew the housing cover
2. If a display and adjustment module is installed, remove it by turn-
ing it to the left.
3. Loosen compression nut of the cable entry
4. Remove approx. 10 cm of the cable mantle, strip approx. 1 cm
insulation from the individual wires
5. Insert the cable into the sensor through the cable entry
6. Lift the opening levers of the terminals with a screwdriver (see
following illustration)
7. Insert the wire ends into the open terminals according to the wir-
ing plan
8. Press down the opening levers of the terminals, you will hear the
terminal spring closing
9. Check the hold of the wires in the terminals by lightly pulling on
them
10. Connect the screen to the internal ground terminal, connect the
outer ground terminal to potential equalisation
11. Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
12. Screw the housing cover back on The electrical connection is hence nished.
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VEGABAR 66 • Probus PA
21
5 Connecting to power supply
Fig. 12: Connection steps 6 and 7
IP 68 version with exter­nal housing
Proceed as follows:
1. Loosen the four screws on the housing base with an Allen key
size 4
2. Remove the mounting plate from the housing socket
3
1
2
Fig. 13: Components of the external housing 1 Screws
2 Wall mounting plate 3 Cable gland
3. Loop the connection cable through the cable entry on the housing
2)
2)
base
The connection cable is already preconfectioned. If necessary, shorten it
to the requested length, cut the breather capillaries clean. Remove approx. 5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the individual wires. After shortening the cable, fasten the type plate with support
back onto the cable.
36739-EN-130321
22
VEGABAR 66 • Probus PA
Electronics and connec­tion compartment
5 Connecting to power supply
Information:
The cable gland can be mounted in three positions each displaced by 90°. Simply exchange the cable gland against the blind plug in the suitable thread opening.
4. Connect the wire ends as described under "Single/Double cham-
ber housing" according to the numbering
5. Connect the screen to the internal ground terminal, connect the
outer ground terminal above on the housing to potential equalisa-
tion
6. Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
7. Attach the mounting plate again and tighten the screws The electrical connection of the sensor to the external housing is
nished.
5.3 Wiring plan, single chamber housing
The following illustrations apply to the non-Ex as well as to the Ex-ia
version.
Display
I²C
1
36739-EN-130321
VEGABAR 66 • Probus PA
4
12 5678
2
3
Fig. 14: Electronics and connection compartment, single chamber housing 1 Plug connector for VEGACONNECT (I²C interface)
2 Spring-loaded terminals for connection of the external indication VEGADIS
61 3 Ground terminal for connection of the cable screen 4 Spring-loaded terminals for voltage supply
23
5 Connecting to power supply
Wiring plan
Electronics compartment
Display
12 5 678
I2C
1
Fig. 15: Wiring plan, single chamber housing 1 Voltage supply, signal output
5.4 Wiring plan, double chamber housing
The following illustrations apply to the non-Ex as well as to the Ex-ia
version.
Display
I2C
12 5678
1
24
3
Fig. 16: Electronics compartment, double chamber housing 1 Plug connector for VEGACONNECT (I²C interface)
2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 61
VEGABAR 66 • Probus PA
2
36739-EN-130321
Connection compartment
5 Connecting to power supply
Wiring plan
Display
1
12
Fig. 17: Connection compartment, double chamber housing 1 Spring-loaded terminals for voltage supply
2 Plug connector for VEGACONNECT (I²C interface) 3 Ground terminal for connection of the cable screen
12
I2C
I2C
1
Fig. 18: Wiring plan, double chamber housing 1 Voltage supply, signal output
2
3
36739-EN-130321
VEGABAR 66 • Probus PA
25
5 Connecting to power supply
Electronics compartment
5.5 Wiring plan, double chamber housing Ex d
Connection compartment
Display
I2C
12 5678
3
Fig. 19: Electronics compartment, double chamber housing 1 Plug connector for VEGACONNECT (I²C interface)
2 Internal connection cable to the connection compartment 3 Terminals for VEGADIS 61
1
12
1
2
26
2
Fig. 20: Connection compartment, Ex-d double chamber housing 1 Spring-loaded terminals for power supply and cable screen
2 Ground terminal for connection of the cable screen
36739-EN-130321
VEGABAR 66 • Probus PA
Wiring plan
Wire assignment, con­nection cable
5 Connecting to power supply
12
1
Fig. 21: Wiring plan, Ex-d double chamber housing 1 Voltage supply, signal output
5.6 Wiring plan - version IP 66/IP 68, 1 bar
1
2
Fig. 22: Wire assignment, connection cable 1 brown (+) and blue (-) to power supply or to the processing system
2 Shielding
36739-EN-130321
VEGABAR 66 • Probus PA
27
5 Connecting to power supply
Overview
5.7 Wiring plan, external housing with version
IP 68
Fig. 23: VEGABAR 66 in IP 68 version 25 bar, non-Ex and axial cable outlet, external housing
28
36739-EN-130321
VEGABAR 66 • Probus PA
Electronics and connec­tion compartment for power supply
5 Connecting to power supply
Display
I²C
1
567812
5
4
2
3
Fig. 24: Electronics and connection compartment 1 Spring-loaded terminals for voltage supply
2 Ground terminal for connection of the cable screen 3 Cable gland to the process component 4 Spring-loaded terminals for connection of the external indication VEGADIS
61 5 Plug connector for VEGACONNECT (I²C interface)
36739-EN-130321
VEGABAR 66 • Probus PA
29
5 Connecting to power supply
Terminal compartment, housing socket
Wiring plan external electronics
1234
2
341
6
5
Fig. 25: Connection of the sensor in the housing socket 1 Brown
2 Blue 3 Yellow 4 White 5 Shielding 6 Breather capillaries
Display
I2C
Switch-on phase
30
12 5 678
1
Fig. 26: Wiring plan external electronics 1 Voltage supply
5.8 Switch-on phase
After VEGABAR 66 is connected to voltage supply or after voltage recurrence, the instrument carries out a self-check for approx. 30 seconds. The following steps are carried out:
Internal check of the electronics
Indication of the instrument type, the rmware as well as the sen-
sor TAGs (sensor designation)
Status byte goes briey to fault value
Then the current measured value will be displayed and the corre­sponding digital output signal will be outputted to the cable.
VEGABAR 66 • Probus PA
2)
36739-EN-130321
Function/Conguration
Mount/Dismount display and adjustment module
6 Set up with the display and adjustment module PLICSCOM
6 Set up with the display and adjustment
module PLICSCOM
6.1 Short description
The display and adjustment module is used for measured value
display, adjustment and diagnosis. It can be mounted in the following housing versions and instruments:
All sensors of the plics® instrument family, in the single as well as
in the double chamber housing (optionally in the electronics or
connection compartment)
External display and adjustment unit VEGADIS 61
From a hardware version …- 01 or higher of the display and adjust­ment module resp. …- 03 or higher of the corresponding sensor elec­tronics, an integrated backlight can be switched on via the adjustment menu. The hardware version is stated on the type label of the display and adjustment module or the sensor electronics.
Note:
You can nd detailed information on the adjustment in the operating instructions manual "Display and adjustment module".
6.2 Insert display and adjustment module
The display and adjustment module can be inserted into the sensor
and removed again at any time. It is not necessary to interrupt the power supply.
Proceed as follows:
1. Unscrew the housing cover
2. Place the display and adjustment module in the desired position
on the electronics (you can choose any one of four dierent posi­tions - each displaced by 90°)
3. Press the display and adjustment module onto the electronics
and turn it to the right until it snaps in.
4. Screw housing cover with inspection window tightly back on Removal is carried out in reverse order. The display and adjustment module is powered by the sensor, an ad-
ditional connection is not necessary.
36739-EN-130321
VEGABAR 66 • Probus PA
31
6 Set up with the display and adjustment module PLICSCOM
Fig. 27: Insert display and adjustment module
Note:
If you intend to retrot the instrument with a display and adjustment module for continuous measured value indication, a higher cover with an inspection glass is required.
6.3 Adjustment system
Key functions
32
1
Fig. 28: Display and adjustment elements 1 LC display
2 Indication of the menu item number 3 Adjustment keys
[OK] key:
– Move to the menu overview – Conrm selected menuEdit parameter
2
1.1
3
36739-EN-130321
VEGABAR 66 • Probus PA
6 Set up with the display and adjustment module PLICSCOM
– Save value
[->] key to select:
– Menu change – Select list entrySelect editing position
[+] key:
Change value of the parameter
[ESC] key:
– interrupt input – Jump to next higher menu
Adjustment system
A
ess setting
ddr
Level or process pres­sure measurement
Parameter adjustment "Level measurement"
36739-EN-130321
VEGABAR 66 • Probus PA
The sensor is adjusted via the four keys of the display and adjust-
ment module. The LC display indicates the individual menu items. The functions of the individual keys are shown in the above illustration. Approx. 10 minutes after the last pressing of a key, an automatic reset to measured value indication is triggered. Any values not conrmed with [OK] will not be saved.
6.4 Setup steps
Before starting the actual parameter adjustment of a Probus PA sensor, the address setting must rst be carried out. You will nd a detailed description in the operating instructions manual of the display and adjustment module or in the online help of PACTware or DTM.
VEGABAR 66 can be used for level as well as for process pressure
measurement. Default setting is level measurement. The mode can be changed in the adjustment menu.
Depending on the application only the respective subchapter "Level or process pressure measurement" is of importance. There, you nd the individual adjustment steps.
Level measurement
Set up VEGABAR 66 in the following sequence:
1. Selecting adjustment unit/density unit
2. Carry out a position correction
3. Carry out min. adjustment
4. Carry out max. adjustment In the menu item "Adjustment unit" you select the physical unit in
which the adjustment should be carried out, e.g. mbar, bar, psi… The position correction compensates the inuence of the mounting
position or static pressure on the measurement. It does not inuence the adjustment values.
Information:
The steps 1, 3 and 4 are not necessary for instruments which are already preset according to customer specications!
You can nd the data on the type label on the instrument or in the menu items of the min./max. adjustment.
33
6 Set up with the display and adjustment module PLICSCOM
The display and adjustment module enables the adjustment without lling or pressure. Thanks to this, you can carry out your settings already in the workshop without the instrument having to be installed.
The actual measured value is also displayed in the menu items for min./max. adjustment.
Select unit
In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display.
To select the adjustment unit (in the example switching over from bar to mbar), proceed as follows:
4)
1. Push the [OK] button in the measured value display, the menu
overview is displayed.
Basic adjustment
Display
Diagnostics
Service
Info
2. Conrm the menu "Basic adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit Unit of measurement
bar
Temperature unit
°C
3. Activate the selection with [OK] and select "Units of measure-
ment with [->].
4. Activate the selection with [OK] and select the requested unit with
[->] (in the example mbar).
5. Conrm with [OK] and move to position correction with [->]. The adjustment unit is thus switched over from bar to mbar.
Information:
When switching over to adjustment in a height unit (in the example from bar to m), the density also has to be entered.
Proceed as follows:
1. Push the [OK] button in the measured value display, the menu
overview is displayed.
2. Conrm the menu "Basic adjustment" with [OK], the menu item
"Units of measurement" will be displayed.
3. Activate the selection with [OK] and select the requested unit with
[->] (in the example m).
4. Conrm with [OK], the submenu "Density unit" appears.
Unit of measurement
Density unit
kg/dm³
pcf
36739-EN-130321
34
4)
Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH2O,
mmH
O.
2
VEGABAR 66 • Probus PA
6 Set up with the display and adjustment module PLICSCOM
P
5. Select the requested unit, e.g. kg/dm³ with [->] and conrm with
[OK], the submenu "Density" appears.
Unit of measurement
Density
0001000
kg/dm³
6. Enter the requested density value with [->] and [+], conrm with
[OK] and move to position correction with [->]. The adjustment unit is thus switched over from bar to m. Proceed as follows to select the temperature unit:
5)
1. Activate the selection with [OK] and select "Temperature unit
with [->].
2. Activate the selection with [OK] and select the requested unit with
[->] (e.g. °F).
3. Conrm with [OK]. The temperature unit is hence switched over from °C to °F.
Carry out a position cor­rection
arry out min. adjustment
C
Proceed as follows:
1. Activate in the menu item "Position correction" the selection with
[OK].
Position correction
Oset
=
+0000 mbar 53 mbar
2. Select with [->], e.g. to accept actual measured value.
Position correction
Accept current measured value?
Accept
Edit
3. Conrm with [OK] and move to min.(zero) adjustment with [->].
Proceed as follows:
1. Edit the % value in the menu item "Min. adjustment" with [OK].
Min. adjustment
+000.0 %
=
+0000.0 mbar
0000.0 mbar
2. Set the requested percentage value with [+] and [->].
3. Conrm with [OK] and edit the requested mbar value.
4. Set the requested mbar value with [+] and [->].
5. Conrm with [+] and move to max. adjustment with [->]. The min. adjustment is nished.
36739-EN-130321
VEGABAR 66 • Probus PA
5)
Selection options: °C, °F.
35
6 Set up with the display and adjustment module PLICSCOM
Information:
For an adjustment with lling, simply enter the actual measured value indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside param- eter limits" appears. The editing procedure can be aborted with [ESC] or the displayed limit value can be accepted with [OK].
Carry out max. adjust­ment
Parameter adjustment "Process pressure meas­urement"
Proceed as follows:
1. Edit the % value in the menu item "Max. adjustment" with [OK].
Max. adjustment
+100.0 %
=
+1000.0 mbar
0000.0 mbar
Information:
The displayed pressure for 100 % corresponds to the nominal meas­uring range of the sensor (in the above example 1 bar = 1000 mbar).
2. Set the requested percentage value with [->] and [OK].
3. Conrm with [OK] and edit the requested mbar value.
4. Set the requested mbar value with [+] and [->].
5. Conrm with [OK] and move to the menu overview with [ESC]. The max. adjustment is nished.
Information:
For an adjustment with lling, simply enter the actual measured value indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside param- eter limits" appears. The editing procedure can be aborted with [ESC] or the displayed limit value can be accepted with [OK].
Process pressure measurement
Set up VEGABAR 66 in the following sequence:
1. Select application "Process pressure measurement"
2. Select the unit of measurement
3. Carry out a position correction
4. Carrying out zero adjustment
5. Carry out span adjustment In the menu item "Adjustment unit" you select the physical unit in
which the adjustment should be carried out, e.g. mbar, bar, psi… The position correction compensates the inuence of the mounting
position or static pressure on the measurement. It does not inuence the adjustment values.
In the menu items "zero" and "span" you determine the span of the sensor, the span corresponds to the end value.
Information:
The steps 1, 3 and 4 are not necessary for instruments which are already preset according to customer specications!
36739-EN-130321
36
VEGABAR 66 • Probus PA
6 Set up with the display and adjustment module PLICSCOM
You can nd the data on the type label on the instrument or in the menu items of the zero/span adjustment.
The display and adjustment module enables the adjustment without lling or pressure. Thanks to this, you can carry out your settings already in the workshop without the instrument having to be installed.
The actual measured value is displayed in addition to the menu items for zero/span adjustment.
Select application "Pro­cess pressur
e measure-
ment"
Select unit
VEGABAR 66 is preset to application "Level measurement". Proceed
as follows when switching over to application "Process pressure measurement":
1. Push the [OK] button in the measured value display, the menu
overview is displayed.
2. Select the menu "Service" with [->] and conrm with [OK].
Basic adjustment Display
Diagnostics
Service
Info
3. Select the menu item "Application" with [->] and edit with [OK].
Warning:
Note the warning: "Output can change".
4. Select with [->] "OK" and conrm with [OK].
5. Select "Process pressure" from the list and conrm with [OK].
In this menu item you select the adjustment unit as well as the unit for the temperature indication in the display.
To select the adjustment unit (in the example switching over from bar to mbar), proceed as follows:
6)
1. Push the [OK] button in the measured value display, the menu
overview is displayed.
Basic adjustment
Display
Diagnostics
Service
Info
2. Conrm the menu "Basic adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit Unit of measurement
bar
Temperature unit
°C
3. Activate the selection with [OK] and select "Units of measure-
ment with [->].
36739-EN-130321
VEGABAR 66 • Probus PA
6)
Selection options: mbar, bar, psi, Pa, kPa, MPa, inHg, mmHg, inH2O,
mmH
O.
2
37
6 Set up with the display and adjustment module PLICSCOM
P
P
4. Activate the selection with [OK] and select the requested unit with
[->] (in the example mbar).
5. Conrm with [OK] and move to position correction with [->]. The adjustment unit is thus switched over from bar to mbar. Proceed as follows to select the temperature unit:
1. Activate the selection with [OK] and select "Temperature unit
with [->].
2. Activate the selection with [OK] and select the requested unit with
[->] (e.g. °F).
3. Conrm with [OK]. The temperature unit is hence switched over from °C to °F.
7)
Carry out a position cor­rection
arrying out zero adjust-
C ment
Proceed as follows:
1. Activate in the menu item "Position correction" the selection with
[OK].
Position correction
Oset
=
+0000 mbar 53 mbar
2. Select with [->], e.g. to accept actual measured value.
Position correction
Accept current measured value?
Accept
Edit
3. Conrm with [OK] and move to min.(zero) adjustment with [->].
Proceed as follows:
1. Edit the mbar value in the menu item "zero" with [OK].
Zero
000.0 %
=
+0000.0 mbar
0000.0 mbar
2. Set the requested mbar value with [+] and [->].
3. Conrm with [+] and move to span adjustment with [->]. The zero adjustment is nished.
Information:
The zero adjustment shifts the value of the span adjustment. The span, i.e. the dierence between these values, however, remains unchanged.
Information:
For an adjustment with pressure, simply enter the actual measured value indicated at the bottom of the display.
36739-EN-130321
7)
Selection options: °C, °F.
38
VEGABAR 66 • Probus PA
6 Set up with the display and adjustment module PLICSCOM
P
If the adjustment ranges are exceeded, the message "Outside param­eter limits" appears. The editing procedure can be aborted with [ESC]
or the displayed limit value can be accepted with [OK].
Carry out span adjust­ment
Linearization curve
Proceed as follows:
1. Edit the mbar value in the menu item "span" with [OK].
Span
100.0 %
=
+1000.0 mbar
0000.0 mbar
Information:
The displayed pressure for 100 % corresponds to the nominal meas­uring range of the sensor (in the above example 1 bar = 1000 mbar).
2. Set the requested mbar value with [->] and [OK].
3. Conrm with [OK] and move to the menu overview with [ESC]. The span adjustment is nished.
Information:
For an adjustment with pressure, simply enter the actual measured value indicated at the bottom of the display.
If the adjustment ranges are exceeded, the message "Outside param- eter limits" appears. The editing procedure can be aborted with [ESC] or the displayed limit value can be accepted with [OK].
A linearisation is necessary for all vessels in which the vessel volume does not increase linearly with the level - e.g. in a horizontal cylindri­cal or spherical tank - and the indication or output of the volume is required. Corresponding linearisation curves are preprogrammed for these vessels. They represent the correlation between the level per­centage and vessel volume. By activating the appropriate curve, the volume percentage of the vessel is displayed correctly. If the volume should not be displayed in percent but e.g. in l or kg, a scaling can be also set in the menu item "Display".
Linearization curve
Linear
36739-EN-130321
VEGABAR 66 • Probus PA
Enter the requested parameters via the appropriate keys, save your settings and jump to the next menu item with the [->] key.
Caution:
Note the following if the VEGABAR 66 with corresponding approval is used as part of an overll protection system according to WHG (Water Resources Act):
If a linearization curve is selected, the measuring signal is no longer linearly proportional to the level. This must be taken into consideration by the user, particularly when setting the switching point on the limit signal indicator.
39
6 Set up with the display and adjustment module PLICSCOM
Copy sensor data
Reset
This function enables reading out parameter adjustment data as well
as writing parameter adjustment data into the sensor via the display and adjustment module. A description of the function is available in the operating instructions manual "Display and adjustment module".
The following data are read out or written with this function:
Measured value presentation
Adjustment
Damping
Linearization curve
Sensor-TAG
Displayed value
Scaling unit (Out-Scale unit)
Positions after the decimal point (scaled)
Scaling PA/Out-Scale 4 values
Unit of measurement
Language
The following safety-relevant data are not read out or written:
Sensor address
PIN
Application
Copy sensor data
Copy sensor data?
The reset function resets all parameters adjusted by the user to the
delivery status and the peak values to the actual values.
Reset
40
Select reset?
Reset
Basic adjustment Peak value, measured value Peak value, temperature
Basic adjustment
The "Reset" "Basic adjustment" resets the values of the following
menu items:
Menu section Function Resetvalue
Basic settings Sensor address 126
Zero/Min. adjustment Measuring range begin
Span/Max. adjustment Measuring range end
Density
Density unit kg/l
1 kg/l
VEGABAR 66 • Probus PA
36739-EN-130321
6 Set up with the display and adjustment module PLICSCOM
Menu section Function Resetvalue
Damping 0 s
Linearization Linear
Sensor-TAG Sensor
Display Displayed value PA-Out
Service Additional PA value Secondary Value 1
Out-Scale-Unit Volume/l
Scaling 0.00 to 100.0
Decimal point indication 8888.8
The values of the following menu items are not reset with "Reset:
Menu section Function Resetvalue
Basic settings Unit of measurement No reset
Temperature unit No reset
Position correction No reset
Display Backlight No reset
Service Language No reset
Application No reset
Default setting
Like basic adjustment, but in addition, special parameters are reset to default values.
8)
Peak value
The min. and max. distance values are reset to the actual value.
Optional settings
36739-EN-130321
VEGABAR 66 • Probus PA
Additional adjustment and diagnosis options such as e.g. scaling, simulation or trend curve presentation are shown in the following menu schematic. You will nd a detailed description of these menu items in the operating instructions manual "Display and adjustment module".
6.5 Menu schematic
Information:
Depending on the version and application, the highlighted menu windows may not always be available.
8)
Special parameters are parameters which are set customer-specically on
the service level with the adjustment software PACTware.
41
6 Set up with the display and adjustment module PLICSCOM
P
Basic adjustment
Basic adjustment 1
Display
Diagnostics
Service
Info
Sensor address 1.1
126
Max. adjustment 1.4
100.00 %
=
100.00 mbar
0.0 mbar
Display
Basic adjustment 2 Display
Diagnostics
Service
Info
Displayed value 2.1
PA-Out
Diagnostics
Basic adjustment 3 Display
Diagnostics
Service
Info
Unit 1.1 Unit of measurement
Temperature unit
Damping 1.5
Backlight 2.4
Switchedo
bar
°C
0 s
Position correction 1.2
Oset
=
0.2 mbar 0000 mbar
Linearization curve 1.6
linear
Min. adjustment 1.3
000.0 %
=
0.0 mbar
0.0 mbar
Sensor-TAG 1.7
Sensor
Peak value 3.1 p-min.: -5.8 mbar p-max.: 167.5 mbar T-min.: -12.5 °C T-max.: +85.5 °C
Sensor status 3.2
OK
Trend curve 3.3.1
Start trend curve?
36739-EN-130321
42
VEGABAR 66 • Probus PA
Service
Basic adjustment 4 Display
Diagnostics
Service
Info
6 Set up with the display and adjustment module PLICSCOM
Additional PA value 4.1
Secondary Value 1
Reset 4.3
Select reset
Application 4.9
Level
Info
Basic adjustment 5 Display
Diagnostics
Service
Info
Instrument type 5.1
Serial number
Out-Scale-Unit 4.2
Volume l
Language 4.6
German
Calibration date 5.2
Software version
PA-Out-Scale 4.3
100.00 lin % = 0.0 l
0.00 lin % = 100.0 l
Copy sensor data 4.7
Copy sensor data?
Last change using PC 5.3 Sensor characteristics 5.4
Simulation 4.2
Start simulation
PIN 4.8
Display now?
Enable?
6.10 Saving the parameter adjustment data
We recommended noting the adjusted data, e.g. in this operating instructions manual, and archiving them afterwards. They are thus available for multiple use or service purposes.
If VEGABAR 66 is equipped with a display and adjustment module, the most important data can be read out of the sensor into the display and adjustment module. The procedure is described in the operating instructions manual "Display and adjustment module" in the menu item "Copy sensor data". The data remain there permanently even if the sensor power supply fails.
If it is necessary to exchange the sensor, the display and adjustment module is inserted into the replacement instrument and the data are written into the sensor under the menu item "Copy sensor data".
36739-EN-130321
VEGABAR 66 • Probus PA
43
7 Set up with PACTware and other adjustment programs
7 Set up with PACTware and other
adjustment programs
7.1 ConnectthePCviaVEGACONNECT
VEGACONNECTdirectly
on the sensor
VEGACONNECTexter­nally
2
1
3
Fig. 29: Connection of the PC via VEGACONNECT directly to the sensor 1 USB cable to the PC
2 VEGACONNECT 3 Sensor
1
2
TWIST
LOCK
OPEN
3
4
USB
44
Fig. 30: Connection via VEGACONNECT externally 1 I²C bus (com.) interface on the sensor
2 I²C connection cable of VEGACONNECT 3 VEGACONNECT 4 USB cable to the PC
Necessary components:
VEGABAR 66
PC with PACTware and suitable VEGA DTM
VEGACONNECT
Power supply unit or processing system
VEGABAR 66 • Probus PA
36739-EN-130321
7 Set up with PACTware and other adjustment programs
7.2 Parameter adjustment with PACTware
Further setup steps are described in the operating instructions manual "DTM Collection/PACTware" attached to each CD and which can also be downloaded from our homepage. A detailed description is available in the online help of PACTware and the VEGA DTMs.
Note:
Keep in mind that for setup of VEGABAR 66, DTM-Collection in the actual version must be used.
All currently available VEGA DTMs are included as a DTM Collection on a CD. They can be purchased for a token fee from the responsible VEGA agency. In addition, the actual PACTware version is also avail­able on this CD.
In addition, this DTM Collection incl. the basic version of PACTware can be downloaded free of charge from the Internet. Move via www. vega.com and "Downloads" to "Software".
7.3 Parameter adjustment with PDM
For VEGA sensors, instrument descriptions for the adjustment program PDM are available as EDD. The instrument descriptions are already implemented in the current version of PDM. For older versions of PDM, a free-of-charge download is available via Internet.
Go via www.vega.com and "Downloads" to the item "Software".
7.4 Saving the parameter adjustment data
It is recommended to document or save the parameter adjustment data. That way they are available for multiple use or service purposes.
The VEGA DTM Collection and PACTware in the licensed, profession­al version provide suitable tools for systematic project documentation and storage.
36739-EN-130321
VEGABAR 66 • Probus PA
45
8 Maintenance and fault rectication
Maintenance
8 Maintenanceandfaultrectication
8.1 Maintain
If the instrument is used properly, no special maintenance is required in normal operation.
In some applications, product buildup on the diaphragm can inuence the measuring result. Depending on the sensor and application, take precautions to ensure that heavy buildup, and especially a hardening thereof, is avoided.
Cleaning
Failure reasons
Faultrectication
24 hour service hotline
CheckingProbusPA
If necessary, clean the diaphragm. Make sure that the materials are resistant to the cleaning process, see resistance list under "Services" on "www.vega.com". The wide variety of applications of isolating diaphragms makes special cleaning instructions necessary for each application. Please ask the VEGA agency serving you.
8.2 Rectifyfaults
VEGABAR 66 oers maximum reliability. Nevertheless, faults can oc-
cur during operation. These may be caused by the following, e.g.:
Sensor
Process
Voltage supply
Signal processing
The rst measures to be taken are to check the output signals as well
as to evaluate the error messages via the display and adjustment module. The procedure is described below. Further comprehensive diagnostics can be carried out on a PC with the software PACTware and the suitable DTM. In many cases, the causes can be determined and the faults rectied this way.
Should these measures not be successful, please call in urgent cases the VEGA service hotline under the phone no.
The hotline is available to you 7 days a week round-the-clock. Since we oer this service world-wide, the support is only available in the English language. The service is free of charge, only the standard telephone costs will be charged.
The following table describes possible errors and helps to remove
them:
Error Cause Rectication
When an addi­tional instrument is connected, the segment fails.
Max. supply current of the seg­ment coupler exceeded
Measure the current consumption, re-
duce size of segment
+49 1805 858550.
36739-EN-130321
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VEGABAR 66 • Probus PA
Error messages via the display and adjustment module
8 Maintenance and fault rectication
Error Cause Rectication
Wrong pres-
entation of the measured value in
Simatic S5
In Simatic S7 the
measured value is always present­ed as 0
Measured val­ue on the display and adjustment module does not correspond to the value in the PLC
No connection be­tween PLC and
PA network
Instrument does not appear during
connection setup
Simatic S5 cannot interpret the num-
ber format IEEE of the measured value
Only four bytes are consistently loaded in the PLC
The menu item
"Display - Display value" is not set to
"PA-Out"
Incorrect adjust­ment of the bus parameter and the segment coupler­dependent baud
rate
Probus DP cable pole-reversed
Incorrect termi­nation
Instrument not
connected to the segment, double assignment of an address
Insert converting component from Sie-
mens
Use function component SFC 14 to load 5 bytes consistently
Check values and correct, if neces-
sary
Check data and correct, if necessary
Check cable and correct, if necessary
Check termination at the beginning and end points of the bus and termi­nate, if necessary, according to the specication
Check and correct, if necessary
In Ex applications, the regulations for the wiring of intrinsically safe circuits must be observed.
Error code Cause Rectication
E013 no measured value
E017 Adjustment span too
E036 no operable sensor
E041 Hardware error, elec-
E113 Communication con-
9)
available
small
software
tronics defective
ict
– Exchange the instrument or send it
in for repair
repeat with modied values
Carry out a software update or send
instrument for repair
– Exchange the instrument or send it
in for repair
– Exchange the instrument or send it
in for repair
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VEGABAR 66 • Probus PA
9)
Fault message can also appear if the pressure is higher than the nominal
range.
47
8 Maintenance and fault rectication
Total deviation
8.3 Calculation of total deviation (according to
DIN16086)
The total deviation F
accuracy F
practical deviation or utility error.
F
= F
total
F
= √((FT)2 + (FKl)2)
perf
and longterm stability F
perf
+ F
perf
stab
With the analogue signal output there is also the error of the current
output F
F
.
a
= √((FT)2 + (FKl)2 (+ Fa)2)
perf
With:
F
: Total deviation
total
F
: Basic accuracy
perf
F
: Long-term drift
stab
FT: Temperature coecient (inuence of medium or ambient
temperature)
FKl: Deviation
Fa: Error current output
according to DIN 16086 is the sum of basic
total
. F
is also called maximum
stab
total
Example
48
Level measurement 1500 mmWs Product temperature 40 °C, reference temperature 20 °C VEGABAR 66 with measuring range 0.2 bar Deviation < 0.1 % Calculation ΔT: ΔT = 40 °C - 20 °C = 20 K Calculation of the set Turn Down: TD = 200 mbar/147 mbar, TD = 1.4
Basic accuracy digital output signal in percent:
F
= √((FT)2 + (FKl)2)
perf
F
= 0.05 %/10 K x TD
T
FKl = 0.1 %
F
= √((0.05 %/10 K x 20 K x 1.4)2 + (0.1 %)2)
perf
F
= 0.17 %
perf
Total deviation digital output signal in percent:
F
= F
total
F
stab
F
stab
F
stab
F
total
+ F
perf
stab
= 0.1 %/year x TD
= 0.1 %/year x 1.4
= 0.14 %
= 0.17 % + 0.14 % = 0.31 %
Total deviation digital output signal absolute:
F
= 0.35 % x 147 mbar/100 % = 0.46 mbar = 4.7 mm
total
Basic accuracy analogue output signal in percent:
F
= √((FT)2 + (FKl)2 + (Fa)2)
perf
F
= 0.05 %/10 K x TD
T
VEGABAR 66 • Probus PA
36739-EN-130321
8 Maintenance and fault rectication
FKl = 0.1 %
Fa = 0.15 %
F
= √((0.05 %/10 K x 20 K x 1.4)2 + (0.1 %)2 + (0.15 %)2)
perf
F
= 0.23 %
perf
Total deviation analogue output signal in percent:
F
= F
total
F
stab
F
stab
F
stab
F
total
Total deviation analogue output signal absolute:
F
total
+ F
perf
= 0.1 %/year x TD
= 0.1 %/year x 1.4
= 0.14 %
= 0.23 % + 0.14 % = 0.37 %
= 0.37 % x 147 bar/100 % = 0.54 mbar = 5.5 mm
stab
8.4 Exchanging the electronics module
In case of a defect, the electronics module can be exchanged by the user against an identical type. If no electronics module is available on side, the module can be ordered from the agency serving you.
Ordering and exchange are possible with or without sensor serial number. The electronics module with serial number includes order- specic data such as factory setting, seal material etc. These are not included in the electronics module without serial number.
The serial number is stated on the type label of VEGABAR 66 or on the delivery note.
Load sensor software to PC
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8.5 Software update
The software version of VEGABAR 66 can be determined as follows:
on the type label of the electronics
Via the display and adjustment module
via PACTware
You can view all software histories on our website www.vega.com. Make use of this advantage and get registered for update information via e-mail.
The following components are required to update the sensor soft-
ware:
Sensor
Voltage supply
VEGACONNECT
PC with PACTware
Current sensor software as le
At "www.vega.com/downloads" go to "Software". Select under "plics sensors and instruments", "Firmware updates" the respective instru-
ment series and software version. Load the zip le via the right mouse key with "Save target as" e.g. on the desktop of your PC. Move with the right mouse key to the folder and select "Extract all". Save the extracted les, for example on the desktop.
49
8 Maintenance and fault rectication
Prepare update
Load softw sor
are into sen-
Connect the signal conditioning instrument to power supply and provide the connection from the PC to the instrument via the interface adapter. Start PACTware and go via the menu "Project" to the VEGA project assistant. Select "USB" and "Set instruments online". Activate the project assistant with "Start". The assistant establishes the con­nection automatically and opens the parameter adjustment window "Sensor # online parameter adjustment". Connect this parameter adjustment window before you carry out further steps.
Select with the right mouse key the sensor in the project and go to "Additional function". Then click to "Software update". The window "Sensor # software update" opens. PACTware checks now the sensor data and displays the actual hardware and software version of the sensor. This takes approximately 60 s.
Push the button "Update software" and select the previously extracted hex le. Then the software update can be started. The additional les are installed automatically. Depending on the sensor, this procedure lasts up to 1 h. Then the message appears ""Software update suc- cessfully executed".
8.6 Instrument repair
If a repair is necessary, please proceed as follows: You can download a return form (23 KB) from our Internet homepage
www.vega.com under: "Downloads - Forms and certicates - Repair form".
By doing this you help us carry out the repair quickly and without hav­ing to call back for needed information.
Print and ll out one form per instrument
Clean the instrument and pack it damage-proof
Attach the completed form and, if need be, also a safety data
sheet outside on the packaging Please ask the agency serving you for the address of your return
shipment. You can nd the respective contact data on our website
www.vega.com under: "Company - VEGA worldwide"
50
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VEGABAR 66 • Probus PA
9 Dismounting
9 Dismounting
9.1 Dismounting steps
Warning:
Before dismounting, be aware of dangerous process conditions such as e.g. pressure in the vessel, high temperatures, corrosive or toxic products etc.
Take note of chapters "Mounting" and "Connecting to power supply" and carry out the listed steps in reverse order.
9.2 Disposal
The instrument consists of materials which can be recycled by spe­cialised recycling companies. We use recyclable materials and have designed the parts to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and the respective national laws. Pass the instrument directly on to a spe­cialised recycling company and do not use the municipal collecting points. These may be used only for privately used products according to the WEEE directive.
Correct disposal avoids negative eects on humans and the environ­ment and ensures recycling of useful raw materials.
Materials: see chapter "Technical data" If you have no way to dispose of the old instrument properly, please
contact us concerning return and disposal.
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10 Supplement
10 Supplement
10.1 Technical data
General data
Measured variable Level Measuring principle Ceramic-capacitive, dry measuring cell Communication interface I²C bus
Materials and weights
Material 316L corresponds to 1.4404 or 1.4435 Materials, wetted parts
Ʋ Transmitter 316L, PVDF Ʋ Transmitter protection (optional) PE Ʋ Diaphragm sapphire ceramic® (99.9 % oxide ceramic) Ʋ Joining material diaphragm/Basic ele-
ment measuring cell
Ʋ Suspension cable PE (KTW-approved), FEP, PUR Ʋ Connection tube 316L Ʋ Process tting 316L, PVDF Ʋ Measuring cell seal FKM (VP2/A) - FDA and KTW approved, FFKM
Ʋ Seal, suspension cable FKM, FEP Ʋ Protective cap PFA
Material seal process tting
Ʋ Thread G1½ (DIN 3852-A) Klingersil C-4400 Ʋ Threaded tting Klingersil C-4400 Ʋ Lock tting Klingersil C-4400
Materials, non-wetted parts
Ʋ Straining clamp 1.4301 Ʋ Threaded tting 316L, PVDF Ʋ Lock tting 316L, PVDF Ʋ Housing Plastic PBT (polyester), Alu die-casting powder-coated,
Ʋ External housing plastic PBT (Polyester), 316L Ʋ Socket, wall mounting plate external
housing
Ʋ Seal between housing socket and wall
mounting plate
Ʋ Seal between housing and housing
cover
Ʋ Inspection window in housing cover
for PLICSCOM
Ʋ Ground terminal 316Ti/316L
Glass solder
(Kalrez 6375), EPDM (A+P 75.5/KW75F)
316L
plastic PBT (Polyester), 316L
TPE (xed connected)
NBR (stainless steel housing), silicone (Alu/plastic hous­ing)
Polycarbonate (UL-746-C listed)
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VEGABAR 66 • Probus PA
10 Supplement
Ʋ Ohmic contact Between ground terminal, process tting and transmitter Ʋ Connection cable between IP 68
PUR, FEP, PE
housing and external electronics
Ʋ Type label support with IP 68 version
PE hard
on cable
Weight approx.
Ʋ Basic weight 0.7 kg (1.543 lbs) Ʋ Suspension cable 0.1 kg/m (0.07 lbs/ft) Ʋ Connection tube 1.5 kg/m (1 lbs/ft) Ʋ Straining clamp 0.2 kg (0.441 lbs) Ʋ Threaded tting 0.4 kg (0.882 lbs)
Lengths
Ʋ Connection tube 0.25 … 6 m (0.82 … 19.69 ft)
Output variable
Output signal digital output signal, format according to IEEE-754 Sensor address 126 (default setting) Current value
10 mA, ±0.5 mA
Dynamic behaviour output
Run-up time approx.
100 %
90 %
10 s
1
10 %
Fig. 31: Sudden change of the process variable. tT: dead time; tA: rise time; tS: jump response time 1 Process variable
2 Output signal
2
t
T
t
A
t
S
t
Dead time ≤ 150 ms
Rise time ≤ 100 ms (10 … 90 %) Step response time ≤ 250 ms (ti: 0 s, 10 … 90 %)
Damping (63 % of the input variable) 0 … 999 s, adjustable
Additional output parameter - temperature
Processing is made via output signal HART multidrop, Probus PA and Foundation Fieldbus
Range
-50 … +150 °C (-58 … +302 °F)
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VEGABAR 66 • Probus PA
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10 Supplement
Resolution 1 °C (1.8 °F)
Accuracy
Ʋ in the range of 0 … +100 °C
±3 K
(+32 … +212 °F)
Ʋ in the range of -50 … 0 °C
typ. ±4 K (-58 … +32 °F) and +100 … +150 °C (+212 … +302 °F)
Input variable
Adjustment
Adjustment range of the min./max. adjustment relating to the nominal measuring range:
Ʋ Percentage value -10 … 110 % Ʋ Pressure value -20 … 120 %
Adjustment range of the zero/span adjustment relating to the nominal measuring range:
Ʋ zero -20 … +95 % Ʋ span -120 … +120 %
10)
Ʋ Dierence between zero and span max. 120 % of the nominal range
Recommended max. turn down 10 : 1
Nominalmeasuringrangesandoverloadcapabilityinbar/kPa
The specications are only an overview and refer to the measuring cell. Limitations due to the ma­terial and version of the process tting are possible. The specications on the nameplate apply.
Nominalrange Overload capacity, max.
pressure
Gauge pressure
0 … +0.1 bar/0 … +10 kPa +15 bar/+1500 kPa -0.2 bar/-20 kPa
0 … +0.2 bar/0 … +20 kPa +20 bar/+2000 kPa -0.4 bar/-40 kPa
0 … +0.4 bar/0 … +40 kPa +30 bar/+3000 kPa -0.8 bar/-80 kPa
0 … +1 bar/0 … 1+00 kPa +35 bar/+3500 kPa -1 bar/-100 kPa
0 … +2.5 bar/0 … +250 kPa +50 bar/+5000 kPa -1 bar/-100 kPa
0 … +5 bar/0 … +500 kPa +65 bar/+6500 kPa -1 bar/-100 kPa
0 … +10 bar/0 … +1000 kPa +90 bar/+9000 kPa -1 bar/-100 kPa
0 … +25 bar/0 … +2500 kPa +130 bar/+13000 kPa -1 bar/-100 kPa
Absolute pressure
0 … 1 bar/0 … 100 kPa 35 bar/3500 kPa 0 bar abs.
0 … 2.5 bar/0 … 250 kPa 50 bar/5000 kPa 0 bar abs.
0 … 5 bar/0 … 500 kPa 65 bar/6500 kPa 0 bar abs.
0 … 10 bar/0 … 1000 kPa 90 bar/9000 kPa 0 bar abs.
0 … 25 bar/0 … 2500 kPa 130 bar/13000 kPa 0 bar abs.
Overload capacity, min. pres­sure
Nominalmeasuringrangesandoverloadcapabilityinpsig
36739-EN-130321
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Values less than -1 bar cannot be set.
54
VEGABAR 66 • Probus PA
10 Supplement
The specications are only an overview and refer to the measuring cell. Limitations due to the ma­terial and version of the process tting are possible. The specications on the nameplate apply.
Nominalrange Overload capacity, max.
pressure
Gauge pressure
0 … +1.5 psig +200 psig -3 psig
0 … +3 psig +290 psig -6 psig
0 … +6 psig +430 psig -12 psig
0 … +15 psig +500 psig -15 psig
0 … +35 psig +700 psig -15 psig
0 … +70 psig +950 psig -15 psig
0 … +150 psig +1300 psig -15 psig
0 … +350 psig +1900 psig -15 psig
0 … +900 psig +2900 psig -15 psig
Absolute pressure
0 … 15 psi 500 psi 0 psi
0 … 35 psi 700 psi 0 psi
0 … 70 psi 900 psi 0 psi
0 … 150 psi 1300 psi 0 psi
0 … 350 psi 1900 psi 0 psi
Overload capacity, min. pres­sure
Referenceconditionsandactuatingvariables(accordingtoDINEN60770-1)
Reference conditions according to DIN EN 61298-1
Ʋ Temperature +15 … +25 °C (+59 … +77 °F) Ʋ Relative humidity 45 … 75 % Ʋ Air pressure 860 … 1060 mbar/86 … 106 kPa (12.5 … 15.4 psig)
Determination of characteristics Limit point adjustment according to IEC 61298-2 Characterstic curve Linear Reference installation position upright, diaphragm points downward Inuence of the installation position
Deviation determined according to the limit point method according to IEC 60770
< 0.2 mbar/20 Pa (0.003 psig)
11)
Applies to the digital signal output (HART, Probus PA, Foundation Fieldbus) as well as to ana­logue current output 4 … 20 mA and refers to the set span. Turn down (TD) is the ratio nominal
measuring range/set span.
Deviation
Ʋ Turn down 1 : 1 up to 5 : 1 < 0.1 % Ʋ Turn down > 5 : 1 < 0.02 % x TD
Inuenceoftheproductorambienttemperature
Thermal change zero signal and output span
11)
Incl. non-linearity, hysteresis and non-repeatability.
36739-EN-130321
VEGABAR 66 • Probus PA
55
10 Supplement
Applies to the digital signal output (HART, Probus PA, Foundation Fieldbus) as well as to ana- logue current output 4 … 20 mA and refers to the set span. Turn down (TD) is the ratio nominal measuring range/set span.
Thermal change zero signal and output span, reference temperature 20 °C (68 °F):
Ʋ In the compensated temperature
< 0.05 %/10 K x TD range 0 … +100 °C (+32 … +212 °F)
Ʋ Outside the compensated tempera-
typ. < 0.05 %/10 K x TD
ture range
Thermal change, current output
Applies also to the analogue
4 … 20 mA current output and refers to the set span.
Thermal change, current output < 0.05 %/10 K, max. < 0.15 %, each with -40 … +80 °C
(-40 … +176 °F)
0,15 %
-40°C -20°C
-0,15 %
Fig. 32: Thermal change, current output
40°C 60°C 80°C
20°C
Long-termstability(accordingtoDIN16086andIEC60770-1)
Applies to digital HART interface as well as to analogue current output 4 … 20 mA under refer­ence conditions. Specications refer to the set span. Turn down (TD) is the relation nominal meas­uring range/set span.
Long-term drift of the zero signal:
Ʋ For one year < 0.05 % x TD Ʋ For ve years < 0.1 % x TD Ʋ For ten years < 0.2 % x TD
Ambient conditions
Ambient, storage and transport temperature
Ʋ Version with connection tube -40 … +80 °C (-40 … +176 °F) Ʋ Version with suspension cable FEP,
-20 … +80 °C (-4 … +176 °F)
PUR
Ʋ Version with suspension cable PE -20 … +60 °C (-4 … +140 °F)
Process conditions
The specications of the pressure stage and product temperature are used as an overview. The specications on the type label are applicable.
Process pressure, transmitter
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VEGABAR 66 • Probus PA
10 Supplement
Ʋ with measuring ranges 0.1 bar
max. 15 bar (217.6 psig) or max. 20 bar (290 psig)
12)
(1.45 psig) or 0.2 bar (2.9 psig)
Ʋ with meas. ranges from 0.4 bar
max. 25 bar (363 psig)
13)
(5.8 psig)
Pressure stage, process tting
Ʋ Threaded tting 316L PN 3, PVDF PN 5
14)
Ʋ Thread 316L PN 25, PVDF unpressurized Ʋ Lock tting Unpressurized Ʋ Flange 316L PN 16 or PN 40 Ʋ Flange GFK 10 bar
Product temperature, suspension cable/measuring cell seal
Ʋ PE/FKM -20 … +60 °C (-4 … +140 °F) Ʋ PE/EPDM -20 … +60 °C (-4 … +140 °F) Ʋ PUR/FKM -20 … +80 °C (-4 … +176 °F) Ʋ PUR/EPDM -20 … +80 °C (-4 … +176 °F) Ʋ FEP/FKM -20 … +100 °C (-4 … +212 °F) Ʋ FEP/FFKM -10 … +100 °C (+14 … +212 °F) Ʋ FEP/EPDM -20 … +100 °C (-4 … +212 °F)
Product temperature, connection tube/seal meas. cell
Ʋ FKM -20 … +100 °C (-4 … +212 °F) Ʋ FFKM -10 … +100 °C (+14 … +212 °F) Ʋ EPDM -20 … +100 °C (-4 … +212 °F)
Product temperature, transmitter protection/seal meas. cell
Ʋ PVDF/FKM or EPDM -20 … +60 °C (-4 … +140 °F) Ʋ PVDF/FFKM -10 … +60 °C (+14 … +140 °F) Ʋ PE/FKM or EPDM -20 … +60 °C (-4 … +140 °F)
Calibration position upright, diaphragm points downward Inuence of the installation position Vibration resistance mechanical vibrations with 4 g and 5 … 100 Hz
< 0.2 mbar/20 Pa (0.003 psig)
15)
With version with connection tube, vibration resistance 1 g. With lengths > 0.5 m (1.64 ft) the tube must be supported in addition.
Shock resistance
Acceleration 100 g/6 ms
16)
Electromechanical data - version IP 66/IP 67
Cable entry/plug
12)
Limited by the overpressure resistance of the measuring cell.
13)
Limitation by the pressure-tightness of the cable connection.
14)
Limited by the overpressure resistance of the measuring cell.
15)
Tested according to the guidelines of German Lloyd, GL directive 2.
16)
Tested according to EN 60068-2-27.
17)
Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF.
36739-EN-130321
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VEGABAR 66 • Probus PA
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10 Supplement
Ʋ Single chamber housing – 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm), 1 x
blind plug M20 x 1.5
or:
1 x closing cap ½ NPT, 1 x blind plug ½ NPT
or:
1␣x plug (depending on the version), 1␣x blind stopper
M20␣x␣1.5
or:
2 x blind plug M20 x 1,5
Ʋ Double chamber housing 1 x cable entry M20 x 1.5 (cable: ø 5 … 9 mm), 1 x
blind plug M20 x 1.5; plug M12 x 1 for the external display and adjustment unit (optional)
or:
1 x closing cap ½ NPT, 1 x blind plug ½ NPT, plug
M12 x 1 for the external display and adjustment unit (optional)
or:
1 x plug (depending on the version), 1 x blind plug
M20 x 1.5; plug M12 x 1 for the external display and adjustment unit (optional)
or:
2 x blind stoppers M20 x 1.5; plug M12 x 1 for the
external display and adjustment unit (optional)
Spring-loaded terminals for wire cross-
> 2.5 mm² (AWG 14)
section
Electromechanicaldata-versionIP66/IP68(1bar)
Cable entry
Ʋ Single chamber housing – 1 x IP 68 cable gland M20 x 1.5; 1 x blind plug
M20 x 1.5
or:
1 x closing cap ½ NPT, 1 x blind plug ½ NPT
Connection cable
Ʋ Conguration four wires, one suspension wire, one breather capillary,
screen braiding, metal foil, mantle
Ʋ Wire cross-section 0.5 mm² (AWG 20) Ʋ Wire resistance < 0.036 Ω/m (0.011 Ω/ft) Ʋ Tensile strength > 1200 N (270 pounds force) Ʋ Standard length 5 m (16.4 ft) Ʋ Max. length 1000 m (3281 ft) Ʋ Min. bending radius at 25 °C/77 °F 25 mm (0.985 in) Ʋ Diameter approx. 8 mm (0.315 in) Ʋ Colour - Non-Ex version Black Ʋ Colour - Ex-version Blue
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VEGABAR 66 • Probus PA
10 Supplement
Electromechanical data - version IP 68
Cable entry/plug
18)
Ʋ External housing – 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm), 1 x
blind plug M20 x 1.5
or:
1 x closing cap ½ NPT, 1 x blind plug ½ NPT
or:
1␣x plug (depending on the version), 1␣x blind stopper
M20␣x␣1.5
Spring-loaded terminals for wire cross-
2.5 mm² (AWG 14)
section up to
Connection cable between IP 68 instrument and external housing:
Ʋ Conguration four wires, one suspension wire, one breather capillary,
screen braiding, metal foil, mantle
Ʋ Wire cross-section 0.5 mm² (AWG 20) Ʋ Wire resistance < 0.036 Ω/m (0.011 Ω/ft) Ʋ Standard length 5 m (16.4 ft) Ʋ Max. length non-Ex 250 m (820.21 ft) Ʋ Max. length Ex 180 m (591.55 ft) Ʋ Min. bending radius at 25 °C/77 °F 25 mm (0.985 in) Ʋ Diameter approx. 8 mm (0.315 in) Ʋ Cable extraction force
19)
≥ 650 N (146.1 lbf)
Ʋ Colour - standard PE Black Ʋ Colour - standard PUR Blue Ʋ Colour - Ex-version Blue
Display and adjustment module
Voltage supply and data transmission through the sensor Indication LC display in dot matrix Adjustment elements 4 keys
Protection rating
Ʋ unassembled IP 20 Ʋ mounted into the sensor without cover IP 40
Material
Ʋ Housing ABS Ʋ Inspection window Polyester foil
Voltage supply
Operating voltage
Ʋ Non-Ex instrument 9 … 32 V DC Ʋ Ex-ia instrument 9 … 24 V DC
18)
Depending on the version M12 x 1, according to ISO 4400, Harting, 7/8" FF.
19)
With this extraction force, the suspension cable can be extracted out of the transmitter.
36739-EN-130321
VEGABAR 66 • Probus PA
59
10 Supplement
Ʋ Exd instrument 14 … 32 V DC
Operating voltage with illuminated display and adjustment module
Ʋ Non-Ex instrument 18 … 32 V DC Ʋ Ex-ia instrument 18 … 24 V DC Ʋ Exd instrument 18 … 32 V DC
Max. number of sensors on the DP/PA
32/10
segment coupler non-Ex/Ex
Electrical protective measures
Protection rating
Ʋ Transmitter IP 68 (25 bar) Ʋ Housing, standard IP 66/IP 67 Ʋ Aluminium and stainless housing
IP 68 (1 bar)
20)
21)
(optionally available)
Ʋ External housing IP 65 Overvoltage category III Protection class II
Approvals
Instruments with approvals can have dierent technical data depending on the version. For that reason the associated approval documents of these instruments have to be carefully
noted. They are part of the delivery or can be downloaded under www.vega.com via "VEGA Tools" and "serial number search" as well as via "Downloads" and "Approvals".
10.2 InformationonProbusPA
Instrumentmasterle
The instrument master le (GSD) contains the characteristic data of the Probus PA instrument. These data are, e.g. the permissible transmission rates as well as information on diagnostics values and the format of the measured value outputted by the PA instrument.
A bitmap le is also provided for the Probus network planning tool. This le is installed automati­cally when the GSD le is integrated. The bitmap le is used for symbolic indication of the PA instru­ment in the conguration tool.
Ident number
Each Probus instrument gets an unambiguous ident number (ID number) from the Probus user organisation (PNO). This ID number is also included in the name of the GSD le. For VEGABAR 66 the ID number is 0x076F(hex) and the GSD le BR__076F.GSD. As an option to this manufactur- er-specic GSD le, PNO provides also a general so-called prole-specic GSD le. For VEGABAR 66 you have to use the general GSD le PA139701.GSD. If the general GSD le is used, the sensor must be set to the prole-specic ident number via the DTM software. By default, the sensor oper­ates with the manufacturer-specic ID number.
Note:
20)
Instruments with gauge pressure measuring ranges cannot detect the ambient pressure when submerged, e.g.
in water. This can lead to falsication of the measured value.
21)
Only with instruments with absolute pressure ranges.
60
VEGABAR 66 • Probus PA
36739-EN-130321
10 Supplement
When using the prole-specic GSD le, the PA-OUT value as well as the temperature value are transmitted to the PLC (see block diagram "Cyclical data trac").
Cyclicaldatatrac
The master class 1 (e.g. PLC) cyclically reads out measured values from the sensor during opera­tion. The below block diagram below shows which data can be accessed by the PLC.
bar
Damping
Min-Max
adjustment
Secondary
t
i
Value 2
AlarmsScaling
Linearization
% Lin%
Primary
Value
Failure
mode
PROFIBUS PA-output
Target
Mode
PA-Out
TB
FB
TB
Sensor mounting
correction
Sensor
characteristics
Secondary
Value 1
Source for
scaling
Select additional cyclic
value
Fig. 33: VEGABAR 66: Block diagram with AI (PA-OUT) value and Additional Cyclic Value
Sensor
characteristics
PROFIBUS PA-output
Source for
scaling
Damping
AlarmsScaling
t
i
Failure
mode
Target
Mode
PA-Out
°C
FB 2
Fig. 34: VEGABAR 66: Block diagram with temperature value
Module of the PA sensors
For the cyclic data trac, VEGABAR 66 provides the following modules:
AI (PA-OUT)
PA-OUT value of the FB1 after scaling Temperature
PA-OUT value of the FB2 after scaling
Additional Cyclic Value
Additional cyclical value (depending on the source)
Free Place
This module must be used if a value should not be used in the data telegram of the cyclical
data trac (e.g. replacement of the temperature and Additional Cyclic Value)
A maximum of three modules can be active. By means of the conguration software of the Probus master you can determine the conguration of the cyclical data telegram with these modules. The procedure depends on the respective conguration software.
36739-EN-130321
VEGABAR 66 • Probus PA
61
10 Supplement
(FB1)
Byte-No.
Tip:
The modules are available in two versions:
Short for Probus master supporting only one "Identier Format" byte, e.g. Allen
Bradley Long for Probus master only supporting the "Identier Format" byte, e.g. Siemens
S7-300/400
Examplesoftelegramconguration
In the following you will see how the modules can be combined and how the appendant data tel­egram is structured.
Example 1 (standard setting) with pressure value, temperature value and additional cyclical value:
AI (PA-OUT)
Temperature
Additional Cyclic Value
Byte-No.
Format
Value
Fig. 35: Telegram conguration example 1
1234 567891011121314
IEEE-754-
Floating point value
PA-OUT
(FB1)
Status
Status
(FB1)
IEEE-754-
Floating point value
Temperature
(FB2)
Status
Status
(FB2)
IEEE-754-
Floating point value
Additional Cyclic
Value
Example 2 with pressure value and temperature value without additional cyclical value:
AI (PA-OUT)
Temperature
Free Place
Byte-No.
Format
Value
Fig. 36: Telegram conguration example 2
1234 5678910
IEEE-754-
Floating point value
PA-OUT
Status
Status
(FB1)
IEEE-754-
Floating point value
Temperature
(FB2)
Status
Status
(FB2)
Example 3 with pressure value and additional cyclical value without temperature value:
AI (PA-OUT)
Free Place
Additional Cyclic Value
1234 5 6789 10
Format
Value
Fig. 37: Telegram conguration example 3
IEEE-754-
Floating point value
PA-OUT
(FB1)
Status
Status
(FB1)
IEEE-754-
Floating point value
Additional Cyclic
Value
Status
Status
15
Status
Status
Data format of the output signal
Byte4
Status Value (IEEE-754)
Fig. 38: Data format of the output signal
62
Byte3
Byte2
Byte1
36739-EN-130321
Byte0
VEGABAR 66 • Probus PA
10 Supplement
Byte n+2
The status byte corresponds to prole 3.0 "Probus PA Prole for Process Control Devices" coded. The status "Measured value OK" is coded as 80 (hex) (Bit7 = 1, Bit6 … 0 = 0).
The measured value is transferred as a 32 bit oating point number in the IEEE-754 format.
Byte n
Bit
6
7
2
Bit
Bit
4
5
6543
2
2
Exponent
VZ
Bit
Bit
7
VZ
Sign
Bit
Value = (-1)
Fig. 39: Data format of the measured value
Bit
Bit
3
2
1
2
2
2
(Exponent - 127)
2
Bit
Bit
Bit
0
7
210-1
2
2
(1 + Significant)
Bit
6
5
-2-3-4-5-6 -7
2
2
Byte n+1 Bit
Bit
Bit
4
3
2
2
2
2
Significant
Bit
Bit
Bit
7
0
1
2
2
2
Bit
Bit
6
-8
2
Bit
Bit
4
5
-9
-10 -11
2
2
Bit
Bit
Bit
Bit 3 2
0
2
1
-12
-13
-14 -15
2
2
2
Significant
Byte n+3
Bit
Bit
7
6
-16
2
2
Bit
Bit
-17
Bit
4
3
5 2
2
-19
-18
-20
-21
2
2
2
Significant
Coding of the status byte associated with the PA output value
Status code
0 x 00 bad - non-specic Flash-Update active
0 x 04 bad - conguration error – Adjustment error
0 x 0C bad - sensor failure – Hardware error
0 x 10 bad - sensor failure – Measured value generation error
0 x 1f bad - out of service constant "Out of Service" mode switched on
0 x 44 uncertain - last unstable value Failsafe replacement value (Failsafe-Mode = "Last value" and al-
0 x 48 uncertain substitute set – Switch on simulation
0 x 4c uncertain - initial value Failsafe replacement value (Failsafe-Mode = "Last valid value" and
0 x 51 uncertain - sensor; conversion
0 x 52 uncertain - sensor; conversion
0 x 80 good (non-cascade) - OK OK
0 x 84 good (non-cascade) - active
0 x 89 good (non-cascade) - active ad-
0 x 8a good (non-cascade) - active ad-
0 x 8d good (non-cascade) - active crit-
36739-EN-130321
VEGABAR 66 • Probus PA
Description according to
Probusstandard
not accurate - low limited
not accurate - high limited
block alarm
visory alarm - low limited
visory alarm - high limited
ical alarm - low limited
Possible cause
Conguration error with PV-Scale (PV-Span too small)Unit irregularityError in the linearization table
– Converter error – Leakage pulse error – Trigger error
– Temperature measurement error
ready valid measured value since switching on)
– Failsafe replacement value (Failsafe-Mode = "Fsafe value")
no valid measured value since switching on)
Sensor value < lower limit
Sensor value > upper limit
Static revision (FB, TB) changed (10 sec. active, after the parame­ter of the static category has been written)
Lo-Alarm
Hi-Alarm
Lo-Lo-Alarm
Bit
Bit
1
0
-22
-23
2
2
63
10 Supplement
Status code
0 x 8e good (non-cascade) - active crit-
Description according to
Probusstandard
Possible cause
Hi-Hi-Alarm
ical alarm - high limited
10.3 Dimensions
The following dimensional drawings represent only an extract of the possible versions. Detailed dimensional drawings can be downloaded on www.vega.com under "Downloads" and "Drawings".
Plastic housing
1 Single chamber version 2 Double chamber version
Aluminium housing
~ 69 mm
(2.72")
M20x1,5/ ½ NPT
~ 116 mm (4.57")
ø 86 mm (3.39")
ø 79 mm
(3.03")
1
112 mm (4.41")
~ 84 mm (3.31")
M16x1,5
M20x1,5/ ½ NPT
~ 87 mm (3.43")
M16x1,5
ø 79 mm
(3.31")
2
ø 86 mm
(3.39")
112 mm (4.41")
M20x1,5/ ½ NPT
1 Single chamber version 2 Double chamber version
64
M20x1,5
116 mm (4.57")
M20x1,5/ ½ NPT
21
120 mm (4.72")
36739-EN-130321
VEGABAR 66 • Probus PA
Aluminium housing in protection rating IP 66/IP 68, 1 bar
~ 150 mm (5.91")
ø 84 mm (3.31")
~ 105 mm (4.13")
ø 84 mm
(3.31")
10 Supplement
M16x1,5
116 mm (4.57")
M20x1,5M20x1,5
M20x1,5/
1
½ NPT
2
1 Single chamber version 2 Double chamber version
Stainless steel housing
~ 59 mm
(2.32")
ø 80 mm
(3.15")
M20x1,5/ ½ NPT
1 Single chamber version, electropolished 2 Single chamber version, precision casting 2 Double chamber version, precision casting
~ 69 mm
(2.72")
ø 79 mm
(3.11")
112 mm (4.41")
M20x1,5/ ½ NPT
117 mm (4.61")
~ 87 mm (3.43")
M16x1,5
M20x1,5/ ½ NPT
Stainless steel housing in protection rating IP 66/IP 68, 1 bar
~ 93 mm
(3.66")
ø 80 mm
(3.15")
~ 105 mm (4.13")
ø 84 mm
(3.31")
M16x1,5
ø 86 mm
(3.39")
321
~ 103 mm
(4.06")
120 mm (4.72")
120 mm (4.72")
ø 77 mm
(3.03")
M20x1,5/ ½ NPT
112 mm (4.41")
1 Single chamber version, electropolished 2 Single chamber version, precision casting 2 Double chamber version, precision casting
36739-EN-130321
VEGABAR 66 • Probus PA
M20x1,5/ ½ NPT
120 mm (4.72")
21
M20x1,5
3
117 mm (4.61")
65
10 Supplement
External housing with version IP 68
65 mm (2.68")
42mm
(2.68")
68 mm
(1.65")
1
(3.62")
92 mm
40mm (1.57")
2
Fig. 45: IP 68 version with external housing - plastic version 1 Lateral cable outlet
2 Axial cable outlet
68 mm (2.68")
59 mm (2.32")
110 mm x 90 mm (4.33" x 3.54")
~ 66 mm (2.60")
42mm
(2.68")
68 mm
(1.65")
1
(3.62")
92 mm
40mm (1.57")
2
Fig. 46: External housing - Stainless steel version 1 Lateral cable outlet
2 Axial cable outlet 3 Seal 2 mm (0.079 in)
66
110 mm x 90 mm (4.33" x 3.54")
VEGABAR 66 • Probus PA
51 mm (2.01")
3
36739-EN-130321
VEGABAR66,standardversion
10 Supplement
48-52 mm
57
(1
3
- 2
/
")
64
/
57
175 mm (6
L
132 mm
/
"
64
")
64
")
64
/
3
52 mm (2
ø 8 mm
5
(
/
16
")
64
/
13
(5
")
ø 40 mm
37
/
(1
64
")
22 mm
55
(
/
64
SW 30
")
")
64
/
33
(1
L
38,5 mm
G1 ½ A/ 1½ NPT
")
64
/
35
(
14 mm
")
/
55
(
22 mm
64
SW 46 mm
(1 13/16")
G1 ½ A/ 1½ NPT
G1 ½ A/ 1½ NPT
")
64
/
55
(
22 mm
5
SW 60 mm
(2 23/64")
G1 ½ A
L
L
ø 21,3 mm
27
(
/
")
32
ø 44 mm
47
(1
/
")
64
1 2 3 4
Fig. 47: VEGABAR 66, standard version 1 with straining clamp
2 With threaded tting G1½ (1½ NPT) 3 With thread G1½ (1½ NPT), transmitter with PE plastic coating 4 with direct cable outlet 5 Lock tting
36739-EN-130321
VEGABAR 66 • Probus PA
67
10 Supplement
VEGABAR66,transmitter32mm
48-52 mm
57
(1
3
- 2
/
")
64
/
57
175 mm (6
L
178 mm
/
"
64
")
64
")
64
/
3
52 mm (2
ø 8 mm
5
(
/
16
")
64
/
1
(7
SW 30
22 mm
55
(
/
")
L
")
64
/
33
(1
38,5 mm
G1 ½ A/ 1½ NPT
")
64
/
35
(
14 mm
")
64
/
55
(
22 mm
SW 46 mm
(1 13/16")
G1 ½ A/ 1½ NPT
G1 ½ A/ 1½ NPT
")
64
/
55
(
22 mm
5
SW 60 mm
(2 23/64")
G1 ½ A
L
64
L
ø 21,3 mm
")
ø 32 mm
17
(1
/
")
64
27
(
/
")
32
1 2 3 4
Fig. 48: VEGABAR 66, transmitter 32 mm 1 with straining clamp
2 With threaded tting G1½ (1½ NPT) 3 With thread G1½ (1½ NPT) 4 with direct cable outlet 5 Lock tting
68
36739-EN-130321
VEGABAR 66 • Probus PA
VEGABAR66,PVDFversion
SW 46 mm
(1 13/16")
")
64
/
37
40 mm
G1½A / 1½”NPT
(1
20 mm
")
32
/
25
(
") /
55
22 mm
(
10 Supplement
SW 46 mm
(1 13/16")
G1½A /
64
1½”NPT
L
L
1 2
Fig. 49: VEGABAR 66, PVDF version 1 With threaded tting G1½ (1½ NPT)
2 With thread G1½ (1½ NPT)
36739-EN-130321
VEGABAR 66 • Probus PA
69
10 Supplement
66
66
VEGABAR66,angeconnection
")
64
/
1
51 mm
(2
L
")
64
/
13
132 mm
(5
D
ø 8 mm
5
/
(
16
ø 40 mm
(1
d2
f
b
d4
k
DN PN Dk
mm
1
b
FA 25 40 115 18 85
d2
4xø14
f
d4
2
68 FC 32 40 140 18 100 4xø18 78 2 EA 40 40 150 18 110 FB 50 40 165 20 125
4xø18 4xø18
102
3
3
88
FE 80 40 200 24 160 8xø18 138 3 FK 100 16 220 20 180 8xø18 158 3
FM 150 16 285 22 240 8xø22 162 3
2
" lbs Dbkd2d4f
FO 2" 150
FI 3" 150
")
EB 4" 300
DN PN Dkb
inch
1
FA 25 40 FC 32 40 EA 40 40 FB 50 40 FE 80 40 FK 100 16
FM 150 16
2
37
/
")
64
" lbs Dbkd2d4f
FO 2" 150
FI 3" 150
EB 4" 300
3
3
/
"
6"
4
3
1
/
"
7
/
"
4
2
1
1
/
10"
4
4xø
/
"
4
4xø
7
"
7
/
"
8xø
8
5
5
5
5
1/
"
3
/
"
/
"4
8
/
"
8
/
"
8
8
8
1/
"
8
3
1/
"
6
/
"
8
16
d2 d4 f
45
17
/
"
3
/
"
64
32
45
33
/
"
5
29
5
1
6
7
7
21
11
6"
7
10"
3
/
"
64
64
45
/
"
4
/
"
64
32
25
/
"
4
/
"
32
2
15
/
"
6
/
"
16
8
25
"
/
/
"
32
32
55
7
/
"
9
/
"
64
32
3
/
"
4
3
1
/
"
/
"
4
2
1
1
/
"
4
35
4xø 4xø
8xø
43
5/
/
"
64
45
/
"
64
45
/
"
64
45
/
"
64
45
/
"
64
45
/
"7
64
55
/
"
64
5
/
"4
8
5
/
"
8
5
/
"
8
"
2
/
"
64
64
5
5/
"
3
/
"
64
64
15
1/
"
3
/
"
8
32
1
1/
"
4
/
"
8
64
7
1/
"
5
/
"
8
16
7
1/
"
6
/
"
8
32
3
1/
"
6
/
"
8
8
5
1/
"
3
/
"
8
8
1/
"
8
3
1/
"
6
/
"
8
16
11
4xø
/
"4
32
15
4xø
/
"
16
21
/
"
4xø
64
59
4xø
/
"
64
19
8xø
/
"
64
3
8xø
/
"8
32
29
8xø
/
"
64
3
/
"
4
7
7
/
"
8
Fig. 50: VEGABAR 66, ange connection 1 Flanges according to DIN 2501
2 Flanges according to ANSI B16.5
70
36739-EN-130321
VEGABAR 66 • Probus PA
VEGABAR66,hygienicttings
10 Supplement
")
64
/
1
51 mm
(2
L
132 mm
ø 64 mm
33
/
")
(2
64
ø 8 mm
5
/
")
(
16
")
64
/
13
(5
ø 40 mm
37
(1
/
64
")
1 2
")
/
1
51 mm
(2
L
64
5
ø 78 mm (3
/
")
64
5
ø 92 mm (3
/
")
8
Fig. 51: VEGABAR 66, hygienic ttings 1 Clamp 2" (ø64 mm) PN16 DIN 32676, ISO 2852/316L
2 Bolting DN 50
36739-EN-130321
VEGABAR 66 • Probus PA
71
10 Supplement
10.4 Industrial property rights
VEGA product lines are global protected by industrial property rights. Further information see www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor housing.
VEGA Produktfamilien sind weltweit geschützt durch gewerbliche Schutzrechte.
Nähere Informationen unter www.vega.com.
Les lignes de produits VEGA sont globalement protégées par des droits de propriété intellec­tuelle. Pour plus d'informations, on pourra se référer au site www.vega.com.
VEGA lineas de productos están protegidas por los derechos en el campo de la propiedad indus­trial. Para mayor información revise la pagina web www.vega.com.
Линии продукции фирмы ВЕГА защищаются по всему миру правами на интеллектуальную собственность. Дальнейшую информацию смотрите на сайте www.vega.com.
VEGA系列产品在全球享有知识产权保护。 进一步信息请参见网站<www.vega.com>。
10.5 Trademark
All the brands as well as trade and company names used are property of their lawful proprietor/
originator.
72
36739-EN-130321
VEGABAR 66 • Probus PA
INDEX
INDEX
A
Accessories
Display and adjustment module 11External display and adjustment unit 11Flanges 11Interface adapter 11Measuring instrument holder 11 – Protective cover 12
Application area 9
B
Bus communication 10
C
Check signal 46
Connection compartment 26
Double chamber 25
Connection VEGACONNECT
directly on the sensor 44externally 44
D
Data format output signal 62 Disposal 51
E
Electronics and connection compartment 23 Electronics compartment
– Double chamber 24, 26
F
Fault rectication 46
G
GSD 60
GSD/EDD 10
H
HART address 33 Hotline 46
I
Installation position 13
L
Linearization curve 39
M
Maintenance 46
Max. adjustment 36
36739-EN-130321
VEGABAR 66 • Probus PA
Min. adjustment 35
Moisture 13 Mounting
in the basin 18in the vessel 18
Mounting external housing 19
P
PA modules 61
Position correction 35, 38 Pressure compensation 13
Process conditions 13 Probus ident number 60
R
Read out measurement data 61 Recycling 51 Repair form 50 Replacement parts
Electronics module 12
Reset 40
Return form 50
S
Safety data sheet 50 Seal concept 9 Service hotline 46 Span adjustment 39 Status byte 63
T
Telegram conguration 62 Total deviation 48 Type plate 8
U
Unit of measurement 34, 37
W
WEEE directive 51 Wiring plan
Double chamber housing 25External electronics 30Single chamber housing 24
Z
Zero adjustment 38
73
Notes
74
36739-EN-130321
VEGABAR 66 • Probus PA
Notes
36739-EN-130321
VEGABAR 66 • Probus PA
75
Printing date:
All statements concerning scope of delivery, application, practical use and operat­ing conditions of the sensors and processing systems correspond to the information available at the time of printing. Subject to change without prior notice
© VEGA Grieshaber KG, Schiltach/Germany 2013
VEGA Grieshaber KG Am Hohenstein 113 77761 Schiltach Germany
Phone +49 7836 50-0 Fax +49 7836 50-201 E-mail: info.de@vega.com www.vega.com
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