ntary documents appropriate to the ordered version come
with the delivery. You can find them listed in chapter "Product
description".
Instructions manuals for accessories and replacement parts
Tip:
re reliable setup and operation of your instrument, we offer
To ensu
accessories and replacement parts. The corresponding instructions
manuals are:
l 32036 - Welded socket and seals
l 27720 - External indication VEGADIS 61
l 34296 - Protective cover
l 30175 - Electronics module VEGABAR series 50 and 60
s3
Page 4
1 About this document
1 About this document
1.1 Function
is operating instructions manual provides all the information you
Th
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This
symbol indicates helpful additional information.
Caution: If this
result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
applications
Ex
Th
symbol indicates special instructions for Ex applications.
is
lList
The dot set in front indicates a list with no implied sequence.
warning is ignored, faults or malfunctions can
àAction
This a
rrow indicates a single action.
1Sequence
Numbers set in front indicate successive steps in a procedure.
28258-EN-081209
4VEGABAR 61 • Foun
dation Fieldbus
Page 5
2 For your safety
2 For your safety
2.1 Auth
All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.
During work on and with the device the required personal protective
equipment must always be worn.
orised personnel
2.2 Appropriate use
VEGABAR 61 is a pressure transmitter for measurement of gauge
pressure, absolute pressure and vacuum.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.
2.3 Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the countryspecific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the required occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.
s5
Page 6
2 For your safety
2.5 Safety appro
The safety approval markings and safety tips on the device must be
observed.
val markings and safety tips
2.6 CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, VEGA provides a confirmation
of successful testing. You can find the CE conformity declaration in the
download area of
2.7 Fulfillment o
With respect to compatibility, the NAMUR recommendation NE 53 is
fulfilled. This applies also to the corresponding indicating and
adjustment components. VEGA instruments are generally upward and
downward compatible.
l Sensor software for DTM VEGABAR 61 HART, PA or FF
l DTM VEGABAR 61 for adjustment software PACTware
l Indicating and adjustment module for sensor software
The parameter adjustment of the basic sensor functions is independent of the software version. The range of available functions depends
on the respective software version of the individual components.
The software version of VEGABAR 61 can be determined as follows:
l via PACTware
l on the type label of the electronics
l via the indicating and adjustment module
You can view all software histories on our website
se of this advantage and get registered for update information
Makeu
via e-mail.
www.vega.com.
f NAMUR recommendations
www.vega.com.
2.8 Safety instructions for Ex areas
Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.
2.9 Safety instructions for oxygen applications
For instruments in oxygen applications the special instructions in
chapters "Storage and transport", "Mounting" as well as "Technicaldata" under "Process conditions"must be noted. Furthermore the valid
national regulations, implementation instructions and memorandums
of the BG (professional assoc.) must be noted.
6VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 7
2 For your safety
2.10 Environmental instructions
Protection
is why we have introduced an environment management system with
the goal of continuously improving company environmental protection.
The environment management system is certified according to DIN
EN ISO 14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
l Chapter "Packaging, transport and storage"
l Chapter "Disposal"
of the environment is one of our most important duties. That
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s7
Page 8
3
2
1
3 Product description
3 Product description
Scope of delivery
Components
3.1 Configurat
ion
The scope of delivery encompasses:
l VEGABAR 61 pressure transmitter
l Documentation
- this operating instructions manual
- Test certificate for pressure transmitters
- Ex specific safety instructions (with Ex versions), if necessary
further certificates
- Operating instructions manual 27835 "Indicating and adjust-
ment module PLICSCOM" (optional)
- Supplementary instructions manual 31708 "Heating for in-
l Process fitting with measuring cell
l Housing with electronics, optionally available with plug connector
l Housing cover, optionally available with indicating and adjustment
module
The components are available in different versions.
Fig. 1: Example of a VEGABAR 61 with flange
plastic housing
1Housing cover with integrated indicating and adjustment module (optional)
2Housing with electronics
3Process fitting with measuring cell
Type label
The type label contains the most important data for identification a nd
use of the instrument:
l Sensor type
8VEGABAR 61 • Foun
connection DN 50 PN 40 and
28258-EN-081209
dation Fieldbus
Page 9
3 Product description
Supplementary label
"Oil and grease-free for
oxygen applications"
Application area
Functional principle
l Article number instrument
l Technic
al data: Measuring range, process pressure, process
temperature, signal output, voltage supply, protection, protection
class
l Order number
l Article numbers documentation
l Serial number
With the serial number, you can access the delivery data of the
instrument via
www.vega.com, "VEGA T
ools" and "serial number
search". In addition to the type label outside, you can also find the
serial number on the inside of the instrument.
Instruments in the version "Oil and grease-free for oxygen applica-
tions" are equipped with a supplementary label. The supplementary
label contains instructions on oil and grease-free parts of the
instrument.
3.2 Principle of operation
The VEGABAR 61 is a pressure transmitter with isolating diaphragm
for pressure measurement of highly corrosive and hot liquids.
The sensor element for measuring ranges up to 60 bar is the
CERTEC
hydrostatic pressure of the product or the process pressure causes a
capacitance change in the measuring cell via the metal process
diaphragm and the isolating system.
The sensor element for measuring ranges from 100 bar is a wire strain
gauge (DMS) on the rear of the process diaphragm. There, the
process pressure causes a resistance change, which is converted into
an appropriate output signal.
®
measuring cell with rugged ceramic diaphragm. The
1)
Power supply and bus
communication
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
Power is supplied via the H1 Fieldbus. A two-wire cable according to
Fieldbus specification serves as carrier of both power and digital datafor multiple sensors. This cable can be operated in two versions:
l via an H1 interface card in the control system and additional power
supply
1)
The isolating system protects the sensor against corrosive products and
high temperatures. By selecting suitable diaphragm materials and isolating
liquids, systems with a temperature resistance up to 400 °C (752 °F) can be
achieved.
s9
Page 10
3 Product description
l via a Linking device
with HSE (High speed
Ethernet) and addition-
al power supply according to IEC 61158-2
DD/CFF
The DD (Device Descriptions) and CFF (capability files) necessary for
planning and configuration of your FF (Foundation Fieldbus) communication network are available in the download area of the VEGA
homepage www.vega.com un
Foundation Fieldbus". The appropriate certificates are also available
there. A CD with the appropriate files and certificates can be ordered
via e-mail under info@de.vega.com or by phone from one of the VEGA
agencies under the order number "DRIVER.S".
The backlight of the indicating and adjustment module is powered by
the sensor. Prer equisite is a certain level of operating voltage.
The data for power supply are specified in chapter "Technical data".
The optional heating requires its own power supply. You can find
further details in the supplementary instructions manual "Heating for
indicating and adjustment module".
This function is generally not available for approved instruments.
der "Services - Downloads - Software -
3.3 Operation
VEGABAR 61 can be adjusted with different adjustment media:
l with indicating and adjustment module
l with the suitable VEGA DTM in conjunction with an adjustment
software according to the FDT/DTM standard, e.g. PACTware and
PC
l a configuration tool
The entered parameters are generally saved in VEGABAR 61,
optionally also in the indicating a nd adjustment module or in
PACTware.
3.4 Packaging, transport and storage
Packaging
10VEGABAR 61 • Foun
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
28258-EN-081209
dation Fieldbus
Page 11
3 Product description
Transport
Transport inspection
Storage
Storage and transport
temperature
The packaging of standard instruments consists of environmentfriendly, recyclabl
e cardboard. For special versions, PE foam or PE foil
is also used. Dispose of the packaging material via specialised
recycling companies.
Instruments for oxygen applications are sealed in PE foil and provided
with a label "Oxygen! Use no Oil". Remove this foil just before
mounting the instrument! See instruction under "Mounting".
Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or
concealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration
l Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
l Relative humidity 20 … 85 %
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s11
Page 12
4 Mounting
4 Mounting
Suitability for process
conditions
Diaphragm protection
Mounting position
Moisture
4.1 General ins
Make sure that all parts of the instrument in contact with the measured
product, especially the sensor element, process seal and process
fitting, are suitable for the existing process conditions such as process
pressure, process temperature as well as the chemical properties of
the medium.
You can find the specifications in chapter "Technical data" in the or on
the type label.
Caution:
After removal
not be pressed.
Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).
Use the recommended cables (see chapter "Connecting to power
supply") and tighten the cable gland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cable entry. Rain and condensation water can thus drain off. This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.
tructions
of the diaphragm protective cover, the diaphragm must
Fig. 2: Measures against moisture
12VEGABAR 61 • Foun
penetration
28258-EN-081209
dation Fieldbus
Page 13
2
1
2
2
2
1
1
1
4 Mounting
Ventilation
Ventilation for the measuring cell is realised by means of a filter
element
electronics housing is realised via an additional filter element in the
area of the cable glands.
Fig. 3: Position of the filter
1Filter element for ventilation of the electronics housing
2Filter element for ventilation of the measuring cell
Informa
Mak
operation. A pressure washer must not be used for cleaning.
in the socket of the electronics housing. Ventilation for the
elements
tion:
sure that the filter elements are always free of buildup during
e
With instrument versions in protection IP 66/IP 68, 1 bar, the ventilation
is realised via the capillaries in the fix connected cable. The filter
elements are replaced by blind stoppers.
Temperature limits
Higher process temperatures often mean also higher ambient
temperatures. Make sure that the upper temperature limits stated in
chapter "Technical data" for the environment of the electronics housing
and connection cable are not exceeded.
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s13
Page 14
1
2
4 Mounting
Fig. 4: Temperature ranges
1Process temperature
2Ambient
temperature
Oxygen applications
Welding the socket
Sealing/Screwing in
threaded versions
Danger:
Instruments
unpacked just before mounting. After the protective cover of the
process fitting has been removed, the label "O₂" on the process fitting
is visible. Contamination by oil, grease and dirt should be avoided.
Danger of explosion!
in the version "Oil and grease free for oxygen" should be
4.2 Mounting steps
For mounting VEGABAR 61, a welded socket is required. You can find
these components in the supplementary instructions manual "Welded
socket and seals".
Seal the thread with teflon, hemp or a similar resistant seal material on
the process fitting thread 1½ NPT.
à Screw VEGABAR 61 into the welded socket. Tighten the hexagon
on the process fitting with a suitable wrench. Wrench size, see
chapter "Dimensions".
Warning:
housing must not be used to screw the instrument in! Applying
The
tightening force can damage internal parts of the housing.
4.3 Mounting steps, tube isolating diaphragm
The isolating systems are temperature and pressure-aged at 80 °C
and 18 bar. The zero point is adjusted at 22 °C ±2 °C and a torque of
275 Nm. The defined installation position is: Tube isolating diaphragm
horizontally, VEGABAR 61 vertically.
28258-EN-081209
14VEGABAR 61 • Foun
dation Fieldbus
Page 15
4 Mounting
Wall mounting
For mounting, proceed
1 Position VEGABAR 61 with tube isolating diaphragm
2 Tighten the threaded fittings step-by-step once on the right and on
the left
3 Hold VEGABAR 61, to avoid distortion from the defined installation
position.
Caution:
Apart from
permanently under torsion.
4 Check current after mounting. The current must be between 3.9
Information:
By slight
exactly to 20 mA.
mounting, the tube isolating diaphragm must not be
and 4.1 mA. In case of a deviating value, losen threaded fitting and
mount again.
ly increasing or reducing the torque, the current can be set
as follows:
4.4 Mounting steps external housing
1 Mark the holes according to the following drilling template
2 Depending on the mounting surface, fasten the wall mounting
plate with 4 screws
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s15
Page 16
90 mm (3.54")
R 3,5 mm
(0.14")
3mm
(0.12")
70 mm (2.76")
8 mm
(0.32")
93 mm (3.66")
110 mm (4.33")
4 Mounting
Fig. 5: Drilling template - wall mounting
plate
Tip:
Mount
the wall mounting plate so that the cable entry of the socket
housing points downward. The socket housing can be displaced by
180° to the wall mounting plate.
ning:
War
Th
four screws of the socket housing must only be hand-screwed. A
e
torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate.
16VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 17
5 Connecting to power supply
5 Connecting to power supply
Note safety instructions
Take note of
safety instructions for Ex applications
Select power supply
Selecting connection
cable
5.1 Preparin
Always keep in mind the following safety instructions:
l Connect only in the complete absence of line voltage
l If overvoltage surges are expected, overvoltage arresters should
be installed according to Foundation Fieldbus specification
Tip:
We recomm
In hazardous areas you should take note of the appropriate
regulations, con
and power su pply units.
The instrument requires a operating voltage of 9 … 32 V DC.
Operating voltage and the digital bus signal are carried on the sametwo-wire connection cable. Power is supplied via the H1 power supply.
Connection is carried out with screened cable according to Fieldbus
specification.
Use cable withround cross-section. A cable outer diameter of 5 … 9 mm
(0.2 … 0.35 in) ensures the seal effect of the cable gland. If you are
using cable with a different diameter or cross-section, exchange the
seal or use a suitable cable gland.
Make sure that the entire installation is carried out according to the
Fieldbus specification. In particular, make sure that the termination of
the bus is done with appropriate terminating resistors.
g the connection
end VEGA overvoltage arrester B63-32.
formity and type approval certificates of the sensors
Cable gland ½ NPT
Cable screening and
grounding
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
On the instrument with cable entry ½ NPT and plastic housing there is
a metallic ½" threaded insert moulded into the plastic housing.
Caution:
No greas
steel tube into the threaded insert. Standard grease can contain
additives that corrode the connection between threaded insert and
housing. This would influence the stability of the connection and the
tightness of the housing.
In systems with potential equalisation, connect the cable screen
directly to ground potential at the power supply unit, in the connection
box and at the sensor. The screen in the sensor must be connected
directly to the internal ground terminal. The ground terminal outside on
the housing must be connected to the potential equalisation (low
impedance).
e should be used when screwing the NPT cable gland or
s17
Page 18
5 Connecting to power supply
Select connection cable for Ex
applications
Single/Double chamber
housing
In systems without potential equalisation, connect
directly to ground potential at the power supply unit and at the sensor.
In the connection box or T-distributor, the screen of the short stub to
the sensor must not be connected to ground potential or to another
cable screen. The cable screens to the power supply unit and to the
next distributor must be connected to each other and also connected
to ground potential via a ceramic capacitor (e.g. 1 nF, 1500 V). The low
frequency potential equalisation currents are thus suppressed, but the
protective effect against high frequency interference signals remains.
The total capacitance of the cable and of all capacitors must not exceed
10 nF in Ex
Take note of the corresponding installation regulations for Ex
appl
currents flow over the cable screen. In case of grounding on both sides
this can be achieved by the use of a capacitor or a separate potential
equalisation.
applications.
ications. In particular, make sure that no potential equalisation
the cable screen
5.2 Connection procedure
Proceed as follows:
1 Unscrew the housing cover
2 If an indicating and adjustment module is installed, remove it by
turning it slightly to the left.
3 Loosen compression nut of the cable entry
4 Remove approx. 10 cm of the cable mantle, strip approx. 1 cm
insulation from the individual wires
5 Insert the cable through the cable gland into the sensor
6 Lift the opening levers of the terminals with a screwdriver (see
following illustration)
7 Insert the wire ends into the open terminals according to the wiring
plan
8 Press down the opening levers of the terminals, you will hear the
terminal spring closing
9 Check the hold of the wires in the terminals by lightly pulling on
them
10 Connect the screen to the internal ground terminal, connect the
outer ground terminal with potential equalisation
11 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
12 Screw the housing cover on
28258-EN-081209
18VEGABAR 61 • Foun
dation Fieldbus
Page 19
IP 68 version with exter-
nal housing
5 Connecting to power supply
The electrical connection is finished.
Fig. 6: Connection steps 6 and 7
Proceed
as follows:
1 Loosen the four screws on the housing socket with an Allen key
size 4
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s19
Page 20
3
2
1
5 Connecting to power supply
2 Remove the housing socket from the mounting plate
Fig. 7: Components of the
1Screws
2Wall mounting plate
3Cable gland
3 Loop the connection cable through the cable entry on the housing
base
2)
external housing for plics®devices
Information:
The
cable gland can be mounted in three positions each displaced by
90°. Simply exchange the cable gland against the blind plug in the
suitable thread opening.
4 Connect the wire ends as described under "Single/Double
chamber housing" according to the numbering
5 Connect the screen to the internal ground terminal, connect the
outer ground terminal above on the housing to potential equalisation
6 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
7 Attach the mounting plate again and tighten the screws
The electrical connection of the sensor to the external housing is
hence ready.
28258-EN-081209
2)
The connection cable is already preconfectioned. If necessary, shorten it to
the requested length, cut the breather capillaries clean. Remove approx.
5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the
individual wires. After shortening the cable, fasten the type plate with support back onto the cable.
20VEGABAR 61 • Foun
dation Fieldbus
Page 21
12
4
3
5 Connecting to power supply
Housing overview
5.3 Wiring plan, single
The following illustrations apply to the non-Ex as well as to the Ex-ia
version.
Fig. 8: Material versions, single chamber
1Plastic
2Aluminium
3Stainless steel
4Stainless steel casting
chamber housing
housing
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s21
Page 22
I²C
3
4
5
1
2
Display
Ty p:
1 25 6 7 8
Bus
Sim.
I2C
Display
1
1 25
6 7 8
5 Connecting to power supply
Electronics and connection compartment
Wiring plan
Fig. 9: Electronics and connection
1Plug connector for VEGACONNECT (I²C interface)
2Spring-loaded terminals for connection of the external indication VEGADIS
61
3Ground terminal for connection of the cable screen
4Spring-loaded terminals for Foundation Fieldbus connection
5Simulation switch ("on" = mode for simulation release)
Fig. 10: Wiring plan, single chamber
1Voltage supply/Signal output
5.4 Wiring plan, double chamber housing
The following illustrations apply to the non-Ex as
compartment, single chamber housing
housing
well as to the Ex-ia
version.
28258-EN-081209
22VEGABAR 61 • Foun
dation Fieldbus
Page 23
1
2
3
4
6
5
4
I2C
1 2
3
I²C
1
2
4
Display
Typ :
1 25 6 7 8
Bus
Sim.
Housing overview
Electronics compart-
ment
5 Connecting to power supply
Fig. 11: Double chamber housing
1Housing
2Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)
3Housing cover, electronics compartment
4Filter element for pressure compensation of the electronics housing
5Filter element for pressure compensation of the measuring cell
6Cable entry or plug
cover, connection compartment
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
Fig. 12: Electronics compartment, double chamber housing
1Simulation switch ("on" = mode for simulation release)
2Connection for VEGACONNECT (I²C interface)
3Internal connection cable to the connection compartment
s23
Page 24
3
1
2
Display
1 2
I²C
I2C
1
1 2
5 Connecting to power supply
Connection compartment
Wiring plan
Fig. 13: Connection compartment, double chamber
1Plug connector for VEGACONNECT (I²C interface)
2Ground terminal for connection of the cable screen
3Spring-loaded terminals for voltage supply
Fig. 15: Double chamber housing
1Housing
2Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)
3Housing cover, electronics compartment
4Filter element for air pressure compensation
5Cable gland
cover, connection compartment
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
Fig. 16: Electronics compartment, double chamber
1Simulation switch ("on" = mode for simulation release)
2Connection for VEGACONNECT (I²C interface)
3Internal connection cable to the connection compartment
s25
housing
Page 26
1
2
1 2
1
1 2
5 Connecting to power supply
Connection compartment
Wiring plan
Fig. 17: Connection compartment double
1Spring-loaded terminals for power supply and cable screen
2Ground terminal for connection of the cable screen
Fig. 18: Wiring plan double
1Voltage supply/Signal output
chamber housing Ex d
chamber housing Ex d
5.6 Wiring plan - version IP 66/IP 68, 1 bar
This version is only available for instruments with absolute pr essure
measuring ranges.
28258-EN-081209
26VEGABAR 61 • Foun
dation Fieldbus
Page 27
+
-
1
2
Wire assignment, connection cable
Overview
5 Connecting to power supply
Fig. 19: Wire assignment, connection cable
1brown (+) and
2Shielding
blue (-) to power supply or to the processing system
5.7 Wiring plan, external housing with version IP 68
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
Fig. 20: VEGABAR 61 in IP 68 version 25 bar, non-Ex
external housing
and
axial
s27
cable outlet,
Page 28
I²C
Display
Typ :
1 25 6 7 8
Bus
Sim.
4
5
6
1
2
3
5 Connecting to power supply
Electronics and connection compartment
Fig. 21: Electronics and connection
1Plug connector for VEGACONNECT (I²C interface)
2Spring-loaded terminals for connection of the external indication VEGADIS
61
3Cable gland to VEGABAR
4Ground terminal for connection of the cable screen
5Spring-loaded terminals for Foundation Fieldbus connection
6Simulation switch ("on" = mode for simulation release)
compartment, single chamber housing
28VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 29
1 2 3 4
6
3
4
1
2
5
I2C
Display
1
1 25
6 7 8
Terminal compartment,
housing socket
5 Connecting to power supply
Wiring plan external
electronics
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
Fig. 22: Connection of the
1Brown
2Blue
3Yellow
4White
5Shielding
6Breather capillaries
Fig. 23: Wiring plan external
1Power supply
sensor in the housing socket
electronics
s29
Page 30
5 Connecting to power supply
Switch on phase
5.8 Switch on pha
se
After VEGABAR 61 is connected to voltage supply or after voltage
recurrence, the instrument carries out a self-check for approx. 30
seconds. The following steps are carried out:
l Internal check of the electronics
l Indication of the instrument type, the firmware as well as the
sensor TAGs (sensor designation)
l Status byte goes briefly to fault value
Then the current measured value will be displayed and the
corresponding digital output signal will be outputted to the cable.
3)
3)
The values correspond to the actual measured level as well as to the settings already carried out, e.g. default setting.
30VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 31
6 Set up with the indicating and adjustment module PLICSCOM
6 Set up with the indicating and adjustment
module PLICS
6.1 Short description
COM
Function/Configuration
Mount/Dismount indicat-
ing and adjustment
module
The indicating and adjustment module is used for measured value
display, adjustment and diagnosis. It can be mounted in the following
housing versions and instruments:
®
l All sensors of the plics
in the double chamber housing (optionally in the electronics or
connection compartment)
l External indicating and adjustment unit VEGADIS 61
From a hardware version …- 01 or higher of the indicating and
adjustment module resp. …- 03 or higher of the corresponding sensor
electronics, an integrated backlight can be switched on via the
adjustment menu. The hardware version is stated on the type label of
the indicating and adjustment module or the sensor electronics.
Note:
You can find det
instructions manual "Indicating and adjustment module".
ailed information on adjustment in the operating
instrument family, in the single as well as
6.2 Insert indicating and adjustment module
The indicating and adjustment module can be inserted into the sensor
and removed again at any time. It is not necessary to interrupt the
power supply.
Proceed as follows:
1 Unscrew the housing cover
2 Place the indicating and adjustment module in the desired position
on the electronics (you can choose any one of four different
positions - each displaced by 90°)
3 Press the indicating and adjustment module onto the electronics
and turn it to the right until it snaps in.
4 Screw housing cover with inspection window tightly back on
Removal is carried out in reverse order.
The indicating and adjustment module is powered by the sensor, an
additional connection is not necessary.
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s31
Page 32
6 Set up with the indicating and adjustment module PLICSCOM
Fig. 24: Mounting the indicating
and adjustment module
Note:
If you inte
nd to retrofit the instrument with an indicating and adjustment
module for continuous measured value indication, a higher cover with
an inspection glass is required.
28258-EN-081209
32VEGABAR 61 • Foun
dation Fieldbus
Page 33
1.1
2
3
1
6 Set up with the indicating and adjustment module PLICSCOM
6.3 Adjustment system
Key functions
Adjustment system
Fig. 25: Indicating and adjustment
1LC display
2Indication of the menu item number
3Adjustment keys
l [OK] key:
- Move to the menu overview
- Confirm selected menu
- Edit parameter
- Save
l [->] key to
- menu change
- list entry
value
select:
elements
- Select editing position
l [+] key:
- Chang
l [ESC] key:
- interrupt input
e value of the parameter
- jump to the next higher menu
The sensor
adjustment module. The LC display indicates the individual menu
items. The functions of the individual keys are shown in the above
illustration. Approx. 10 minutes after the last pressing of a key, an
automatic reset to measured value indication is triggered. Any values
not confirmed with [OK] will not be saved.
is adjusted via the four keys of the indicating and
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s33
Page 34
6 Set up with the indicating and adjustment module PLICSCOM
Level or process pressure measurement
Parameter adjustment "Level
measurement"
6.4 Setup procedur
e
VEGABAR 61 can be used for level as well as for process pressure
measurement. Default setting is level measurement. The mode can be
changed in the adjustment menu.
Depending on the application only the respective subchapter "Level or
process pressure measurement" is of importance. There, you find the
individual adjustment steps.
Level measurement
Set up VEGABAR 61 in the following sequence:
1 Selecting adjustment unit/density unit
2 Carry out position correction
3 Carrying out min. adjustment
4 Carrying out max. adjustment
In the menu item "Adjustment unit" you select the physical unit in which
the adjustment should be carried out, e.g. mbar, bar, psi…
The position correction compensates the influence of the mounting
position or static pressure on the measurement. It does not influence
the adjustment values.
Information:
The
steps 1, 3 and 4 are not necessary for instruments which are
already preset according to customer specifications!
You can find the data on the type label on the instrument or in the
menu items of the min./max. adjustment.
The indicating and adjustment module enables the adjustmetn without
filling or pressure. Thanks to this, you can carry out your settings
already in the factory without the instrument having to be installed.
The actual measured value is also displayed in the menu items for
min./max. adjustment.
Select unit
In this menu item you select the adjustment unit as well as the unit for
the temperature indication in the display.
To select the adjustment unit (in the example switching over from bar
to mbar) you have to proceed as follows:
4)
1 Push the [OK] button in the measured value display, the menu
6 Set up with the indicating and adjustment module PLICSCOM
▶
Basic adjustment
Display
Diagnostics
Service
Info
2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit
Unit of measurement
▼
bar
Temperature unit°C
▼
3 Activate the selection with [OK] and select "Units of measure-
ment with [->].
4 Activate the selection with [OK] and select the requested unit with
[->] (in the example mbar).
5 Confirm with [OK] and move to position correction with [->].
The adjustment unit is hence switched over from bar to mbar.
Information:
When switch
ing over to adjustment in a height unit (in the example
from bar to m), the density also has to be entered.
Proceed as follows:
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
2 Confirm the menu "Basic adjustment" with [OK], the menu item
"Units of measurement" will be displayed.
3 Activate the selection with [OK] and select the requested unit with
[->] (in the example m).
4 Confirm with [OK], the submenu "Density unit" appears.
Unit of measurement
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
Density unit
▶
kg/dm³
pcf
5 Select the requested unit, e.g. kg/dm³ with [->] and confirm with
[OK], the submenu "Density" appears.
Unit of measurement
Density
0001000
kg/dm³
6 Enter the requested density value with [->] and [+], confirm with
[OK] and move to position correction with [->].
s35
Page 36
P
6 Set up with the indicating and adjustment module PLICSCOM
The adjustment unit is hence switched over from bar to m.
Proceed
as follows to select the temperature unit:
à Activate the selection with [OK] and select "Temperature unit
with [->].
à Activate the selection with [OK] and select the requested unit with
[->] (e.g. °F).
à Confirm with [OK].
The temperature unit is hence switched over from °C to °F.
5)
Carry out position correction
Carrying out min. adjustment
Proceed as follows:
1 Activate in the menu item "Position correction" the selection with
[OK].
Position correction
Offset
=
+0000 mbar
53 mbar
2 Select with [->], e.g. to accept actual measured value.
Position correction
Accept current measured
value?
▶
Accept
Edit
3 Confirm with [OK] and move to min.(zero) adjustment with [->].
Proceed as follows:
1 Edit the % value in the menu item "Min. adjustment" with [OK].
Min. adjustment
+000.0 %
=
+0000.0 mbar
0000.0 mbar
2 Set the requested percentage value with [+] and [->].
3 Edit the requested mbar value with [OK].
4 Set the requested mbar value with [+] and [->].
5 Confirm with [+] and move to max. adjustment with [->].
The min. adjustment is finished.
Information:
adjustment with filling, you simply enter the displayed actual
For an
measured value. If the adjustment ranges are exceeded, the message
"Outside parameter limits" appears. The editing procedure can be
5)
Selection options: °C, °F.
36VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 37
6 Set up with the indicating and adjustment module PLICSCOM
Carrying out max. adjustment
aborted with [ESC] or the d
isplayed limit value can be accepted with
[OK].
Proceed as follows:
1 Edit the % value in the menu item "Max. adjustment" with [OK].
Max. adjustment
+100.0 %
=
+1000.0 mbar
0000.0 mbar
Information:
The
displayed pressure for 100 % corresponds to the nominal
measuring range of the sensor (in the above example 1 bar =
1000 mbar).
2 Set the requested percentage value with [->] and [OK].
3 Edit the requested mbar value with [OK].
4 Set the requested mbar value with [+] and [->].
5 Confirm with [OK] and move to the menu overview with [ESC].
The max. adjustment is finished.
Information:
For an
adjustment with filling, you simply enter the displayed actual
measured value. If the adjustment ranges are exceeded, the message
"Outside parameter limits" appears. The editing procedure can be
aborted with [ESC] or the displayed limit value can be accepted with
1 Select application "Process pressure measurement"
2 Select the unit of measurement
3 Carry out position correction
4 Carrying out zero adjustment
5 Carrying out span adjustment
In the menu item "Adjustment unit" you select the physical unit in which
the adjustment should be carried out, e.g. mbar, bar, psi…
The position correction compensates the influence of the mounting
position or static pressure on the measurement. It does not influence
the adjustment values.
In the menu items "zero" and "span" you determine the span of the
sensor, the span corresponds to the end value.
s37
Page 38
6 Set up with the indicating and adjustment module PLICSCOM
Information:
steps 1, 3 and 4 are not necessary for instruments which are
The
already preset according to customer specifications!
You can find the data on the type label on the instrument or in the
menu items of the zero/span adjustment.
The indicating and adjustment module enables the adjustmetn without
filling or pressure. Thanks to this, you can carry out your settings
already in the factory without the instrument having to be installed.
The actual measured value is displayed in addition to the menu items
for zero/span adjustment.
Select application
"Process pressure
measurement"
Select unit
VEGABAR 61 is preset to application "Level measurement". Proceed
as follows when switching over to application "Process pressure
measurement":
1 Push the [OK] button in the measured value display, the menu
overview is displayed.
2 Select the menu "Service" with [->] and confirm with [OK].
Basic adjustment
Display
Diagnostics
▶
Service
Info
3 Select the menu item "Application" with [->] and edit with [OK].
ning:
War
Note
warning: "Output can change".
the
4 Select with [->] "OK" and confirm with [OK].
5 Select "Process pressure" from the list and confirm with [OK].
In this menu item you select the adjustment unit as well as the unit for
the temperature indication in the display.
To select the adjustment unit (in the example switching over from bar
to mbar) you have to proceed as follows:
6)
1 Push the [OK] button in the measured value display, the menu
6 Set up with the indicating and adjustment module PLICSCOM
Carry out position correction
2 Confirm the menu "Basi
c adjustment" with [OK], the menu item
"Unit" will be displayed.
Unit
Unit of measurement
bar
▼
Temperature unit°C
▼
3 Activate the selection with [OK] and select "Units of measure-
ment with [->].
4 Activate the selection with [OK] and select the requested unit with
[->] (in the example mbar).
5 Confirm with [OK] and move to position correction with [->].
The adjustment unit is hence switched over from bar to mbar.
Proceed as follows to select the temperature unit:
7)
à Activate the selection with [OK] and select "Temperature unit
with [->].
à Activate the selection with [OK] and select the requested unit with
[->] (e.g. °F).
à Confirm with [OK].
The temperature unit is hence switched over from °C to °F.
Proceed as follows:
1 Activate in the menu item "Position correction" the selection with
[OK].
Position correction
Offset
=
+0000 mbar
53 mbar
2 Select with [->], e.g. to accept actual measured value.
Position correction
Accept current measured
value?
▶
Accept
Edit
3 Confirm with [OK] and move to min.(zero) adjustment with [->].
Carrying out zero adjustment
Proceed as follows:
1 Edit the mbar value in the menu item "zero" with [OK].
7)
Selection options: °C, °F.
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s39
Page 40
P
P
6 Set up with the indicating and adjustment module PLICSCOM
Zero adjustment
000.0 %
=
+0000.0 mbar
0000.0 mbar
2 Set the requested mbar value with [+] and [->].
3 Confirm with [+] and move to span adjustment with [->].
The zero adjustment is finished.
Information:
The
zero adjustment shifts the value of the span adjustment. The span,
i.e. the difference between these values, however, remains unchanged.
Information:
For an
adjustment with pressure, you simply enter the displayed actual
measured value. If the adjustment ranges are exceeded, the message
"Outside parameter limits" appears. The editing procedure can be
aborted with [ESC] or the displayed limit value can be accepted with
[OK].
Carrying out span adjustment
Proceed as follows:
1 Edit the mbar value in the menu item "span" with [OK].
Span adjustment
100.0 %
=
+1000.0 mbar
0000.0 mbar
Information:
displayed pressure for 100 % corresponds to the nominal
The
measuring range of the sensor (in the above example 1 bar =
1000 mbar).
2 Set the requested mbar value with [->] and [OK].
3 Confirm with [OK] and move to the menu overview with [ESC].
The span adjustment is finished.
Information:
adjustment with pressure, you simply enter the displayed actual
For an
measured value. If the adjustment ranges are exceeded, the message
"Outside parameter limits" appears. The editing procedure can be
aborted with [ESC] or the displayed limit value can be accepted with
[OK].
28258-EN-081209
40VEGABAR 61 • Foun
dation Fieldbus
Page 41
6 Set up with the indicating and adjustment module PLICSCOM
Copy sensor data
This function enables reading out parameter adjustment data as well
g parameter adjustment data into the sensor via the indicating
as writin
and adjustment module. A description of the function is available in the
operating instructions manual "Indicating and adjustment module".
The following data are read out or written with this function:
l Measured value presentation
l Adjustment
l Damping
l Linearisation curve
l Sensor-TAG
l Displayed value
l Unit of measurement
l Language
The following safety-relevant data are not read out or written:
l PIN
l Application
Copy sensor data
Copy sensor data?
Reset
Basic adjustment
If the "Reset" is carried out, the sensor resets the values of the
following menu items to the reset values (see chart):
Menu sectionFunctionReset value
Basic settingsUnit of measurementbar
Temperature unit°C
Zero/Min. adjustmentMeasuring range begin
Span/Max. adjustmentMeasuring range end
Density1 kg/l
Density unitkg/l
Damping0 s
Linearisationlinear
Sensor-TAGSensor
DisplayDisplayed valueAI-Out
The values of the following menu items are not reset with "Reset:
8)
Menu sectionFunctionReset value
Basic settingsPosition correctionno reset
DisplayLightingno reset
ServiceLanguageno reset
8)
Sensor-specific basic adjustment.
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s41
Page 42
6 Set up with the indicating and adjustment module PLICSCOM
Menu sectionFunctionReset value
pplicationno reset
A
Factory setting
Like basic adjustment, furthermore special parameters are reset to
default values.
9)
Pointer
The min. and max. distance values are reset to the actual value.
Optional settings
Additional adjustment and diagnosis options such as e.g. scaling,
simulation or trend curve presentation are shown in the following menu
schematic. You will find a detailed description of these menu items in
the operating instructions manual "Indicating and adjustment module".
9)
Special parameters are parameters which are set customer-specifically on
the service level with the adjustment software PACTware.
42VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 43
P
6 Set up with the indicating and adjustment module PLICSCOM
Basic adjustment
▶
Basic adjustment
Display
Diagnostics
Service
Info
Unit
Unit of measurement
bar
▼
Temperature unit°C
▼
Damping
0 s
Display
Basic adjustment
▶
Display
Diagnostics
Service
Info
1.1
1.5
1
2
6.5 Menu schem
atic
Information:
Depending on the version and application, the highlighted menu
windows are not always available.
Position correction
Offset
=
0.2 mbar
0000 mbar
Linearisation curve
linear
▼
1.2
1.6
Min. adjustment
000.0 %
=
0.0 mbar
0.0 mbar
Sensor-TAG
Sensor
1.3
1.7
Max. adjustment
100.00 %
=
100.00 mbar
0.0 mbar
1.4
Displayed value
AI-Out
2.1
Lighting
Switched off
2.4
▼
Diagnostics
Basic adjustment
Display
▶
Diagnostics
Service
Info
Pointer
p-min.: -5.8 mbar
p-max.: 167.5 mbar
T-min.: -12.5 °C
T-max.: +85.5 °C
3.1
3
Sensor status
3.2
OK
Trend curve
Start trend curve?
3.3.1
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s43
Page 44
6 Set up with the indicating and adjustment module PLICSCOM
Service
Basic adjustment
Display
Diagnostics
▶
Service
Info
4
Simulation
Start simulation
PIN
Info
Basic adjustment
Display
Diagnostics
Service
▶
Info
Device-ID
Sensor-TAG
Sensor characteristics
Display now?
Enable?
4.2
▼
4.5
5.1
5.4
Reset
Select reset
Application
Level
5
Sensor type
Serial number
12345678
4.3
▼
4.6
5.2
Language
Deutsch
Date of manufacture
e.g. 16. May 2008Software version
e.g. 3.50
4.3
5.2
Copy sensor data
Copy sensor data?
Last change using PC
e.g. 16. May 2008
4.4
5.3
44VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 45
6 Set up with the indicating and adjustment module PLICSCOM
6.6 Saving the pa
It is recommended noting the adjusted data, e.g. in this operating
instructions manual and archive them afterwards. They are hence
available for multiple use or service purposes.
If VEGABAR 61 is equipped with an indicating and adjustment module,
the most important data can be read out of the sensor into indicating
and adjustment module. The procedure is described in the ope rating
instructions manual "Indicating and adjustment module" in the menu
item "Copy sensor data". The data remain there permanently even if
the sensor power supply fails.
If it is necessary to exchange the sensor, the indicating and adjustment
module is inserted into the replacement instrument and the data are
written into the sensor under the menu item "Copy sensor data".
rameter adjustment data
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s45
Page 46
3
1
2
1
2
3
4
OPEN
TWIST
USB
LOCK
7 Setup with PACTware
and other adjustment programs
Internal connection via
I²C interface
External connection via
I²C interface
7 Setup with PACTware and
other adjustment
programs
7.1 Connecting the PC
Fig. 26: Connection of the PC via VEGACONNECT directly
1USB cable to the PC
2VEGACONNECT
3Sensor
to the sensor
46VEGABAR 61 • Foun
Fig. 27: Connection via I²C connection cable
1I²C bus (com.) interface
2I²C connection cable of VEGACONNECT
3VEGACONNECT
4USB cable to the PC
on the sensor
28258-EN-081209
dation Fieldbus
Page 47
7 Setup with PACTwa
Necessary components:
l VEGABAR 61
l PC with PA
l VEGACONNECT
l Power supply unit or processing system
CTware and suitable VEGA DTM
re and other adjustment programs
7.2 Parameter adjustment with PACTware
Further setup steps are described in the operating instructions manual
"DTM Collection/PACTware" attached to each CD and which can also
be downloaded from our homepage. A detailed description is available
in the online help of PACTware and the VEGA DTMs.
Note:
Keep in mind
actual version must be used.
All currently available VEGA DTMs are provided in the DTM Collection
on CD and can be obtained from the responsible VEGA agency for a
token fee. This CD includes also the up-to-date PACTware version.
The basic version of this DTM Collection incl. PACTware is also
available as a free-of-charge download from the Internet.
Go via
that for setup of VEGABAR 61, DTM-Collection in the
www.vega.com an
d "Downloads" to the item "Software".
7.3 Parameter adjustment with AMS™
For VEGA sensors, instrument descriptions for the adjustment
program AMS™ are available as DD. The instrument descriptions are
already implemented in the current version of AMS™. For older
versions of AMS™, a free-of-charge download is available via Internet.
www.vega.com an
Go via
d "Downloads" to the item "Software".
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
7.4 Saving the parameter adjustment data
It is recommended to document or save the parameter adjustment
data. They are hence available for multiple use or service purposes.
The VEGA DTM Collection and PACTware in the licensed, professional version provide suitable tools for systematic project documentation and storage.
s47
Page 48
8 Maintenance and fault rectificati
8 Maintenance and fault rectification
8.1 Maintain
on
Maintenance
Cleaning
Reaction when malfunc-
tions occur
Causes of malfunction
Fault rectification
used in the correct way, no special maintenance is required in
When
normal operation.
In some applications, product buildup on the sensor diaphragm can
influence the measuring result. Depending on the sensor and
application, take precautions to ensure that heavy buildup, and
especially a hardening thereof, is avoided.
If necessary, clean the transmitter. Make sure that the materials are
resistant against the cleanig, see resistance list under "Services" on
"
www.vega.com". The appl
special cleaning instructions for each application. Please ask the
VEGA agency serving you.
ication variety of VEGABAR 61 requires
8.2 Remove interferences
The operator of the system is responsible for taken suitable measures
to remove interferences.
A maximum of reliability is ensured. Nevertheless, faults can occur
during operation. These may be caused by the following, e.g.:
l Sensor
l Process
l Power supply
l Signal processing
The first measures to be taken are to check the output signals as well
as to evaluate the error messages via the indicating and adjustment
module. The procedure is described below. Further comprehensive
diagnostics can be carried out on a PC with the software PACTware
and the suitable DTM. In many cases, the causes can be determined
in this way and faults can be rectified.
24 hour service hotline
Checking Foundation
Fieldbus
48VEGABAR 61 • Foun
However, should these measures not be successful, call the VEGA
service hotline in urgent cases under the phone no. +49 1805 858550.
The hotline is available to you 7 days a week round-the-clock. Since
we offer this service world-wide, the support is only available in the
English language. The service is free of charge, only the standard
telephone costs will be charged.
? When an additional instrument is connected, the H1 segment fails.
l Max. supply current of the segment coupler exceeded
à Measure the current consumption, reduce size of segment
28258-EN-081209
dation Fieldbus
Page 49
8 Maintenance and fault rectificati
on
Fault messages via the
indicating/adjustment
module
? Measured value on the indicating and adjustment module does not
correspond
l The menu item "Display - Display value" is not set to "AI-Out"
à Check values and correct, if necessary
to the value in the PLC
? Instrument does not appear during connection setup
l Incorrect termination
à Check termination at the beginning and end points of the bus
and terminate, if necessary, according to the specification
l Instrument not connected to the segment
à Check and correct
In Ex applications, the regu
lations for the wiring of intrinsically safe
circuits must be observed.
? E013
l no measured value available
à Exchange instrument or return instrument for repair
10)
? E017
l Adjustment span too small
à repeat with modified values
? E036
l no operable sensor software
à Carry out a software update or send the instrument for repair
Reaction after fault rectification
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
? E041
l Hardware error, electronics defective
à Exchange instrument or return instrument for repair
? E113
l Communication conflict
à Exchange instrument or return instrument for repair
Depending on the failure reason and measures taken, the steps
described in chapter "Set up" must be carried out again, if necessary.
8.3 Exchanging the electronics module
In case of a defect, the electronics module can be exchanged by the
user against an identical type. If no electronics module is available on
side, the module can be ordered for the VEGA agency serving you.
10)
Fault message can also appear if the pressure is higher than the nominal
range.
s49
Page 50
8 Maintenance and fault rectificati
on
Load sensor software to
PC
Prepare update
Load software into sen-
sor
Ordering and exchange are possible with or withou
t sensor serial
number. The electronics module with serial number includes orderspecific data such as factory setting, seal material etc. These are notincluded in the electronics module without serial number.
The serial number is stated on the type label of VEGABAR 61 or on the
delivery note.
8.4 Software update
The following components are required to update the sensor software:
l Sensor
l Power supply
l VEGACONNECT
l PC with PACTware
l Current sensor software as file
At "
www.vega.com/downloads" go
instruments and sensors" the suitable instrument series . Load the zipfile via the right mouse key with "Save target as" e.g. on the desktop of
your PC. Extract all files available in the zip file, e.g. to the desktop.
Connect the sensor to power supply and provide connection from PC
to the instrument via VEGACONNECT. Start PACTware and provide
connection to the sensor, e.g. via the VEGA project assistant. Close
the parameter window of the sensor, as far as open.
Go in the PACTware menu bar to "Instrument data", "Additional
functions" and "Update instrument software".
PACTware checks now the actual hardware and software version of
the sensor and displays the data. This procedure lasts approx. 60 s.
Push the button " Update software" and select the previously
extracted hex file. Then the software update can be started. Further
files are installed automatically. Depending on the sensor, this
procedure lasts a pproximately 1 h.
to "Software". Select under "plics
8.5 Instrument repair
If a repair is necessary, please proceed as follows:
You can download a return form (23 KB) from our Internet homepage
www.vega.com under: "Dow
form".
By doing this you help us carry out the repair quickly and without
having to call back for needed information.
l Print and fill out one form per instrument
l Clean the instrument and pack it damage-proof
l Attach the completed form and, if need be, also a safety data
sheet outside on the packaging
50VEGABAR 61 • Foun
nloads - Forms and certificates - Repair
28258-EN-081209
dation Fieldbus
Page 51
8 Maintenance and fault rectificati
on
l Please ask the agency serving you for the address of your return
shipment. You
can find the respective agency on our website
www.vega.com under: "Company - VEGA worldwide"
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s51
Page 52
9 Dismounting
9 Dismounting
9.1 Dism
Warning:
Before dismounting, be aware of dangerous process conditions such
as e.g. pressure in the vessel, high temperatures, corrosive or toxic
products etc.
Take note of chapters "Mounting" and "Connecting to power supply"
and carry out the listed steps in reverse order.
ounting steps
9.2 Disposal
The instrument consists of materials which can be recycled by
specialised recycling companies. We use recyclable materials and
have designed the electronics to be easily separable.
WEEE directive 2002/96/EG
This instrument is not subject to the WEEE directive 2002/96/EG and
the respective national laws. Pass the instrument directly on to a
specialised recycling company and do not use the municipal collecting
points. These may be used only for privately used products according
to the WEEE directive.
Correct disposal avoids negative effects to persons and environment
and ensures recycling of useful raw materials.
Materials: see chapter "Technical data"
If you have no possibility to dispose of the old instrument
professionally, please contact us concerning return and disposal.
52VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 53
10 Supplement
10 Supplement
10.1 Technical
General data
Pressure typeGauge pressure or gauge pressure
Measuring principleDepending on the measuring range ceramic-
- Seal ring, housing coverNBR (stainless steel housing), silicone (Alu/plastic
- Inspection window in housing cover for
indicating and adjustment module
- Ground terminal316Ti/316L
- Connection between IP 68 transmitter
and external electronics housing
- Type plate support with IP 68 version on
cable
Weight approx.0.8 … 8 kg (1.764 … 17.64 lbs), depending on
data
capacitive or st rain gauge (DMS), each with
isolating system
Titanium, PTFE on 316Ti, 316L with gold-coating,
Hastelloy C4
coated, 316L
plastic PBT (Polyester)
TPE (fixed connected)
housing)
Polycarbonate (UL-746-C listed)
PUR, FEP, PE
PE hard
process fitting
Output variable
Output
- Signaldigital output signal, Foundation Fieldbus protocol
- Physical layeraccording to IEC 61158-2
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s53
Page 54
90 %
100 %
10 %
t
t
T
A
t
t
S
2
1
10 Supplement
Channel Numbers
- Channe
l 1Primary Value
- Channel 2Secondary Value 1
- Channel 3Secondary Value 2
- Channel 4Temperature Value
Transmission rate31.25 Kbit/s
Current value10 mA, ±0.5 mA
Dynamic behaviour output
Run-up time approx.10 s
Fig. 28: Sudden
1Process variable
2Output signal
change
the process variable, dead time tT, rise time tAand step response time t
of
S
Dead time≤ 150 ms
Rise time≤ 100 ms (10 … 90 %)
Step response time≤ 250 ms (ti: 0 s, 10 … 90 %)
To this amounts the reaction time of the isolatng system. This time varies from values < 1 s with
compact isolating diaphragms up to several seconds with capillary systems.
Example: Flange isolating diaphragm DN 80, filling silicone oil KN 2.2, capillary length 10 m,
measuring range 1 bar
Process temperatureReaction time
40 °Capprox. 2 s
20 °Capprox. 3 s
-20 °Capprox. 11 s
Damping (63 % of the input variable)0 … 999 s, adjustable
54VEGABAR 61 • Foun
dation Fieldbus
28258-EN-081209
Page 55
10 Supplement
Input variable
Adjustme
nt
Adjustment range of the min./max. adjustment relating to the nominal measuring range:
- percentage value-10 … 110 %
- pressure value-20 … 120 %
Adjustment range of the zero/span adjustment relating to the nominal measuring range:
- zero-20 … +95 %
- Span-120 … +120 %
11)
- Difference between zero and spanmax. 120 % of the nominal range
Adjustment range with measuring ranges from 100 bar, relating to the nominal measuring range:
- zero/Min.-5 … +95 %
- span/Max.-5 … +105 %
Recommended max. turn down10 : 1 (no limitation)
Nominal measuring ranges and overload resistance
Nominal rangeOverload, max. pressure Overload, min. pressure
Influence of the installation positiondepending on the isolating diaphragm version
Deviation determined according to the limit point method according to IEC 60770
12)
Applies to digital interfaces (HART, Profibus PA, Foundation Fieldbus) as well as to analogue
current output 4 … 20 mA. Specifications refer to the set span. Turn down (TD) is the relation
nominal measuring range/set span.
Deviation
- Turn down 1 : 1 up to 5 : 1< 0.1 %
- Turn down > 5 : 1< 0.02 % x TD
Deviation with absolute pressure measuring range 0.1 bar
- Turn down 1 : 1 up to 5 : 1< 0.25 %
- Turn down > 5 : 1< 0.05 % x TD
Influence of the product or ambient temperature
Applies to instruments with digital signal output (HART, Profibus PA, Foundation Fieldbus) as well
as to instruments with analogue current output 4 … 20 mA. Specifications refer to the set span.
Turn down (TD) = nominal measuring range/set span.
12)
Incl. non-linearity, hysteresis and non-repeatability.
56VEGABAR 61 • Foun
dation Fieldbus
28258-EN-081209
Page 57
10 Supplement
Thermal change zero zignal, reference
- In the compensated temperature range
temperature 20 °C (68 °F):
< 0.05 %/10 K x TD
0 … +100 °C (+32 … +212 °F)
- Outside the compensated temperature
typ. < 0.05 %/10 K x TD
range
Applies also to instruments with analogue 4 … 20 mA current output and refers to the set span.
Thermal change, current output< 0.15 % at -40 … +80 °C (-40 … +176 °F)
Long-term stability (similar to DIN 16086, DINV 19259-1 and IEC 60770-1)
Applies to digital interfaces (HART, Profibus PA, Foundation Fieldbus) as well as to analogue
current output 4 … 20 mA. Specifications refer to the set span. Turn down (TD) = nominal
measuring range/set span.
Long-term drift of the zero signal< (0.1 % x TD)/year
Ambient conditions
Ambient, storage and transport temperature
- Standard version-40 … +80 °C (-40 … +176 °F)
- Version for oxygen applications
- Versions IP 66/IP 68, 1 bar and IP 68, PE
13)
-40 … +60 °C (-40 … +140 °F)
-20 … +60 °C (-4 … +140 °F)
connection cable
- Versions IP 66/IP 68, 1 bar and IP 68,
-20 … +80 °C (-4 … +176 °F)
PUR connection cable
Additional temperature influence by isolating diaphragm
The specifications refer to diaphragm material 316L as well as isolating liquid silicone oil. They are
only used for estimation. The actual values depend on the diameter, material and strength of the
diaphragm as well as the isolating liquid. They are available on request.
Temperature coefficient of the isolating diaphragm in mbar/10 K with
- Flange DN 25 PN 40, Form C, DIN 25014.8
- Flange DN 40 PN 40, Form C, DIN 25011
- Flange DN 50 PN 40, Form C, DIN 25012
- Flange DN 50 PN 40 with extension
1.9
50 mm
- Flange DN 50 PN 40 with extension
1.9
100 mm
- Flange DN 50 PN 40 with extension
2.1
200 mm
- Flange DN 80 PN 40, Form C, DIN 25010.4
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
13)
Up to 60 °C (140 °F).
s57
Page 58
10 Supplement
- Flange 1" 150 lbs RF
ANSI B16.5; with
1.8
extension 2", 3"
- Flange 2" 150 lbs RF ANSI B16.5; with
2
extension 2"
Temperature coefficient of a cooling ele-
0.1 … 1.5
ment, depending on the diaphragm-ø
Temperature coefficient of a 1 m long
0.1 … 15
capillary line, depending on the diaphragm-ø
Process conditions
The specifications to the pressure stage and the product temperature are used as an overview.
The specifications of the type label are applicable.
Product temperature depending on the isolating liquid (temperature: p
Vibration resistancemechanical vibrations with 4 g and 5 … 100 Hz
Shock resistanceAcceleration 100 g/6 ms
16)
15)
28258-EN-081209
14)
Version for oxygen applications up to 60 °C (140 °F).
15)
Tested according to the regulations of German Lloyd, GL directive 2.
16)
Tested according to EN 60068-2-27.
58VEGABAR 61 • Foun
dation Fieldbus
Page 59
10 Supplement
Electromechanical data - version IP 66/IP 67
Cable
entry/plug
17)
- Single chamber housingl 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT
or:
l 1 x plug (depending on the version), 1 x blind
stopper M20 x 1.5
or:
l 2 x blind stopper M20 x 1,5
- Double chamber housingl 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5; plug M12 x 1 for
VEGADIS 61 (optional)
or:
l 1 x closing cap ½ NPT, 1 x blind stopper
½ NPT, plug M12 x 1 for VEGADIS 61
(optional)
or:
l 1 x plug (depending on the version), 1 x blind
stopper M20 x 1.5; plug M12 x 1 for VEGADIS61 (optional)
or:
l 2 x blind stopper M20 x 1.5; plug M12 x 1 for
VEGADIS 61 (optional)
Spring-loaded terminals for wire cross-sec-
tion
< 2.5 mm² (AWG 14)
Electromechanical data - version IP 66/IP 68, 1 bar
Cable entry
- Single chamber housingl 1 x IP 68 cable gland M20 x 1.5; 1 x blind
stopper M20 x 1.5
or:
l 1 x closing cap ½ NPT, 1 x blind plug ½ NPT
- Double chamber housingl 1 x IP 68 cable gland M20 x 1.5; 1 x blind
stopper M20 x 1.5; plug M12 x 1 for VEGADIS61 (optional)
or:
l 1 x closing cap ½ NPT, 1 x blind stopper
½ NPT, plug M12 x 1 for VEGADIS 61
(optional)
17)
Depending on the version M12 x 1, according to DIN 43650, Harting, 7/
8" FF.
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s59
Page 60
10 Supplement
Connection cable
- Configurationfour
wires, one suspension cable, one breather
capillary, screen braiding, metal foil, mantle
- Wire cross-section0.5 mm² (AWG 20)
- Wire resistance< 0.036 Ω/m (0.011 Ω/ft)
- Tensile strength> 1200 N (270 pounds force)
- Standard length5 m (16.4 ft)
- Max. length1000 m (3281 ft)
- Min. bending radius at 25 °C/77 °F25 mm (0.985 in)
- Diameter approx.8 mm (0.315 in)
- Colour - standard PEBlack
- Colour - standard PURBlue
- Colour - Ex-versionBlue
Electromechanical data - version IP 68
Cable entry/plug
18)
- External housingl 1 x cable gland M20 x 1.5 (cable: ø 5 … 9 mm),
1 x blind stopper M20 x 1.5
or:
l 1 x plug (depending on the version), 1 x blind
stopper M20 x 1.5
Spring-loaded terminals for wire cross-section up to
Connection cable between IP 68 instrument and external housing:
- Configurationfour wires, one suspension cable, one breather
- Wire cross-section0.5 mm² (AWG 20)
- Wire resistance< 0.036 Ω/m (0.011 Ω/ft)
- Standard length5 m (16.40 ft)
- Max. length180 m (590.5 ft)
- Min. bending radius at 25 °C/77 °F25 mm (0.985 in)
- Diameter approx.8 mm (0.315 in)
- Colour - standard PEBlack
- Colour - standard PURBlue
- Colour - Ex-versionBlue
2.5 mm² (AWG 14)
capillary, screen braiding, metal foil, mantle
Indicating and adjustment module
Voltage supply and data transmissionthrough the sensor
IndicationLC display in dot matrix
18)
Depending on the version M12 x 1, according to DIN 43650, Harting, 7/
8" FF.
60VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 61
Adjustment elements4 keys
Protection
class
- unassembledIP 20
- mounted into the sensor without coverIP 40
Materials
- HousingABS
- Inspection windowPolyester foil
Power supply
Operating voltage
- Non-Ex instrument9 … 32 V DC
- EEx-ia instrument9 … 24 V DC
- EEx-d instrument9 … 32 V DC
Operating voltage with lighted indicating and adjustment module
- Non-Ex instrument12 … 32 V DC
- EEx-ia instrument12 … 24 V DC
- EEx-ia instrument12 … 32 V DC
19)
20)
21)
22)
Power supply by/max. number of sensors
- H1 p ower supplymax. 32 (max. 10 with Ex)
Electrical protective measures
Protection class
- Housing, standardIP 66/IP 67
- Aluminium and stainless housing (op-
IP 68 (1 bar)
23)
24)
tionally available)
- Transmitter in IP 68 versionIP 68
- External housingIP 65
Overvoltage categoryIII
Protection classII
10 Supplement
Approvals
Depending on the version, instruments with approvals can have different technical data.
19)
Is available at a later date for instruments with StEx, WHG or ship approval
as well as country-specific approvals such as those according to FM or
CSA.
20)
From measuring range 100 bar, 13 … 32 V DC.
21)
From measuring range 100 bar, 13 … 32 V DC.
22)
From measuring range 100 bar, 13 … 32 V DC.
23)
Instruments with gauge pressure measuring ranges cannot detect the ambient pressure when submerged, e.g. in water. This can lead to falsification
of the measured value.
24)
Only with instruments with absolute pressure ranges.
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s61
Page 62
10 Supplement
For these instruments, the corres
These are part of the delivery or can be downloaded under
"serial number search" as well as via "Downloads" and "Approvals".
ponding approval documents have to be taken into account.
www.vega.com via "VEGA Tools" and
62VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 63
t
i
Simulate
ALARM
S
OutPV
FIELD-VALUE
M
od
e & Stat
us
PV
F-TIME
LOW-CUTOFF
L-TYPE
OUT-
SCALE
PV-SCALE
DIRECT
INDIRECT
INDIRECT
SQRT
bar%Lin%
Primary
Value
Secondary
Value 1
Secondary
Value 2
Sensor mounting
correction
AI 2
AI 3
AI 1
TB
Temperature
Sensor_Value
Linearizationadjustment
Channel = 1: Primary Value
Channel = 2: Secondary Value 1
Channel = 3: Secondary Value 2
Channel = 4: Temperature
10 Supplement
10.2 Information on Found
ation Fieldbus
Block diagram, measured value processing
The following illustration shows the Transducer Block and Function block in simplified form.
Fig. 29: Transducer Block VEGABAR 61
TB Transducer Block
AI Function Block (AI =Analogue Input)
Diagram, adjus
The following illustration shows the function of the adjustment:
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
tment
s63
Page 64
Secondary_value_2
scale_in_0 scale_in_100Sensor_value
0 %
100 %
bar
0,500-0,500
0
%
100
%
scale_in_100scale_in_0
10 Supplement
Fig. 30: Adjustment VEGABAR 61
Parameter list
Th
e following list contains the most important parameters and their meaning:
l primary_value
- Process Value after
'Channel' = 1. Unit derives from 'Primary_value_unit'
l primary_value_unit
- Unit code of 'Primary_value'
min/max-adjustment and linearization. Selected as input to AIFB by setting
- %
l secondary_value_1
- Proc
l secondary_value_1_unit
- bar, PSI, …, m, ft, …; in case
l secondary_value_2
- Value after min/max-adjustment. Selec
l secondary_value_2_unit
- Selected unit code for "secondary_valu
l sensor_value
- Raw
64VEGABAR 61 • Foun
ess pressure. Selected as input to AIFB by setting 'Channel' = 2. Unit derives from
'Secondary_value_1_unit'
- Unit code of 'Secondary_value_1'
corresponding values will be converted by density factor
from 'Secondary_value_2_unit'
'Sensor_range.unit'
sensor value, i.e. the uncalibrat
of length type engineering unit and access to parameters the
ted as input to AIFB by setting 'Channel' = 3. Unit derives
e_2"
ed measurement value from the sensor. Unit derives from
28258-EN-081209
dation Fieldbus
Page 65
10 Supplement
l sensor_range
- "Sensor_range.un
- includes sensor unit: bar, PSI …; only unit p
l simulate_primary_value
l simulate_secondary_value_1
l simulate_secondary_value_2
l device status
temperature adapter. The length depends on the respective
temperature stage, e.g. L = 152 mm (6 in) at 200 °C (392 °F)
78VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
Page 79
10.4 Industrial property rights
10 Supplement
10.5 Trademark
VEGA produc
Further information see http://www.vega.com.
Only in U.S.A.: Further information see patent label at the sensor
housing.
VEGA Produktfamilien sind weltweit geschützt durch gewerbliche
Schutzrechte.
Nähere Informationen unter http://www.vega.com.
Les lignes de produits VEGA sont globalement protégées par des
droits de propriété intellectuelle. Pour plus d'informations, on pourra
se référer au site http://www.vega.com.
VEGA lineas de productos están protegidas por los derechos en el
campo de la propiedad industrial. Para mayor información revise la
pagina web http://www.vega.com.
Линии продукции фирмы ВЕГА защищаются по всему миру
правами на интеллектуальную собственность. Дальнейшую
информацию смотрите на сайте http://www.vega.com.