ntary documents appropriate to the ordered version come
with the delivery. You can find them listed in chapter "Product
description".
Instructions manuals for accessories and replacement parts
Tip:
re reliable setup and operation of your instrument, we offer
To ensu
accessories and replacement parts. The corresponding instructions
manuals are:
l 32036 - Welded socket and seals
l 27720 - External indication VEGADIS 61
l 34296 - Protective cover
l 30175 - Electronics module VEGABAR series 50 and 60
s3
1 About this document
1 About this document
1.1 Function
is operating instructions manual provides all the information you
Th
need for mounting, connection and setup as well as important
instructions for maintenance and fault rectification. Please read this
information before putting the instrument into operation and keep this
manual accessible in the immediate vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained qualified
personnel. The contents of this manual should be made available to
these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This
symbol indicates helpful additional information.
Caution: If this
result.
Warning: If this warning is ignored, injury to persons and/or serious
damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons and/or
destruction of the instrument can result.
applications
Ex
Th
symbol indicates special instructions for Ex applications.
is
lList
The dot set in front indicates a list with no implied sequence.
warning is ignored, faults or malfunctions can
àAction
This a
rrow indicates a single action.
1Sequence
Numbers set in front indicate successive steps in a procedure.
28258-EN-081209
4VEGABAR 61 • Foun
dation Fieldbus
2 For your safety
2 For your safety
2.1 Auth
All operations described in this operating instructions manual must be
carried out only by trained specialist personnel authorised by the plant
operator.
During work on and with the device the required personal protective
equipment must always be worn.
orised personnel
2.2 Appropriate use
VEGABAR 61 is a pressure transmitter for measurement of gauge
pressure, absolute pressure and vacuum.
You can find detailed information on the application range in chapter
"Product description".
Operational reliability is ensured only if the instrument is properly used
according to the specifications in the operating instructions manual as
well as possible supplementary instructions.
For safety and warranty reasons, any invasive work on the device
beyond that described in the operating instructions manual may be
carried out only by personnel authorised by the manufacturer. Arbitrary
conversions or modifications are explicitly forbidden.
2.3 Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to system
components through incorrect mounting or adjustment.
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note of the
safety instructions in this operating instructions manual, the countryspecific installation standards as well as all prevailing safety
regulations and accident prevention rules.
The instrument must only be operated in a technically flawless and
reliable condition. The operator is responsible for trouble-free
operation of the instrument.
During the entire duration of use, the user is obliged to determine the
compliance of the required occupational safety measures with the
current valid rules and regulations and also take note of new
regulations.
s5
2 For your safety
2.5 Safety appro
The safety approval markings and safety tips on the device must be
observed.
val markings and safety tips
2.6 CE conformity
This device fulfills the legal requirements of the applicable EC
guidelines. By attaching the CE mark, VEGA provides a confirmation
of successful testing. You can find the CE conformity declaration in the
download area of
2.7 Fulfillment o
With respect to compatibility, the NAMUR recommendation NE 53 is
fulfilled. This applies also to the corresponding indicating and
adjustment components. VEGA instruments are generally upward and
downward compatible.
l Sensor software for DTM VEGABAR 61 HART, PA or FF
l DTM VEGABAR 61 for adjustment software PACTware
l Indicating and adjustment module for sensor software
The parameter adjustment of the basic sensor functions is independent of the software version. The range of available functions depends
on the respective software version of the individual components.
The software version of VEGABAR 61 can be determined as follows:
l via PACTware
l on the type label of the electronics
l via the indicating and adjustment module
You can view all software histories on our website
se of this advantage and get registered for update information
Makeu
via e-mail.
www.vega.com.
f NAMUR recommendations
www.vega.com.
2.8 Safety instructions for Ex areas
Please note the Ex-specific safety information for installation and
operation in Ex areas. These safety instructions are part of the
operating instructions manual and come with the Ex-approved
instruments.
2.9 Safety instructions for oxygen applications
For instruments in oxygen applications the special instructions in
chapters "Storage and transport", "Mounting" as well as "Technicaldata" under "Process conditions"must be noted. Furthermore the valid
national regulations, implementation instructions and memorandums
of the BG (professional assoc.) must be noted.
6VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
2 For your safety
2.10 Environmental instructions
Protection
is why we have introduced an environment management system with
the goal of continuously improving company environmental protection.
The environment management system is certified according to DIN
EN ISO 14001.
Please help us fulfil this obligation by observing the environmental
instructions in this manual:
l Chapter "Packaging, transport and storage"
l Chapter "Disposal"
of the environment is one of our most important duties. That
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s7
3
2
1
3 Product description
3 Product description
Scope of delivery
Components
3.1 Configurat
ion
The scope of delivery encompasses:
l VEGABAR 61 pressure transmitter
l Documentation
- this operating instructions manual
- Test certificate for pressure transmitters
- Ex specific safety instructions (with Ex versions), if necessary
further certificates
- Operating instructions manual 27835 "Indicating and adjust-
ment module PLICSCOM" (optional)
- Supplementary instructions manual 31708 "Heating for in-
l Process fitting with measuring cell
l Housing with electronics, optionally available with plug connector
l Housing cover, optionally available with indicating and adjustment
module
The components are available in different versions.
Fig. 1: Example of a VEGABAR 61 with flange
plastic housing
1Housing cover with integrated indicating and adjustment module (optional)
2Housing with electronics
3Process fitting with measuring cell
Type label
The type label contains the most important data for identification a nd
use of the instrument:
l Sensor type
8VEGABAR 61 • Foun
connection DN 50 PN 40 and
28258-EN-081209
dation Fieldbus
3 Product description
Supplementary label
"Oil and grease-free for
oxygen applications"
Application area
Functional principle
l Article number instrument
l Technic
al data: Measuring range, process pressure, process
temperature, signal output, voltage supply, protection, protection
class
l Order number
l Article numbers documentation
l Serial number
With the serial number, you can access the delivery data of the
instrument via
www.vega.com, "VEGA T
ools" and "serial number
search". In addition to the type label outside, you can also find the
serial number on the inside of the instrument.
Instruments in the version "Oil and grease-free for oxygen applica-
tions" are equipped with a supplementary label. The supplementary
label contains instructions on oil and grease-free parts of the
instrument.
3.2 Principle of operation
The VEGABAR 61 is a pressure transmitter with isolating diaphragm
for pressure measurement of highly corrosive and hot liquids.
The sensor element for measuring ranges up to 60 bar is the
CERTEC
hydrostatic pressure of the product or the process pressure causes a
capacitance change in the measuring cell via the metal process
diaphragm and the isolating system.
The sensor element for measuring ranges from 100 bar is a wire strain
gauge (DMS) on the rear of the process diaphragm. There, the
process pressure causes a resistance change, which is converted into
an appropriate output signal.
®
measuring cell with rugged ceramic diaphragm. The
1)
Power supply and bus
communication
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
Power is supplied via the H1 Fieldbus. A two-wire cable according to
Fieldbus specification serves as carrier of both power and digital datafor multiple sensors. This cable can be operated in two versions:
l via an H1 interface card in the control system and additional power
supply
1)
The isolating system protects the sensor against corrosive products and
high temperatures. By selecting suitable diaphragm materials and isolating
liquids, systems with a temperature resistance up to 400 °C (752 °F) can be
achieved.
s9
3 Product description
l via a Linking device
with HSE (High speed
Ethernet) and addition-
al power supply according to IEC 61158-2
DD/CFF
The DD (Device Descriptions) and CFF (capability files) necessary for
planning and configuration of your FF (Foundation Fieldbus) communication network are available in the download area of the VEGA
homepage www.vega.com un
Foundation Fieldbus". The appropriate certificates are also available
there. A CD with the appropriate files and certificates can be ordered
via e-mail under info@de.vega.com or by phone from one of the VEGA
agencies under the order number "DRIVER.S".
The backlight of the indicating and adjustment module is powered by
the sensor. Prer equisite is a certain level of operating voltage.
The data for power supply are specified in chapter "Technical data".
The optional heating requires its own power supply. You can find
further details in the supplementary instructions manual "Heating for
indicating and adjustment module".
This function is generally not available for approved instruments.
der "Services - Downloads - Software -
3.3 Operation
VEGABAR 61 can be adjusted with different adjustment media:
l with indicating and adjustment module
l with the suitable VEGA DTM in conjunction with an adjustment
software according to the FDT/DTM standard, e.g. PACTware and
PC
l a configuration tool
The entered parameters are generally saved in VEGABAR 61,
optionally also in the indicating a nd adjustment module or in
PACTware.
3.4 Packaging, transport and storage
Packaging
10VEGABAR 61 • Foun
Your instrument was protected by packaging during transport. Its
capacity to handle normal loads during transport is assured by a test
according to DIN EN 24180.
28258-EN-081209
dation Fieldbus
3 Product description
Transport
Transport inspection
Storage
Storage and transport
temperature
The packaging of standard instruments consists of environmentfriendly, recyclabl
e cardboard. For special versions, PE foam or PE foil
is also used. Dispose of the packaging material via specialised
recycling companies.
Instruments for oxygen applications are sealed in PE foil and provided
with a label "Oxygen! Use no Oil". Remove this foil just before
mounting the instrument! See instruction under "Mounting".
Transport must be carried out under consideration of the notes on the
transport packaging. Nonobservance of these instructions can cause
damage to the device.
The delivery must be checked for completeness and possible transit
damage immediately at receipt. Ascertained transit damage or
concealed defects must be appropriately dealt with.
Up to the time of installation, the packages must be left closed and
stored according to the orientation and storage markings on the
outside.
Unless otherwise indicated, the packages must be stored only under
the following conditions:
l Not in the open
l Dry and dust free
l Not exposed to corrosive media
l Protected against solar radiation
l Avoiding mechanical shock and vibration
l Storage and transport temperature see chapter "Supplement -
Technical data - Ambient conditions"
l Relative humidity 20 … 85 %
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s11
4 Mounting
4 Mounting
Suitability for process
conditions
Diaphragm protection
Mounting position
Moisture
4.1 General ins
Make sure that all parts of the instrument in contact with the measured
product, especially the sensor element, process seal and process
fitting, are suitable for the existing process conditions such as process
pressure, process temperature as well as the chemical properties of
the medium.
You can find the specifications in chapter "Technical data" in the or on
the type label.
Caution:
After removal
not be pressed.
Select an installation position you can easily reach for mounting and
connecting as well as later retrofitting of an indicating and adjustment
module. The housing can be rotated by 330° without the use of any
tools. You can also install the indicating and adjustment module in four
different positions (each displaced by 90°).
Use the recommended cables (see chapter "Connecting to power
supply") and tighten the cable gland.
You can give your instrument additional protection against moisture
penetration by leading the connection cable downward in front of the
cable entry. Rain and condensation water can thus drain off. This
applies mainly to outdoor mounting as well as installation in areas
where high humidity is expected (e.g. through cleaning processes) or
on cooled or heated vessels.
tructions
of the diaphragm protective cover, the diaphragm must
Fig. 2: Measures against moisture
12VEGABAR 61 • Foun
penetration
28258-EN-081209
dation Fieldbus
2
1
2
2
2
1
1
1
4 Mounting
Ventilation
Ventilation for the measuring cell is realised by means of a filter
element
electronics housing is realised via an additional filter element in the
area of the cable glands.
Fig. 3: Position of the filter
1Filter element for ventilation of the electronics housing
2Filter element for ventilation of the measuring cell
Informa
Mak
operation. A pressure washer must not be used for cleaning.
in the socket of the electronics housing. Ventilation for the
elements
tion:
sure that the filter elements are always free of buildup during
e
With instrument versions in protection IP 66/IP 68, 1 bar, the ventilation
is realised via the capillaries in the fix connected cable. The filter
elements are replaced by blind stoppers.
Temperature limits
Higher process temperatures often mean also higher ambient
temperatures. Make sure that the upper temperature limits stated in
chapter "Technical data" for the environment of the electronics housing
and connection cable are not exceeded.
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s13
1
2
4 Mounting
Fig. 4: Temperature ranges
1Process temperature
2Ambient
temperature
Oxygen applications
Welding the socket
Sealing/Screwing in
threaded versions
Danger:
Instruments
unpacked just before mounting. After the protective cover of the
process fitting has been removed, the label "O₂" on the process fitting
is visible. Contamination by oil, grease and dirt should be avoided.
Danger of explosion!
in the version "Oil and grease free for oxygen" should be
4.2 Mounting steps
For mounting VEGABAR 61, a welded socket is required. You can find
these components in the supplementary instructions manual "Welded
socket and seals".
Seal the thread with teflon, hemp or a similar resistant seal material on
the process fitting thread 1½ NPT.
à Screw VEGABAR 61 into the welded socket. Tighten the hexagon
on the process fitting with a suitable wrench. Wrench size, see
chapter "Dimensions".
Warning:
housing must not be used to screw the instrument in! Applying
The
tightening force can damage internal parts of the housing.
4.3 Mounting steps, tube isolating diaphragm
The isolating systems are temperature and pressure-aged at 80 °C
and 18 bar. The zero point is adjusted at 22 °C ±2 °C and a torque of
275 Nm. The defined installation position is: Tube isolating diaphragm
horizontally, VEGABAR 61 vertically.
28258-EN-081209
14VEGABAR 61 • Foun
dation Fieldbus
4 Mounting
Wall mounting
For mounting, proceed
1 Position VEGABAR 61 with tube isolating diaphragm
2 Tighten the threaded fittings step-by-step once on the right and on
the left
3 Hold VEGABAR 61, to avoid distortion from the defined installation
position.
Caution:
Apart from
permanently under torsion.
4 Check current after mounting. The current must be between 3.9
Information:
By slight
exactly to 20 mA.
mounting, the tube isolating diaphragm must not be
and 4.1 mA. In case of a deviating value, losen threaded fitting and
mount again.
ly increasing or reducing the torque, the current can be set
as follows:
4.4 Mounting steps external housing
1 Mark the holes according to the following drilling template
2 Depending on the mounting surface, fasten the wall mounting
plate with 4 screws
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s15
90 mm (3.54")
R 3,5 mm
(0.14")
3mm
(0.12")
70 mm (2.76")
8 mm
(0.32")
93 mm (3.66")
110 mm (4.33")
4 Mounting
Fig. 5: Drilling template - wall mounting
plate
Tip:
Mount
the wall mounting plate so that the cable entry of the socket
housing points downward. The socket housing can be displaced by
180° to the wall mounting plate.
ning:
War
Th
four screws of the socket housing must only be hand-screwed. A
e
torque > 5 Nm (3.688 lbf ft) can damage the wall mounting plate.
16VEGABAR 61 • Foun
28258-EN-081209
dation Fieldbus
5 Connecting to power supply
5 Connecting to power supply
Note safety instructions
Take note of
safety instructions for Ex applications
Select power supply
Selecting connection
cable
5.1 Preparin
Always keep in mind the following safety instructions:
l Connect only in the complete absence of line voltage
l If overvoltage surges are expected, overvoltage arresters should
be installed according to Foundation Fieldbus specification
Tip:
We recomm
In hazardous areas you should take note of the appropriate
regulations, con
and power su pply units.
The instrument requires a operating voltage of 9 … 32 V DC.
Operating voltage and the digital bus signal are carried on the sametwo-wire connection cable. Power is supplied via the H1 power supply.
Connection is carried out with screened cable according to Fieldbus
specification.
Use cable withround cross-section. A cable outer diameter of 5 … 9 mm
(0.2 … 0.35 in) ensures the seal effect of the cable gland. If you are
using cable with a different diameter or cross-section, exchange the
seal or use a suitable cable gland.
Make sure that the entire installation is carried out according to the
Fieldbus specification. In particular, make sure that the termination of
the bus is done with appropriate terminating resistors.
g the connection
end VEGA overvoltage arrester B63-32.
formity and type approval certificates of the sensors
Cable gland ½ NPT
Cable screening and
grounding
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
On the instrument with cable entry ½ NPT and plastic housing there is
a metallic ½" threaded insert moulded into the plastic housing.
Caution:
No greas
steel tube into the threaded insert. Standard grease can contain
additives that corrode the connection between threaded insert and
housing. This would influence the stability of the connection and the
tightness of the housing.
In systems with potential equalisation, connect the cable screen
directly to ground potential at the power supply unit, in the connection
box and at the sensor. The screen in the sensor must be connected
directly to the internal ground terminal. The ground terminal outside on
the housing must be connected to the potential equalisation (low
impedance).
e should be used when screwing the NPT cable gland or
s17
5 Connecting to power supply
Select connection cable for Ex
applications
Single/Double chamber
housing
In systems without potential equalisation, connect
directly to ground potential at the power supply unit and at the sensor.
In the connection box or T-distributor, the screen of the short stub to
the sensor must not be connected to ground potential or to another
cable screen. The cable screens to the power supply unit and to the
next distributor must be connected to each other and also connected
to ground potential via a ceramic capacitor (e.g. 1 nF, 1500 V). The low
frequency potential equalisation currents are thus suppressed, but the
protective effect against high frequency interference signals remains.
The total capacitance of the cable and of all capacitors must not exceed
10 nF in Ex
Take note of the corresponding installation regulations for Ex
appl
currents flow over the cable screen. In case of grounding on both sides
this can be achieved by the use of a capacitor or a separate potential
equalisation.
applications.
ications. In particular, make sure that no potential equalisation
the cable screen
5.2 Connection procedure
Proceed as follows:
1 Unscrew the housing cover
2 If an indicating and adjustment module is installed, remove it by
turning it slightly to the left.
3 Loosen compression nut of the cable entry
4 Remove approx. 10 cm of the cable mantle, strip approx. 1 cm
insulation from the individual wires
5 Insert the cable through the cable gland into the sensor
6 Lift the opening levers of the terminals with a screwdriver (see
following illustration)
7 Insert the wire ends into the open terminals according to the wiring
plan
8 Press down the opening levers of the terminals, you will hear the
terminal spring closing
9 Check the hold of the wires in the terminals by lightly pulling on
them
10 Connect the screen to the internal ground terminal, connect the
outer ground terminal with potential equalisation
11 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
12 Screw the housing cover on
28258-EN-081209
18VEGABAR 61 • Foun
dation Fieldbus
IP 68 version with exter-
nal housing
5 Connecting to power supply
The electrical connection is finished.
Fig. 6: Connection steps 6 and 7
Proceed
as follows:
1 Loosen the four screws on the housing socket with an Allen key
size 4
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s19
3
2
1
5 Connecting to power supply
2 Remove the housing socket from the mounting plate
Fig. 7: Components of the
1Screws
2Wall mounting plate
3Cable gland
3 Loop the connection cable through the cable entry on the housing
base
2)
external housing for plics®devices
Information:
The
cable gland can be mounted in three positions each displaced by
90°. Simply exchange the cable gland against the blind plug in the
suitable thread opening.
4 Connect the wire ends as described under "Single/Double
chamber housing" according to the numbering
5 Connect the screen to the internal ground terminal, connect the
outer ground terminal above on the housing to potential equalisation
6 Tighten the compression nut of the cable entry. The seal ring must
completely encircle the cable
7 Attach the mounting plate again and tighten the screws
The electrical connection of the sensor to the external housing is
hence ready.
28258-EN-081209
2)
The connection cable is already preconfectioned. If necessary, shorten it to
the requested length, cut the breather capillaries clean. Remove approx.
5 cm of the cable mantle, strip approx. 1 cm insulation from the ends of the
individual wires. After shortening the cable, fasten the type plate with support back onto the cable.
20VEGABAR 61 • Foun
dation Fieldbus
12
4
3
5 Connecting to power supply
Housing overview
5.3 Wiring plan, single
The following illustrations apply to the non-Ex as well as to the Ex-ia
version.
Fig. 8: Material versions, single chamber
1Plastic
2Aluminium
3Stainless steel
4Stainless steel casting
chamber housing
housing
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
s21
I²C
3
4
5
1
2
Display
Ty p:
1 25 6 7 8
Bus
Sim.
I2C
Display
1
1 25
6 7 8
5 Connecting to power supply
Electronics and connection compartment
Wiring plan
Fig. 9: Electronics and connection
1Plug connector for VEGACONNECT (I²C interface)
2Spring-loaded terminals for connection of the external indication VEGADIS
61
3Ground terminal for connection of the cable screen
4Spring-loaded terminals for Foundation Fieldbus connection
5Simulation switch ("on" = mode for simulation release)
Fig. 10: Wiring plan, single chamber
1Voltage supply/Signal output
5.4 Wiring plan, double chamber housing
The following illustrations apply to the non-Ex as
compartment, single chamber housing
housing
well as to the Ex-ia
version.
28258-EN-081209
22VEGABAR 61 • Foun
dation Fieldbus
1
2
3
4
6
5
4
I2C
1 2
3
I²C
1
2
4
Display
Typ :
1 25 6 7 8
Bus
Sim.
Housing overview
Electronics compart-
ment
5 Connecting to power supply
Fig. 11: Double chamber housing
1Housing
2Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)
3Housing cover, electronics compartment
4Filter element for pressure compensation of the electronics housing
5Filter element for pressure compensation of the measuring cell
6Cable entry or plug
cover, connection compartment
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
Fig. 12: Electronics compartment, double chamber housing
1Simulation switch ("on" = mode for simulation release)
2Connection for VEGACONNECT (I²C interface)
3Internal connection cable to the connection compartment
s23
3
1
2
Display
1 2
I²C
I2C
1
1 2
5 Connecting to power supply
Connection compartment
Wiring plan
Fig. 13: Connection compartment, double chamber
1Plug connector for VEGACONNECT (I²C interface)
2Ground terminal for connection of the cable screen
3Spring-loaded terminals for voltage supply
Fig. 15: Double chamber housing
1Housing
2Blind stopper or plug M12 x 1 for VEGADIS 61 (optional)
3Housing cover, electronics compartment
4Filter element for air pressure compensation
5Cable gland
cover, connection compartment
28258-EN-081209
VEGABAR 61 • Foundation Fieldbu
Fig. 16: Electronics compartment, double chamber
1Simulation switch ("on" = mode for simulation release)
2Connection for VEGACONNECT (I²C interface)
3Internal connection cable to the connection compartment
s25
housing
1
2
1 2
1
1 2
5 Connecting to power supply
Connection compartment
Wiring plan
Fig. 17: Connection compartment double
1Spring-loaded terminals for power supply and cable screen
2Ground terminal for connection of the cable screen
Fig. 18: Wiring plan double
1Voltage supply/Signal output
chamber housing Ex d
chamber housing Ex d
5.6 Wiring plan - version IP 66/IP 68, 1 bar
This version is only available for instruments with absolute pr essure
measuring ranges.
28258-EN-081209
26VEGABAR 61 • Foun
dation Fieldbus
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