VEGA BAR54 User Manual
Operating Instructions
Ball valve fitting PASVE
for VEGABAR 54
Process pressure/
Hydrostatic
p
Content
1 About this document
1.1 Function .
. . . . . . . . . . . . . . . . . . . . . . . . . . . .
3
1.2 Target group . . . . . . . . . . . . . . . . . . . . . . . . . .
3
1.3 Symbolism used . . . . . . . . . . . . . . . . . . . . . . .
3
2 For your safety
2.1 Authorised personnel. . . . . . . . . . . . . . . . . . . .
4
2.2 Appropriate use. . . . . . . . . . . . . . . . . . . . . . . .
4
2.3 Warning about misuse . . . . . . . . . . . . . . . . . . .
4
2.4 General safety instructions . . . . . . . . . . . . . . . .
4
2.5 Safety approval markings and safety tips . . . . .
5
2.6 Safety instructions for oxygen applications . . . .
5
2.7 Environmental instructions . . . . . . . . . . . . . . . .
5
3 Product description
3.1 Configuration. . . . . . . . . . . . . . . . . . . . . . . . . .
6
3.2 Principle of operation . . . . . . . . . . . . . . . . . . . .
7
3.3 Packaging, transport and storage . . . . . . . . . . .
8
4 Mounting
4.1 Safety instructions . . . . . . . . . . . . . . . . . . . . . .
10
4.2 General instructions. . . . . . . . . . . . . . . . . . . . .
10
4.3 Mounting instructions. . . . . . . . . . . . . . . . . . . .
10
4.4 Handling . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
12
4.5 Mount pressure transmitter. . . . . . . . . . . . . . . .
12
4.6 Dismount pressure transmitter . . . . . . . . . . . . .
13
4.7 Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
13
5 Maintenance and fault rectification
5.1 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . .
15
5.2 Remove interferences . . . . . . . . . . . . . . . . . . .
15
5.3 Exchange seals. . . . . . . . . . . . . . . . . . . . . . . .
15
5.4 Instrument repair . . . . . . . . . . . . . . . . . . . . . . .
16
6 Dismounting
6.1 Dismounting steps. . . . . . . . . . . . . . . . . . . . . .
17
6.2 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
17
7 Supplement
7.1 Technical data. . . . . . . . . . . . . . . . . . . . . . . . .
18
7.2 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . .
20
2 Ball valve fitting PASVE • for VEGABAR 54
Content
30177-EN-080307
1 About this document
1.1 Function
This
operating instructions manual provides all the information
you need for mounting, connection and setup as well as
important instructions for maintenance and fault rectification.
Please read this information before putting the instrument into
operation and keep this manual accessible in the immediate
vicinity of the device.
1.2 Target group
This operating instructions manual is directed to trained
personnel. The contents of this manual should be made
available to these personnel and put into practice by them.
1.3 Symbolism used
Information, tip, note
This symbol indicates helpful additional information.
Caution: If this warning is ignored, faults or malfunc-
tions can result.
Warning: If this warning is ignored, injury to persons and/or
serious damage to the instrument can result.
Danger: If this warning is ignored, serious injury to persons
and/or destruction of the instrument can result.
Ex applications
This symbol indicates special instructions for Ex applications.
l List
The dot
set in front indicates a list with no implied sequence.
à Action
This arrow
indicates a single action.
1 Sequence
Numbers set in front indicate successive steps in a procedure.
Ball valve fitting PASVE • for VEGABAR 54 3
About this document
30177-EN-080307
2 For your safety
2.1 Authorised personnel
All
operations described in this operating instructions manual
must be carried out only by trained specialist personnel
authorised by the plant operator.
During work on and with the device the required personal
protection equipment must always be worn.
2.2 Appropriate use
The ball valve fitting PASVE™ is used for mounting of
VEGABAR 54 pressure transmitters with process fitting
"Thread 1" suitable for PASVE".
1)
You
can find
detailed information on the application range in
chapter "Product description".
Operational reliability is ensured only if the instrument is
properly used according to the specifications in the operating
instructions manual as well as possible supplementary
instructions.
Due to safety and warranty reasons, any invasive work on the
device beyond that described in the operating instructions
manual may be carried out only by personnel authorised by the
manufacturer. Arbitrary conversions or modifications are
explicitly forbidden.
2.3 Warning about misuse
Inappropriate or incorrect use of the instrument can give rise to
application-specific hazards, e.g. vessel overfill or damage to
system components through incorrect mounting or adjustment.
2.4 General safety instructions
This is a high-tech instrument requiring the strict observance of
standard regulations and guidelines. The user must take note
of the safety instructions in this operating instructions manual,
the country-specific installation standards as well as all
prevailing safety regulations and accident prevention rules.
1)
PASVE is a trade name of Satron Instruments Oy.
4 Ball valve fitting PASVE • for VEGABAR 54
For your safety
30177-EN-080307
The instrument must only be operated in a technically flawless
and reliable condition. The operator is responsible for troublefree operation of the instrument.
During the entire duration of use, the user is obliged to
determine the compliance of the required occupational safety
measures with the current valid rules and regulations and also
take note of new regulations.
2.5 Safety approval markings and safety tips
The safety approval markings and safety tips on the device
must be observed.
2.6 Safety instructions for oxygen applications
For instruments in oxygen applications the special instructions
in chapters "Storage and transport", "Mounting" as well as
"Technical data" under "Process conditions"must be noted.
Furthermore the valid national regulations, implementation
instructions and memorandums of the BG (professional assoc.
) must be noted.
2.7 Environmental instructions
Protection of the environment is one of our most important
duties. That is why we have introduced an environment
management system with the goal of continuously improving
company environmental protection. The environment management system is certified according to DIN EN ISO 14001.
Please help us fulfil this obligation by observing the environmental instructions in this manual:
l Chapter "Packaging, transport
and storage"
l Chapter "D isposal"
Ball valve fitting PASVE • for VEGABAR 54 5
For your safety
30177-EN-080307
3 Product description
3.1 Configurat
ion
The scope of delivery encompasses:
l Ball valve fitting PASVE
l Documentation
- this
operating instructions manual
The ball valve fitting PASVE consists of the following
components:
l Fitting with swivelling and locking lever
l Handle
l With flange version
s: compression flange
The components are available in different versions.
5
4 3 2 1
Fig. 1: Ball valve fitting PASVE with compression flange
1 Handle
2 Swivelling and locking lever
3 Safety catch
4 Ball valve
5 Compression flange
The ball valve fitting PASVE is available in the following
versions:
l Standard (with
vent
ilation/dehydration)
l With basic rinsing air connection
l With rinsing on the process side
For
basic rinsing, the base element of the ball valve fitting is
provided with two rinsing connections. This enables rinsing of
the sensor diaphragm in the position "Service" without the
sensor having to be removed.
Scope of delivery
Components
Versions
6 Ball valve fitting PASVE • for VEGABAR 54
Product description
30177-EN-080307
Rinsing on the process side requires the basic rinsing and also
enables continuous rinsing of the sensor diaphragm in position
"Operation".
2 1
3
5 4
Fig. 2: Versions of the ball valve fitting PASVE
1 Standard
2 With basic rinsing air connection
3 Ventilation/Dehydration
4 Rinsing water input
5 Rinsing water output
3.2 Principle of operation
Depending on the version, the ball valve fitting PASVE is
suitable for mounting on vessels with socket and flange DN 80
or for welding to vessels or pipelines.
The ball valve fitting PASVE enables mounting or dismounting
of the VEGABAR 54 pressure transmitter without the vessel
having to be emptied or the pipeline depressurized.
By means of the swivelling and locking lever the ball valve
fitting PASVE can be set in three positions:
l Operation
l Service
l Cleaning
In
position "Operation", the
ball valve is open to the process,
the pressure transmitter is in measurement position.
In position "Service", the ball valve is closed to the process,
pressure transmitter can be dismounted.
In position "Cleaning", the ball valve is closed to the process,
the measurement aperture can be cleaned when the pressure
transmitter is dismounted.
Area of application
Functional principle
Ball valve fitting PASVE • for VEGABAR 54 7
Product description
30177-EN-080307
1 2 3
Fig. 3: Positions of the ball valve fitting PASVE
1 Operation
2 Service
3 Cleaning
3.3 Packaging, transport and storage
Your instrument was protected by packaging during transport.
Its capacity to handle normal loads during transport is assured
by a test according to DIN EN 24180.
The packaging of standard instruments consists of environ-
ment-friendly, recyclable cardboard. For special versions, PE
foam or PE foil is also used. Dispose of the packaging material
via specialised recycling companies.
Transport must be carried out under consideration of the notes
on the transport packaging. Nonobservance of these instructions can cause damage to the device.
The delivery must be checked for completeness and possible
transit damage immediately at receipt. Ascertained transit
damage or concealed defects must be appropriately dealt
with.
Up to the time of installation, the packages must be left closed
and stored according to the orientation and storage markings
on the outside.
Unless otherwise indicated, the packages must be stored only
under the following conditions:
l Not
in the open
l Dry and dust free
Packag
ing
Transport
Transport inspection
Storage
8 Ball valve fitting PASVE • for VEGABAR 54
Product description
30177-EN-080307
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